kawasaki ZX-10R "ninja"
SERVICE MANUAL- MANUALE DI OFFICINA
KAWASAKI ZX-10 NINJA - SERVICE MANUAL- MANUALE DI OFFICINA - English & Italian Service Manual, to vehicles Kawasaki ZX-10R Ninja. - Inglese & Italiano, Manuale di riparazione, ai veicoli Kawasaki ZX-10R Ninja CONTENTS: ENGLISH - List of abbreviations - Country and area codes - Units of mass - Units of volume - Units of force - Units of length - Units of torque - Units of pressure - Units of speed - Units of power - Periodic inspection - Periodic replacement parts - Basic torque for general fasteners - Throttle grip free play - Throttle body vacuum - Main throttle sensor output voltage - Idle speed - Valve clearance - Example: - Adjustment shims - Clutch lever free play - Air pressure (when cold) - Tread depth - Chain slack - Drive chain 20-link length - Standard chain - Recommended disc brake fluid - Pad lining thickness - Sidestand switch operation - Water and coolant mixture ratio (recommended) - Recommended engine oil - Standard spark plug - Sample diagnosis sheet - Engine doesn't start, starting difficulty - Poor running at low speed - Poor running or no power at high speed: - Main throttle sensor input voltage - Input voltage at ecu connector - Main throttle sensor input voltage - Input voltage at sensor - Main throttle sensor output voltage - Idle speed - Output voltage at ecu - Throttle sensor output voltage - Output voltage at sensor - Main throttle sensor resistance - Inlet air pressure sensor input voltage - Input voltage at ecu - Inlet air pressure sensor input voltage - Input voltage at sensor connector - Inlet air pressure sensor output voltage - Output voltage at ecu - Inlet air pressure sensor output voltage - Output voltage at sensor connector - Inlet air pressure sensor output voltage connection to adapter - Inlet air temperature sensor output voltage - Output voltage at ecu - Inlet air temperature sensor resistance - Water temperature sensor output voltage - Output voltage at ecu - Atmospheric pressure sensor input voltage - Input voltage at ecu - Atmospheric pressure sensor input voltage - Input voltage at sensor connector - Atmospheric pressure sensor output voltage - Output voltage - Atmospheric pressure sensor output voltage - Output voltage at sensor - Speed sensor input voltage - Input voltage at ecu connector - Speed sensor input voltage - Input voltage at sensor - Speed sensor output voltage - Output voltage at sensor - Gear position switch input voltage at 1 ~ 6 gear positions - Input voltage at 1 ~ 6 gear positions - Vehicle-down sensor power source voltage - Power source voltage at sensor - Vehicle-down sensor output voltage - Output voltage at sensor - Subthrottle sensor input voltage - Input voltage at ecu connector - Subthrottle sensor input voltage - Input voltage at sensor - Subthrottle sensor output voltage - Output voltage at ecu - Subthrottle sensor output voltage - Output voltage at sensor - Subthrottle sensor resistance - Oxygen sensor ##1 output voltage - Oxygen sensor ##1 output voltage (with plugs) - Oxygen sensor ##1 output voltage (without plugs) - Exhaust butterfly valve actuator sensor resistance - Antenna resistance - Amplifier input voltage - Input voltage - Testing relay - Stick coil input voltage at ecu - Input voltage at ecu - Subthrottle valve actuator resistance - Subthrottle valve actuator input voltage - Input voltage - Connections to adapter - Actuator output voltage (pulley original position) - Oxygen sensor heaters resistance - Oxygen sensor heaters power source voltage - Power source voltage at sensor connector - Oxygen sensor ##2 output voltage - Oxygen sensor output voltage (with plugs) - Oxygen sensor ##2 output voltage (without plugs) - Ecu identification - Ecu grounding inspection - Ecu power source inspection - Fuel pressure - Fuel pressure (idling) - Amount of fuel flow - Pump operating voltage at pump - Operating voltage at pump connector - Injector power source voltage at ecu connector - Power source voltage at ecu - Injector power source voltage at injector - Power source voltage at injector connector - Injector output voltage at ecu - Output voltage at ecu - Injector output voltage at injector - Output voltage at injector connector - Injector resistance - Fuel