jeep wrangler TJ
SERVICE MANUAL
JEEP WRANGLER TJ (1999-2005) - SERVICE MANUAL - English Service Manual, to vehicles Jeep Wrangler model TJ. CONTENTS: JEEP WRANGLER - SERVICE MANUAL (1999) Etj_tab Etj_ina Introduction General information Etj_in Introduction General information Etj_00 Lubrication and maintenance General information Maintenance schedules Jump starting, hoisting and towing Etj_02 Suspension Alignment Front suspension Rear suspension Etj_03 Differential and driveline Propeller shafts 181 fbi axle 194 rbi axle 216 rbi rear axle Etj_05 Brakes Base brake system Antilock brakes Etj_06 Clutch General information Description and operation Diagnosis and testing Service procedures Removal and installation Specifications Etj_07 Cooling system General information Description and operation Diagnosis and testing Service procedures Removal and installation Cleaning and inspection Adjustments Specifications Special tools Etj_08a Battery Description and operation Diagnosis and testing Service procedures Removal and installation Specifications Etj_08b Starting systems Description and operation Diagnosis and testing Removal and installation Specifications Etj_08c Charging system Description and operation Diagnosis and testing Removal and installation Specifications Etj_08d Ignition system Description and operation Diagnosis and testing Removal and installation Specifications Etj_08e Instrument panel systems Description and operation Diagnosis and testing Removal and installation Etj_08ea Instrument panel systems Removal and installation Etj_08f Audio systems General information Description and operation Diagnosis and testing Removal and installation Etj_08g Horn systems Description and operation Diagnosis and testing Removal and installation Etj_08h Speed control system Description and operation Diagnosis and testing Removal and installation Specifications Etj_08j Turn signal and hazard warning systems Description and operation Diagnosis and testing Removal and installation Etj_08k Wiper and washer systems General information Description and operation Diagnosis and testing Removal and installation Etj_08l Lamps Lamp diagnosis Headlamp alignment Lamp bulb service Lamp service Lamp systems Bulb application Etj_08la Lamps Lamp diagnosis Lamp bulb service Lamp service Bulb application Etj_08m Passive restraint systems Description and operation Diagnosis and testing Service procedures Removal and installation Adjustments Special tools Etj_08n Electrically heated systems General information Description and operation Diagnosis and testing Service procedures Removal and installation Etj_08o Power distribution systems Description and operation Removal and installation Etj_08q Vehicle theft/security systems General information Description and operation Diagnosis and testing Service procedures Removal and installation Etj_08u Chime/buzzer warning systems General information Description and operation Diagnosis and testing Removal and installation Etj_08w Wiring diagrams 8w-01 general information 8w-02 component index 8w-10 power distribution 8w-11 fuse/fuse block 8w-15 ground distribution 8w-20 charging system 8w-21 starting system 8w-30 fuel/ignition systems 8w-31 transmission control system 8w-35 anti-lock brakes 8w-40 instrument cluster 8w-41 horn/cigar lighter/power outlet 8w-42 air conditioning-heater 8w-43 airbag system 8w-44 interior lighting 8w-47 audio system 8w-48 rear window defogger 8w-50 front lighting 8w-51 rear lighting 8w-52 turn signals 8w-53 wipers 8w-70 splice information 8w-80 connector pin-outs 8w-90 connector/ground locations 8w-95 splice locations Etj_09 Engine Standard service information Engine diagnosis 2.5l engine 4.0l engine Etj_11 Exhaust system General information Diagnosis and testing Removal and installation Specifications Etj_13 Frame and bumpers Bumpers Frame Etj_13a Frame and bumpers Bumpers Etj_14 Fuel system Fuel delivery system Fuel injection system Etj_14a Fuel system General information Etj_19 Steering Power steering Power steering pump Power steering gear Steering linkage Steering column Etj_21 Transmission and transfer case Ax5 manual transmission Ax15 manual transmission Automatic transmission-30/32rh Nv231 transfer case Etj_22 Tires and wheels Tires Wheels Etj_23 Body General service information Paint Stationary glass Seats Body component service Etj_24 Heating and air conditioning General information Description and operation Diagnosis and testing Service procedures Removal and installation Etj_25 Emission control systems On-board diagnostics Evaporative emission controls Etj_25a Emission