Arctic Cat 450, 1000 ATV (2012) Service Manual
arctic cat 450 / 1000 (2012)
WORKSHOP, REPAIR, SERVICE MANUAL
ARCTIC CAT 450, 1000 ATV (2012) - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual, to vehicles Arctic Cat 450, 1000 ATV (2012). CONTENTS: 1. GENERAL INFORMATION/ SPECIFICATIONS - General Specifications - Torque Specifications - Torque Conversions (ft-lb/N-m) - Break-In Procedure - Gasoline - Oil - Lubricant - Recommended Gasoline - Recommended Engine/ Transmission Oil - Recommended Front Differential/Rear Drive Lubricant - Filling Gas Tank - Genuine Parts - Preparation For Storage - Preparation After Storage SECTION 2 - PERIODIC MAINTENANCE - Periodic Maintenance Chart - Periodic Maintenance - Special Tools - Lubrication Points - Air Filter - Checking And Cleaning Drains - Valve/Tappet Clearance - Feeler Gauge Procedure - Valve Adjuster Procedure - Testing Engine Compression - Spark Plug(s) - Muffler/Spark Arrester - Engine/Transmission Oil - Filter - Strainer - Oil - Filter - Liquid Cooling System - Checking/Filling - Front Differential/Rear Drive Lubricant - Nuts/Bolts/Cap Screws - Headlights/Taillight-Brakelight - Checking/Adjusting Headlight Aim - Shift Lever - Checking Adjustment - Adjusting Shift Lever - Hydraulic Brake Systems - Checking/Bleeding - Inspecting Hoses - Checking/Replacing Pads - Burnishing Brake Pads - Checking/Replacing V-Belt - Removing - Installing SECTION 3 - ENGINE/TRANSMISSION - Engine/Transmission - Special Tools - Specifications (450) - Specifications (1000) - Troubleshooting - Table of Contents (450) - Removing Engine/ Transmission - Top-Side Components - Removing Top-Side Components - A. Cylinder Head Cover/ Rocker Arms B. Cylinder Head/Camshaft - C. Cylinder D. Piston - Servicing Top-Side Components - Valve Assembly - Cleaning/Inspecting Cylinder Head Cover - Removing Valves - Measuring Valve Stem Runout - Measuring Valve Stem Outside Diameter - Measuring Valve Face/Seat Width - Measuring Valve Face Radial Runout - Measuring Valve Guide (Inside Diameter) - Servicing Valves/Valve Guides/Valve Seats - Measuring Rocker Arm (Inside Diameter) - Measuring Rocker Arm Shaft (Outside Diameter) - Installing Valves - Piston Assembly - Cleaning/Inspecting Piston - Removing Piston Rings - Cleaning/Inspecting Piston Ring Grooves - Measuring Piston-Ring End Gap (Installed) - Measuring Piston Pin, Connecting Rod Small End, and Piston-Pin Bore - Measuring Piston Skirt/ Cylinder Clearance - Installing Piston Rings - Cylinder/Cylinder Head Assembly - Cleaning/Inspecting Cylinder Head - Measuring Cylinder Head Distortion - Cleaning/Inspecting Cylinder - Inspecting Cam Chain Guide - Honing Cylinder - Measuring Camshaft Runout - Measuring Camshaft Lobe Height - Inspecting Camshaft Bearing Journal - Measuring Camshaft to Cylinder Head Clearance - Inspecting Camshaft Spring/Drive Pin - Installing Top-Side Components - A. Piston B. Cylinder - C. Cylinder Head/Camshaft D. Cylinder Head Cover/ Rocker Arms - Left-Side Components - Removing Left-Side Components - A. Water Pump B. Speed Sensor C. Magneto Cover/ Stator Assembly - D. Rotor/Flywheel E. Starter Clutch/Gear F. Starter Motor - G. Shift Shaft H. Drive Gear - Servicing Left-Side Components - Inspecting Starter Clutch/Gear - Replacing Starter Clutch Assembly - Replacing Starter Gear Bearing - Inspecting Stator/Magneto Cover Assembly - Replacing Stator Coil/ Crankshaft Position Sensor - Replacing Magneto Cover Bearings - Installing Left-Side Components - A. Starter Clutch/Gear B. Rotor/Flywheel - C. Magneto Cover D. Water Pump - Right-Side Components - Removing Right-Side Components - A. V-Belt Cover B. Driven Pulley C. Clutch Cover - D. Centrifugal Clutch Assembly E. Oil Pump Drive Gear F. Oil Pump Driven Gear - G. Oil Pump/Oil Strainer - Servicing Right-Side Components - Inspecting Centrifugal Clutch Shoe - Inspecting Centrifugal Clutch Housing - Inspecting Primary One-Way Drive - Inspecting Oil Pump - Driven Pulley Assembly - Installing Right-Side Components - A. Oil Strainer/Oil Pump - B. Clutch Cover C. Fixed Drive Face D. Movable Drive Face - Center Crankcase Components - Separating Crankcase Halves - Disassembling Crankcase Half - Servicing Center Crankcase Components - Secondary Gears - Checking Backlash - Correcting Backlash - Checking Tooth Contact - Correcting Tooth Contact - Crankshaft Assembly - Measuring Connecting Rod (Small End Inside Diameter) - Measuring