Gilera GP 800

gilera%20gp%20800%20-%20workshop,%20service,%20repair%20manual%20-%20parts%20-%20wiring.gif

GILERA GP 800 - WORKSHOP, SERVICE, REPAIR MANUAL - PARTS - WIRING

- English Service Manual, Parts Manual and Wiring Diagram to motorcycles Gilera GP 800.

CONTENTS:

GILERA GP800 WORKSHOP MANUAL

CHARACTERISTICS

- Rules 
- Safety rules 
- Maintenance rules 
- Vehicle identification 
- Dimensions and mass 
- Engine 
- Transmission 
- Capacities 
- Electrical system 
- Frame and suspensions 
- Brakes 
- Wheels and tyres 
- Tightening Torques 
- Overhaul data 
- Assembly clearances 
- Cylinder - piston assy. 
- Piston rings 
- Crankcase - crankshaft - connecting rod 
- Cylinder Head 
- Slot packing system 
- Products

TOOLING

MAINTENANCE

- Maintenance chart 
- Checking the spark advance 
- Spark plug 
- Air filter 
- Engine oil 
- Replacement 
- Check 
- Engine oil filter 
- Oil pressure warning light 
- Checking the valve clearance 
- Cooling system 
- Braking system 
- Level check 
- Top-up 
- Headlight adjustment 
- Drive chain

TROUBLESHOOTING

- Engine 
- Excessive oil consumption/Exhaust smoke 
- Insufficient lubrication pressure 
- Transmission and brakes 
- Clutch grabbing or performing inadequately 
- Insufficient braking 
- Brakes overheating 
- Steering and suspensions 
- Heavy steering 
- Excessive steering play 
- Noisy suspension 
- Suspension oil leakage

ELECTRICAL SYSTEM

- Components arrangement 
- Ground points 
- Instrument panel 
- Electrical system installation 
- Front side 
- Back side 
- Conceptual diagrams 
- Ignition 
- Battery recharge and starting 
- Level indicators and enable signals section 
- Devices and accessories 
- Lights and turn indicators 
- Checks and inspections 
- Immobiliser 
- Virgin circuit 
- Diagnostic codes 
- Diagnostic code - 1 flash 
- Diagnostic code - 2 flashes 
- Diagnostic code - 3 flashes 
- Ignition circuit 
- No spark plug 
- Battery recharge circuit 
- Stator check 
- Voltage regulator check 
- Recharge system voltage check 
- Starter motor 
- Horn control 
- Turn signals system check 
- level indicators 
- Lights list 
- Fuses 
- Sealed battery 
- Remote controls check 
- Switches check 
- Electrical windshield check 
- Connectors 
- Remote seat opening 
- Battery replacement 
- Zeroing 
- Programming

ENGINE FROM VEHICLE

- Exhaust assy. Removal 
- Removal of the engine from the vehicle

ENGINE

- Automatic transmission 
- Transmission cover 
- Air duct filter 
- Removing the driven pulley shaft bearing 
- Refitting the driven pulley shaft bearing 
- Driving pulley shaft supporting bearing removal 
- Driving pulley shaft supporting bearing fitting 
- Removing the driven pulley 
- Inspecting the clutch drum 
- Removing the clutch 
- Inspecting the clutch 
- Pin retaining collar 
- Removing the driven half-pulley bearing 
- Inspecting the driven fixed half-pulley 
- Inspecting the driven sliding half-pulley 
- Refitting the driven half-pulley bearing 
- Refitting the driven pulley 
- Inspecting the clutch spring 
- Refitting the clutch 
- Refitting the driven pulley 
- Drive-belt 
- Removing the driving pulley 
- Inspecting the rollers case 
- Refitting the driving pulley 
- End gear shaft 
- Refitting the transmission cover 
- End gear 
- Removing the driven pulley shaft bearing 
- Inspecting the hub shaft 
- Refitting the driven pulley shaft bearing 
- Refitting the hub bearings 
- Flywheel cover 
- Removing the hub cover 
- Removing the stator 
- Inspecting the cover components 
- Refitting the stator 
- Refitting the flywheel cover 
- Flywheel and starting 
- Removing the starter motor 
- Removing the flywheel magneto 
- Inspecting the flywheel components 
- Starter gear rim 
- Intermediate gear 
- Refitting the free wheel 
- Refitting the intermediate gear 
- Refitting the starter motor 
- Cylinder assy. and timing system 
- Removing the intake manifold 
- Removing the rocker-arms cover 
- Removing the timing system drive 
- Removing the cam shaft 
- Removing the cylinder head 
- Removing the valves 
- Removing the cylinder - piston assy. 
- Inspecting the small end 
- Inspecting the wrist pin 
- Inspecting the piston 
- Inspecting the piston rings 
- Removing the piston 
- Choosing the gasket 
- Refitting the piston rings 
- Refitting the cylinder 
- Inspecting the cylinder head 
- Inspecting the timing system components 
- Inspecting the valve sealings 
- Inspecting the valves 
- Inspecting the valve stem guide clearance 
- Inspecting the springs and half-cones 
- Refitting the valves 
- Inspecting the cam shaft 
- Refitting the head and timing system components 
- Refitting the timing chain 
- Refitting the rocker-arms cover 
- Refitting the intake manifold 
- Crankcase - crankshaft 
- Splitting the crankcase halves 
- Inspecting the crankshaft components 
- Inspecting the crankshaft alignment 
- Inspecting the crankcase halves 
- Inspecting the crankshaft plain bearings 
- Coupling chart 
- Refitting the crankcase halves 
- Lubrication 
- Conceptual diagrams 
- General characteristics 
- Diagnosis guide 
- Oil pressure check 
- Oil pump 
- Removal 
- Inspection 
- Refitting 
- Water pump 
- Removal 
- Fitting

