Ssangyong Rodius - Workshop Manual

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SSANGYONG RODIUS ALL MODELS - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING

- English Workshop Manual and Wiring Diagram to vehicles Ssangyong Rodius.

CONTENTS:

WORKSHOP MANUAL:

ENGINE GENERAL 
- GENERAL 
- 1. engine assembly layout 
- 2. engine controls layout 
- 3. electrical components and preheating system 
- 4. intake system layout 
- 5. exhaust system layout 
- 6. lubrication system layout 
- 7. cooling system layout 
- 8. fuel system layout 
- 9. fuel supply system 
- 10. cleanness 
- 11. maintenance and repair 
- 12. guidelines for service work safety 
- 13. during service work for inspection 
- 14. during service work for electric devices 
- 15. vehicle lifting procedures 
- 16. owner inspections and services 
- 17. standard bolts specifications 
- 18. basic specification 
- 19. vehicle identification 
- 20. how to use and maintain workshop manual 
ENGINE ASSEMBLY 
- GENERAL 
- 1. major components in engine andengine compartment 
- 2. engine structures 
- 3. specifications and performance curve 
- 4. tightening torque 
ENGINE FUEL SYSTEM 
- GENERAL 
- 1. cautions for di engine 
- OVERVIEW AND OPERATIONPROCESS 
- 1. electronic control of fuel system 
- 2. composition of fuel system 
- 3. hydraulic cycle in fuel line (transfer and high pressure line) 
- 4. components of low pressure transfer line 
- 5. components of high pressure transfer line 
ENGINE INTAKE SYSTEM 
- GENERAL 
- 1. engine intake specifications 
- OVERVIEW AND OPERATIONPROCESS 
- 1. engine intake components locator 
- 2. air flows 
ENGINE EXHAUST SYSTEM 
- GENERAL 
- 1.before diagnosis 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components locator of exhaust system 
- 2. exhaust gas flows 
ENGINE LUBRICATION SYSTEM 
- GENERAL 
- 1. specifications 
- 2. lubrication system layout 
- 3. lubrication diagram 
ENGINE COOLING SYSTEM 
- GENERAL 
- 1. engine cooling specifications 
- OVERVIEW AND OPERATION PROCESS 
- 1. components engine cooling 
- 2. cooling system flow 
- 3. function description of cooling system 
ENGINE ELECTRIC SYSTEM 
- GENERAL 
- 1.specifications of engine electric 
- OVERVIEW AND OPERATIONPROCESS 
- 1. sensors in engine compartment 
- 2. electric devices in engine compartment 
- 3. circuit diagram of preheating system 
- 4. circuit diagram of starting and alternator 
ENGINE CONTROL SYSTEM 
- GENERAL 
- 1. engine ecu and other components 
- 2. top view 
- 3. side view 
- OVERVIEW AND OPERATIONPROCESS 
- 1. ecu inputs/outputs 
- 2. structure and function of ecu 
- 3. control function of ecu 
- 4. fuel pressure control 
- 5. fuel injection control 
- 6. fuel flow control 
- 7. individual injector calibration (c2i) 
- 8. minimum drive pulse (mdp) learning 
SPECIAL SERVICE TOOLS 
- GENERAL

- 1. common engine 
- 2. idi engine 
- 3. di engine 
- 4. gasoline engine 
ELECTRIC GENERAL 
- ELECTRIC GENERAL 
- 1. locations of units and sensorsin passenger compartment 
- 2. switches, units and sensors in engine compartment (except engine related sensors and units) 
- 3. switches in passenger compartment 
- 4. system layout (based on dvd system equipped 
- 5. wiring harness arrangement 
- 6. electric components locator 
FUSES & RELAYS 
- OVERVIEW AND OPERATION PROCESS 
- 1. engine compartment fuse and relay box 
- 2. interior fuse compartment 
- 3. icm(intergrated control module) box compartment 
- 4. wiring harness, connector & ground location 
STICS 
- GENERAL 
- 1. specifications of rk stics 
- OVERVIEW AND OPERATION PROCESS 
- 1. components locator 
- 2. descriptions 
- 3. functions of rk stics 
CLUSTER 
- OVERVIEW AND OPERATIONPROCESS 
- 1. appearance of meter cluster and indicatordisplay 
- 2. descriptions of indicator display 
- 3. warning & indicator panel

