Suzuki Jimny (SN413) - Service Manual

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SUZUKI JIMNY (SN413) - MANUAL DE REPARACION - WORKSHOP MANUAL

- Multilanguage repair manual in English & Spanish, to Suzuki Jimny (SN413).

- Manual en Español e Inglés para los vehículos Suzuki Jimny (SN413).

CONTENIDOS - CONTENTS:

MANUAL DE REPARACION:

INFORMACIÓN GENERAL

- Información general
- Mantenimiento y lubricación.

CALEFACCÍON Y AIRE ACONDICIONADO

- Calefacción y ventilación
- Acondicionador de aire

DIRECCION, SUSPENSION, RUEDAS Y NEUMÁTICOS

- Dirección, suspensión, ruedas y neumáticos
- Alineación de ruedas delanteras
- Mecanismo de la dirección y enlace
- Sistema de la dirección asistida
- Volante Y columna de la dirección
- Suspensión delantera
- Suspensión trasera
- Ruedas y neumáticos

EJE DE TRANSMISION/ EJE PROPULSOR

- Eje propulsor

FRENOS

- Frenos
- Sistema de frenos antibloqueo (ABS)

MOTOR

- Motor
- Mecánica del motor
- Refrigeración del motor
- Combustible del motor
- Motor y sistema de control de emisiones
- Sistema de encendido
- Sistema de arranque
- Sistema de carga
- Sistema del escape

TRANSMISION, EMBRAGUE Y DIFERENCIAL

- Transmisión manual (5 M/T)
- Transmisión automática (4 A/T)
- Embrague
- Transferencia
- Diferencial

SISTEMA ELECTRICO DE LA CARROCERIA

- Sistema eléctrico
- Sistemas de control inmovilizador

SERVICIO DE LA CARROCERIA

- Carrocería

SISTEMA DE SEGURIDAD

- Sistema de seguridad
- Sistema del cinturón de seguridad
- Sistema del colchón de aire

SERVICE MANUAL:

