ducati multistrada 1000
WORKSHOP MANUAL - OFFICINA - MANUEL REPARATION
DUCATI MULTISTRADA 1000 - WORKSHOP MANUAL - MANUALE D'OFFICINA - MANUEL REPARATION - Multilanguage (English, Italiano, Français, Deutsch) Service Manual and Wiring Information to motorcycles Ducati Multistrada 1000. FILES INCLUDED: - Ducati Multistrada 1000 - Workshop Manual (English, Italiano, Francais, Deutsch).pdf - Ducati Multistrada 1000 - Parts Manual (English, Italiano, Francais, Deutsch, Español).pdf - Ducati Multistrada 1000 - Owner's Manual (English).pdf INDEX SERVICE MANUAL: SECTION A DESCRIPTION 0 1 - HOW TO USE THE MANUAL 3 - Manual layout 4 2 - SYMBOLS - ABBREVIATIONS - REFERENCES 5 - Product specifications 8 3 - DANGEROUS PRODUCTS - WARNINGS 10 - General safety rules 10 - General maintenance indications 12 Section B MODEL-SPECIFICI NFORMATION0 1 - IDENTIFICATION DATA 3 SECTION C SPECIFICATIONS 0 1.1 -TECHNICAL DATA 10 - Description 10 - Colours 11 - Transmission 11 - Timing/valves 11 - Lubrication system 12 - Cylinder / piston 12 - Gearbox 13 - Cooling system 13 - Front wheel 13 - Front suspension 13 - Rear wheel 14 - Rear suspension 14 - Hydraulic brakes 14 - Charging system / generator 15 - Ignition system 15 - Control unit 15 - Lights / instrument panel 15 1.2 -OVERALL DIMENSIONS 16 2 - FUELS AND LUBRICANTS 17 3 - TORQUE SETTINGS 27 - Frame torque settings 27 - Engine torque settings 32 4 - SERVICE TOOLS 42 - Engine special tools 42 - Frame specific tools 47 SECTION D USE AND MAINTENANCE OPERATIONS 0 1 - PRELIMINARY CHECKS 3 - Running-in precautions 3 - Pre-ride checks 4 2 - STARTING - ENGINE WARM-UP 6 - Starting the engine 6 3 - ROUTINE MAINTENANCE TABLE 9 4 - MAINTENANCE OPERATIONS 11 - Turning off the "Service" warning on the instrument panel 11 - Checking the engine oil level 12 - Changing the engine oil and filter cartridge 13 - Checking valve clearances 15 - Changing the fuel filter 17 - Changing and cleaning the air filter 18 - Changing the brake fluid 19 - Draining the brake circuits 21 - Filling the braking circuits 22 - Changing the clutch fluid 24 - Draining the clutch circuit 25 - Filling the clutch circuit 26 - Adjusting steering bearings play 28 - Adjusting the clutch lever and the front brake lever 29 - Chain adjustment 30 - Checking brake pad wear. Changing brake pads 32 - Adjusting the throttle cables 34 - Adjusting the position of the gear change and rear brake - pedals 36 - Adjusting the rear shock absorber 37 - Adjusting the front fork 38 - Changing motorcycle track alignment 39 5 - TESTERS 40 - Mathesis tester description 41 - Tester connection to the bike 42 - Checking and adjusting timing belt tension 44 - Adjusting the throttle body 48 - Checking engine oil pressure 52 - Checking cylinder compression 54 SECTION E FAIRING 0 1 - HEADLIGHT FAIRING - REAR-VIEW MIRRORS 3 - Removing the rear-view mirrors 4 - Refitting the rear-view mirrors 4 - Removing the mobile headlight fairing 5 - Refitting the mobile headlight fairing 5 - Removing the fixed headlight fairing 6 - Refitting the fixed headlight fairing 7 2 - FAIRING 8 - Removing the left fairing 9 - Refitting the left fairing 9 - Removing the front conveyor 10 - Refitting the front conveyor 10 - Removing the upper left fairing 11 - Refitting the upper left fairing 11 - Removing the upper right fairing 12 - Refitting