KTM 125 "duke" (2011)
WORKSHOP, SERVICE, REPAIR MANUAL
KTM DUKE 125 (2011) - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual and Wiring Diagram to motorcycles KTM Duke 125 (2011). CONTENTS: 1 MEANS OF REPRESENTATION - 1.1 Symbols used - 1.2 Formats used 2 SAFETY ADVICE - 2.1 Repair Manual - 2.2 Safety advice - 2.3 Degrees of risk and symbols - 2.4 Work rules 3 IMPORTANT NOTES - 3.1 Guarantee, warranty - 3.2 Operating and auxiliary substances - 3.3 Spare parts, accessories - 3.4 Figures 4 SERIAL NUMBERS - 4.1 Chassis number/type label - 4.2 Key number - 4.3 Engine number 5 MOTORCYCLE - 5.1 Raising the motorcycle with the rear wheel stand - 5.2 Taking the motorcycle off of the rear wheel stand - 5.3 Raising the motorcycle with the front wheel stand - 5.4 Taking the motorcycle off of the front wheel stand - 5.5 Raising the motorcycle with the work stand - 5.6 Removing the motorcycle from the work stand - 5.7 Starting - 5.8 Starting the motorcycle to make checks 6 FORK, TRIPLE CLAMP - 6.1 Cleaning the dust boots of the fork legs - 6.2 Removing fork legs - 6.3 Installing the fork legs - 6.4 Disassembling the fork legs - 6.5 Checking the fork legs - 6.6 Assembling the fork legs - 6.7 Removing the lower triple clamp - 6.8 Installing the lower triple clamp - 6.9 Checking the steering head bearing play - 6.10 Adjusting the steering head bearing play 7 HANDLEBAR, CONTROLS - 7.1 Checking the play in the throttle cable - 7.2 Adjusting the play in the throttle cable - 7.3 Checking the clutch lever play - 7.4 Adjusting the clutch cable play 8 SHOCK ABSORBER, SWINGARM - 8.1 Adjusting the spring preload of the shock absorber - 8.2 Removing the shock absorber - 8.3 Installing the shock absorber - 8.4 Removing the spring - 8.5 Installing the spring 9 EXHAUST - 9.1 Removing the exhaust manifold - 9.2 Installing the exhaust manifold - 9.3 Removing the main silencer - 9.4 Installing the main silencer 10 AIR FILTER - 10.1 Removing the air filter - 10.2 Installing the air filter 11 FUEL TANK, SEAT, TRIM - 11.1 Opening the filler cap - 11.2 Closing the filler cap - 11.3 Removing the seat - 11.4 Mounting the seat - 11.5 Removing the passenger seat - 11.6 Mounting the passenger seat - 11.7 Removing the fuel tank cover - 11.8 Installing the fuel tank cover - 11.9 Removing the fuel tank - 11.10 Installing the fuel tank - 11.11 Removing the front spoiler - 11.12 Fitting front spoiler - 11.13 Dismounting the front fender - 11.14 Installing the front fender - 11.15 Checking the fuel pressure - 11.16 Changing the fuel filter - 11.17 Replacing the fuel pump 12 WHEELS - 12.1 Checking the tire air pressure - 12.2 Checking the tire condition - 12.3 Checking the brake discs - 12.4 Front wheel - 12.4.1 Removing the front wheel - 12.4.2 Installing the front wheel - 12.4.3 Removing the brake disc of the front brake - 12.4.4 Installing the brake disc of the front brake - 12.5 Rear wheel - 12.5.1 Removing the rear wheel - 12.5.2 Installing the rear wheel - 12.5.3 Removing the brake disc of the rear brake - 12.5.4 Installing the brake disc of the rear brake - 12.5.5 Checking the chain tension - 12.5.6 Adjusting the chain tension - 12.5.7 Checking the chain, rear sprocket, and engine sprocket - 12.5.8 Cleaning the chain - 12.5.9 Checking the rear hub rubber dampers 13 WIRING HARNESS, BATTERY - 13.1 Removing the battery - 13.2 Installing the battery - 13.3 Disconnecting the negative cable of the battery - 13.4 Reconnecting the negative cable of the battery - 13.5 Recharging the battery - 13.6 Checking the charging voltage - 13.7 Changing the fuses of individual power consumers 14 BRAKE SYSTEM - 14.1 Checking the front brake linings - 14.2 Changing the front brake linings - 14.3 Checking the brake fluid level of the front brake - 14.4 Adding front brake fluid - 14.5 Changing the front brake fluid - 14.6 Checking the rear brake linings - 14.7 Changing the rear brake linings - 14.8 Checking the free travel of foot brake lever - 14.9 Adjusting the free travel of the foot brake lever - 14.10 Checking the rear brake fluid level - 14.11 Adding rear brake fluid - 14.12 Changing the rear brake fluid 15 LIGHTING SYSTEM, INSTRUMENTS - 15.1 Setting kilometers or miles - 15.2 Adjusting the shift speed RPM 1 - 15.3 Adjusting the shift speed RPM 2 - 15.4 Setting the time - 15.5 Resetting the service interval display - 15.6 Checking the headlight setting - 15.7 Adjusting the headlight range - 15.8 Changing the parking light bulb - 15.9 Changing the headlight bulb 16 ENGINE - 16.1 Removing the engine - 16.2 Installing the engine - 16.3 Disassembling the engine - 16.3.1 Preparations - 16.3.2 Draining the engine oil - 16.3.3 Removing the chain securing guide - 16.3.4 Removing the valve cover - 16.3.5 Removing the spark plug - 16.3.6 Removing the clutch cover - 16.3.7 Setting the engine to ignition top dead center - 16.3.8 Removing the starter motor - 16.3.9 Removing the timing chain tensioner - 16.3.10 Removing the camshaft - 16.3.11 Removing the cylinder head - 16.3.12 Removing the piston - 16.3.13 Removing the water pump wheel - 16.3.14 Removing the alternator cover - 16.3.15 Removing the rotor - 16.3.16 Removing the starter drive - 16.3.17 Removing the balancer shaft drive wheel - 16.3.18 Removing the gear position sensor - 16.3.19 Removing the spacer - 16.3.20 Removing the clutch basket - 16.3.21 Removing the primary gear - 16.3.22 Removing the oil pump - 16.3.23 Removing the shift shaft - 16.3.24 Removing the shift drum locating - 16.3.25 Removing the locking lever - 16.3.26 Removing the oil filter - 16.3.27 Removing the left engine case - 16.3.28 Removing the shift rails - 16.3.29 Removing the shift drum - 16.3.30 Removing the shift forks - 16.3.31 Removing the transmission shafts - 16.3.32 Removing the balancer shaft - 16.3.33 Removing the crankshaft - 16.4 Work on individual parts - 16.4.1 Work on the left section of the engine case - 16.4.2 Work on the right section of the engine case - 16.4.3 Changing the shaft seal ring of the water pump - 16.4.4 Removing the main bearing - 16.4.5 Checking the radial play of the lower conrod bearing - 16.4.6 Changing the conrod bearing - 16.4.7 Changing the balancer shaft bearing - 16.4.8 Changing the camshaft bearing - 16.4.9 Work on the cylinder head - 16.4.10 Checking the cylinder head - 16.4.11 Checking/measuring the cylinder - 16.4.12 Checking the piston ring - 16.4.13 Checking/measuring the piston - 16.4.14 Checking the piston/cylinder mounting clearance - 16.4.15 Checking the oil pump - 16.4.16 Checking the oil pressure regulator valve - 16.4.17 Checking the clutch - 16.4.18 Preassembling the clutch - 16.4.19 Checking the shift mechanism - 16.4.20 Preassembling the shift shaft - 16.4.21 Disassembling the main shaft - 16.4.22 Dismantling the countershaft - 16.4.23 Checking the transmission - 16.4.24 Assembling the main shaft - 16.4.25 Assembling the countershaft - 16.4.26 Checking the timing assembly - 16.4.27 Changing the stator - 16.4.28 Checking the electric starter drive - 16.4.29 Checking the freewheel - 16.5 Assembling the engine - 16.5.1 Installing the crankshaft - 16.5.2 Installing the balancer shaft - 16.5.3 Installing the transmission shafts - 16.5.4 Installing the shift forks - 16.5.5 Installing the shift drum - 16.5.6 Installing the shift rails - 16.5.7 Installing the left engine case - 16.5.8 Installing the oil filter - 16.5.9 Installing the locking lever - 16.5.10 Installing the shift drum locating - 16.5.11 Installing the shift shaft - 16.5.12 Installing the oil pump - 16.5.13 Installing the primary gear - 16.5.14 Installing the clutch basket - 16.5.15 Installing the spacer - 16.5.16 Installing the gear position sensor - 16.5.17 Installing the balancer shaft drive wheel - 16.5.18 Installing the starter drive - 16.5.19 Installing the rotor - 16.5.20 Installing the alternator cover - 16.5.21 Installing the water pump cover - 16.5.22 Installing the piston - 16.5.23 Installing the cylinder head - 16.5.24 Installing the camshafts - 16.5.25 Installing the timing chain tensioner - 16.5.26 Checking the valve clearance - 16.5.27 Adjusting the valve clearance - 16.5.28 Installing the starter motor - 16.5.29 Installing the clutch cover - 16.5.30 Installing the spark plug - 16.5.31 Installing the valve cover - 16.5.32 Installing the chain securing guide - 16.5.33 Installing the oil screen - 16.5.34 Removing the engine from the engine assembly stand 17 SHIFT MECHANISM - 17.1 Adjusting the shift lever 18 WATER PUMP, COOLING SYSTEM - 18.1 Draining the coolant - 18.2 Filling/bleeding the cooling system - 18.3 Checking the antifreeze and coolant level - 18.4 Checking the coolant level 19 LUBRICATION SYSTEM - 19.1 Oil circuit - 19.2 Checking the engine oil level - 19.3 Checking the engine oil pressure - 19.4 Changing the engine oil and oil filter, cleaning the oil screen - 19.5 Adding engine oil 20 IGNITION SYSTEM - 20.1 Alternator - checking the stator winding 21 TECHNICAL DATA - 21.1 Engine - 21.2 Engine tolerance, wear limits - 21.3 Engine tightening torques - 21.4 Capacities - 21.4.1 Engine oil - 21.4.2 Coolant - 21.4.3 Fuel - 21.5 Chassis - 21.6 Electrical system - 21.7 Tires - 21.8 Fork - 21.9 Shock absorber - 21.10 Chassis tightening torques 22 CLEANING/PROTECTIVE TREATMENT - 22.1 Cleaning the motorcycle - 22.2 Checks and maintenance steps for winter operation 23 STORAGE - 23.1 Storage - 23.2 Preparing for use after storage 24 SERVICE SCHEDULE - 24.1 Service schedule 25 WIRING DIAGRAM - 25.1 Page 1 of 8 - 25.2 Page 2 of 8 - 25.3 Page 3 of 8 - 25.4 Page 4 of 8 - 25.5 Page 5 of 8 - 25.6 Page 6 of 8 - 25.7 Page 7 of 8 - 25.8 Page 8 of 8 26 SUBSTANCES 27 AUXILIARY SUBSTANCES 28 SPECIAL TOOLS 29 STANDARDS INDEX
KTM Duke 125 (2011) - Service Manual - Wiring Diagram
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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