MANUAL LIST 
IMPORTANT 
- WARNING/CAUTION/NOTE 
FOREWORD 
TABLE OF CONTENTS 
SECTION 0A 
- HOW TO USE THIS MANUAL 
- PRECAUTIONS 
- Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System 
- Diagnosis 
- Servicing and handling 
- General Precautions 
- Precautions For Catalytic Converter 
- Precautions For Electrical Circuit Service 
- Electrical Circuit Inspection Procedure 
- Open circuit check 
- Short circuit check (wire harness to ground) 
- Intermittent and Poor Connection 
- Precaution For Installing Mobile Communication Equipment 
- IDENTIFICATION INFORMATION 
- Body Number 
- Engine Identification Number 
- Transmission Identification Number 
- WARNING, CAUTION AND INFORMATION LABELS 
- VEHICLE LIFTING POINTS 
- When Using Frame Contact Hoist 
- When Using Floor Jack 
- ABBREVIATIONS MAY BE USED IN THIS MANUAL 
- Abbreviations 
- FASTENERS INFORMATION 
- Metric Fasteners 
- Fastener Strength Identification 
- Standard Tightening Torque 
SECTION 0B 
- MAINTENANCE SCHEDULE 
- Maintenance Schedule Under Normal Driving Conditions 
- Maintenance Recommended Under Severe Driving Conditions 
- MAINTENANCE SERVICE 
- Engine 
- Drive Belt 
- Valve Lash 
- Engine Oil and Filter 
- Engine Coolant 
- Exhaust System 
- Ignition System 
- Spark Plugs 
- Fuel System 
- Air Cleaner Filter 
- Fuel Lines and Connections 
- Fuel Filter 
- Fuel Tank 
- Emission Control System 
- Crankcase Ventilation Hoses and Connections 
- PCV (Positive Crankcase Ventilation) Valve 
- Fuel Evaporative Emission Control System 
- Chassis and Body 
- Clutch 
- Brake Discs and Pads 
- Brake Drums and Shoes 
- Brake Hoses and Pipes 
- Brake Fluid 
- Parking Brake Lever and Cable 
- Tires/Wheels 
- Suspension System 
- Propeller Shafts 
- Manual Transmission Oil 
- Automatic Transmission Fluid 
- Transfer and Differential Oil 
- Steering System 
- Steering Knuckle Seal 
- Power Steering (P/S) System (if equipped) 
- All Hinges, Latches and Locks 
- FINAL INSPECTION 
- RECOMMENDED FLUIDS AND LUBRICANTS 
SECTION 1A 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- Diagnosis Table 
- Wiring Circuit 
- ON VEHICLE SERVICE 
- Heater Blower Motor 
- Heater Blower Resistor 
- Heater Control Lever Assembly 
- Heater Blower Fan Switch 
- Heater Unit/Boost Ventilation 
SECTION 1B 
- GENERAL DESCRIPTION 
- Major Components and Location 
- Refrigerant Circulation 
- Refrigerant Type 
- DIAGNOSIS 
- General Diagnosis Table 
- Abnormal Noise Diagnosis 
- Abnormal noise from compressor 
- Abnormal noise from magnetic clutch 
- Abnormal noise from tubing 
- Abnormal noise from condenser 
- Abnormal noise from crankshaft pulley 
- Abnormal noise from tension pulley 
- Abnormal noise from A/C evaporator 
- Abnormal noise from blower fan motor 
- Quick Checking of Refrigerant Charge 
- Performance Diagnosis 
- Performance diagnosis table 
- Detail diagnosis table (Ambient temperature at 30°C (86°F)) 
- Compressor Drive Belt 
- ELECTRONICAL DIAGNOSIS 
- Wiring Diagram 
- A/C System Inspection of ECM and ITS Circuits 
- REFRIGERANT RECOVERY, EVACUATING AND CHARGING 
- Operation Procedure for Refrigerant Charging 
- Recovery 
- Replenishing Compressor Oil 
- Evacuating 
- Evacuating procedure 
- Charging 
- Charging procedure 
- Removing Manifold Gauge Set 
- Leak Test 
- ON-VEHICLE SERVICE 
- Service Precaution 
- Refrigerant line 
- Handling refrigerant HFC-134a (R-134a) 
- Condenser Assembly 
- Receiver / Dryer 
- Condenser Cooling Fan Assembly 
- Cooling Unit (Evaporator) 
- A/C Evaporator Thermistor (A/C Evaporator Temperature Sensor) 
- Expansion Valve 
- Dual Pressure Switch 
- A/C Switch 
- Condenser Cooling Fan Motor Relay 
- Compressor 
- Magnet Clutch 
- Lip Type Seal 
- TIGHTENING TORQUE SPECIFICATION 
- REQUIRED SERVICE MATERIALS 
- SPECIAL TOOLS 
SECTION 3 
- GENERAL DIAGNOSIS 
- Diagnosis Table 
- TIRE DIAGNOSIS 
- Irregular and/or Premature Wear 
- Wear Indicators 
- Radial Tire Waddle 
- Radial Tire Lead 
- VIBRATION DIAGNOSIS 
SECTION 3A 
- GENERAL DESCRIPTION 
- Toe Setting 
- Camber 
- Alignment Service Data (Reference) 
- DIAGNOSIS 
- Diagnosis Table 
- Preliminary Checks Prior To Adjusting Front Wheel Alignment 
- Toe Adjustment 
- Camber And Caster Check And Adjustment 
- Steering Angle Check And Adjustment 
- Side Slip(Reference) 
SECTION 3B 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- Diagnosis Table 
- Steering Wheel Play Check 
- Tie Rod And Drag Rod Check 
- Steering Gear Box Oil Level Check 
- Adjustment of Worm Shaft Starting Torque 
- ON-VEHICLE SERVICE 
- Steering Gear Box 
- Tie Rod And Drag Rod 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOLS 
SECTION 3B1 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- Diagnosis Table 
- Steering Wheel Play Check 
- Steering Force Check 
- Power Steering Belt Check 
- Power Steering Belt Tension Adjustment 
- Power Steering Fluid Level Check 
- Idle-Up System Check 
- Power Steering Fluid Leakage Check 
- Air Bleeding Procedure 
- Hydraulic Pressure In P/S Circuit Check 
- ON-VEHICLE SERVICE 
- Power Steering Belt 
- Power Steering (P/S) Pump 
- Power Steering (P/S) Gear Box 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIALS 
- SPECIAL TOOLS 
SECTION 3C 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- Inspection and Repair Required After Accident 
- ON-VEHICLE SERVICE 
- Service Precautions (For Vehicle with Air Bag System) 
- Diagnosis and servicing 
- Disabling air bag system 
- Enabling air bag system 
- Handling and storage 
- Disposal 
- Drive Air Bag (Inflator) Module (For Vehicle with Air Bag System) 
- Steering Wheel 
- Centering contact coil (for vehicle with air bag system) 
- Combination Switch (For Vehicle without Air Bag System)/Contact Coil and Combination Switch Assem... 
- Steering Column Assembly 
- Steering Lock Assembly (Ignition Switch) 
- Steering Lower Shaft 
- CHECKING STEERING COLUMN FOR ACCIDENT DAMAGE 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 3D 
- GENERAL DESCRIPTION 
- 4WD Control System 
- DIAGNOSIS 
- Diagnosis Table 
- 4WD Controller and ITS Circuit Check 
- 4WD Control System Check 
- Stabilizer bar / bushing check 
- Shock Absorber and/or Coil Spring Check 
- Leading Arm / Lateral Rod / Steering Knuckle Check 
- Leading Arm Bushing / Lateral Rod Bushing Check 
- Kingpin / Kingpin Bearing Check 
- Barfield Joint Check 
- Steering Knuckle Seal Check 
- Wheel Disc, Nut and Bearing Check 
- ON-VEHICLE SERVICE 
- Stabilizer Bar / Bushings 
- Front Shock Absorber 
- Coil Spring 
- Bump Stopper and Spring Upper Seat 
- Wheel Hub / Bearing / Oil Seal 
- Steering Knuckle / Wheel Spindle 
- Front Axle Shaft / Oil Seal / Kingpin Bearing Outer Race 
- Steering Knuckle Seal 
- Lateral Rod 
- Leading Arm / Bushing 
- Front Axle Housing 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 3E 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- Diagnosis Table 
- Rear Shock Absorber Check 
- Trailing Arm, Lateral Rod, Axle Housing and Coil Spring Check 
- Trailing Arm and Lateral Rod Bush Check 
- Rear Suspension Fasteners 
- Bearing Retainer and Axle Shaft Oil Seal Check 
- Bump Stopper and Spring Rubber Seat Check 
- Wheel Disc, Nut and Bearing Check 
- ON-VEHICLE SERVICE 
- Rear Shock Absorber 
- Coil Spring 
- Bump Stopper 
- Lateral Rod 
- Trailing Arm / Bushing 
- Rear Axle Shaft and Wheel Bearing 
- Rear Axle Shaft Inner Oil Seal 
- Rear Axle Housing 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIALS 
- SPECIAL TOOLS 
SECTION 3F 
- GENERAL DESCRIPTION 
- Tires 
- Wheels 
- Replacement Tires 
- Replacement Wheels 
- How To Measure Wheel Runout 
- Metric Lug Nuts and Wheel Studs 
- DIAGNOSIS 
- Diagnosis Table 
- Balancing Wheels 
- General Balance Procedure 
- Off-vehicle balancing 
- On-vehicle balancing 
- MAINTENANCE AND MINOR ADJUSTMENTS 
- Wheel and Tire 
- Studs 
- Matched tires and wheels (For vehicle equipped with steel wheels) 
- Inflation of Tires 
- Tire placard 
- Tire rotation 
- ON-VEHICLE SERVICE 
- Wheel 
- Tire 
- Mounting and demounting 
- Repair 
SECTION 4B 
- GENERAL DESCRIPTION 
- Components 
- DIAGNOSIS 
- Diagnosis Table 
- Propeller Shaft Joint Check 
- ON-VEHICLE SERVICE 
- Propeller Shafts 
- Universal Joint 
- TIGHTENING TORQUE SPECIFICATION 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 5 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- Road Testing Brakes 
- Brake Fluid Leaks 
- Substandard or Contaminated Brake Fluid 
- Diagnosis Table 
- Brake Pedal Free Height Adjustment 
- Brake Pedal Play Check 
- Stop Light Switch Adjustment 
- Excessive Pedal Travel Check 
- Front Brake Disc Check 
- Front Brake Pad Check 
- Rear Brake Shoe Check 
- Master Cylinder and Brake Fluid Level Check 
- Rear Drum Brake Shoe Adjustment 
- Parking Brake Inspection and Adjustment

