Lotus Esprit 1993
SERVICE MANUAL
LOTUS ESPRIT 1993 - SERVICE MANUAL Service Manual in PDF format to vehicles Lotus Esprit 1993. CONTENTS: WORKSHOP MANUAL 1993 (1139 pages) TECHNICAL DATA - Engine Engine Number Engine Cylinder Head Camshafts & Valve Timing Valves Valve Seat Inserts Valve Springs Valve Guides Camshafts Cam Followers Auxiliary Shafts Crankshaft Flywheel Connecting Rod Gudgeon Pin Piston & Liner Lubrication System Ignition System Cooling System Torque Figures Fuel Consumption - Vehicle Dimensions Capacities Suspension Steering Clutch Transmission Cooling System Brakes Wheels & Tires Electrical Equipment Torque Settings Fuel Consumption FRONT SUSPENSION General Description Geometry & Adjustments Suspension Disassembly/Assembly Front Wheel Bearings REAR SUSPENSION General Description Geometry & Adjustments Suspension Disassembly/Assembly Rear Hub Bearings ENGINE General Description EF.1 4 Lubrication System EF.2 4 Engine Removal/Replacement EF.3 9 Compression Check EF.4 11 Valve Clearances, Camshafts & Cam Housings EF.5 11 Camshaft Driving Belt & Tensioner EF.6 17 Cylinder Head EF.7 21 Valves. Guides & Seats EF.8 25 Water Pump EF.9 28 Inlet Manifold/Throttle Bodies/Plenum EF.10 30 Auxiliary Housing & Oil Pump EF.11 31 Exhaust Manifold Turbocharger & Wastegate EF.12 34 Oil Sump EF.13 36 Connecting Rod ( “Big End” ) Bearing EF.14 38 Crankshaft & Main Bearings EF.41 41 Pistons. Connecting Rods & Cylinder Liners EF.18 46 Special Tools EF.19 50 Sealants, Adhesives EF.20 ENGINE MANAGEMENT Electronic Control Module (ECM) - Engine Coolant Temperature Sensor - Mass Air Temperature (MAT) Sensor - Manifold Absolute Pressure (MAP) Sensor - Barometric Pressure Sensor - Exhaust Oxygen (02) Sensor - Throttle Position Sensor (TPS) - Air Conditioning & Radiator Fan Control - Vehicle Speed Sensor Fuel Control System - Fuel Pump - Fuel Rail & Pressure Regulator - Fuel Injectors - Throttle Bodies/Inlet Manifold Assembly - Idle Air Control (IAC) Valve Direct Ignition (DI) - Flywheel Sensor - Ignition Module & HT Coils - Electronic Spark Timing (EST) - Electronic Spark Control (ESC) & Boost Control Evaporative Emission Control System (EECS) Crankcase Breather Valve Exhaust Back Pressure Valve & Throttle Jack TRANSMISSION General Description Lubrication Gearchange Mechanism Adjustment Gear Knob/Lever Replacement Gearchange Lever Mechanism & Control Cables Output Shaft Oil Seal Replacement Rear Housing Gasket Replacement Selector Cross Shaft Seal Replacement Speedo Driven Gear Replacement Transmission Removal/Replacement Driveshaft Joint Gaiter Replacement Transmission Disassembly Primary Shaft Secondary Shaft Bevel Gear Differential ( S4 ) Lotus Compact Torque Biasing Differential ( Sport 300 ) Reverse Idler Gear Gear Selector Forks & Shafts Transmission Re-assembly Primary Shaft Input Oil seal Replacement WHEELS & TYRES Wheels Tires Spare Wheel & Tire Wheel/Tire Assembly Balancing STEERING General Description Power Steering Rack Operation PAS Fluid Check & Refill Procedure Steering Wheel & Lock Stops ( Non S.I.R type ) Upper Steering Column Assembly Intermediate Steering Column Assembly Track Rod Ends & Front Wheel Alignment Steering Rack Gaiters PAS Pump & Testing Procedure Rack & Pinion Assembly Removal/Replacement Rack & Pinion Assembly Overhaul BRAKES - 4 Cylinder With Delco Moraine ABS IIIA General Description Tell Tale Lamps ABS Brake Characteristics Brake Fluid Level Check Front Brake Pad Replacement Sub-Section Rear Brake Pad Replacement Parking Brake Adjustment Brake Bleeding Procedure Front Caliper Overhaul Rear Caliper Overhaul Brake Discs l Retro-Fitment of Brembo Brakes to Esprit S4 ABS Theory of Operation Hydraulic Diagnosis Brake Fluid Reservoir Solenoid Valves Booster/Master Cylinder Pump/Accumulator Assembly Wheel Speed Sensors Proportioning Valve ABS Controller, Relays, Fuses & ALDL Connector Special Tools ABS Trouble Code Diagnosis - V8 With Kelsey Hayes ABS 415 General Description Tell Tale Lamps Front Brake Pad Replacement Rear Brake Pad Replacement Parking Brake Adjustment Brake Calipers ‘Brake Discs Brake Master Cylinder Vacuum Servo ABS Theory of Operation ABS Electra-Hydraulic Unit Wheel Speed Sensors Data Link Connector (DLC) Special Tools COOLING General Description Maintenance Drain/Refill Procedure Coolant Re-circulation Pump & Diverter Valve ( V8 Only ) Oil Cooling System Charge Air Cooling System ( 4 - Cylinder models ) Radiator Cooling Fans Radiator Ducts ELECTRICS Safety Precautions For S.I.R. Models Introduction of Revised Wiring Harness Switch & Tell Tale Lamp Operation Central Door Locking Vehicle Alarm System Electronic Module Operation Radio Wiring & Suppression Battery, Battery Cables & Earthing Points Heated Rear Screen & High Mounted Stop Lamp Wiring Component Location & Fuse Ratings Harness Routing Diagram Circuit Diagrams - Early Cars (white pages) Circuit Diagrams - 'Revised Harness' Cars (cream pages) Esprit V8 (prior '98 M.Y.) Supplement & Circuit Diagrams '98 M.Y. Supplement & Circuit Diagrams (gray pages) MAINTENANCE & LUBRICATION Recommended Lubricants Paint Inspection Sheet Pre-Delivery Inspection - 4 cylinder - V8 7 Maintenance Schedule - 4 cylinder - Except California - '93/94' M.Y. California - '95 M.Y. California - V8 - Non-USA - USA CLUTCH General Description QE.1 2 Maintenance QE.2 5 Master Cylinder QE.3 8 Slave Cylinder QE.4 11 Clutch Assembly QE.5 11 Release Bearing & Fork QE.6 16 Spigot Bearing QE.7 19 Retrofitting of Twin Plate Clutch V8 SUPPLEMENTARY INFLATABLE RESTRAINT - DRIVER ONLY
Lotus Esprit 1993 Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
e-mail