- 4. function description and inspection of meter 
- 5. circuit diagram of indicator display 
LAMP 
- GENERAL 
- 1. components of exterior lamps 
- 2. components of interior lamps 
- 1. LOCATIONS OF EXTERIOR LAMPS 
- overview and operationprocess 
- 2. locations of interior lamps 
- 3. exterior lamp operation 
- 4. interior lamp operation 
SWITCH 
- GENERAL 
- 1. interior switch compartment 
WIPER & WASHER SYSTEM 
- GENERAL 
- 1. specifications of wiper system 
- OVERVIEW AND OPERATIONPROCESS 
- 1. system layout of wiper and washer 
- 2. components locator of front wiper assembly 
- 3. components locator of rear wiper 
- 4. circuit diagram of wiper & washer 
RAIN SENSOR UNIT 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components of rain sensor 
- 2. rain sensor operation 
- 3. operation mode of rain sensing wiper system 
- 4. functions of rain sensor 
- 5. diagnosis procedures 
- 6. rain sensor related circuit 
PAS 
- GENERAL 
- 1. component specifications of parking aid system 
- OVERVIEW AND OPERATION 
- 1. components of parking aid system 
- 2. components of parking aid system(pas) 
- 3. operations of parking aid system(pas) 
- 4. parking aid system control 
- 5. operations of rearview camera 
- 6. operational principle of rearview camera 
- 7. circuit diagram 
AV 
- GENERAL 
- 1. av head unit overview 
- 2. av system by vehicle model 
- 3. specifications of av head unit 
- OVERVIEW AND OPERATION PROCESS 
- 1. avsystem layout(based on dvd equipped system) 
- 2. dvd system signals and data processing 
DC 5-SPEED 
- GENERAL 
- 1. overview 
- 2. structure 
- 3. performance curve and general characteristics 
- 4. specifications 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components of auto transmission(dc 5-speed a/t) 
- 2. power flow 
MANUAL TRANSMISSION 
- GENERAL 
- 1. specifications 
- OVERVIEW AND OPERATION PROCESS 
- 1. manual transmission overview 
CLUSTER 
- GENERAL 
- 1. clutch specifications 
- OVERVIEW AND OPERATIONPROCESS 
- 1. overview 
- 2. components 
AXLE SYSTEM 
- GENERAL 
- 1. front axle specification 
- 2. rear axle specification 
TOD 
- GENERAL 
- 1. specifications 
- OVERVIEW AND OPERATIONPROCESS 
- 1. tod system layout 
- 2. general description 
- 3. operation 
- 4. circuit diagram 
PROPELLER SHAFT 
- GENERAL 
- 1. propeller shaft general inforomation 
- 2. specification 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components and location 
SUSPENSION SYSTEM 
- GENERAL 
- 1. front suspension specification 
- 2. rear suspension specification 
- 3. structure of shock absorber and coil spring 
BRAKES SYSTEM 
- GENERAL 
- 1.specification 
- OVERVIEW AND OPERATION PROCESS 
- 1. components of brake system 
- 2. brake system operation process 
ESP

- GENERAL 
- 1. speccifications of esp system 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components and locations 
- 2. input and output diagram 
- 3. esp system description 
- 4. electrical circuit diagram 
ABS 
- GENERAL 
- 1. general information 
- 2. on-vehicle service 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components and location 
- 2. input and output diagram 
- 3. abs system description 
POWER STEERING SYSTEM 
- GENERAL 
- 1. specification 
- 2. tightening torque 
- 3. overview

- 4. components 
- OVERVIEW AND OPERATION PROCESS 
- 1. components of power steering assembly 
- 2. power steering gear box assembly 
- 3. power steering pump 
- 4. oil reservoir 
WHEEL & TIRE 
- GENERAL 
- 1. specification 
- OVERVIEW AND OPERATION PROCESS 
- 1. overview of wheel & tire 
- 2. tire’s abnormal phenomena 
- 3. wheel alignment 
SPECIAL SERVICE TOOLS 
- GENERAL 
- 1. manual transmission 
- 2. dsi transmission 
- 3. mb transmission 
- 4. transaxle transmission 
- 5. axle 
- 6. suspention 
- 7. brake 
AIR CONDITIONING SYSTEM 
- GENERAL 
- 1. ffh specification 
- 2. system layout and components 
- 3. ffh general information 
- 4. components and locations 
- OVERVIEW AND OPERATION PROCESS 
- 1. ventilation system components 
- 2. air conditioner module wiring and layout 
- 3. sensors and actuators 
- 4. air quality system (aqs) 
- 5.air conditioner module sensors and actuators 
AIR BAG SYSTEM 
- OVERVIEW AND OPERATIONPROCESS 
- 1. components of driver's airbag module 
- 2. components of passenger's airbag module 
- 3. airbag function description 
- 4. inflation of airbag 
BODY EXTERIOR 
- GENERAL 
- 1. components and location of exterior 
- OVERVIEW AND OPERATIONPROCESS 
- 1. door system 
- 2. hood / bumper & tailgate 
- 3. layout - cowl assy /hood 
- 4. layout - front bumper 
- 5. layout - rear bumper 
- 6. key cylinder 
BODY REPAIR 
- GENERAL 
- 1. body dimension 
- 2. body jack point 
SUNROOF 
- OVERVIEW AND OPERATIONPROCESS 
- 1. sunroof layout 
- 2. components of sunroof 
- 3. components and locations 
- 4. sunroof operation 
SEAT 
- GENERAL 
- 1. components of seat 
- 2. components of seat belt 
- OVERVIEW AND OPERATIONPROCESS 
- 1. seat layout 
- 2. operation of front seat(driver's seat) 
- 3. operation of rear seat 
SPECIAL SERVICE TOOLS 
- GENERAL 
- 1. body interior 
ECU-GASOLINE 
- DIAGOSIS 
- 1. ecu-gasoline 
ECU-DIESEL 
- DIAGNOSIS 
- 1. ecu-diesel 
BRAKE 
- DIAGNOSIS 
- 1. brake 
AIR-BAG 
- DIAGNOSIS 
- 1. air-bag 
CCCS 
- DIAGNOSIS 
- 1. cccs 
FATC 
- DIAGNOSIS 
- 1. self diagnosis 
FFH 
- DIAGNOSIS 
- 1. ffh 
P/TRUNK 
- DIAGNOSIS 
- 1. p/trunk 
RAIN SENSOR 
- DIAGNOSIS 
- 1. trouble shooting 
STICS 
- DIAGNOSIS 
- 1. stics 
TC 
- DIAGNOSIS 
- 1. tc 
TCU 
- DIAGNOSIS 
- 1. tcu 
TGS LEVER 
- DIAGNOSIS 
- 1. tgs lever