- Booster Operation Check 
- Fluid Pressure Test (If Equipped with LSPV) 
- ON-VEHICLE SERVICE 
- Air Bleeding of Brake System 
- Brake Hose and Pipe Inspection 
- Front Disc Brake 
- Brake pad 
- Caliper assembly 
- Brake Disc 
- Rear Brake

- Brake drum 
- Brake shoe 
- Wheel Cylinder 
- Brake back plate 
- MASTER CYLINDER 
- Master Cylinder Reservoir 
- Master Cylinder Assembly 
- Master Cylinder 
- Fill Reservoir 
- LSPV (LOAD SENSING PROPORTIONING VALVE) ASSEMBLY (IF EQUIPPED) 
- LSPV Assembly 
- P (PROPORTIONING) VALVE 
- BRAKE BOOSTER 
- Inspection and adjustment 
- Brake Hose/Pipe 
- Front brake hose/pipe 
- Rear Brake Hose/Pipe 
- Parking Brake Lever/Cable 
- Parking brake lever 
- Parking Brake Cable 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 5E 
- GENERAL DESCRIPTION 
- System Schematic 
- ABS Component Parts Location 
- ABS Control Module 
- Self-diagnosis function 
- Fail-safe function 
- DIAGNOSIS

- Precaution in Diagnosing Troubles 
- ABS Diagnostic Flow Table 
- “ABS” Warning Lamp Check 
- Diagnostic Trouble Code (DTC) Check 
- DTC Check (Using SUZUKI Scan Tool) 
- Diagnostic Trouble Code (DTC) Clearance 
- Diagnostic Trouble Code (DTC) Table 
- System Circuit 
- Table – A “ABS” Warning Lamp Circuit Check – Lamp Does Not Come “ON” at Ignition Switch ON 
- Table – B “ABS” Warning Lamp Circuit Check – Lamp Comes “ON” Steady 
- Table – C “ABS” Warning Lamp Circuit Check – Lamp Flashes Continuously While Ignition Switch is ON 
- Table – D Code (DTC) is Not Outputted Even With Diag. Switch Terminal Connected to Ground. 
- DTC C1015 (DTC 15) – G Sensor Circuit 
- DTC C1016 (DTC 16) – Stop Lamp Circuit 
- DTC C1021 (DTC 21), DTC C1022 (DTC 22) – Right Front Wheel Speed Sensor Circuit 
- DTC C1025 (DTC 25), DTC C1026 (DTC 26) – Left Front Wheel Speed Sensor Circuit 
- DTC C1031 (DTC 31), DTC C1032 (DTC 32) – Right Rear Wheel Speed Sensor Circuit 
- DTC C1035 (DTC 35), DTC C1036 (DTC 36) – Left Rear Wheel Speed Sensor Circuit 
- DTC C1041 (DTC 41), DTC C1042 (DTC 42) – Right Front Solenoid Circuit 
- DTC C1045 (DTC 45), DTC C1046 (DTC 46) – Left Front Solenoid Circuit 
- DTC C1055 (DTC 55), DTC C1056 (DTC 56) – Rear Solenoid Circuit 
- DTC C1057 (DTC 57) – Power Source Circuit 
- DTC C1061 (DTC 61) – ABS Pump Motor Circuit 
- DTC C1063 (DTC 63) – ABS Fail Safe Circuit 
- DTC C1071 (DTC 71) – ABS Control Module 
- ON-VEHICLE SERVICE 
- Precaution 
- ABS Hydraulic Unit Operation Check 
- ABS Hydraulic Unit / Control Module Assembly 
- Front Wheel Speed Sensor 
- Front Wheel Sensor Ring 
- Rear Wheel Speed Sensor 
- Rear Wheel Sensor Ring 
- G Sensor 
- TIGHTENING TORQUE SPECIFICATION 
- SPECIAL TOOL 
SECTION 6 
- GENERAL INFORMATION 
- Statement on Cleanliness and Care 
- General Information on Engine Service 
- Precaution on fuel system service 
- Fuel pressure relief procedure 
- Fuel leakage check procedure 
- ENGINE DIAGNOSIS 
- General Description

