Yamaha Rhino 450 UTV Workshop Manual

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UTV YAMAHA RHINO 450 - WORKSHOP MANUAL

- English Workshop Manual, to UTV Yamaha Rhino 450

CONTENTS:

WORKSHOP MANUAL

How to use this Manual 
Table of Contents 
Chapter 1 General Information 
Vehicle Identification 
Important Information 
Checking of Connections 
Special Tools 
Chapter 2 Specifications 
General Specifications 
Engine Specifications 
Chassis Specifications 
Electrical Specifications 
Tightening Torques 
Lubrication Points and Lubricant Types 
How to Use the Conversion Table 
General Tightening Torque Specifications 
Coolant Flow Diagrams 
Oil Flow Diagrams 
Cable Routing 
Chapter 3 Periodic Checks and Adjustments 
Introduction 
Periodic Maintenance/Lubrication 
Engine 
Chassis 
Electrical 
Chapter 4 Engine 
Engine Removal 
Cylinder Head 
Camshaft, Rocker Arms and Valves 
Cylinder and Piston 
Engine Cooling Fan and AC Magneto 
Primary and Secondary Sheaves 
Clutch 
Crankcase 
Crankshaft and Oil Pump 
Transmission 
Middle Gear 
Chapter 5 Cooling System 
Radiator and Coolant Reservoir 
Water Pump 
Oil Cooler 
Chapter 6 Fuel System 
Fuel Pump and Fuel Tank 
Carburetor 
Chapter 7 Drive Train 
Troubleshooting 
Front Constant Velocity Joints, Differential Gear and Front Drive Shaft 
Rear Constant Velocity Joints, Final Drive Gear and Rear Drive Shaft 
Chapter 8 Chassis 
Seat, Enclosure, Hood and Cargo Bed 
Front Wheels and Brake Discs 
Rear Wheels and Brake Discs 
Front and Rear Brakes 
Pedal Assembly 
Steering System 
Front Arms and Front Shock Absorbers 
Rear Knuckles and Stabilizer 
Rear Arms and Rear Shock Absorbers 
Chapter 9 Electrical 
Electrical Components 
Checking the Switches 
Checking the Bulbs and Bulb Sockets 
Ignition System 
Electrical Starting System 
Charging System 
Lighting System 
Signaling System 
Cooling System 
2WD/4WD Selecting System 
Carburetor Heating System 
Chapter 10 Troubleshooting 
Starting Failure/Hard Starting 
Poor Idle Speed Performance 
Poor Medium and High-Speed Performance 
Faulty Drive Train 
Faulty Gear Shifting 
Faulty Clutch Performance 
Faulty Brake 
Shock Absorber Malfunction 
Unstable Handling 
Lighting System 
Wiring Diagram