linhai ATV mini & youth
WORKSHOP, REPAIR, SERVICE MANUAL
LINHAI ATV MINI & YOUTH - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual to vehicles Linhai Mini & Youth. CONTENTS: GENERAL INFORMATION - 1.1 important information - 1.2 v.i.n and engine serial number - 1.3 vehicle dimensions MAINTENANCE - 2.1 periodic maintenance - 2.2 fuel system - 2.3 toe alignment - 2.4 braking system inspection - 2.5 suspension spring preload adjustment - 2.6 wheels - 2.7 tire pressure - 2.8 frame, nuts, bolts, fasteners 260/ 300 ENGINE - 3.1 maintenance specifications - 3.1.1 specifications - 3.1.2 tightening torques - 3.2 parts inspection and service - 3.2.1 valve clearance adjustment - 3.2.2 idling speed adjustment - 3.2.3 spark plug inspection - 3.2.4 compression pressure - 3.2.5 engine oil level inspection - 3.2.6 coolant level inspection - 3.3 cylinder head - 3.4 camshaft and rocker arms - 3.5 valves and valve springs - 3.6 cylinder and piston - 3.7 v-belt, clutch and secondary/primary sheave - 3.8 a.c. magneto and starter clutch - 3.9 oil pump - 3.10 crankcase and crankshaft - 3.11 cooling system - 3.11.1 radiator - 3.11.2 water pump - 3.11.3 thermostat - 3.12 carburettor 50 / 80 ENGINE - 3.1 Scheduled Maintenance 3.6 the crankcase & the crankshaft - 3.1.1 General information 3.6.1 important points - 3.1.2 Air Filter 3.6.2 dismantling the crankcase - 3.1.3 Spark plugs 3.6.3 the crankshaft - 3.1.4 Valve Adjustment 3.6.4 assembling the crankcase - 3.1.5 Carburettor idle speed 3.7 Lubricating system - 3.1.6 Ignition time 3.7.1 over all engine requirements - 3.1.7 Cylinder pressure 3.7.2 Engine oil / filter screen - 3.1.8 Final reduction gear oil checking 3.7.3 Oil pump - 3.1.9 Transmission belt 3.8 Carburettor - 3.2 Cylinder head, Valve 3.8.1 General Information: - 3.2.1 Important information 3.8.2 Disassembly of carburettor - 3.2.2 Disassembling of camshaft 3.8.3 Assembly of carburettor - 3.2.3 Disassembly of cylinder head 3.9 Starter system - 3.2.4 Camshaft assembly 3.9.1 Installation information - 3.3 the cylinder and the piston 3.9.2 Starter Motor - 3.3.1 Important points 3.9.3 Starter pinion - 3.3.2 Removing the cylinder 3.10 Magneto - 3.3.3 Removing the piston 3.10.1 Dismantling: - 3.3.4 Assembling the piston 3.10.2 Assembling - 3.3.5 Assembling the cylinder 3.11 Ignition System - 3.4 driving belt device & the starting lever - 3.4.1 Important points - 3.4.2 The left crankcase cover detaching - 3.4.3 Installing the starting assembly - 3.4.4 The driving belt - 3.4.5 The driving pulley dismounting - 3.4.6 Assembling the driving pulley - 3.4.7 The clutch/transmission pulley - 3.5 the final transmission assembly - 3.5.1 Instructions - 3.5.2 Dismantling the final transmission assembly - 3.5.3 Detach the final transmission gear box cover - 3.5.4 Assembling the final gear set 100/125/150/200 ENGINE - 3.1 preparation for removal procedures - 3.2 replacement parts - 3.2.1 gaskets, oil seals and o-rings - 3.2.2 bearings and oil seals - 3.3 periodic inspection and adjustment - 3.3.1 air filter - 3.3.2 spark plug - 3.3.3 valve clearance adjustment - 3.3.4 carburettor idle adjustment - 3.3.5 transmission oil inspection (for mini atv100/150) - 3.3.6 transmission oil inspection (for b-type 150/200) - 3.3.7 crankcase oil inspection - 3.4 engine removal and installation - 3.4.1 cylinder head - 3.4.2 cylinder body, piston and piston ring - 3.4.3 v-belt, and cvt - 3.4.4 transmission (for mini atv100/150) - 3.4.5 transmission (for b-type 150/200) - 3.4.6 crankcase and crankshaft - 3.4.7 magneto - 3.4.8 electric starter - 3.4.9 oil pump - 3.5 carburation - 3.6 tightening torques of engine main fasteners - 3.7 ignition system - 3.7.1 installation information - 3.7.2 troubleshooting - 3.7.3 cdi inspection - 3.7.4 ignition coil - 3.7.5 magneto CHASSIS - 4.1 a-rm replacement - 4.2 swing arm - 4.3 front strut replacement - 4.4 front strut ball joint replacement - 4.5 steering post assembly CHASSIS (YOUTH/ MINI ATV) - 4.1 front wheel / hub / drum brake - 4.2 a-rm replacement - 4.3 final drive - 4.4 swing arm FINAL DRIVE - 5.1 wheel, hub, and spindle torque table - 5.2 front hub disassembly/inspection - 5.3 front hub assembly - 5.4 front hub installation (2wd) - 5.5 front drive axle (inner and outer cv joint) removal/inspection (4x4) - 5.6 front drive axle installation (4x4) - 5.7 front drive axle disassembly/ inspection (4x4) - 5.8 front drive axle assembly (4x4) - 5.9 rear hub inspection - 5.10 rear axle removal - 5.11 rear axle installation - 5.12 rear axle bearing removal - 5.13 rear axle bearing installation - 5.14 rear gear case disassembly - 5.15 rear gear case assembly - 5.16 front gear case slip limit torque test (4x4) - 5.17 front gear case disassembly/ inspection (4x4) - 5.18 front gear case assembly (4x4) - 5.19 front differential disassembly/ inspection (4x4) - 5.20 front differential assembly (4x4) - 5.21 rear, front prop shaft removal - note. electric 4wd shift---see chapter 8 electrical TRANSMISSION - 6.1 gear shifter removal - 6.2 gear shifter disassembly - 6.3 gear shifter assembly - 6.4 gear shifter installation - 6.5 shift linkage adjustment - 6.6 engine and transmission removal - 6.7 engine and transmission installation - 6.8 transmission disassembly - 6.9 transmission assembly - 6.10 trouble shooting checklist BRAKES - 7.1 specifications - 7.2 torque - 7.3 brake system service notes - 7.4 burnishing procedure - 7.5 fluid replacement/bleeding procedure- 7.6 hand brake master cylinder removal/ inspection /installation - 7.7 front pad removal / inspection / installation - 7.8 front disc inspection / removal / replacement - 7.9 front caliper removal/ inspection / installation - 7.10 rear brake pad removal/ inspection / installation - 7.11 rear caliper removal/ inspection/ installation - 7.12 rear brake disc inspection / removal / replacement ELECTRICAL - 8.1 parts inspection and service - 8.2 battery - 8.3 ignition system - 8.4 charging system - 8.5 electrics starting system - 8.6 cooling system - 8.7 lighting system - 8.8 reverse limit system - 8.9 gear position indicator switch test - 8.10 speedometer system - 8.11 main switch and handle switch - 8.12 fuel gauge/ fuel level sensor - 8.13 the operation principle of the electric 4wd shift - 8.14 wiring diagram
Linhai ATV Mini, Youth Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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