- On-Board Diagnostic System (Vehicle with Immobilizer Indicator Lamp) 
- On-Board Diagnostic System (Vehicle without Immobilizer Indicator Lamp) 
- Precaution in Diagnosing Trouble 
- Engine Diagnostic Flow Table 
- Customer problem inspection form (example) 
- Malfunction indicator lamp (MIL) check 
- Diagnostic trouble code (DTC) check 
- Diagnostic trouble code (DTC) clearance 
- Diagnostic trouble code (DTC) table 
- Fail-safe table 
- Visual inspection 
- Engine basic inspection 
- Engine diagnosis table 
- Scan Tool Data 
- Scan tool data definitions 
- Inspection of ECM and Its Circuits 
- Component Location 
- Table A-1 Malfunction Indicator Lamp Circuit Check - Lamp Does Not Come “ON” at Ignition Switch O... 
- Table A-2 Malfunction Indicator Lamp Circuit Check - Lamp Remains “ON” after Engine Starts 
- Table A-3 Malfunction Indicator Lamp Circuit Check - Mil Flashes at Ignition Switch ON 
- Table A-4 Malfunction Indicator Lamp Circuit Check - MIL Does Not Flash, Just Remains ON or Just ... 
- Table A-5 ECM Power and Ground Circuit Check - MIL Doesn’t Light at Ignition Switch ON and Engine... 
- DTC P0105 (DTC No.11) Manifold Absolute Pressure (MAP) Circuit Malfunction 
- DTC P0110 (DTC No.18) Intake Air Temp. (IAT) Circuit Malfunction 
- DTC P0115 (DTC No.19) Engine Coolant Temperature (ECT) Circuit Malfunction 
- DTC P0120 (DTC No.13) Throttle Position Circuit Malfunction 
- DTC P0121 Throttle Position Circuit Range / Performance Problem 
- DTC P0130 (DTC No.14) Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-1) 
- DTC P0133 Heated Oxygen Sensor (HO2S) Circuit Slow Response (Sensor-1) 
- DTC P0135 (DTC No.14) Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-1) 
- DTC P0136 Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-2) 
- DTC P0141 Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-2) 
- DTC P0171 Fuel System Too Lean 
- DTC P0172 Fuel System Too Rich 
- DTC P0300 Random Misfire Detected (Misfire Detected at 2 or More Cylinders) 
- DTC P0301 Cylinder 1 Misfire Detected 
- DTC P0302 Cylinder 2 Misfire Detected 
- DTC P0303 Cylinder 3 Misfire Detected 
- DTC P0304 Cylinder 4 Misfire Detected 
- DTC P0325 (DTC No.17) Knock Sensor Circuit Malfunction 
- DTC P0335 (DTC No.23) Crankshaft Position (CKP) Sensor Circuit Malfunction 
- DTC P0340 (DTC No.15) Camshaft Position (CMP) Sensor Circuit Malfunction 
- DTC P0400 Exhaust Gas Recirculation Flow Malfunction 
- DTC P0420 Catalyst System Efficiency below Threshold 
- DTC P0443 Purge Control Valve Circuit Malfunction 
- DTC P0481 A/C Condenser Fan Control Circuit Malfunction 
- DTC P0500 (DTC No.16) Vehicle Speed Sensor (VSS) Malfunction 
- DTC P0505 Idle Control System Malfunction 
- DTC P0601 Internal Control Module Memory Check Sum Error (DTC No.71) 
- DTC P1450 Barometric Pressure Sensor Low / High Input 
- DTC P1451 Barometric Pressure Sensor Performance Problem 
- DTC P1500 Engine Starter Signal Circuit Malfunction 
- DTC P1510 ECM Back-up Power Supply Malfunction 
- DTC P1570 (DTC No.21) ABS Signal Circuit Malfunction 
- DTC P1600 Serial Communication Problem Between ECM and TCM 
- DTC P1717 A/T Drive Range (Park / Neutral Position) Signal Circuit Malfunction 
- Table B-1 Fuel Injector Circuit Check 
- Table B-2 Fuel Pump and Its Circuit Check 
- Table B-3 Fuel Pressure Check 
- Table B-4 Idle Air Control System Check 
- Table B-5 A/C Signal Circuits Check (Vehicle with A/C) 
- Table B-6 Electric Load Signal Circuit Check