WIRING MANUAL:

GENERAL INFORMATION 
- 1. Dimensions 
- 2. Specifications 
- 3. Vehicle Identification 
- 4. Maintenance 
- 5. Recommended Fluids And Lubricants 
- 6. Jack Points 
- 7. Pin Arrangement Of Diagnostic Connector 
- 8. Tightening Torque Of Standard Bolts 
ELECTRIC DEVICE GENERAL INFORMATION 
- 1. How To Read Electrical Wiring Diagram 
- 2. How To Check Terminal Number Of Connector 
- 3. Part Location According To Part Number 
CONNECTOR/GROUND 
- Wiring Harness 
- 8201-00 Wiring Harness, Components Location 
CONNECTOR 
- 8201-02 W/H Engine Room 
- 1413-02 W/H Engine Main (D20dtr) 
- 8210-01 W/H Main 
- 8210-03 W/H Floor (Lh) 
- 8210-06 W/H Floor (Rh) 
- 8210-06 W/H Front Door (Lh/Rh) 
- 8210-07 W/H Rear Door (Lh/Rh) 
- 6810-11 W/H Front A/Con 
- 6811-07 W/H Rear A/Con 
- 8210-09 W/H Tail Gate 
- 8210-08 W/H Roof 
- 7421-60 W/H Seat 
POWER DISTRIBUTION 
- Fuse/Relay 
- 8410-02 Engine Room Fuse / Relay Box 
- 8410-04 I/P-Fuse Box 
ELECTRICITY DIVIDE 
- 8210-02 Eng Room Fuse/Relay Box Circuit 
- 8410-04 I/P-Fuse Box 
- 8410-05 Icm Relay Box Circuit 
- 0000-00 Vsm(Voltage Stabilizer Module) 
CIRCUIT 
- Engine 
- 1461-01 Starting & Charging 
- 1413-18 Glow Control Unit (D20dtr) 
- 1491-00 Ecu (Engine Control Unit - D20dtr Eu-V) 
- 1491-01 Ecu (Engine Control Unit - Gsl G32d) 
- 2231-01 Fuel Heater (D20dtr) 
- 8210-01 Diagnosis Circuit 
CIRCUIT 
- Chassis 
- 3110-01 Tcu (5speed - A/T) 
- 3410-01 Tccu 
- 4891-01 Abs/Esp 
CIRCUIT 
- Electric 
- 7010-09 Immobilizer (D20dtr) 
- 8810-01 Air-Bag (Side Air-Bag) 
- 8010-01 Cluster & Warning Box (Standard) 
- 8010-01 Cluster & Warning Box (Svc - Black Face) 
- 7421-60 Driver Power Seat 
- 8510-52 Electric Outside Mirror & Folding 
- 8610-17 Deffoger (Frt/Rr Glass, O/Side Mirror) 
- 8510-20 Frt Seat Warmer 
- 8510-20 Auto Light Control 
- 8710-03 Stics 
- 8510-03 Power Window 
- 8510-12 Rr Wiper, Washer 
- 8610-09 Horn 
- 7630-02 Cigar Lighter, Power Outlet 
- 7340-03 Sun Roof 
- 8310-01 Head Lamp/Drl Unit 
- 8510-00 Head Lamp Leveling Device 
- 8320-01 Tail Lamp 
- 8510-26 Turn Signal, Hazard Lamp 
- 8510-24 Fog Lamp 
- 4810-10 Stop, Back Up Lamp 
- 8610-01 Interior Lamp 
- 7770-07 Auto Dimming Room Mirror 
- 8610-04 Digital Clock 
- 8910-01 Audio 
- 8730-01 Parking Aid System 
- 6810-21 Ptc Heater 
- 6810-30 Fatc (Full Auto Temp. Control) Circuit 
- 6810-30 Air-Con (Manual)