control systems On-board diagnostics Evaporative emission controls JEEP WRANGLER - SERVICE MANUAL (2003) Tj service manual Foreword Group tab locator Intro-introduction Vehicle safety certification label Vehicle identification number Vehicle emission control information (veci) label Body code plate International symbols Fastener identification Fastener usage Metric system Torque references 0-lubrication & maintenance International symbols Parts & lubricant recommendation Fluid types Fluid capacities Maintenance schedules Hoisting Towing Jump starting Emergency tow hooks 2-suspension Wheel alignment Front Rear 3-differential & driveline Propeller shaft Front axle - 181fbi Front axle - 216fbi Rear axle - 194rbi Rear axle - 216rbi 5-brakes Brakes - base Brakes - abs 6-clutch Clutch Clutch disc Clutch release bearing Flywheel Pilot bearing Linkage Master cylinder Clutch pedal Clutch pedal position switch 7-cooling Cooling Accessory drive Engine Transmission 8a-audio Audio Amplified subwoofer Antenna body & cable Radio Radio noise suppression ground strap Speaker 8b-chime/buzzer Chime warning system 8e-electronic control modules Communication Controller antilock brake Data link connector Powertrain control module Sentry key immobilizer module Transmission control module 8f-engine systems Battery system Charging Starting 8g-heated systems Window defogger Rear window defogger grid Rear window defogger relay Rear window defogger switch 8h-horn Horn system Horn Horn relay Horn switch 8i-ignition control Ignition control Auto shut down relay Camshaft position sensor - 2.4l Camshaft position sensor - 4.0l Coil rail - 4.0l Ignition coil - 2.4l Spark plug Spark plug cable 8j-instrument cluster Instrument cluster Abs indicator Airbag indicator Brake/park brake indicator Check gauges indicator Cruise indicator Engine temperature gauge Fog lamp indicator Front lock indicator Fuel gauge High beam indicator Low fuel indicator Malfunction indicator lamp (mil) Odometer Oil pressure gauge Rear lock indicator Seatbelt indicator Shift indicator (transfer case) Skis indicator Speedometer Tachometer Turn signal indicator Upshift indicator Voltage gauge 8l-lamps Lamps/lighting - exterior Lamps/lighting - interior 8n-power systems Automatic day / night mirror 8o-restraints Restraints Airbag control module Child restraint anchor Clockspring Driver airbag Front seat belt & retractor Front seat belt buckle Passenger airbag Passenger airbag door Passenger airbag on/off switch Rear seat belt & retractor Rear seat belt buckle Seat belt switch Seat belt turning loop adjuster 8p-speed control Speed control Cable Servo Switch Vacuum reservoir 8q-vehicle theft security Vehicle theft security Skis indicator Transponder key 8r-wipers/washers Front wipers/washers Rear wipers/washers 8w-wiring 8w-01 wiring diagram information 8w-02 component index 8w-10 power distribution 8w-11 fuse block 8w-15 ground distribution 8w-18 bus communication 8w-20 charging system 8w-21 starting system 8w-30 fuel/ignition system 8w-31 transmission control system 8w-33 vehicle speed control 8w-35 antilock brakes 8w-39 vehicle theft security system 8w-40 instrument cluster 8w-41 horn/cigar lighter/power outlet 8w-42 air conditioning-heater 8w-43 airbag system 8w-44 interior lighting 8w-47 audio system 8w-48 rear window defogger 8w-50 front lighting 8w-51 rear lighting 8w-52 turn signals 8w-53 wipers 8w-70 splice information 8w-80 connector pin-outs 8w-91 connector/ground/splice location 8w-97 power distribution 9-engine Engine 2.4l Engine 4.0l 11-exhaust system Exhaust system Catalytic converter Exhaust pipe Heat shields Muffler Tailpipe 13-frame & bumpers Frame & bumpers Front extension Front bumper Rear extension Rear bumper Frame Transfer case skid plate Fuel tank skid plate Front tow hook Rear tow hook Transmission skid plate 14-fuel system Fuel delivery Fuel injection 19-steering Steering Column Gear Linkage Pump 21-transmission and transfer case Manual - nv1500 Manual - nv3550 Automatic transmission - 42rle Transfer case - nv231 Transfer case - nv241 22-tires/wheels Tires/wheels Tires Spare tire Spare tire carrier Wheels Studs 23-body Body Tailgate Full door Half door Exterior Hood Instrument panel Interior Paint Removeable top Seats Stationary glass Weatherstrip/seals Body structure 24-heating & air conditioning Heating & air conditioning Controls Distribution Plumbing 25-emissions control Emissions control Evaporative emissions Index Comments JEEP WRANGLER - SERVICE MANUAL (2004) 2004-tj-sm Main welcome page Instructions Tj powertrain Tj body Tj chassis Tj transmission Tj service