- TAble B-7 A/C Condenser Fan Control System Check 
- SPECIAL TOOL 
SECTION 6A1 
- GENERAL DESCRIPTION 
- Engine 
- Engine Lubrication 
- DIAGNOSIS 
- Diagnosis Table 
- Compression Check 
- Engine Vacuum Check 
- Oil Pressure Check 
- Valve Lash (Clearance) 
- ON-VEHICLE SERVICE 
- Air Cleaner Element 
- Air Cleaner Assembly 
- Knock Sensor 
- Cylinder Head Cover 
- Throttle Body and Intake Manifold 
- Exhaust Manifold 
- Oil Pan and Oil Pump Strainer 
- Timing Chain Cover 
- Oil Pump 
- Timing Chain and Chain Tensioner 
- Camshaft, Tappet and Shim 
- Valves and Cylinder Head 
- Pistons, Piston Rings, Connecting Rods and Cylinders 
- Engine Mountings 
- UNIT REPAIR OVERHAUL 
- Engine Assembly 
- Main Bearings, Crankshaft and Cylinder Block 
- REQUIRED SERVICE MATERIAL 
- TIGHTENING TORQUE SPECIFICATION 
- SPECIAL TOOL 
SECTION 6B 
- GENERAL DESCRIPTION 
- Cooling System Circulation 
- Radiator Cap 
- Coolant Reservoir 
- Water Pump 
- Thermostat 
- Cooling Fan Clutch 
- Coolant (Water) Temperature Gauge 
- DIAGNOSIS 
- MAINTENANCE 
- Coolant 
- Coolant Level 
- Cooling System Service 
- Cooling System Flush and Refill 
- Water Pump Belt Tension 
- ON-VEHICLE SERVICE 
- Cooling System Component 
- Coolant Draining 
- Cooling Water Pipes or Hoses 
- Thermostat 
- Water Pump Belt and Cooling Fan 
- Radiator 
- Water Pump 
- REQUIRED SERVICE MATERIAL 
- TIGHTENING TORQUE SPECIFICATION 
SECTION 6C 
- GENERAL DESCRIPTION 
- Fuel System 
- Fuel Tank 
- Fuel Pump Assembly 
- Fuel Filler Cap 
- ON-VEHICLE SERVICE 
- Fuel Lines 
- Fuel Filler Cap 
- Fuel Tank 
- Fuel Pump Assembly 
- TIGHTENING TORQUE SPECIFICATION 
- SPECIAL TOOL 
SECTION 6E 
- GENERAL DESCRIPTION 
- Air Intake System 
- Fuel Delivery System 
- Fuel pump 
- Electronic Control System 
- Engine & emission control input / output table 
- ON-VEHICLE SERVICE 
- Accelerator cable adjustment 
- Idle speed / idle air control (IAC) duty inspection 
- Idle mixture inspection / adjustment (vehicle without heated oxygen sensor) 
- Air Intake System 
- Throttle body 
- Idle air control valve (IAC valve) 
- Fuel Delivery System 
- Fuel pressure inspection 
- Fuel pump 
- Fuel pressure regulator 
- Fuel injector 
- Electronic Control System 
- Engine control module (ECM) 
- Manifold absolute pressure sensor (MAP sensor) 
- Throttle position sensor (TP sensor) 
- Intake air temperature sensor (IAT sensor) 
- Engine coolant temperature sensor (ECT sensor)

- Heated oxygen sensor (Sensor-1 and sensor-2) 
- Camshaft position sensor 
- Crankshaft position sensor 
- Vehicle speed sensor (VSS) 
- Fuel level sensor (GAUGE) 
- Knock sensor 
- Main relay, fuel pump relay and A/C condenser fan control relay 
- Fuel cut operation 
- A/C condenser fan control system 
- A/C condenser fan 
- Output signals of throttle valve opening and engine coolant temp. (Vehicle with A/T only) 
- Emission Control System 
- EGR system (If equipped) 
- Evaporative emission (EVAP) control system 
- PCV system 
- SPECIAL TOOLS 
- TIGHTENING TORQUE SPECIFICATIONS 
SECTION 6F 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- ON-VEHICLE SERVICE 
- Ignition Spark Test 
- High-tension Cords 
- Spark Plugs 
- Ignition Coil Assembly (Including Ignitor) 
- Crankshaft Position Sensor (CKP Sensor) 
- Ignition Timing 
- SPECIAL TOOLS 
- TIGHTENING TORQUE SPECIFICATION 
SECTION 6G 
- GENERAL DESCRIPTION 
- Cranking Circuit 
- DIAGNOSIS 
- Diagnosis Table 
- Performance Test 
- ON-VEHICLE SERVICE 
- Starting Motor 
- SPECIFICATIONS 
SECTION 6H 
- GENERAL DESCRIPTION 
- Battery 
- Generator 
- DIAGNOSIS 
- Battery 
- Generator 
- ON-VEHICLE SERVICE 
- Battery 
- Jump starting in case of emergency 
- Dismounting 
- Handling 
- Remounting 
- Generator 
- Generator belt 
- UNIT REPAIR OVERHAUL 
- Generator 
- Dismounting 
- Remounting 
- Disassembly and reassembly 
- Inspection 
- SPECIFICATIONS 
- Battery 
- Generator 
- TIGHTENING TORQUE SPECIFICATION 
SECTION 6K 
- GENERAL DESCRIPTION 
- MAINTENANCE 
- ON-VEHICLE SERVICE 
- Exhaust Manifold 
- Exhaust Pipe 
SECTION 7A 
- GENERAL DESCRIPTION 
- ON-VEHICLE SERVICE 
- Maintenance Service 
- Oil change 
- Rear Gear Shift Control 
- UNIT REPAIR OVERHAUL 
- Dismounting Unit 
- Remounting Unit 
- Disassembling Unit 
- Front gear shift control 
- Extension case 
- Transmission case 
- Countershaft 
- Input shaft and main shaft 
- Shift shafts and forks 
- Assembling Unit 
- Main shaft and input shaft 
- Countershaft and reverse idle gear 
- Shift shafts and forks 
- Transmission lower case and upper case 
- Extension case 
- Input shaft bearing retainer 
- Clutch release bearing 
- Input shaft 
- Front gear shift control 
- TIGHTENING TORQUE SPECIFICATION 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 7B 
- GENERAL DESCRIPTION 
- Electronic Shift Control System 
- Transmission Control Module (TCM) 
- Throttle position sensor 
- Output shaft speed sensor 
- Input shaft speed sensor 
- Transmission range sensor (Shift switch) 
- O/D off switch 
- Fail safe function 
- Automatic gear shift diagram 
- DIAGNOSIS 
- Automatic Transmission Diagnostic Flow Table 
- Trouble Diagnosis Table 
- Stall Test 
- Time Lag Test 
- Line Pressure Test 
- Engine Brake Test 
- “P” Range Test 
- Electronic Control System Diagnosis 
- Precautions in diagnosing troubles 
- Diagnostic Trouble Code(s) Check 
- Diagnostic Trouble Code(s) Clearance 
- Diagnostic Trouble Code (DTC) Table 
- TCM Power and Ground Circuit Check 
- DTC P0715/DTC No.14 Input / Turbine Speed Sensor Circuit 
- DTC P0730/DTC No. 18 Incorrect Gear Ratio 
- DTC P0753/DTC No.21/22 Shift Solenoid-A (No.1) Electrical 
- DTC P0758/DTC No.23/24 Shift Solenoid-B (No.2) Electrical 
- DTC P0763/DTC No.43/44 Shift Solenoid-C (No.3) Electrical 
- DTC P0768/DTC No.45/46 Shift Solenoid-D (No.4) Electrical 
- DTC P0743/DTC No.25/26 TCC (Lock-Up Clutch) Circuit Electrical 
- DTC P0741/DTC No.29 TCC (Lock-Up) Circuit Performance or Stuck OFF 
- DTC P0720/DTC No. 31 Output Shaft Speed Sensor Circuit 
- DTC P1700/DTC No.32/33 Throttle Position Signal Input Malfunction 
- DTC P0705/DTC No.34 Transmission Range Sensor (Switch) Circuit Malfunction 
- DTC P0725/DTC No.35 Engine Speed Input Circuit 
- DTC P0710/DTC No.36/38 Transmission Fluid Temperature Sensor Circuit 
- DTC P1709/DTC No.51 Engine Coolant Temperature Signal Circuit 
- DTC P0702/P1702/DTC No.52 Transmission Control System Electrical or Internal Malfunction of TCM 
- DTC P1887/DTC No.57 Vehicle Speed Sensor (VSS) Signal Circuit 
- Scan Tool Data 
- Inspection of TCM and Its Circuits 
- ON-VEHICLE SERVICE 
- Maintenance Service 
- Fluid level check 
- Fluid change 
- Oil cooler hoses 
- Selector Lever 
- Transmission Range Sensor (Shift Switch) 
- Selector Rod 
- Output Shaft Speed Sensor 
- Input Shaft Speed Sensor 
- Vehicle Speed Sensor 
- Throttle Position Sensor 
- Engine Coolant Temperature (ECT) Sensor 
- O/D Off Switch 
- Shift Solenoid Valves and Transmission Fluid Temperature Sensor 
- Shift solenoid valves and lock-up solenoid valve 
- Transmission fluid temperature sensor 
- Extension Case Oil Seal 
- Transmission Control Module (TCM)