line maximum pressure - Radiator cap relief pressure - Thermostat valve opening temperature - Camshaft journal, camshaft cap clearance - Camshaft journal diameter - Camshaft runout - Cam height - Cylinder compression - Cylinder head warp - Valve/valve guide clearance (wobble method) - Valve seating surface outside diameter - Valve seating surface width - Spring plate free play - Spring plate free play - Clutch plate assembly length (reference) - Friction plate thickness - Friction and steel plate warp - Clutch spring free length - Oil pressure - Connecting rod big end bearing insert selection - Crankshaft main bearing insert selection - Connecting rod bend - Connecting rod twist - Connecting rod big end side clearance - Connecting rod big end bearing insert/crankpin clearance - Crankpin diameter - Crankpin diameter marks - Connecting rod big end inside diameter marks - Crankshaft side clearance - Crankshaft runout - Crankshaft main bearing insert/journal clearance - Crankshaft main journal diameter - Crankshaft main journal diameter marks - Crankcase main bearing inside diameter marks - Cylinder inside diameter - Piston diameter - Piston ring/groove clearance - Piston ring groove width - Piston ring thickness - Piston ring end gap - Shift fork ear thickness - Gear groove width - Shift fork guide pin diameter - Shift drum groove width - Rim runout (with tire installed) - Axle runout/100 mm (3.94 in.) - Balance weight - Link pin outside diameter - Link plates outside width - Rear sprocket warp - Pedal position - Brake discs thickness - Disc runout - Rebound damping force adjustment - Compression damping force adjustment - Adjuster protrusion (from the top plug nut surface) - Spring action - Fork oil - Oil level (fully compressed, without spring) - Spring free length - Rebound damping force adjustment - Rebound damping force adjustment - Spring preload setting - Spring adjustment - Damping force adjustment - Kawasaki-recommended chargers: - Battery terminal voltage - Terminal voltage: 11.5 ~ less than 12.8 v - Terminal voltage: less than 11.5 v - Table 1 alternator output voltage - Table 2 stator coil resistance - Regulator/rectifier resistance (unit: k?) - Charging voltage - Crankshaft sensor peak voltage - Ignition coil winding resistance - Primary lead connection - Stick coil primary peak voltage - Connections: - Camshaft position sensor peak voltage - Condition: - Condition: - Condition: - Starter motor brush length - Commutator diameter - Testing relay - Testing turn signal relay - Air switching valve resistance - User key indicator light and symbol flashes - Water temperature sensor - Connections - Gear position switch resistance k? - Relay circuit inspection (with the battery disconnected) - Relay circuit inspection (with the battery connected) - Diode circuit inspection - Emission control information - 1. - 2. - 3. - Tampering with noise control system prohibited - Foreword - General information - Before starting to perform an inspection service or carry out a - Battery ground - Edges of parts - Solvent - Cleaning vehicle before disassembly - Arrangement and cleaning of removed parts - Storage of removed parts - Inspection - Replacement parts - Assembly order - Tightening sequence - Tightening torque - Force - Gasket, o-ring - Liquid gasket, non-permanent locking agent - Press - Ball bearing and needle bearing - Oil seal, grease seal - Circlips, cotter pins - Lubrication - Direction of engine rotation - Electrical wires - Instrument - Zx1000d6f (europe) left side view - Zx1000d6f (europe) right side view - Zx1000d6f (united states and canada) left side view - Zx1000d6f (united states and canada) right side view - Frame number - Engine number - Prefixes for units - Units of temperature - Periodic maintenance - The scheduled maintenance must be done in accordance with this c - The following tables list the tightening torque for the major fa - Inside circlip pliers: - Fuel system (dfi) - Throttle control system inspection - Engine vacuum synchronization inspection - Special tool - - Special tool - - Special tool - - Torque - - Torque - - Idle speed inspection - Idle speed adjustment - Fuel hose inspection (fuel leak, damage, installation condition) - Evaporative emission control system (california model) - Evaporative emission control system inspection - Cooling system - Coolant level inspection - Radiator hose and pipe inspection (coolant leak, damage, install - Torque - - Engine top end - Valve clearance inspection - Valve clearance adjustment - Air suction system - Air suction system damage inspection - Special tool - - Clutch - Clutch operation inspection - Wheels/tires - Air pressure inspection - Wheel/tire damage inspection - Tire tread wear inspection - Wheel bearing damage inspection - Drive train - Drive chain lubrication condition inspection - Drive chain slack inspection - Drive chain slack adjustment - Torque - - Wheel alignment inspection - Drive chain wear inspection - Chain guide wear inspection - Brake system - Brake fluid leak (brake hose and pipe) inspection - Brake hose damage and installation condition inspection - Torque - - Brake operation inspection - Brake fluid level inspection - Brake pad wear inspection - Brake light switch operation inspection - Suspensions - Front forks/rear shock absorber operation inspection - Front fork oil leak inspection - Rear shock absorber oil leak inspection - Rocker arm operation inspection - Tie-rod operation inspection - Steering system - Steering play inspection - Special tools - - Steering play adjustment - Special tool - - Torque - - Steering stem bearing lubrication - Steering damper oil leak inspection - Electrical system - Lights and switches operation inspection - Headlight aiming inspection - Sidestand switch operation inspection - Engine stop switch operation inspection - Others - Chassis parts lubrication - Pivots: lubricate with grease. - Points: lubricate with grease. - Cables: lubricate with rust inhibitor - Bolts, nuts and fasteners tightness inspection - Bolt, nut and fastener to be checked - Replacement parts - Air cleaner element replacement - Torque - - Fuel hose replacement - Coolant change - Torque - - Torque - - Radiator hose and o-ring replacement - Torque - - Engine oil change - Torque - - Torque - - Oil filter replacement - Special tool - - Torque - - Brake hose and pipe replacement - Torque - - Brake fluid change - Torque - - Torque - - Master cylinder rubber parts replacement - Special tool - - Special tool - - Torque - - Caliper rubber parts replacement - Torque - - Torque - - Torque - - Spark plug replacement - Owner's tool - - Torque - - Fuel system (dfi) - Dfi system - Oil pressure gauge, 5 kgf/cm : - Main throttle sensor [a] - Dfi system wiring diagram - Terminal numbers of ecu connectors - Dfi servicing precautions - Torque - - The warning indicator light (led) [a] is used for the fi indicat - Outline - Special tool - - Sealant - - Special tool - - Dfi diagnosis flow chart - Inquiries to rider - Note - The warning indicator light (led) [a] is used for the fi indicat - Self-diagnosis outline - Self-diagnosis procedures - Self-diagnosis flow chart - Service code reading - Service code erasing - Backups - The main throttle sensor is a rotating variable resistor that ch - Main throttle sensor removal/adjustment - Input voltage inspection - Special tool - - Special tool - - Output voltage inspection - Special tool - - Special tool - - Resistance inspection - Main throttle sensor circuit - Caution - Removal - Installation - Input voltage inspection - Special tool - - Special tool - - Output voltage inspection - Special tool - - Special tool - - Inlet air pressure sensor circuit - Special tools - - Removal/installation - Output voltage inspection - Special tool - - Sealant - - Sensor resistance inspection - Inlet air temperature sensor circuit - Removal/installation - Sealant - - Torque - - Output voltage inspection - Special tool - - Sealant - - Sensor resistance inspection - Water temperature sensor circuit - Caution - Removal - Installation - Input voltage inspection - Special tool - - Special tool - - Output voltage inspection - Special tool - - Special tool - - Atmospheric pressure sensor circuit - Atmospheric pressure/altitude relationship - Crankshaft sensor removal/installation - Crankshaft sensor inspection - Crankshaft sensor circuit - Camshaft position sensor removal/installation - Camshaft position sensor inspection - Camshaft position sensor circuit - Speed sensor