piaggio MP3
WORKSHOP MANUAL - PARTS MANUAL - OWNERS MANUAL
PIAGGIO MP3 (125, 250, 400 & 400LT) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNERS - English Service Manual, Wiring Diagram and Owners Manual to motorcycles Piaggio MP3 (125, 250, 400 & 400LT). CONTENTS: MP3 400 WORKSHOP MANUAL CAP:CHARACTERISTICS - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Piston rings - Crankcase - crankshaft - connecting rod - Slot packing system - Products CAP:TOOLING CAP:MAINTENANCE - Maintenance chart - Checking the spark advance - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Engine oil filter - Oil pressure warning light - Checking the ignition timing - Cooling system - Braking system - Level check - Top-up - Headlight adjustment CAP:TROUBLESHOOTING - Engine - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage CAP:ELECTRICAL SYSTEM - Components arrangement - Conceptual diagrams - Ignition - Battery recharge and starting - Level indicators and enable signals section - Devices and accessories - Lights and turn indicators - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 1 flash - Diagnostic code - 2 flashes - Diagnostic code - 3 flashes - Battery recharge circuit - Stator check - Recharge system voltage check - Fuses - Dashboard - Sealed battery - Connectors - Remote seat opening - Zeroing - Programming CAP:ENGINE FROM VEHICLE - Exhaust assy. Removal - Removal of the engine from the vehicle CAP:ENGINE - Automatic transmission - Transmission cover - Air duct - Air duct filter - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Baffle roller - Plastic roller - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the driven pulley shaft bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the flywheel cover components - Removing the stator - Inspecting the cover components - Refitting the stator - Refitting the flywheel cover components - Refitting the flywheel cover - Flywheel and starting - Removing the starter motor - Removing the flywheel magneto - Inspecting the flywheel components - Starter gear rim - Intermediate gear - Refitting the free wheel - Refitting the intermediate gear - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Inspecting the piston rings - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the valve stem guide clearance - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the timing chain - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Removing the crankshaft - Removing the countershaft - Replacing the countershaft bearings - Inspecting the crankshaft components - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Coupling chart - Countershaft - Refitting the crankshaft - Refitting the crankcase halves - Lubrication - Conceptual diagrams - General characteristics - Diagnosis guide - Oil pressure check - Oil pump - Removal - Refitting - Water pump - Removal - Fitting CAP:INJECTION - Precautions - Terminals setup - EMS circuit diagram - Troubleshooting procedure - Engine does not start - Starting difficulties - Engine stops at idle - Engine does not rev down - Exhaust backfires in deceleration - Engine revs irregularly - Poor performance at full throttle - Engine knocking - Fuel supply system - Removing the butterfly valve - Pump supply circuit - Circuit leak test - Fuel filter check - Inspecting the injector circuit - Inspecting the injector hydraulics - Immobiliser circuit - Virgin circuit - Diagnostic codes - Code 1 - Code 2 - Code 3 - Tachometer - HT coil - Inspecting the spark plug shielded cap - Spark advance - Coolant temperature sensor - Zeroing the throttle - Lambda probe CAP:SUSPENSIONS - Front - Removing the front wheel - Front wheel hub overhaul - Handlebar - Removal - Refitting - The tilt mechanism - Hydraulic system layout - Steering tubes - Parallelogram device - Geared motor and Suspension locking system - Electrical devices test - Wheel alignment - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Shock absorbers - Removal - Refitting - Centre-stand CAP:BRAKING SYSTEM - Rear brake calliper - Removal - Overhaul - Refitting - Front brake calliper - Removal - Overhaul - Refitting - Rear brake disc - Removal - Refitting - Disc Inspection - Front brake disc - Removal - Refitting - Disc Inspection - Front brake pads - Removal - Refitting - Rear brake pads - Removal - Refitting - Fill - Rear - combined - Front - Brake pipes - Parking brake CAP:COOLING SYSTEM - Circuit diagram - Electric fan check - System sealing check - Coolant replacement - Water pump - Water pump - overhaul - diagnosis - Excessive system pressure - Cooling fluid consumption - Oil in the fluid CAP:CHASSIS - Seat - Rear handlebar cover - Instrument panel - Front handlebar cover - Headlight assy. - Frame central cover - Legshield - Knee-guard - Taillight assy. - Footrest - Side