Arctic Cat 400 TRV (2011) Service Manual
arctic cat 400 TRV (2011)
WORKSHOP, REPAIR, SERVICE MANUAL
ARCTIC CAT 400 TRV (2011) - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual, to vehicles Arctic Cat 400 TRV (2011). CONTENTS: SECTION 1 - GENERAL INFORMATION/ SPECIFICATIONS - General specifications - Torque specifications - Torque conversions (ft-lb/n-m) - Break-in procedure - Gasoline - oil - lubricant - Recommended gasoline - Recommended engine/ transmission oil - Recommended front differential/rear drive lubricant - Filling gas tank - Genuine parts - Preparation for storage - Preparation after storage SECTION 2 - PERIODIC MAINTENANCE - Periodic maintenance chart - Periodic maintenance - Special tools - Lubrication points - Air filter - Checking and cleaning drains - Valve/tappet clearance - Feeler gauge procedure - Valve adjuster procedure - Testing engine compression - Spark plug - Muffler/spark arrester - Engine/transmission oil - filter - strainer - Oil - filter - Strainer - Front differential/rear drive lubricant - Nuts/bolts/cap screws - Headlights/taillight- brakelight - Checking/adjusting headlight aim - Shift lever - Checking adjustment - Adjusting shift lever - Frame/welds/racks - Hydraulic brake systems - Checking/bleeding - Inspecting hoses - Checking/replacing pads - Burnishing brake pads - Checking/replacing v-belt - Removing - Installing SECTION 3 - ENGINE/TRANSMISSION - Engine/transmission - Special tools - Specifications - Troubleshooting - Table of contents (400 trv) - Removing engine/ transmission - Top-side components - Removing top-side components - A. Valve cover/rocker arms b. Cylinder head/camshaft - C. Cylinder d. Piston - Servicing top-side components - Valve assembly - Cleaning/inspecting cylinder head cover - Removing valves - Measuring valve stem runout - Measuring valve stem outside diameter - Measuring valve face/seat width - Measuring valve face radial runout - Measuring valve guide/valve stem deflection (wobble method) - Measuring valve guide (inside diameter) - Servicing valves/valve guides/valve seats - Measuring rocker arm (inside diameter) - Measuring rocker arm shaft (outside diameter) - Installing valves - Piston assembly - Cleaning/inspecting piston - Removing piston rings - Cleaning/inspecting piston rings - Measuring piston-ring end gap (installed) - Measuring piston pin, connecting rod small end, and piston-pin bore - Measuring piston skirt/ cylinder clearance - Installing piston rings - Cylinder/cylinder head assembly - Cleaning/inspecting cylinder head - Measuring cylinder head distortion - Cleaning/inspecting cylinder - Inspecting cam chain guide - Honing cylinder - Measuring camshaft runout - Measuring camshaft lobe height - Inspecting camshaft bearing journal - Measuring camshaft to cylinder head clearance - Inspecting camshaft spring/drive pin - Installing top-side components - A. Piston b. Cylinder - C. Cylinder head/camshaft d. Valve cover/rocker arms - Left-side components - Removing left-side components - A. Cover/stator assembly - B. Rotor/flywheel c. Starter motor - Installing left-side components - A. Starter idler gears b. Rotor/flywheel - C. Cover - Right-side components - Removing right-side components - A. V-belt cover b. Driven pulley c. Clutch cover - D. Gear position switch e. Centrifugal clutch assembly f. Oil pump drive gear g. Oil pump driven gear - H. Oil pump/oil strainer - Servicing right-side components - Inspecting centrifugal clutch shoe - Inspecting centrifugal clutch housing - Inspecting primary one-way drive - Inspecting oil pump - Driven pulley assembly - Installing right-side components - A. Oil strainer/oil pump - B. Clutch cover c. Fixed drive face d. Movable drive face - Center crankcase components - Separating crankcase halves - Disassembling crankcase half - Servicing center crankcase components - Secondary gears - Checking backlash - Correcting backlash - Checking tooth contact - Correcting tooth contact - Crankshaft assembly - Measuring connecting rod (small end inside diameter) - Measuring connecting rod (small end deflection) - Measuring connecting rod (big end side-to-side) - Measuring crankshaft (runout) - Measuring crankshaft (web-to-web) - Countershaft - Disassembling - Assembling - Assembling crankcase half - Joining crankcase halves - Installing engine/transmission SECTION 4 - FUEL/LUBRICATION/COOLING - Fuel/lubrication/cooling - Special tools - Carburetor specifications - Carburetor - Removing - Disassembling - Cleaning and inspecting - Assembling - Installing - Electric choke - Removing - Inspecting/testing - Installing - Throttle cable free-play - Engine rpm (idle) - Gas tank - Removing - Cleaning and inspecting - Installing - Oil filter/oil pump - Testing oil pump pressure - Oil cooler - Removing - Installing - Vacuum pulse fuel pump - Testing - Removing - Installing - Troubleshooting SECTION 5 - ELECTRICAL SYSTEM - Electrical system - Special tools - Electrical connections - Specifications - Battery - Rpm limiter - Testing electrical components - Accessory receptacle/connector - Voltage - Brakelight switch (auxiliary) - Voltage (wiring harness side) - Resistance (switch connector) - Brakelight switch (handlebar control) - Voltage (wiring harness connector) - Resistance (switch connector) - Oil temperature and cooling fan switches - Fan motor - Resistance (fan motor connector) - Power distribution module (pdm) - Fuses - Relays - Ignition coil - Resistance - Primary winding - Secondary winding - Spark plug cap - Peak voltage - Primary/cdi - Speed sensor - Ignition switch - Voltage - Resistance - Handlebar control switches - Resistance (hi beam) - Resistance (lo beam) - Diode (starter button) - Resistance (emergency stop) - Resistance (reverse override) - Drive select switch - Resistance - Voltage - Front drive/differential lock actuator - Voltage - Stator coil - Voltage (ac generator - regulated output) - Voltage (charging coil - no load) - Resistance (charging coil) - Resistance (trigger coil) - Peak voltage - Trigger coil - Starter relay - Starter motor - Testing voltage - Removing - Installing - Cdi unit - Regulator/rectifier - Testing - Headlights - Voltage - Taillight - brakelight - Voltage (taillight) - Voltage (brakelight) - Ignition timing - Troubleshooting SECTION 6 - DRIVE SYSTEM - Drive system - General information - Special tools - Front drive actuator/differential lock - Removing - Installing - Front differential - Removing differential - Disassembling input shaft - Assembling input shaft - Disassembling differential assembly - Disassembling pinion gear - Assembling pinion gear - Shimming procedure/shim selection - Backlash - Ring gear end-play - Assembling differential assembly - Removing/installing axle seal - Installing differential - Drive axles - Removing rear drive axle - Removing front drive axle - Cleaning and inspecting - Disassembling/assembling axles - Installing rear drive axle - Installing front drive axle - Rear gear case - Removing - Ring gear/thrust button - Removing - Inspecting - Installing/shimming - Installing - Hub - Removing - Cleaning and inspecting - Installing - Hydraulic brake caliper - Removing/disassembling - Cleaning and inspecting - Assembling/installing - Troubleshooting drive system - Troubleshooting brake system SECTION 7 - SUSPENSION - Suspension - Troubleshooting - Shock absorbers - Removing - Cleaning and inspecting - Installing - Front a-arms - Removing - Cleaning and inspecting - Installing - Rear a-arms - Removing - Cleaning and inspecting - Installing - Wheels and tires - Tire size - Tire inflation pressure - Removing - Cleaning and inspecting - Installing - Checking/inflating SECTION 8 - STEERING/FRAME - Steering/frame - Steering post/tie rods - Removing - Cleaning and inspecting - Installing - Handlebar grip - Removing - Inspecting - Installing - Steering knuckles - Removing and disassembling - Cleaning and inspecting - Assembling and installing - Measuring/adjusting toe-out - Front rack - Removing - Cleaning and inspecting - Installing - Front bumper assembly - Removing - Cleaning and inspecting - Installing - Front body panel/side panels - Removing - Cleaning and inspecting - Installing - Footrests - Removing - Cleaning and inspecting - Installing - Belly panel - Removing/installing - Exhaust system - Removing muffler - Inspecting muffler - Installing muffler - Rear body panel/rack - Removing - Cleaning and inspecting - Installing - Taillight assembly - Removing - Inspecting - Installing - Seat - Removing/installing - Troubleshooting SECTION 9 - CONTROLS/INDICATORS - Hand brake lever/master cylinder assembly - Removing - Inspecting - Installing - Throttle control - Removing - Installing - Adjusting - Shift lever - Removing - Installing - Lcd gauge - Replacing
Arctic Cat 400 TRV (2011) Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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