Connecting Rod (Small End Deflection) - Measuring Connecting Rod (Big End Side-to-Side) - Measuring Crankshaft (Runout) - Measuring Crankshaft (Web-to-Web) - Countershaft - Disassembling - Assembling - Assembling Crankcase Half - Joining Crankcase Halves - Installing Engine/Transmission - Table of Contents (1000) - Removing Engine/ Transmission - Top-Side Components - Removing Top-Side Components - A. Valve Cover/Rocker Arms B. Cylinder Head/Camshaft - C. Cylinders D. Pistons - Servicing Top-Side Components - Valve Assembly - Cleaning/Inspecting Valve Cover - Removing Valves - Measuring Valve Stem Runout - Measuring Valve Stem Outside Diameter - Measuring Valve Face/Seat Width - Measuring Valve Face Radial Runout - Measuring Valve Guide/Valve Stem Deflection (Wobble Method) - Measuring Valve Guide (Inside Diameter) - Servicing Valves/Valve Guides/Valve Seats - Measuring Rocker Arm (Inside Diameter) - Measuring Rocker Arm Shaft (Outside Diameter) - Installing Valves - Piston Assembly - Cleaning/Inspecting Piston - Removing Piston Rings - Cleaning/Inspecting Piston Rings - Measuring Piston-Ring End Gap (Installed) - Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore - Measuring Piston Skirt/Cylinder Clearance - Installing Piston Rings - Cylinder/Cylinder Head Assembly - Cleaning/Inspecting Cylinder Head - Measuring Cylinder Head Distortion - Cleaning/Inspecting Cylinder - Inspecting Cam Chain Guide - Inspecting Cylinder - Measuring Camshaft Runout - Measuring Camshaft Lobe Height - Inspecting Camshaft Bearing Journal - Measuring Camshaft to Cylinder Head Clearance - Inspecting Camshaft Spring/Drive Pin (Front Camshaft Only) - Installing Top-Side Components - A. Pistons B. Cylinders - C. Cylinder Head D. Valve Cover - Left-Side Components - Removing Left-Side Components - A. Magneto Cover/Stator Coils B. Water Pump C. Shifter Assembly D. Rotor/Flywheel/Starter Clutch E. Speed Sensor/ Trigger Assembly - Installing Left-Side Components - Right-Side Components - Removing Right-Side Components - A. V-Belt Cover B. Driven Pulley C. Clutch Cover D. Centrifugal Clutch - Servicing Right-Side Components - Inspecting Centrifugal Clutch Shoe - Inspecting Clutch Housing - Inspecting Primary One-Way Drive - Driven Pulley Assembly - Installing Right-Side Components - Center Crankcase Components - Separating Crankcase Halves - Disassembling Crankcase Half - Servicing Center Crankcase Components - Secondary Output Drive Gears - Initial Set-Up - Checking Backlash - Correcting Backlash - Oil Pump Assembly - Disassembling and Inspecting - Assembling - Crankshaft Assembly - Measuring Connecting Rod (Small End Inside Diameter) - Measuring Connecting Rod (Small End Deflection) - Measuring Connecting Rod (Big End Side-to-Side) - Measuring Crankshaft (Runout) - Measuring Crankshaft (Web-to-Web) - Countershaft - Disassembling - Assembling - Assembling Crankcase Half - Joining Crankcase Halves - Installing Engine/Transmission SECTION 4 - FUEL/LUBRICATION/COOLING - Fuel/Lubrication/Cooling - Special Tools - Electronic Fuel Injection - Troubleshooting - Removing (450) - Removing (1000) - Installing (450) - Installing (1000) - Throttle Cable Free-Play - Engine RPM (Idle) - Gas Tank - Removing - Cleaning And Inspecting - Installing - Oil Filter/Oil Pump - Testing Oil Pump Pressure - Oil Cooler (1000) - Removing - Installing - Liquid Cooling System - Radiator - Removing - Cleaning And Inspecting - Installing - Thermostat - Removing (450) - Removing (1000) - Inspecting - Installing (450) - Installing (1000) - Cooling Fan - Removing - Installing - Water Pump (450) - Removing - Installing - Water Pump (1000) - Removing - Installing - Electric Fuel Pump/Fuel Level Sensor - Testing - Removing - Inspecting - Installing - Troubleshooting SECTION 5 - ELECTRICAL SYSTEM - Electrical System - Special Tools - Electrical Connections - Battery - Maintenance Charging - Charging - RPM Limiter - Testing Electrical Components - Accessory Receptacle/Connector - Voltage - Brakelight Switch (Auxiliary) - Voltage (Wiring Harness Side) - Resistance (Switch Connector) - Brakelight Switch (Handlebar Control) - Voltage (Wiring Harness Connector) - Resistance (Switch Connector) - Engine Coolant Temperature (ECT) Sensor - Fan Motor - Resistance (Fan Motor Connector) - Power Distribution Module (PDM) - Fuses - Relays - Ignition Coil - Resistance - Primary Winding - Secondary Winding - Spark Plug Cap - Primary