INJECTION

- Precautions 
- Terminals setup 
- EMS circuit diagram 
- Troubleshooting procedure 
- Engine does not start 
- Starting difficulties 
- Engine stops at idle 
- Engine does not rev down 
- Exhaust backfires in deceleration 
- Engine revs irregularly 
- Poor performance at full throttle 
- Engine knocking 
- Fuel supply system 
- Pump supply circuit 
- Circuit leak test 
- Inspecting the injector circuit 
- Immobiliser circuit 
- Virgin circuit 
- Diagnostic codes 
- Code 1 
- Code 2 
- Code 3 
- Tachometer 
- HT coil 
- Inspecting the spark plug shielded cap 
- Spark advance 
- Coolant temperature sensor 
- Intake air temperature sensor 
- Throttle valve opening sensor 
- Zeroing the throttle 
- Step motor

SUSPENSIONS

- Front 
- Removing the front wheel 
- Front wheel hub overhaul 
- Refitting the front wheel 
- Handlebar 
- Removal 
- Refitting 
- Front fork 
- Removal 
- Overhaul 
- Refitting 
- Steering column 
- Removal 
- Overhaul 
- Refitting 
- Rear 
- Removing the rear wheel 
- Refitting the rear wheel 
- Shock absorbers 
- Removal 
- Refitting 
- Removal 
- Refitting 
- Fork 
- Removal 
- Service 
- Fitting 
- Centre-stand 
- Side stand

BRAKING SYSTEM

- Rear brake calliper 
- Removal 
- Refitting 
- Front brake calliper 
- Removal 
- Refitting 
- Rear brake disc 
- Removal 
- Refitting 
- Disc Inspection 
- Front brake disc 
- Removal 
- Refitting 
- Disc Inspection 
- Front brake pads 
- Removal 
- Refitting 
- Rear brake pads 
- Removal 
- Refitting 
- Fill 
- Rear - combined 
- Front 
- Brake fluid level check 
- Removal 
- Refitting 
- Removal 
- Refitting 
- Brake pipes 
- Parking brake

COOLING SYSTEM

- Circuit diagram 
- Electric fan check 
- System sealing check 
- Coolant replacement 
- Water pump 
- diagnosis 
- Excessive system pressure 
- Cooling fluid consumption 
- Oil in the fluid

CHASSIS

- Seat 
- Driving mirrors 
- Instrument panel 
- Headlight assy. 
- Legshield 
- Knee-guard 
- Front wheel housing 
- Taillight assy. 
- Footrest 
- Side fairings 
- License plate holder 
- Helmet bay 
- spoiler 
- Fuel tank 
- Rear central cover 
- Front mudguard 
- Radiator fan 
- Rear 
- Handles and top side fairings 
- Front central cover 
- Flyscreen 
- Radiator cover 
- Battery

PRE-DELIVERY

- Aesthetic inspection 
- Tightening torques inspection 
- Electrical system 
- Levels check 
- Road test 
- Static test 
- Functional inspection

TIME

- Engine 
- Crankcase 
- Crankshaft 
- Cylinder assy. 
- Cylinder head assy. 
- Rocker arms support assy. 
- Cylinder head cover 
- Flywheel cover 
- Driven pulley 
- Oil pump 
- Final gear assy. 
- Driving pulley 
- Final drive 
- Transmission cover 
- Water pump 
- Flywheel magneto 
- Butterfly valve 
- Exhaust pipe 
- Air cleaner 
- Frame 
- Centre-stand 
- Legshield spoiler 
- Side fairings 
- Rear cover 
- Central cover 
- Mudguard 
- Fuel tank 
- Rear shock-absorber 
- Handlebar components 
- Swing-arm 
- Seat 
- Instrument panel 
- Locks 
- Turn signal lights 
- Front wheel 
- Rear wheel 
- Electric start 
- Electric devices 
- Electronic controls 
- Transmissions 
- Helmet bay 
- Rear side fairings 
- Front suspension 
- Cooling system 
- Braking system 
- Windscreen 
- Stickers

GILERA GP800 PARTS MANUAL

GILERA GP800 WIRING DIAGRAM
 
- Italian/English 
- French/German 
- Spanish/Portuguese

GILERA GP800 INJECTION WIRING DIAGRAM