removal/installation - Input voltage inspection - Special tool - - Special tool - - Output voltage inspection - Special tool - - Speed sensor circuit - Gear position switch removal/installation - Gear position switch inspection - Input voltage inspection - Special tool - - Gear position switch circuit - This sensor has a weight [a] with two magnets inside, and sends - Removal - Installation - Torque - - Inspection - Special tool - - Special tool - - Sealant - - Vehicle-down sensor circuit - The subthrottle sensor is a rotating variable resistor that chan - Subthrottle sensor removal/adjustment - Input voltage inspection - Special tool - - Special tool - - Output voltage inspection - Special tool - - Special tool - - Resistance inspection - Subthrottle sensor circuit - Oxygen sensor ##1 removal/installation - Oxygen sensor ##1 inspection - Special tool - - Special tool - - Sealant - - Oxygen sensor circuit - Exhaust butterfly valve actuator sensor inspection - Exhaust butterfly valve actuator sensor circuit - Antenna resistance inspection - Amplifier input voltage inspection - Special tool - - User key inspection - Immobilizer system circuit - Fuel pump relay removal - Fuel pump relay inspection - Special tool - - Fuel pump relay circuit - Stick coil ##1: service code 51 - Removal/installation - Input voltage inspection - Special tool - - Stick coil circuit - Subthrottle valve actuator removal - Subthrottle valve actuator inspection - Resistance inspection - Input voltage inspection - Special tools - - Subthrottle valve actuator circuit - Exhaust butterfly valve actuator removal - Exhaust butterfly valve actuator installation - Torque - - Torque - - Exhaust butterfly valve actuator inspection - Output voltage inspection - Special tool - - Exhaust butterfly valve actuator circuit - Oxygen sensor heaters removal/installation - Oxygen sensor heaters inspection - Special tool - - Special tool - - Sealant - - Oxygen sensor circuit - Ecu main relay inspection - Oxygen sensor ##2 removal/installation - Oxygen sensor ##2 inspection - Special tool - - Special tool - - Sealant - - Oxygen sensor circuit - Caution - Ecu identification - Ecu removal - Ecu installation - Ecu power supply inspection - Special tool - - Ecu power source circuit - Ecu fuse removal - Ecu fuse installation - Ecu fuse inspection - Light (led) inspection - Warning indicator light (led) (fi/immobilizer) circuit - Fuel pressure inspection - Special tools - - Fuel flow rate inspection - Special tool - - Fuel pump removal - Fuel pump installation - Torque - - Operation inspection - Operating voltage inspection - Special tools - - Fuel pump circuit - Removal/installation - Power source voltage inspection - Special tool - - Special tool - - Output voltage inspection - Special tool - - Special tool - - Audible inspection - Special tool - - Injector signal test - Special tool - - Injector resistance inspection - Injector unit test - Injector fuel line inspection - Fuel injector circuit - Free play inspection - Free play adjustment - Cable installation - Cable lubrication - Idle speed inspection - Throttle bore cleaning - Synchronization inspection - Synchronization adjustment - Throttle body assy removal - Throttle body assy installation - Torque - - Torque - - Throttle body assy disassembly - Throttle body assy assembly - Torque - - Element removal - Element installation - Air cleaner element inspection - Air cleaner housing removal - Air cleaner housing installation - Torque - - Air cleaner housing disassembly - Air cleaner housing assembly - Sealant - - Oil draining - Air inlet duct removal - Air inlet duct installation - Torque - - Fuel tank removal - Fuel tank installation - Fuel tank and cap inspection - Fuel tank cleaning - The evaporative emission control system routes fuel vapors from - Parts removal/installation - Hose inspection - Separator inspection - Separator operation test - Canister inspection - Cooling system - Coolant deterioration inspection - Coolant level inspection - Coolant draining - Coolant filling - Pressure testing - Cooling system flushing - Coolant reserve tank removal - Coolant reserve tank installation - Torque - - Water pump removal - Water pump installation - Torque - - Torque - - Torque - - Water pump impeller