Voltage - Ecu (1000) - EFI Sensors/Components - Crankshaft Position (Ckp) Sensor - Manifold Absolute Pressure (Map) Sensor (1000 Models) - Inlet Air Temperature (Iat) Sensor (1000 Models) - Manifold Absolute Pressure/ Inlet Air Temperature (Map/Iat) Sensor (450) - Speed Sensor - Electronic Power Steering (EPS) - Ignition Switch - Voltage - Resistance - Handlebar Control Switches - Resistance (Hi Beam) - Resistance (Lo Beam) - Diode (Starter Button) - Resistance (Engine Stop Switch) - Resistance (Reverse Override) - Drive Select Switch - Resistance - Voltage - Front Drive/Differential Lock Actuator - Voltage - Stator Coil/Crankshaft Position (CKP) Sensor - Voltage (Ac Generator - Regulated Output) - Voltage (Ac Generator - No Load) - Resistance (Ac Generator) - Resistance (Crankshaft Position Sensor) - Ac Voltage - Crankshaft Position Sensor - Starter Relay - Starter Motor - Testing Voltage - Removing - Installing - Electronic Control Unit (ECU) - Regulator/Rectifier - Testing - Headlights - Voltage - Taillight - Brakelight - Voltage (Taillight) - Voltage (Brakelight) - Ignition Timing - Tilt Sensor - Supply Voltage - Output Voltage - Throttle Position Sensor (TPS) (450) - Inspecting - Removing - Installing/Adjusting - Throttle Position Sensor (TPS) (1000 FIS) - Inspecting - Removing - Installing/Adjusting - Throttle Position Sensor (TPS) (1000 TRV/1000 Cruiser/1000 Mud Pro) - Inspecting - Removing - Installing/Adjusting - Diagnostic Trouble Codes (DTC) (1000 FIS) - Code List - Diagnostic Trouble Codes (DTC) (450/1000 TRV/1000 Cruiser/1000 Mud Pro) - Code List - Troubleshooting SECTION 6 - DRIVE SYSTEM/ BRAKE SYSTEM - Drive System/Brake System - General Information - Special Tools - Front Drive Actuator/Differential Lock - Removing - Installing - Front Differential - Removing Differential - Disassembling Input Shaft - Assembling Input Shaft - Disassembling Differential Assembly - Disassembling Pinion Gear - Assembling Pinion Gear - Shimming Procedure/Shim Selection - Backlash - Ring Gear End-Play - Assembling Differential Assembly - Removing/Installing Axle Seal - Installing Differential - Drive Axles - Removing Rear Drive Axle - Removing Front Drive Axle - Cleaning And Inspecting - Disassembling/Inspecting/Asse- Mbling Axles - Installing Rear Drive Axle - Installing Front Drive Axle - Rear Gear Case - Removing - Ring Gear/Thrust Button - Removing - Inspecting - Installing/Shimming - Rear Drive Input Shaft/ Housing (1000) - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Installing - Hub - Removing - Cleaning And Inspecting - Installing - Hand Brake Lever/Master Cylinder Assembly - Removing - Inspecting - Installing - Hydraulic Brake Caliper - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Troubleshooting Drive System - Troubleshooting Brake System SECTION 7 - SUSPENSION - Suspension - Shock Absorbers - Removing - Cleaning And Inspecting - Installing - Front A-Arms - Removing - Cleaning And Inspecting - Installing - Rear A-Arms - Removing - Cleaning And Inspecting - Installing - Wheels and Tires - Tire Size - Tire Inflation Pressure - Removing - Cleaning And Inspecting - Installing - Checking/Inflating - Troubleshooting SECTION 8 - STEERING/FRAME/CONTROLS - Steering/Frame/Controls - LCD Gauge - Replacing - Steering Post/Tie Rods - Removing - Cleaning And Inspecting - Installing (Models Without Electronic Power Steering) - Installing (Electronic Power Steering Models) - Handlebar Grip - Removing - Inspecting - Installing - Throttle Control - Removing - Installing - Adjusting - Steering Knuckles - Removing And Disassembling - Cleaning And Inspecting - Assembling And Installing - Measuring/Adjusting Toe-Out - Shift Lever - Removing - Installing - Front Rack - Removing - Cleaning And Inspecting - Installing - Front Bumper Assembly - Removing - Cleaning And Inspecting - Installing - Front Body Panel/Side Panels - Removing - Cleaning And Inspecting - Installing - Footrests - Removing - Cleaning And Inspecting - Installing - Belly Panel - Removing/Installing - Exhaust System - Removing Muffler - Inspecting Muffler - Installing Muffler - Rear Body Panel/Rack - Removing - Cleaning And Inspecting - Installing - Taillight Assembly - Removing - Inspecting - Installing - Seat - Removing/Installing - Troubleshooting
Arctic Cat 450, 1000 ATV (2012) Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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