the right fairing 14 3 - FUEL TANK-AND-SEAT ASSEMBLY, SIDE PANELS AND FRONT MUDGUARD 15 - Removing the passenger seat 17 - Refitting the passenger seat 17 - Removing the rear side panels 18 - Notes on rear side panel installation 18 - Removing the fuel tank-and-seat assembly 19 - Refitting the fuel tank-and-seat assembly 21 4 - FRONT MUDGUARD 23 - Removing the front mudguard 23 - Refitting the front mudguard 23 SECTION F CONTROLS - DEVICES 0 1 - THROTTLE CONTROL - STARTER 3 - Removing the throttle control 4 - Refitting the throttle control 4 2 - CLUTCH HYDRAULIC CONTROL 6 - Removing the clutch cylinder assembly 7 - Fitting the clutch cylinder assembly 7 - Removing the clutch transmission unit 8 - Refitting the clutch transmission unit 9 3 - FRONT BRAKE CONTROL 11 - Removing the front brake master cylinder 12 - Refitting the front brake master cylinder 13 4 - REAR BRAKE CONTROL 14 - Removing the rear brake master cylinder 15 - Refitting the rear brake master cylinder 17 5 - GEAR CHANGE CONTROL 21 - Removing the gear change control 22 - Disassembling the gear change control 22 - Refitting the gear change control 22 6 - RELEASING MECHANISMS 23 - Removing the passenger seat releasing mechanism 24 - Removing the glove compartment releasing mechanism 24 SECTION G WHEELS - SUSPENSIONS - BRAKES 0 1 - FRONT WHEEL 3 - Removing the front wheel 4 - Overhauling the front wheel 5 - Refitting the front wheel 7 2 - FRONT FORK 8 - Removing the front fork 9 - Overhauling the front fork 10 - Fitting the front fork 18 3 - FRONT BRAKE 19 - Braking system maintenance 20 - Removing the front brake system 20 - Overhauling the front brake components 21 - Refitting the front brake system 22 4 - REAR WHEEL 24 - Removing the rear wheel 25 - Overhauling the rear wheel 26 - Refitting the rear wheel 27 5 - REAR SWINGARM 28 - Removing the rear eccentric hub 30 - Refitting the rear eccentric hub 31 - Removing the rear swingarm 32 - Checking the swingarm pivot 33 - Overhauling the rear swingarm 34 - Refitting the rear swingarm 36 6 - REAR BRAKE 38 - Removing the rear brake system 39 - Refitting the rear brake system 41 7 - REAR SUSPENSION 42 - Rear suspension unit 43 - Removing the monoshock absorber 44 - Overhauling the monoshock absorber 44 - Removing the rear suspension rocker arm 45 - Overhauling the rear suspension rocker arm 46 - Removing and overhauling the shock absorber linkage 47 - Refitting the rear suspension 48 8 - FINAL DRIVE 50 - Inspecting the final drive 51 - Removing the chain front sprocket 52 - Changing the gearbox secondary shaft seal 53 - Removing the rear sprocket 54 - Washing the chain 55 - Lubricating the chain 55 SECTION H FRAME 0 1 - HANDLEBAR 3 - Removing the handlebar 4 - Refitting the handlebars 5 2 - STEERING 6 - Adjusting steering bearing play 7 - Adjusting the steering angle 7 - Disassembling the headstock parts 8 - Reassembling the headstock parts 9 4 - FOOTPEG SUPPORTS 12 - Removing the footpegs 13 - Refitting the footpegs 15 5 - STANDS 18 - Removing the side stand 19 - Refitting the side stand 20 6 - FRAME INSPECTION 21 - Removing the frame and related components 22 - Removing the front subframe 22 - Removing the rear grab handle 22 - Checking the frame 22 - Refitting the rear grab handle 25 - Refitting the front subframe 25 7 - TAIL LIGHT AND NUMBER PLATE HOLDER 