- Learning Control Memory Initialization 
- Interlock Cable (if equipped) 
- UNIT REPAIR OVERHAUL 
- Unit Dismounting 
- Unit Remounting 
- Unit Disassembly 
- Disassembly of Subassembly 
- Oil pump 
- Front clutch (C1 clutch) 
- Rear clutch (C2 clutch) 
- Planetary set 
- Valve body 
- Output shaft assembly 
- Unit Assembly 
- TIGHTENING TORQUE SPECIFICATION 
- SPECIAL TOOL 
- REQUIRED SERVICE MATERIAL 
SECTION 7C 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- ON-VEHICLE SERVICE 
- Maintenance Service 
- Clutch pedal height 
- Clutch pedal free travel 
- Clutch cable routing 
- Clutch Cable 
- UNIT REPAIR OVERHAUL 
- Clutch Cover, Clutch Disc, Flywheel and Release Bearing 
- TIGHTENING TORQUE SPECIFICATION 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 7D 
- GENERAL DESCRIPTION 
- Planetary Gear Unit 
- Planetary Gear Operation 
- Gear Shift Control 
- DIAGNOSIS 
- ON-VEHICLE SERVICE 
- Oil Change 
- 4WD Switch 
- UNIT REPAIR OVERHAUL 
- TIGHTENING TORQUE SPECIFICATION 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 7E 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- ON-VEHICLE SERVICE 
- Oil Change 
- UNIT REPAIR OVERHAUL 
- Differential Unit 
- TIGHTENING TORQUE SPECIFICATIONS 
- REQUIRED SERVICE MATERIALS 
- SPECIAL TOOLS 
SECTION 7F 
- GENERAL DESCRIPTION 
- DIAGNOSIS 
- ON-VEHICLE SERVICE 
- Oil Change 
- UNIT REPAIR OVERHAUL 
- Differential Unit 
- TIGHTENING TORQUE SPECIFICATION 
- REQUIRED SERVICE MATERIAL 
- SPECIAL TOOL 
SECTION 8 
- DIAGNOSIS 
- Headlight 
- Headlights with Leveling System (If Equipped) 
- Rear Fog Light (If Equipped) 
- Turn Signal and Hazard Warning Lights 
- Clearance, Tail and License Plate Lights 
- Back-up Light 
- Brake Lights 
- Tachometer and ECM 
- Speedometer and VSS 
- Fuel Meter and Fuel Gauge Unit 
- Engine Coolant Temp. (ECT) Meter and ECT Sensor 
- Oil Pressure Light 
- Brake and Parking Brake Warning Light 
- Seat Belt Warning Light 
- Rear Window Defogger (If Equipped) 
- Front Wiper and Washer 
- Rear wiper and washer (If equipped) 
- Power Window Control System (If Equipped) 
- Power Door Lock System (If Equipped) 
- Power Door Lock System with Keyless Entry System (If Equipped) 
- Power Door Mirror Control System 
- Door Mirror Heater (If Equipped) 
- Front Seat Heater (If Equipped) 
- Cigarette Lighter 
- Interior Lights 
- ON-VEHICLE SERVICE 
- Headlight 
- Headlight switch 
- Headlight 
- Bulb replacement 
- Headlight aiming adjustment with screen 
- Headlights with Leveling System (If Equipped) 
- Leveling switch 
- Leveling actuator 
- Turn Signal and Hazard Warning Lights System 
- Turn signal and hazard warning lights system circuit inspection 
- Turn signal light switch 
- Hazard switch 
- Stop (Brake) Lamp 
- Stop (brake) lamp switch 
- Rear Fog Light (If Equipped) 
- Rear fog light switch 
- Ignition Switch 
- Combination Meter 
- Fuel Meter/Fuel Gauge Unit 
- Fuel level meter 
- Fuel sender gauge 
- Engine Coolant Temperature Meter and Sensor Unit 
- Engine coolant temperature meter 
- Engine coolant temperature sensor 
- Oil Pressure Warning Light 
- Oil pressure switch 
- Brake and Parking Brake Warning Light 
- Brake fluid level switch 
- Parking brake switch 
- Seat Belt Warning Light (If Equipped) 
- Seat belt switch 
- Rear Window Defogger 
- Defogger switch 
- Defogger wire 
- Wiper and Washer 
- Front wiper/washer switch 
- Wiper motor 
- Washer pump 
- Rear Wiper and Washer 
- Wiper and washer switch 
- Rear wiper motor 
- Rear wiper intermittent relay 
- Power Window Control System (If Equipped) 
- Breaker 
- Power window main switch 
- Power Door Lock System (If Equipped) 
- Power door lock system component location 
- Power door lock system operation inspection 
- Power door lock system circuit inspection 
- Driver side key cylinder switch 
- Power door lock actuator 
- Power Door Lock System with Keyless Entry System (If Equipped) 
- Power door lock system with keyless entry system component location 
- System Description 
- Change of signal mode 
- Keyless entry system operation inspection 
- Keyless entry system circuit inspection 
- Transmitter 
- Driver side key cylinder switch 
- Power door lock actuator 
- Door switch 
- Power Door Mirror Control System (If Equipped) 
- Mirror switch 
- Door mirror actuator 
- Door Mirror Heater (If Equipped) 
- Mirror heater switch 
- Mirror heater (if equipped) 
- Front Seat Heater (If Equipped) 
- Seat heater switch (driver and passenger side) 
- Seat heater wire 
SECTION 8G 
- GENERAL DESCRIPTION 
- System and Location 
- Immobilizer Control Module 
- ECM 
- On-Board Diagnostic System (Self-Diagnosis Function) 
- DIAGNOSIS 
- Precautions in Diagnosing Troubles 
- Precautions in identifying diagnostic trouble code 
- Diagnostic Flow Table 
- Diagnostic Trouble Code (DTC) Check (Immobilizer Control Module) 
- [Vehicle not equipped with air bag system] 
- [Vehicle equipped with air bag system] 
- Diagnostic Trouble Code (DTC) Check (ECM) 
- [Not using SUZUKI scan tool] (Except for vehicle equipped with immobilizer indicator lamp) 
- [Using SUZUKI scan tool] 
- Diagnostic Trouble Code Table 
- Immobilizer control module 
- Table A DTC is Not Output From Diagnostic Output Terminal (For Vehicle Not Equipped with Air Bag ... 
- Table B Immobilizer Indicator Lamp Check For Vehicle Equipped with Immobilizer Indicator Lamp (Im... 
