aprilia%20rsv4%20-%20workshop%20manual%20-%20wring%20diagram.gif

APRILIA RSV4 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAM

- English Workshop Manual, to Aprilia RSV4.

CONTENTS:

CHARACTERISTICS
 
- Rules 
- Safety rules 
- Maintenance rules 
- Running-in 
- Vehicle identification 
- Dimensions and mass 
- Engine 
- Transmission 
- Capacities 
- Drive chain 
- Electrical system 
- Frame and suspensions 
- Brakes 
- Wheels and tyres 
- Supply 
- Tightening Torques 
- Chassis 
- Front side 
- Central part 
- Back side 
- Engine 
- Recommended products chart

SPECIAL TOOLS

MAINTENANCE
 
- Maintenance chart 
- Spark plug 
- Engine oil 
- Check 
- Replacement 
- Engine oil filter 
- Air filter 
- Checking the valve clearance 
- Front cylinder head valves 
- Rear cylinder head valves 
- Calibrated pad thickness

TROUBLESHOOTING
 
- The engine does not start

ELECTRICAL SYSTEM
 
- Components arrangement 
- Electrical system installation 
- Front side 
- Central part 
- Back side 
- General wiring diagram 
- Checks and inspections 
- Immobiliser 
- System components 
- Dashboard 
- Installing a new instrument panel 
- Diagnosis 
- Service warning light reset 
- Start-up system check 
- level indicators 
- Fuses 
- Control unit 
- Battery 
- Speed sensor 
- Variable geometry intake 
- Engine rpm sensor 
- Twistgrip position sensor 
- Intake pressure sensor 
- Engine temperature sensor 
- Air temperature sensor 
- Lambda sensor 
- Injector 
- Fuel pump 
- Coil 
- Throttle body 
- Engine oil pressure sensor 
- Neutral sensor 
- Clutch lever sensor 
- Side stand sensor 
- Bank angle sensor 
- Electric fan circuit 
- SAS valve actuator 
- RUN/STOP switch 
- Butterfly valve in exhaust 
- Connectors 
- ECU 
- Dashboard 
- Can line

ENGINE FROM VEHICLE
 
- Vehicle preparation 
- Removing the engine from the vehicle 
- Installing the engine to the vehicle

ENGINE
 
- Gearbox 
- Diagram 
- Removing the gearbox 
- Gearbox shafts 
- Disassembling the gearbox 
- Checking the primary shaft 
- Checking the secondary shaft 
- Checking the desmodromic drum 
- Checking the forks 
- Assembling the gearbox 
- Gear selector 
- Removing the gear selector 
- Checking the gear selector 
- Reassembling the gear selector 
- Starter motor 
- Removing the starter motor 
- Removing the idle gear 
- Start-up system check 
- Generator side 
- Removing the flywheel cover 
- Magneto flywheel removal 
- Inspecting the cover components 
- Installing the flywheel 
- Flywheel cover installation 
- Clutch side 
- Removing the clutch cover 
- Disassembling the clutch 
- Checking the clutch plates 
- Checking the clutch housing 
- Checking the pusher plate 
- Checking the clutch hub 
- Checking the springs 
- Assembling the clutch 
- Installing the clutch cover 
- Heads 
- Head cover removal 
- Front head 
- Removing camshafts 
- Inspecting camshafts 
- Installing camshafts 
- Front head removal 
- Front head check 
- Front head fitting 
- Rear head 
- Removing camshafts 
- Inspecting camshafts 
- Installing camshafts 
- Rear head removal 
- Rear head check 
- Rear head fitting 
- Valves 
- Valve removal 
- Valve check 
- Valve installation 
- Crankcase 
- Balancing countershaft removal 
- Balancing countershaft fitting 
- Main transmission gear removal 
- Installing the primary drive gear 
- Preparation 
- Crankcase opening 
- Removing connecting rods - pistons 
- Crankshaft removal 
- Bushing removal 
- Crankshaft check 
- Balancing countershaft check 
- Connecting rod check 
- Inspecting pistons 
- Selecting connecting rods 
- Bushing selection 
- Bushing fitting 
- Crankshaft fitting 
- Installing connecting rods - pistons 
- Crankcase closing 
- Thermal group 
- Lubrication 
- Oil pump 
- Removing 
- Installing 
- Removing the oil sump 
- Blow-by 
- SAS valve 
- Diagram 
- Inspecting the one-way valve

POWER SUPPLY

- Fuel pump 
- Removing 
- Injection 
- Diagram 
- Ride by Wire 
- Removing the injector 
- Removing the throttle body 
- Checking the throttle body 
- Installing the throttle body 
- Stepper motor 
- Variable geometry intake 
- Cylinders synchronisation

SUSPENSIONS

- Front 
- Removing the front wheel 
- Checking the front wheel 
- Handlebar 
- Front fork 
- Diagram 
- Adjustment 
- Removing the fork legs 
- Draining oil 
- Disassembling the fork 
- Checking the components 
- Reassembling the fork 
- Filling oil 
- Steering damper 
- Adjusting 
- Removing 
- Steering bearing 
- Adjusting play 
- Disassembling 
- Assembling 
- Rear 
- Removing the rear wheel 
- Checking the rear wheel 
- Shock absorbers 
- Adjusting 
- Removing 
- Linkages 
- Removing

CHASSIS

- Swinging arm 
- Removing 
- Checking 
- Installing 
- Drive chain 
- Adjusting 
- Chain sliders 
- Stand 
- Side stand 
- Exhaust 
- Removing the tail pipe 
- Removing the catalytic converter 
- Removing the exhaust manifold 
- Butterfly valve in exhaust 
- Engine oil cooler 
- Removing

BRAKING SYSTEM

- Rear brake calliper 
- Front brake calliper 
- Rear brake disc 
- Removal 
- Disc Inspection 
- Front brake disc 
- Removal 
- Disc Inspection 
- Front brake pads 
- Removal 
- Installing 
- Rear brake pads 
- Removal 
- Installing 
- Bleeding the braking system 
- Front 
- Rear 
- Front brake pump 
- Rear brake pump

COOLING SYSTEM

- Circuit diagram 
- Electric fan 
- Coolant replacement 
- Water pump - overhaul

- Removing the radiator

BODYWORK

- Driving mirrors 
- Instrument panel 
- Headlight fairing 
- Side fairings 
- Fairing mounting panels 
- Air box 
- Rear mudguard 
- Lower cowl 
- Fuel tank 
- Front mudguard 
- Instrument cluster support 
- Radiator cover 
- Side air deflectors

PRE-DELIVERY

- Aesthetic inspection 
- Tightening torques inspection 
- Electrical system 
- Levels check 
- Road test 
- Static test 
- Functional inspection 
- Specific operations for the vehicle