26 - Removing the tail light number plate holder 27 - Refitting the number plate holder and tail light 28 8 - ACCESSORIES: CENTER STAND 29 - Installing the center stand 30 - Removing the center stand 34 - Refitting the center stand 34 SECTION L FUEL SYSTEM / EXHAUST SYSTEM 0 1 - DESCRIPTION OF FUEL SYSTEM 3 2 - FUEL TANK ASSEMBLY 5 - Removing and refitting the fuel tank assembly 6 - Replacing the breather valve and the fluid recovery reservoir 7 - Replacing the fuel tank flange and the fuel sensor 9 - Replacing the fuel filler plug assembly 12 6 - THROTTLE BODY 15 - Removing the throttle body 16 - Refitting the throttle body 18 7 - AIR INTAKE 20 - Removing the air box 21 - Refitting the airbox 23 8 - EXHAUST SYSTEM 26 - Catalytic converter operating principle 27 - Removing the exhaust system 29 - Refitting the exhaust system 32 10 -CANISTER FILTER 36 - Canister filter system (USA versions only) 37 - Removing the canister filter 38 - Refitting the canister filter 38 SECTION M IGNITION - INJECTION SYSTEM0 1 - DESCRIPTION OF THE FUEL INJECTION-IGNITION SYSTEM 3 - General information on the fuel injection-ignition system 3 - Fuel circuit 6 - Intake air circuit 7 - Operating stages 8 2 - SYSTEM DIAGRAM 9 - Fuel injection-ignition system diagram 9 3 - FUEL INJECTION-IGNITION SYSTEM COMPONENTS 12 - Electronic control unit 12 - Electric injector 15 - Stepper motor 16 - Throttle position sensor 17 - Rpm/timing sensor 17 - Air pressure sensor 17 - Air temperature sensor 18 - Spark plug 19 - Coil 20 - Injection relay 21 - CAN line 22 4 - INSTRUMENTS 23 - Instrument panel system 23 - Display Functions 26 - Instrument Panel Functions 37 SECTION N ENGINE 0 1 - REMOVING - REASSEMBLING THE COMPLETE ENGINE 4 - Removing the engine 6 - Reassembling the engine 7 2.1 -LUBRICATION SYSTEM: OIL PUMP 8 - Lubrication system diagram 9 - Removing the oil pump 12 - Disassembling the oil pump 12 - Overhauling the oil pump 13 - Reassembling the oil pump 13 - Refitting the oil pump 14 2.2 -LUBRICATION SYSTEM: OIL COOLER 15 - Removing the oil cooler 16 - Checking the oil cooler 16 - Refitting the oil cooler 17 2.3 -LUBRICATION SYSTEM: OIL BREATHER 20 - Removing the oil breather 21 - Refitting the oil breather 21 4.1 -HEAD UNIT: CHECKS AND ADJUSTMENTS 23 - Checking and adjusting valve clearance 24 - Checking engine timing 28 4.2 -HEAD UNIT: SIDE COVERS / TIMING SYSTEM 30 - Removing the timing side covers 31 - Timing system disassembly 32 - Disassembling the mobile tensioner 34 - Disassembling the belt rollers 34 - Reassembling the timing system 35 - Refitting the timing side covers 41 4.3 -HEAD UNIT : CAMSHAFTS 42 - Removing the engine oil temperature sensor 44 - Refitting the engine oil temperature sensor 44 - Disassembling the intake manifold 45 - Refitting the intake manifolds 45 - Removing the side caps 46 - Removing the valve covers 47 - Refitting the valve covers 47 - Removing the camshafts 48 - Checking camshafts 49 - Checking the oil seals 49 - Refitting the camshaft 50 - Refitting the cam covers 51 4.4 -HEAD UNIT: VALVES – ROCKER ARMS 52 - Disassembling the engine heads 53 - Overhauling the head parts 57 - Reassembling the head 62 5 - CYLINDER / PISTON ASSEMBLY 69 - Removing cylinder / piston assy 70 - Overhauling the cylinder / piston assy 72 - Refitting cylinder / piston assy 76 6.1 -CLUTCH