- Table C Immobilizer Indicator Lamp Check for Vehicle Equipped with Immobilizer Indicator Lamp (Im... 
- Table D DTC is Not Output From Immobilizer Control Module (For Vehicle Equipped with Air Bag System) 
- DTC11/32 Transponder Code Not Matched 
- DTC31 Transponder Code Not Registered 
- DTC12 Fault in Immobilizer Control Module 
- DTC13 No Transponder Code Transmitted or Coil Antenna Opened / Shorted 
- DTC21 ECM / Immobilizer Control Module Code Not Matched (Immobilizer Control Module Side) 
- DTC81 ECM / Immobilizer Control Module Code Not Matched (P1623) (ECM Side) 
- DTC84 ECM / Immobilizer Control Module Code Not Registered (P1620) 
- DTC82 (P1622) Fault in ECM 
- DTC22 Ignition Switch Circuit Open / Short 
- DTC23 No ECM / Immobilizer Control Module Code Transmitted From ECM or DLC Circuit Opened / Shorted 
- DTC83 (P1621) No ECM / Immobilizer Control Module Code Transmitted From Immobilizer Control Modul... 
- Inspection of ECM, Immobilizer Control Module and Its Circuit 
- ON-VEHICLE SERVICE 
- Precautions in Handling Immobilizer Control System 
- Immobilizer Control Module 
- Coil Antenna (Vehicle not equipped with air bag system) 
- HOW TO REGISTER IGNITION KEY 
- PROCEDURE AFTER IMMOBILIZER CONTROL MODULE REPLACEMENT 
- PROCEDURE AFTER ECM REPLACEMENT 
- SPECIAL TOOLS 
SECTION 9 
- GLASS AND WINDOWS 
- Front Door Glass 
- Front Door Window Regulator 
- Windowshield 
- Quarter Window 
- Back Door Glass 
- BODY STRUCTURE 
- Front Door Assembly 
- Back Door Assembly 
- Under Body Dimensions 
- Body Dimensions 
- INSTRUMENTATION AND DRIVER INFORMATION 
- Instrument Panel 
- SEATS 
- Front Seat 
- Rear Seat 
- PAINT AND COATINGS 
- Anti-Corrosion Treatment 
- Metal Replacement Parts Finishing 
- SECURITY AND LOCKS 
- Front Door Lock Assembly 
- Back Door Lock Assembly 
- EXTERIOR AND INTERIOR TRIM 
- Splash Guard 
- Roof Rail (If Equipped) 
- TIGHTENING TORQUE SPECIFICATION 
SECTION 10 
- GENERAL DESCRIPTION 
- Seat Belt Pretensioner (If Equipped) 
- DIAGNOSIS 
- Inspection and Repair Required after Accident 
- ON-VEHICLE SERVICE 
- Service Precautions 
- Service and diagnosis 
- Disabling air bag system for vehicle with air bag system 
- Enabling air bag system for vehicle with air bag system 
- Handling and storage for vehicle with air bag system 
- Disposal for vehicle with air bag system 
- Front Seat Belt without Pretensioner 
- Front Seat Belt with Pretensioner 
- Rear Seat Belt 
- TIGHTENING TORQUE SPECIFICATIONS 
SECTION 10B 
- GENERAL DESCRIPTION 
- System Components and Wiring Location View and Connectors 
- System Wiring Diagram 
- DIAGNOSIS 
- Diagnostic Trouble Code (DTC) 
- Use of Special Tool 
- Intermittents and Poor Connections 
- Air Bag Diagnostic System Check 
- Air Bag Diagnostic System Check Flow Table 
- DTC Check 
- DTC Clearance 
- DTC Table 
- “AIR BAG” Warning Lamp Circuit Trouble Diagnosis Table 
- “AIR BAG” warning lamp comes on steady 
- “AIR BAG” warning lamp does not come on 
- “AIR BAG” warning lamp flashes 
- “AIR BAG” warning lamp can not indicate flashing 
- SDM Serial Data Circuit Toruble Diagnosis Table 
- DTC B1015 – Passenger Air Bag Initiator Circuit Resistance High 
- DTC B1016 – Passenger Air Bag Initiator Circuit Resistance Low 
- DTC B1018 – Passenger Air Bag Initiator Circuit Short to Ground 
- DTC B1019 – Passenger Air Bag Initiator Circuit Short to Power Circuit 
- DTC B1021 – Driver Air Bag Initiator Circuit Resistance High 
- DTC B1022 – Driver Air Bag Initiator Circuit Resistance Low 
- DTC B1024 – Driver Air Bag Initiator Circuit Short to Ground 
- DTC B1025 – Driver Air Bag Initiator Circuit Short to Power Circuit 
- DTC B1032 – Power Source Voltage Low 
- DTC B1041 – Driver Pretensioner Initiator Circuit Resistance High 
- DTC B1042 – Driver Pretensioner Initiator Circuit Resistance Low 
- DTC B1043 – Driver Pretensioner Initiator Circuit Short to Ground 
- DTC B1044 – Driver Pretensioner Initiator Circuit Short to Power Circuit 
- DTC B1045 – Passenger Pretensioner Initiator Circuit Resistance High 
- DTC B1046 – Passenger Pretensioner Initiator Circuit Resistance Low 
- DTC B1047 – Passenger Pretensioner Initiator Circuit Short to Ground 
- DTC B1048 – Passenger Pretensioner Initiator Circuit Short to Power Circuit 
- DTC B1051 – Frontal Crash Detected (System Activation Command Outputted) 
- DTC B1071 – Internal SDM Fault 
- DTC B1013 – System Specifications Different from SDM Specifications 
- ON-VEHICLE SERVICE 
- Service Precautions 
- Service and diagnosis 
- Disabling air bag system 
- Enabling air bag system 
- Handling and storage 
- Disposal 
- Air bag wire harness and connector in instrument panel harness, floor harness and pretensioner ha... 
- Repairs and Inspections Required after an Accident 
- Accident with Deployment/Activation - Component Replacement 
- Accident with or without Deployment/Activation - Component Inspections 
- SDM 
- Passenger Air Bag (Inflator) Module 
- Driver Air Bag (Inflator) Module 
- Contact Coil and Combination Switch Assembly 
- Seat Belt Pretensioner 
- AIR BAG (INFLATOR) MODULE AND SEAT BELT PRETENSIONER DISPOSAL 
- Deployment/Activation Outside of Vehicle 
- Deployment/Activation Inside Vehicle 
- Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal 
- TIGHTENING TORQUE SPECIFICATION 
- SPECIAL TOOL