inspection - Radiator and radiator fan removal - Radiator and radiator fan installation - Torque - - Torque - - Torque - - Torque - - Radiator inspection - Radiator cap inspection - Radiator filler neck inspection - Thermostat removal - Thermostat installation - Torque - - Torque - - Torque - - Torque - - Thermostat inspection - Hose installation - Torque - - Hose inspection - Caution - Water temperature sensor removal - Water temperature sensor inspection - Engine top end - Dummy page - Exhaust system zx1000d6f - Compression gauge, 20 kgf/cm : - Air suction valve removal - Air suction valve installation - Torque - - Air suction valve inspection - Air switching valve removal - Air switching valve installation - Air switching valve operation test - Air switching valve unit test - Clean air system hose inspection - Cylinder head cover removal - Cylinder head cover installation - Sealant - - Torque - - Camshaft chain tensioner removal - Camshaft chain tensioner installation - Torque - - Torque - - Torque - - Camshaft removal - Camshaft installation - Torque - - Torque - - Torque - - Camshaft, camshaft cap wear - Camshaft runout - Cam wear - Camshaft chain removal - Cylinder compression measurement - Special tools - - Torque - - Cylinder head removal - Cylinder head installation - Torque - - Torque - - Torque - - Cylinder head warp - Valve clearance inspection - Valve removal - Special tools - - Valve installation - Valve guide removal - Special tool - - Valve guide installation - Special tools - - Special tool - - Valve-to-guide clearance measurement (wobble method) - Valve seat inspection - Valve seat repair - Special tools - - Throttle body assy holder removal - Throttle body assy holder installation - Torque - - Warning - Muffler body removal - Muffler body installation - Torque - - Torque - - Middle and rear exhaust pipe removal - Middle and rear exhaust pipe installation - Torque - - Torque - - Torque - - Front exhaust pipe removal - Front exhaust pipe installation - Torque - - Exhaust butterfly valve cable removal - Exhaust butterfly valve cable installation - Torque - - Torque - - Torque - - Clutch - Clutch holder: - Clutch lever free play inspection - Clutch lever free play adjustment - Cable removal - Cable installation - Cable lubrication - Clutch lever installation - Torque - - Clutch cover removal - Clutch cover installation - Sealant - - Torque - - Release shaft removal - Release shaft installation - Clutch cover disassembly - Clutch cover assembly - Torque - - Clutch removal - Special tool - - Special tool - - Clutch installation - Torque - - Special tool - - Torque - - Torque - - Spring plate free play measurement - Spring plate free play adjustment - Torque - - Clutch plate, wear, damage inspection - Clutch plate warp inspection - Clutch spring free length measurement - Damper cam inspection - Engine lubrication system - Oil pressure gauge, 10 kgf/cm : - Warning - Oil level inspection - Engine oil change - Oil filter replacement - Oil pan removal - Oil pan installation - Torque - - Oil pressure relief valve removal - Oil pressure relief valve installation - Torque - - Oil pressure relief valve inspection - Oil pump removal - Oil pump installation - Torque - - Oil pump gear removal - Special tool - - Oil pump gear installation - Special tool - - Torque - - Oil cooler removal - Oil cooler installation - Torque - - Torque - - Oil cooler/oil filter case removal - Oil cooler/oil filter case installation - Torque - - Torque - - Oil pressure measurement - Special tools - - Torque - - Oil pressure switch removal - Oil pressure switch installation - Sealant - - Torque - - Torque - - Engine removal/installation - Engine mount nut wrench: - Engine removal - Special tool - - Engine installation - Torque - - Torque - - Torque - - Special tool - - Torque - - Torque - - Torque - - Torque - - Torque - - Torque - - Crankshaft/transmission - Bearing puller: - Crankcase splitting - Crankcase assembly - Sealant - - Torque - - Sealant - - Torque - - Torque - - Torque - - Torque - - Torque - - Torque - - Crankshaft removal - Crankshaft installation - Connecting rod removal - Connecting rod installation - Crankshaft/connecting rod cleaning - Connecting rod bend - Connecting rod twist - Connecting