ASSEMBLY: CLUTCH 78 - Clutch unit 79 - Disassembling the clutch 81 - Checking and overhauling the clutch components 85 - Reassembling the clutch 86 6.2 -CLUTCH ASSEMBLY: CLUTCH COVER 89 - Removing the clutch cover 90 - Disassembling the clutch cover 91 - Reassembling the clutch cover 92 - Refitting the clutch cover 93 6.3 -CLUTCH ASSEMBLY: PRIMARY DRIVE GEARS 94 - Disassembling the primary drive gears 95 - Fitting the primary drive gear and checking meshing play 97 7.1 -GEARBOX: LEVER ASSEMBLY 99 - Removing the gear selector levers 100 - Removing the gear stopper and ratchet 101 - Reassembling gear stopper and ratchet 101 - Reassembling the gear selector lever 102 7.2 -GEARBOX ASSEMBLY: GEARBOX SHAFTS 103 - Removing the gearbox 105 - Disassembling the gearbox shafts 106 - Overhauling the gearbox 110 - Inspecting the gear selector forks 112 - Inspecting the fork selector drum 112 - Reassembling the gearbox shafts 113 - Reassembling the gearbox 114 8 - FLYWHEEL - GENERATOR 116 - Removing the generator cover 118 - Disassembling the generator cover 119 - Removing the flywheel - generator assembly 120 - Checking the flywheel - generator assembly 121 - Refitting flywheel / generator assembly 123 - Reassembling generator cover 124 - Checking the engine sensor air gap 125 9.1 -CASING UNIT: OUTER COMPONENTS 126 - Removing outer components 127 - Reassembling the outer parts 128 - Removing the timing lay gear 130 - Reassembling the timing lay gear 130 - Removing the starter motor driven gear 131 - Reassembling the starter motor driven gear 131 9.2 -CASING UNIT: CRANKCASES 132 - Opening the casings 133 - Overhauling the casings 134 - Main bearings 136 - Reassembling the casings 137 - Shimming the shafts 139 - Closing the casings 147 9.3 -CASING UNIT: CONNECTING RODS 149 - Removing the connecting rods 150 - Disassembling the connecting rods 150 - Overhauling the connecting rods 151 - Reassembling the connecting rods 155 - Refitting the connecting rod unit 156 SECTION P ELECTRIC SYSTEM 0 1 - WIRING DIAGRAM 4 - Electric system key 6 - Fuse key 6 - Wire color coding - wiring diagram 7 - Arrangement of wiring on frame 7 - Diagram A 10 - Diagram AA 11 - Diagram AB 11 - Diagram AC 12 - Diagram AD 12 - Diagram AE 13 - Diagram B 14 - Diagram C 15 - Diagram D 16 - Diagram E 17 - Diagram F 18 - Diagram G 19 - Diagram H 20 - Diagram I 21 - Diagram J 22 - Diagram K 23 - Diagram L 23 - Diagram M 24 - Diagram N 24 - Diagram O 25 - Diagram P 25 - Diagram Q 26 - Diagram R 27 - Diagram S 28 - Diagram T 29 - Diagram U 30 - Diagram V 31 - Diagram W 32 - Diagram X 32 - Diagram Y 33 - Diagram Z 34 2 - CHARGING SYSTEM - BATTERY 35 - Checking the charging system 35 - Charging methods 35 - Battery 37 - Battery mount 39 - Generator 40 - Rectifier - regulator 41 3 - ELECTRIC STARTING 43 - Electric starting system 44 - Starter motor 46 - Starter contactor 48 4 - LIGHTING DEVICES 49 - Removing the instrument panel 49 - Changing light bulbs 50 - High beam relay 53 - Beam setting 54 5 - INDICATORS AND LIGHTING SYSTEM 55 - Checking the indicators and lighting system components 55 - Changing bulbs 60 6 - PROTECTION AND SAFETY DEVICES 61 - Checking protection and safety devices components 61 - Fuses check 63 8 - IMMOBILIZER AND TRANSPONDER 64 9 - TESTERS 72 - How to use the multimeter to check electric systems 72 