ESQUEMAS ELECTRICOS – WIRING DIAGRAMS:

- Top, Haut, Erste Anzeige, Principal 
- Manual List, Liste de manuel, Anleitungsliste, Lista de manuales 
- Foreword 
- Vorwort 
- Avant-propos 
- Prólogo 
- Table of Contents 
- Inhaltsverzeichnis 
- Tables des matières 
- Índice 
- Precautions 
- Vorsichtsmaßregeln 
- Précautions 
- Precauciones 
- General information 
- Allgemeines 
- Informations générales 
- Información general 
- Connector layout diagram 
- Stecker-layout-diagramm 
- Schéma de disposition des blocs raccord de câblage 
- Diagrama de disposición de conectores 
- Main electronic control part location 
- Einbaupositionen von einzeleinheit-teilen 
- Positions d’installation des pièces individuelles 
- Posiciones de instalación de partes de unidad sencilla 
- Ground (earth) point 
- Massepunkt 
- Points de masse 
- Points de masa 
- Power supply diagram 
- Stromversorgungsdiagramm 
- Schéma du circuit d’alimentation 
- Diagrama de alimentación eléctrica 
- System circuit diagram 
- Systemschaltdiagramm 
- Schéma des circuits électriques 
- Diagrama del circuito eléctrico 
- Connectors list 
- Steckverbindungsliste 
- Liste des connecteurs 
- Lista de conectores 
- Glossary 
- Fachbegriffe 
- Glossaire 
- Glosario 
- Copyright, Droit d’auteur, Urheberrecht, Derechos de autor 
- Bookcover, Couverture de brochure, Deckblatt, Tapa del libro

Suzuki Jimny (SN413) - Service Manual - Manual de Taller

inicio - index

coche - car

moto

4x4

quad - buggy

camión - truck

e-mail

suzuki jimny

MANUAL DE REPARACION - WORKSHOP MANUAL