KTM 250 EXC-F XCF-W (2012) - Service Manual

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KTM 250 EXC-F XCF-W (2012) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual and Wiring Diagram to motorcycles KTM 250 EXC-F XCF-W (2012).

CONTENTS:

SERVICE-INFORMATIONS

GENERAL INFORMATION 
- Bleeding The Cooling System 
- Changing The Oil Filter 
- Oil Circuit 
- Bleeding Of The Hydraulic Clutch 
- Adjusting The Throttle Cables 
- Special Tools Engine

REMOVING AND REFITTING ENGINE 
- Dismounting The Engine 
- Mounting The Engine

DISASSEMBLING THE ENGINE 
- Preparatory Work 
- Moving The Engine Into The Tdc Position 
- Removing The Camshafts 
- Removing The Cylinder Head And Piston 
- Removing The Clutch Cover 
- Dismantling The Clutch 
- Removing The Chain Drive And Primary Gear 
- Dismantling The Shift Mechanism - Removing The Oil Pumps 
- Separating The Casing Halves, Removing The Crankshaft And Transmission Shafts

SERVICING INDIVIDUAL COMPONENTS 
- Left Casing Half 
- Right Casing Half 
- Bypass Valve 
- Clutch Cover 
- Crankshaft 
- Measuring The Outside Dimension Of The Crankshaft Webs 
- Crankshaft Bearings 
- Axial Clearance Of The Crankshaft 
- Cylinder 
- Measuring The Piston And Cylinder, Mounting Clearance 
- Piston 
- Piston Ring End Gap 
- Checking The Oil Pumps For Wear 
- Lubricating System 
- Camshaft Bearing 
- Camshafts 
- Automatic Decompression 
- Camshaft Bearing Bridges 
- Timing Chain Tensioner 
- Timing Train 
- Cylinder Head 
- Clutch 
- Kickstarter 
- Pre-Mounting The Kickstarter Shaft 
- Shift Mechanism 
- Pre-Mounting The Shift Shaft 
- General Information On Servicing The Transmission 
- Assembling The Main Shaft 
- Assembling The Countershaft

ASSEMBLING THE ENGINE 
- Installing The Transmission Shafts And Crankshaft, Assembling The Casing Halves 
- Mounting The Oil Pumps 
- Mounting The Shift Mechanism 
- Mounting The Primary Pinion And The Chain Drive 
- Mounting The Clutch 
- Mounting The Clutch Cover 
- Mounting The Piston And Cylinder Head 
- Mounting The Camshafts 
- Mounting The Chain Tensioner 
- Checking The Valve Clearance 
- Assembling The Engine

ELECTRICAL 
- Cdi Unit 
- Checking The Ignition Coil 
- Troubleshooting In The Ignition System 
- Ignition System 
- Checking The Stator And Pulse Generator 
- Replacing The Stator 
- Main Fuse 
- Checking The Starter 
- Checking The Start Relay 
- Dismounting And Mounting The Battery 
- Charging The Battery 
- Checking The Charging Voltage 
- Checking For Loss Of Current 
- Engine Characteristic  
- Measuring With The Peak Voltage Adapter 
- Static Ignition Values 
- Static Generator Values 
- Throttle Valve Sensor 
- Adjusting 
- Checking

FUEL SYSTEM 
- Dismounting And Installing The Carburetor 
- Disassembling The Carburetor 
- Choke Knob And Hot Start Slide 
- Checking The Accelerator Pump 
- Checking The Jet Needle 
- Checking The Float Needle Valve 
- Checking The Throttle Valve 
- Assembling The Carburetor 
- Adjusting The Position Of The Throttle Valve Sensor 
- Checking The Throttle Valve Sensor 
- Dismounting And Installing The Throttle Valve Sensor 
- Carburetor Adjusting Idling 
- Checking/Adjusting The Float Height

TROUBLE SHOOTING

TECHNICAL SPECIFICATIONS

PERIODIC MAINTENANCE SCHEDULE

WIRING DIAGRAMS