manual Foreword Group tab locator In-introduction 0-lubrication & maintenance 2-suspension 3-differential & driveline 5-brakes 6-clutch 7-cooling 8a-audio/video 8b-chime/buzzer 8e-electronic control modules 8f-engine systems 8g-heated systems 8h-horn 8i-ignition control 8j-instrument cluster 8l-lamps 8n-power systems 8o-restraints 8p-speed control 8q-vehicle theft security 8r-wipers/washers 8w-wiring 9-engine 11-exhaust system 13-frame & bumpers 14-fuel system 19-steering 21-transmission and transfer case 22-tires/wheels 23-body 24-heating & air conditioning 25-emissions control Index Comments 2004-tj-body Main welcome page Instructions Tj service manual Tj powertrain Tj chassis Tj transmission Tj body Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety, warning 5.0 required tools and equipment 6.0 glossary of terms 7.0 diagnostic information and procedures 8.0 system component locations 9.0 connector pinouts 10.0 schematic diagrams Comments 2004-tj-chassis Main welcome page Instructions Tj service manual Tj powertrain Tj body Tj transmission Tj chassis Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety warnings 5.0 required tools and equipment 6.0 glossary of terms 7.0 diagnostic information and procedures 8.0 component locations 9.0 connector pinouts 10.0 schematic diagrams Comments 2004-tj-powertrain Main welcome page Instructions Tj service manual Tj body Tj chassis Tj transmission Tj powertrain Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety, warnings 5.0 required tools and equipment 6.0 acronyms 7.0 diagnostic information and procedures 8.0 component locations 9.0 connector pinouts 10.0 schematic diagrams 11.0 charts and graphs Comments 2004-tj-transmission Main welcome page Instructions Tj service manual Tj powertrain Tj body Tj chassis Tj transmission Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety, and warnings 5.0 required tools and equipment 6.0 glossary of terms 7.0 diagnostic information and procedures 8.0 component locations 9.0 connector pinouts 10.0 schematic diagrams 11.0 charts and graphs Comments 2004 technical service bulletins 080022dc812a67f0 080022dc812a67f4 080022dc812e141a 080022dc812e1489 080022dc8141dbe2 080022dc8142d5f0 080022dc81465952 080022dc81515cdd 080022dc8158b282 080022dc815934b8 080022dc815a65d0 080022dc815b7981 080022dc815c5c3e 080022dc81604dde 080022dc81618b61 080022dc816276ca 080022dc8162b0b1 JEEP WRANGLER - SERVICE MANUAL (2005) 2005-tj-sm Main welcome page Instructions Tj powertrain Tj body Tj chassis Tj service manual Foreword Group tab locator In-introduction 0-lubrication & maintenance 2-suspension 3-differential & driveline 5-brakes 6-clutch 7-cooling 8a-audio/video 8b-chime/buzzer 8e-electronic control modules 8f-engine systems 8g-heated systems 8h-horn 8i-ignition control 8j-instrument cluster 8l-lamps 8n-power systems 8o-restraints 8p-speed control 8q-vehicle theft security 8r-wipers/washers 8w-wiring 9-engine 11-exhaust system 13-frame & bumpers 14-fuel system 19-steering 21-transmission and transfer case 22-tires/wheels 23-body 24-heating & air conditioning 25-emissions control Index Comments 2005-tj-body Main welcome page Instructions Tj service manual Tj powertrain Tj chassis Tj body Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety, warning 5.0 required tools and equipment 6.0 glossary of terms 7.0 diagnostic information and procedures 8.0 component locations 9.0 connector pinouts 10.0 schematic diagrams Comments 2005-tj-chassis Main welcome page Instructions Tj service manual Tj powertrain Tj body Tj chassis Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety warnings 5.0 required tools and equipment 6.0 glossary of terms 7.0 diagnostic information and procedures 8.0 component locations 9.0 connector pinouts 10.0 schematic diagrams Comments 2005-tj-powertrain Main welcome page Instructions Tj service manual Tj body Tj chassis Tj powertrain Table of contents 1.0 introduction 2.0 identification of system 3.0 system description and functional operation 4.0 disclaimers, safety, warnings 5.0 required tools and equipment 6.0 acronyms 7.0 diagnostic information and procedures 8.0 component locations 9.0 connector pinouts 10.0 schematic diagrams 11.0 charts and graphs Comments 2005 technical service bulletins 000000003b9aca23 080022dc81515cdd 080022dc81579bfb 080022dc8158b282 080022dc8158b33b 080022dc815a65d0 080022dc815b79b5 080022dc81604cdc 080022dc81618b61 080022dc816276ca 080022dc8162b0b1 080022dc8163bd64
Jeep Wrangler TJ (1999-2005) Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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