rod big end side clearance - Connecting rod big end bearing insert/crankpin wear - Crankshaft side clearance - Crankshaft runout - Crankshaft main bearing insert/journal wear - Piston removal - Special tool - - Piston installation - Special tools - - Cylinder wear (upper crankcase) - Piston wear - Piston ring, piston ring groove wear - Piston ring groove width - Piston ring thickness - Piston ring end gap - Shift pedal removal - Shift pedal installation - Torque - - Torque - - Torque - - External shift mechanism removal - Special tool - - External shift mechanism installation - Torque - - External shift mechanism inspection - Torque - - Transmission shaft removal - Transmission shaft installation - Torque - - Transmission shaft disassembly - Special tool - - Special tools - - Transmission shaft assembly - Spacial tool - - Shift drum and fork removal - Shift drum and fork installation - Torque - - Shift drum disassembly - Shift drum assembly - Torque - - Shift fork bending - Shift fork/gear groove wear - Shift fork guide pin/drum groove wear - Gear dog and gear dog hole damage - Wheels/tires - Bearing driver set: - Front wheel removal - Special tools - - Front wheel installation - Torque - - Torque - - Rear wheel removal - Rear wheel installation - Torque - - Wheel inspection - Special tools - - Axle inspection - Balance inspection - Balance adjustment - Balance weight removal - Balance weight installation - Air pressure inspection/adjustment - Tire inspection - Tire removal - Tire installation - Tire repair - Hub bearing removal - Special tools - - Hub bearing installation - Special tool - - Special tool - - Hub bearing inspection - Hub bearing lubrication - Final drive - Inside circlip pliers: - Drive chain slack inspection - Drive chain slack adjustment - Wheel alignment inspection/adjustment - Drive chain wear inspection - Drive chain lubrication - Drive chain removal - Drive chain installation - Engine sprocket removal - Engine sprocket installation - Torque - - Torque - - Rear sprocket removal - Rear sprocket installation - Torque - - Coupling installation - Coupling bearing removal - Special tool - - Special tool - - Coupling bearing installation - Special tool - - Special tool - - Special tool - - Coupling bearing inspection - Coupling bearing lubrication - Coupling damper inspection - Sprocket wear inspection - Rear sprocket warp inspection - Brakes - Inside circlip pliers: - Brake lever position adjustment - Brake pedal position inspection - Brake pedal position adjustment - Torque - - Brake pedal removal - Brake pedal installation - Torque - - Torque - - Torque - - Front caliper removal - Rear caliper removal - Caliper installation - Torque - - Front caliper disassembly - Front caliper assembly - Rear caliper disassembly - Rear caliper assembly - Caliper fluid seal damage - Rear caliper dust boot and friction boot damage - Caliper piston and cylinder damage - Rear caliper holder shaft wear - Front brake pad removal - Front brake pad installation - Torque - - Rear brake pad removal - Rear brake pad installation - Brake pad wear inspection - Front master cylinder removal - Front master cylinder installation - Torque - - Torque - - Rear master cylinder removal - Rear master cylinder installation - Torque - - Front master cylinder disassembly - Rear master cylinder disassembly - Master cylinder assembly - Master cylinder inspection (visual inspection) - Brake disc removal - Brake disc installation - Torque - - Brake disc wear - Brake disc warp - Special tools - - Brake fluid level inspection - Brake fluid change - Brake line bleeding - Torque - - Torque - - Torque - - Brake hose removal/installation - Brake hose inspection - Suspension - Inside circlip pliers: - Rebound damping force adjustment - Compression damping force adjustment - Spring preload adjustment - Front fork removal (each fork leg) - Front fork installation - Torque - - Torque - - Front fork oil change - Special tools - - Special tool - - Special tool - - Special tool - - Special tool - - Special tools - - Torque - - Front fork disassembly - Special tool - - Front fork assembly - Special tool - - Torque - - Special tool - - Inner tube inspection - Dust seal inspection - Spring tension - Rebound damping force adjustment - Compression damping force adjustment - Spring preload adjustment - Special tool - - Special tool - - Rear shock absorber removal - Special tools - - Rear shock absorber installation - Torque - - Rear shock absorber inspection - Rear shock absorber scrapping - Swingarm removal - Special tool - - Swingarm installation - Torque - - Special tool - - Torque - - Torque - - Swingarm bearing removal - Special tool - - Special tools - - Swingarm bearing installation - Special tool - - Swingarm bearing, sleeve inspection - Swingarm pivot lubrication - Chain guide inspection - Tie-rod removal - Special tools - - Tie-rod installation - Torque - - Rocker arm removal - Special tools - - Rocker arm installation - Torque - - Tie-rod and rocker arm bearing removal - Special tools - - Tie-rod and rocker arm bearing installation - Special tools - - Rocker arm/tie-rod bearing, sleeve inspection - Rocker arm/tie-rod bearing lubrication - Steering - Bearing puller adapter: - Steering inspection - Steering adjustment - Steering damper removal - Steering damper installation - Damping force adjustment - Steering damper oil leak inspection - Stem, stem bearing removal - Special tool - - Special tool - - Special tools - - Stem, stem bearing installation - Special tools - - Special tools - - Special tool - - Torque - - Torque - - Steering stem bearing lubrication - Steering stem warp - Stem cap deterioration, damage - Handlebar removal - Handlebar installation - Torque - - Torque - - Frame - Rear seat removal - Rear seat installation - Front seat removal - Front seat installation - Lower fairing removal - Lower fairing installation - Middle fairing removal - Middle fairing installation - Windshield removal - Windshield installation - Torque - - Upper fairing removal - Upper fairing disassembly - Upper fairing assembly - Upper fairing installation - Upper inner fairing removal - Upper inner fairing installation - Center inner fairing removal - Center inner fairing installation - Right and left inner fairing removal - Right and left inner fairing installation - Side cover removal - Side cover installation - Seat cover removal - Seat cover installation - Front fender removal - Front fender installation - Torque - - Rear fender rear removal - Rear fender rear installation - Rear fender front removal - Rear fender front installation - Rear frame removal - Rear frame installation - Torque - - Frame inspection - Sidestand removal - Sidestand installation - Torque - - Torque - - Electrical system - Dummy page - Hand tester: - There are a number of important precautions that are musts when - Wiring inspection - Special tool - - Battery removal - Battery installation - Battery activation - Precautions - 1) - 2) - 3) - 4) - Interchange - Charging condition inspection - Refreshing charge - Alternator cover removal - Alternator cover installation - Sealant - - Torque - - Stator coil removal - Stator coil installation - Torque - - Sealant - - Torque - - Alternator rotor removal - Special tools - - Special tool - - Alternator rotor installation - Special tools - - Torque - - Alternator inspection - Special tool - - Regulator/rectifier inspection - Special tool - - Torque - - Charging voltage inspection - Special tool - - Charging system circuit - Crankshaft sensor removal - Crankshaft sensor installation - Torque - - Sealant - - Crankshaft sensor inspection - Special tool - - Crankshaft sensor peak voltage inspection - Special tools - - Stick coil (ignition coil together with spark plug cap) removal - Stick coil (ignition coil together with spark plug cap) installa - Stick coil (ignition coil together with spark plug cap) inspecti - Stick coil primary peak voltage - Special tools - - Spark plug removal - Spark plug installation - Spark plug condition inspection - Camshaft position sensor removal - Camshaft position sensor installation - Torque - - Camshaft position sensor inspection - Special tool - - Camshaft position sensor peak voltage inspection - Special tool - - Interlock operation inspection - Ic igniter inspection - Ignition system circuit - Starter idle gear removal - Starter idle gear installation - Sealant - - Torque - - Torque - - Starter clutch removal - Special tools - - Starter clutch installation - Special to