fairings - License plate holder - Helmet bay - spoiler - Fuel tank - Top-case - Rear - Handles and top side fairings - Radiator cover CAP:PRE-DELIVERY - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection CAP:TIME - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Flywheel cover - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Flywheel magneto - Butterfly valve - Exhaust pipe - Air cleaner - Frame - Centre-stand - Legshield spoiler - Side fairings - Rear cover - Central cover - Mudguard - Fuel tank - Rear shock-absorber - Handlebar covers - Handlebar components - Swing-arm - Seat - Instrument panel - Locks - Turn signal lights - Front wheel - Rear wheel - Electric devices - Electronic controls - Transmissions - Helmet bay - Rear side fairings - Front suspension - Cooling system - Braking system - Windscreen - Stickers - The tilt mechanism - Geared motor MP3 400 WIRING DIAGRAM MP3 400 PARTS MP3 400 USER MANUAL MP3 250 WORKSHOP MANUAL CAP:CHARACTERISTICS - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Crankcase - crankshaft - connecting rod - Slot packing system - Products CAP:TOOLING CAP:MAINTENANCE - Maintenance chart - Checking the spark advance - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Engine oil filter - Oil pressure warning light - Checking the ignition timing - Cooling system - Braking system - Level check - Top-up - Headlight adjustment CAP:TROUBLESHOOTING - Engine - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage CAP:ELECTRICAL SYSTEM - Electrical system installation - Conceptual diagrams - Ignition - Battery recharge and starting - Level indicators and enable signals section - Devices and accessories - Lights and turn indicators - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 1 flash - Diagnostic code - 2 flashes - Diagnostic code - 3 flashes - Battery recharge circuit - Stator check - Recharge system voltage check - Fuses - Dashboard - Sealed battery - Connectors - Dashboard - Remote seat opening - Zeroing - Programming CAP:ENGINE FROM VEHICLE - Exhaust assy. Removal - Removal of the engine from the vehicle CAP:ENGINE - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Baffle roller - Plastic roller - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the wheel axle bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the stator - Refitting the stator - Refitting the flywheel cover - Flywheel and starting - Removing the starter motor - Removing the flywheel magneto - Inspecting the flywheel components - Refitting the free wheel - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Inspecting the cylinder - Inspecting the piston rings - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Refitting the crankcase halves - Studs - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Removal - Refitting - Oil pump - Removal - Inspection - Refitting - Removing the oil sump - Inspecting the by-pass valve - Refitting the oil sump CAP:INJECTION - Precautions - EMS circuit diagram - Troubleshooting procedure - Engine does not start - Starting difficulties - Engine stops at idle - Engine does not rev down - Exhaust backfires in deceleration - Engine revs irregularly - Poor performance at full throttle - Engine knocking - Fuel supply system - Removing the butterfly valve - Refitting the butterfly valve - Pump supply circuit - Circuit leak test - Fuel filter check - Inspecting the injector circuit - Inspecting the injector hydraulics - Components location - Tachometer - HT coil - Coolant temperature sensor - Zeroing the throttle - Lambda probe CAP:SUSPENSIONS - Front - Removing the front wheel - Front wheel hub overhaul - Handlebar - Removal - Refitting - The tilt mechanism - Hydraulic system layout - Steering tubes - Parallelogram device - Geared motor and Suspension locking system - Electrical devices test - Wheel alignment - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Refitting - Shock absorbers - Removal - Refitting - Centre-stand CAP:BRAKING SYSTEM - Rear brake calliper - Removal - Removal - Removal - Removal - Brake pipes - Parking brake CAP:COOLING SYSTEM - System bleed CAP:CHASSIS - Seat - Front handlebar cover - Headlight assy. - Frame central cover - Legshield - Knee-guard - Taillight assy. - Footrest - Side fairings - License plate holder - Helmet bay - spoiler - Fuel tank - Top-case - Rear - Handles and top side fairings - Radiator cover CAP:PRE-DELIVERY - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection CAP:TIME - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Oil filter - Flywheel cover - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Starter motor - Flywheel magneto - Butterfly valve - Exhaust pipe - Air cleaner - Frame - Centre-stand - Legshield spoiler - Side fairings - Rear cover - Central cover - Mudguard - Fuel tank - Rear shock-absorber - Handlebar covers - Handlebar components - Swing-arm - Seat - Instrument panel - Locks - Turn signal lights - Front wheel - Rear wheel - Electric devices - Electronic controls - Transmissions - Helmet bay - Rear side fairings - Front suspension - Cooling system - Braking system - Windscreen - Stickers - The tilt mechanism - Geared motor MP3 250 WIRING DIAGRAM - Italian/English - French/German - Spanish/Portuguese MP3 250 WIRING DIAGRAM (USA ONLY) - Italian/English - French/German - Spanish/Portuguese MP3 250 PARTS MP3 250 USER MANUAL MP3 125 WORKSHOP MANUAL CAP:CHARACTERISTICS - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Crankcase - crankshaft - connecting rod - Slot packing system - Products CAP:TOOLING CAP:MAINTENANCE - Maintenance chart - Carburettor - Checking the spark advance - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Checking the ignition timing - Checking the valve clearance - Headlight adjustment - SAS filters inspection and cleaning CAP:TROUBLESHOOTING - Engine - Poor performance - Starting difficulties - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Engine tends to cut-off at full throttle - Engine tends to cut-off at idle - Excessive exhaust noise - High fuel consumption - SAS malfunctions - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Electrical system - Battery - Turn signal lights malfunction - Steering and suspensions - Rear wheel - Controls CAP:ELECTRICAL SYSTEM - Conceptual diagrams - Ignition - Battery recharge and starting - Level indicators and enable signals section - Devices and accessories - Lights and turn indicators - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 2 flashes - Ignition circuit - No spark plug - Battery recharge circuit - Stator check - Voltage regulator check - Recharge system voltage check - Choke Inspection - Lights list - Fuses - Dashboard - Sealed battery - Dry-charge battery - Connectors - Dashboard - Remote seat opening - Zeroing - Programming CAP:ENGINE FROM VEHICLE - Exhaust assy. Removal - Removal of the engine from the vehicle CAP:ENGINE - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the wheel axle bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the stator - Refitting the stator - Refitting the flywheel cover - Flywheel and starting - Removing the flywheel magneto - Inspecting the flywheel components - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Refitting the crankcase halves - Studs - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Refitting - Oil pump - Removing the oil sump - Inspecting the by-pass valve - Refitting the oil sump - SAS valve - Inspecting the one-way valve - Inspecting the cut-off - Fuel supply - Removing the carburettor - Refitting the carburettor - Level check - Inspecting the valve and needle - Inspecting the automatic choke device - Adjusting the idle CAP:SUSPENSIONS - Front - Removing the front wheel - Front wheel hub overhaul - Handlebar - Removal - Refitting - The tilt mechanism - Hydraulic system layout - Steering tubes - Parallelogram device - Geared motor and Suspension locking system - Electrical devices test - Wheel alignment - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Shock absorbers - Removal - Refitting - Centre-stand CAP:BRAKING SYSTEM - Rear brake calliper - Removal - Removal - Removal - Removal - Front brake pump - Brake pipes - Parking brake CAP:COOLING SYSTEM - System bleed CAP:CHASSIS - Seat - Front handlebar cover - Headlight assy. - Frame central cover - Legshield - Knee-guard - Taillight assy. - Footrest - Side fairings - License plate holder - Helmet bay - spoiler - Fuel tank - Top-case - Rear - Handles and top side fairings - Radiator cover CAP:PRE-DELIVERY - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection CAP:TIME - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Oil filter - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Water pump - Starter motor - Flywheel magneto - Carburettor - Exhaust pipe - Air cleaner - Frame - Centre-stand - Legshield spoiler - Side fairings - Rear cover - Central cover - Mudguard - Fuel tank - Rear shock-absorber - Handlebar covers - Handlebar components - Swing-arm - Seat - Instrument panel - Locks - Turn signal lights - Front wheel - Rear wheel - Electric devices - Electronic controls - Transmissions - Helmet bay - Rear side fairings - Front suspension - Cooling system - Braking system - Windscreen - Secondary air box - Stickers - The tilt mechanism - Geared motor MP3 125 WIRING DIAGRAM - Italian/English - French/German - Spanish/Portuguese MP3 125 PARTS MP3 125 USER MANUAL
Piaggio MP3 (125, 250, 400 and 400LT) - Service Manual - Wiring Diagram - Owners Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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