INDEX PARTS MANUAL: - Workshop special tools - Workshop special tools - Diagnosis tester mathesis - Workshop special tools - Gearchange - Gear-box - Clutch - Clutch cover - Crankshaft - Cylinders - pistons - Timing - Filters and oil pump - Half crankcases - Alternator cover - Electric starter and ignition - Head : timing - Vertical head - Horizontal head - Inlet dict - Exhaust system - Stands - Electric system - Front wiring - Battery box mount - Front head-light and instrument panel - Plate holder - rear light - Front fork - Front and rear wheels - Rear wheel pin - Handlebar and controls - Clutch control - Front brake - Rear brake - Frame - R.h. Foot rests - L.h. Foot rests - Rear fork - Rear suspension - Air inductio and oil vent - Oil cooler - Fuel tank - Fuel system - Seat - Headlight fairing - Fairing INDEX OWNER’S MANUAL: GENERAL - Warranty 6 - Symbols 6 - Useful information for safe riding 7 - Carrying the maximum load allowed 8 - Identification data 9 CONTROLS - Position of motorcycle controls 10 - Instrument panel 11 - LCD unit functions 12 - LCD - Parameter setting/display 14 - Backlighting function 21 - Pilot lights brightness function 21 - Auto-off headlight function 21 - The immobilizer system 21 - Keys 22 - Code card 23 - Procedure to disable immobilizer engine block through - throttle twistgrip 24 - Duplicate keys 25 - Ignition switch and steering lock 26 - Left switch 27 - Clutch lever 28 - Right switch 29 - Throttle twistgrip 29 - Front brake lever 30 - Rear brake pedal 31 - Gear change pedal 31 - Setting the gear change and rear brake pedals 32 MAIN COMPONENTS AND DEVICES - Location 34 - Tank filler plug 35 - Passenger seat catch and helmet hook 36 - Glove compartment lock 37 - Side stand 38 - Front fork adjusters 39 - Rear shock absorber adjusters 41 - Rear-view mirrors adjustment 42 - Motorcycle trim adjustment 43 DIRECTIONS FOR USE - Running-in recommendations 44 - Pre-ride checks 46 - Starting the engine 47 - Moving off 49 - Braking 49 - Stopping the motorcycle 50 - Parking 50 - Refuelling 51 - Tool kit and accessories 52 MAIN MAINTENANCE OPERATIONS - Removing the fairing 53 - Checking brake and clutch fluid level 58 - Checking brake pads for wear 60 - Lubricating joints 61 - Throttle cable free play adjustment 62 - Charging the battery 63 - Checking the drive chain tension 64 - Chain lubrication 65 - Replacing headlamp bulbs 66 - Changing the front direction indicators bulbs 70 - Changing the rear direction indicators bulbs 71 - Changing the number plate and stop light bulbs 72 - Beam setting 74 - Tubeless tyre pressure 75 - Checking engine oil level 77 - Cleaning and replacing the spark plugs 78 - Cleaning the motorcycle 79 - Storing the bike away 79 - Important notes 79 TECHNICAL DATA - Overall dimensions 80 - Weights 80 - Engine 82 - Timing system 82 - Performance data 83 - Spark plugs 83 - Exhaust system 83 - Transmission 84 - Brakes 85 - Frame 86 - Wheels 86 - Tyres 86 - Suspensions 87 - Available in the following colors: 87 - Electric system 88 FOR UNITED STATES OF AMERICA VERSION ONLY ROUTINE MAINTENANCE RECORD
Ducati Multistrada 1000 - Service Manual - Manuel de Reparation - Manuale di Officina - Reparaturanleitung - Wiring Information
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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