Arctic Cat 425 ATV (2011) Service Manual
Arctic Cat 425 (2011)
WORKSHOP, REPAIR, SERVICE MANUAL
ARCTIC CAT 425 ATV (2011) - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual, to vehicles Arctic Cat 425 ATV. CONTENTS: GENERAL INFORMATION - General Specifications - Torque Specifications - Torque Conversions (ft-lb/N-m) - Break-In Procedure - Gasoline - Oil - Lubricant - Recommended Gasoline - Recommended Engine/ Transmission Oil - Recommended Front Differential/Rear Drive Lubricant - Filling Gas Tank - Genuine Parts - Preparation For Storage - Preparation After Storage PERIODIC MAINTENANCE - Special Tools - Periodic Maintenance Chart - Lubrication Points - Air Filter - Cleaning And Inspecting Filter - Checking And Cleaning Drain - Valve/Tappet Clearance - Feeler Gauge Procedure - Valve Adjuster Procedure - Testing Engine Compression - Spark Plug - Liquid Cooling System - Checking/Filling - Muffler/Spark Arrester - Adjusting Throttle Cable - Adjusting Engine RPM (Idle) - Engine/Transmission Oil - Filter - Front Differential/Rear Drive Lubricant - Tires - Tire Sizes - Tire Inflation Pressure - Driveshaft/Coupling - Nuts/Bolts/Cap Screws - Ignition Timing - Lights - Headlights - Taillights-Brakelights - Running Lights/Back-Up Lights - Checking/Adjusting Headlight Aim - Shift Lever - Checking Adjustment - Adjusting - Frame/Welds/Racks - Hydraulic Brake Systems - Checking/Bleeding - Inspecting Hoses - Checking/Replacing Pads - Burnishing Brake Pads - Checking/Replacing V-Belt - Removing - Installing ENGINE/TRANSMISSION - Special Tools - Troubleshooting - Removing Engine/ Transmission - Top-Side Components - Removing Top-Side Components - A. Cylinder Head Cover/Rocker Arms B. Cylinder Head/Camshaft - C. Cylinder D. Piston - Servicing Top-Side Components - Valve Assembly - Cleaning/Inspecting Cylinder Head Cover - Removing Valves - Measuring Valve Stem Runout - Measuring Valve Stem Outside Diameter - Measuring Valve Face/Seat Width - Measuring Valve Face Radial Runout - Measuring Valve Guide/Valve Stem Deflection (Wobble Method) - Measuring Valve Guide (Inside Diameter) - Servicing Valves/Valve Guides/Valve Seats - Measuring Rocker Arm (Inside Diameter) - Measuring Rocker Arm Shaft (Outside Diameter) - Installing Valves - Piston Assembly - Cleaning/Inspecting Piston - Removing Piston Rings - Cleaning/Inspecting Piston Ring Grooves - Measuring Piston-Ring End Gap (Installed) - Measuring Piston Pin, Connecting Rod Small End, and Piston-Pin Bore - Measuring Piston Skirt/Cylinder Clearance - Installing Piston Rings - Cylinder/Cylinder Head Assembly - Cleaning/Inspecting Cylinder Head - Measuring Cylinder Head Distortion - Cleaning/Inspecting Cylinder - Inspecting Cam Chain Guide - Honing Cylinder - Measuring Camshaft Runout - Measuring Camshaft Lobe Height - Inspecting Camshaft Bearing Journal - Measuring Camshaft to Cylinder Head Clearance - Inspecting Camshaft Spring/Unloader Pin - Installing Top-Side Components - A. Piston B. Cylinder - C. Cylinder Head/Camshaft D. Cylinder Head Cover/Rocker Arms - Left-Side Components - Removing Left-Side Components - A. Water Pump B. Speed Sensor C. Magneto Cover/Stator Assembly - D. Rotor/Flywheel E. Starter Clutch/Gear F. Starter Motor - G. Shift Shaft H. Drive Gear - Servicing Left-Side Components - Inspecting Starter Clutch/Gear - Replacing Starter Clutch Assembly - Replacing Starter Gear Bearing - Inspecting Stator/Magneto Cover Assembly - Replacing Stator/ Crankshaft Position Sensor - Replacing Magneto Cover Bearings - Installing Left-Side Components - A. Starter Clutch/Gear B. Rotor/Flywheel - C. Magneto Cover D. Water Pump - Right-Side Components - Removing Right-Side Components - A. V-Belt Cover B. Driven Pulley C. Clutch Cover - D. Centrifugal Clutch Assembly E. Oil Pump Drive Gear F. Oil Pump Driven Gear G. Oil Pump - Servicing Right-Side Components - Inspecting Centrifugal Clutch Shoe - Inspecting Centrifugal Clutch Housing - Inspecting Primary One-Way Drive - Inspecting Oil Pump - Driven Pulley Assembly - Installing Right-Side Components - A. Oil Pump - B. Clutch Cover C. Fixed Drive Face D. Movable Drive Face - Center Crankcase Components - Separating Crankcase Halves - Disassembling Crankcase Half - Servicing Center Crankcase Components - Secondary Gears - Checking Backlash - Correcting Backlash - Checking Tooth Contact - Correcting Tooth Contact - Crankshaft Assembly - Measuring Connecting Rod (Small End Inside Diameter) - Measuring Connecting Rod (Small End Deflection) - Measuring Connecting Rod (Big End Side-to-Side) - Measuring Crankshaft (Runout) - Measuring Crankshaft (Web-to-Web) - Countershaft - Disassembling - Assembling - Assembling Crankcase Half - Joining Crankcase Halves - Installing Engine/Transmission FUEL/LUBRICATION/COOLING - Special Tools - Electronic Fuel Injection - Troubleshooting - Throttle Body - Removing - Installing - Throttle Cable Free-Play - Gas Tank - Removing - Cleaning And Inspecting - Installing - Oil Filter/Oil Pump - Testing Oil Pump Pressure - Liquid Cooling System - Radiator - Removing - Cleaning and Inspecting - Installing - Thermostat - Removing - Inspecting - Installing - Water Pump - Removing - Installing - Electric Fuel Pump/Fuel Level Sensor - Testing - Removing - Inspecting - Installing - Troubleshooting ELECTRICAL SYSTEM - Special Tools - Electrical Connections - Battery - Maintenance Charging - Charging - RPM Limiter - Testing Electrical Components - Accessory Receptacle/Connector - Voltage - Brakelight Switch (Pressure) - Voltage (Wiring Harness Side) - Resistance (Switch) - Engine Coolant Temperature (ECT) Sensor - Fan Motor - Voltage (Main Harness Connector To Fan Motor) - Resistance (Fan Motor Connector) - Fuse Block/Power Distribution Module - Relays - Ignition Coil - Resistance - Primary Winding - Secondary Winding - Spark Plug Cap - Primary Voltage - ECU - Speed Sensor - Ignition Switch - Voltage - Resistance - Handlebar Control Switches - Resistance (Hi Beam) - Resistance (Lo Beam) - Resistance (Emergency Stop) - Resistance (Reverse Override) - Front Drive Selector Switch - Resistance - Voltage - Front Drive Selector Actuator - Voltage - Gear Position Switch - Stator Coil - Voltage (Ac Generator - Regulated Output) - Voltage (Charging Coil - No Load) - Resistance (Charging Coil) - Resistance (Crankshaft Position Sensor) - Peak Voltage - Crankshaft Position Sensor - Starter Relay - Starter Motor - Testing Voltage - Removing - Installing - Electronic Control Unit (ECU) - Regulator/Rectifier - Testing - Lights - Headlights - Running Lights - Voltage (Headlights) - Voltage (Running Lights) - Taillights - Brakelights - Voltage (Taillights) - Voltage (Brakelights) - Back-Up Lights - Voltage - Ignition Timing - Tilt Sensor - Supply Voltage - Output Voltage - Throttle Position Sensor (TPS) - Inspecting - Removing - Installing/Adjusting - Diagnostic Trouble Codes (DTC) - Code List - Troubleshooting DRIVE SYSTEM - GENERAL INFORMATION - Special Tools - Front Drive Actuator - Removing - Installing - Front Differential - Removing Differential - Disassembling Input Shaft - Assembling Input Shaft - Disassembling Pinion Gear - Shimming Procedure/Shim Selection - Backlash - Ring Gear End-Play - Ring Gear/Thrust Button - Removing - Inspecting - Installing/Shimming - Assembling Differential Assembly - Removing Needle Bearing - Installing Needle Bearing - Removing/Installing Axle Seal - Installing Differential - Drive Axles - Removing Rear Drive Axle - Removing Front Drive Axle - Cleaning And Inspecting - Disassembling Axles - Installing Rear Drive Axle - Installing Front Drive Axle - Rear Gear Case - Removing - Installing - Hub - Removing - Cleaning And Inspecting - Installing - Hand Brake Lever/Master Cylinder Assembly - Removing - Inspecting - Installing - Hydraulic Brake Caliper - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Troubleshooting Drive System - Troubleshooting Brake System SUSPENSION - Shock Absorbers - Removing - Installing - Front A-Arms - Removing - Cleaning And Inspecting - Installing - Rear A-Arms - Removing - Cleaning And Inspecting - Installing - Wheels and Tires - Tire Size - Tire Inflation Pressure - Removing - Cleaning And Inspecting - Installing - Checking/Inflating - Troubleshooting STEERING/FRAME/CONTROLS - Steering Post/Tie Rods - Removing - Cleaning And Inspecting - Installing - LCD Gauge - Replacing - Handlebar Grip - Removing - Installing - Throttle Control - Removing - Installing - Adjusting - Steering Knuckles - Removing And Disassembling - Cleaning And Inspecting - Assembling And Installing - Measuring/Adjusting Toe-Out - Front Rack - Removing - Cleaning And Inspecting - Installing - Front Bumper Assembly - Removing - Cleaning And Inspecting - Installing - Front Body Panel/Fender - Removing - Cleaning And Inspecting - Installing - Exhaust System - Removing Muffler - Inspecting Muffler - Installing Muffler - Rear Body Panel/Rack - Removing - Cleaning And Inspecting - Installing - Seat - Removing/Installing - Troubleshooting
Arctic Cat 425 ATV (2011) Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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