Arctic Cat 150 ATV (2009-2012) - Workshop Manual
arctic cat 150 (2011)
WORKSHOP, REPAIR, WORKSHOP MANUAL
ARCTIC CAT 150 ATV (2009-2012) - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual, to vehicles Arctic Cat 150 ATV. CONTENTS: GENERAL INFORMATION - General specifications - Torque specifications - Torque conversions (ft-lb/n-m) - Tightening torque (general bolts) - Break-in procedure - Gasoline - oil - lubricant - Recommended gasoline - Recommended engine oil - Recommended transmission lubricant - Filling gas tank - Genuine parts - Preparation for storage - Preparation after storage PERIODIC MAINTENANCE/TUNE-UP - Special tools - Periodic maintenance chart - Lubrication points - Air filter - Cleaning and inspecting filter - Checking/draining drain tube - Valve/tappet clearance - Testing engine compression - Spark plug - Muffler/spark arrester - Engine oil - filter - Transmission lubricant - Drive chain - Inspecting - Cleaning and lubricating - Adjusting tension - Headlight/taillight- brakelight - Headlight - Taillight-brakelight - Shift lever - Checking adjustment - Adjusting shift lever - Brake systems - Checking front wheel brake - Checking rear wheel brake - Adjusting front wheel brake - Measuring/replacing brake shoes/pads - Removing front brake shoes - Removing rear brake pads - Inspecting and measuring - Installing front brake shoes - Installing rear brake pads - Bleeding - Burnishing brake pads (rear) - Checking/replacing v-belt - Removing - Installing ENGINE/TRANSMISSION - Special tools - Specifications - Removing engine/ transmission - Top-side components - Removing top-side components - A. Valve cover b. Cylinder head - C. Cylinder d. Piston - Servicing top-side components - Valve assembly - Cleaning/inspecting camshaft holder - Removing valves - Measuring valve stem/valve guide clearance - Inspecting valve face - Cylinder head assembly - Cleaning/inspecting cylinder head - Measuring cylinder head distortion - Measuring camshaft lobe height - Inspecting camshaft bearing journal - Measuring rocker arm/shaft clearance - Installing valves - Piston assembly - Cleaning/inspecting piston - Removing piston rings - Cleaning/inspecting piston ring grooves - Measuring piston-ring end gap (installed) - Measuring piston pin (outside diameter) and piston-pin bore - Measuring piston skirt/cylinder clearance - Installing piston rings - Cylinder assembly - Cleaning/inspecting cylinder - Inspecting cam chain guide - Honing cylinder - Installing top-side components - A. Piston b. Cylinder - C. Cylinder head d. Valve cover - Left-side components - Removing left-side components - A. Kick starter b. V-belt cover c. Drive pulley d. Driven pulley/centrifugal clutch assembly - Servicing left-side components - Kick starter - V-belt cover - Drive pulley - Driven pulley/centrifugal clutch assembly - Disassembling - Inspecting - Assembling - Installing left-side components - A. Drive pulley b. Driven pulley/centrifugal clutch assembly c. V-belt cover - Right-side components - Removing right-side components - A. Rotor/flywheel b. Stator coil/signal coil c. Trigger coil d. Starter one-way clutch e. Starter gears f. Oil pump/oil pump drive g. Countershaft drive gear h. Crankshaft gear - Servicing right-side components - Inspecting - Installing right-side components - Disassembling crankcase half - A. Crankshaft b. Crankshaft balancer shaft c. Timing chain d. Secondary transmission - Servicing center crankcase components - Inspecting - Assembling crankcase half - Installing engine/ transmission - Troubleshooting FUEL/LUBRICATION/COOLING - Carburetor specifications - Carburetor - Removing - Disassembling - Cleaning and inspecting - Assembling - Installing - Throttle cable free-play - Engine rpm (idle) - Gas tank - Removing - Cleaning and inspecting - Installing - Gas tank valve - Removing/inspecting - Installing - Gas/vent hoses - Oil flow chart - Oil pump - Removing/disassembling - Cleaning and inspecting - Assembling/installing - Troubleshooting ELECTRICAL SYSTEM - Special tools - Specifications - Rpm limiter - Testing electrical components - Electrical connections - Switches - Battery - Brakelight switch - Front brake - Voltage (wiring harness side) - Resistance (switch connector) - Rear brake - Voltage (wiring harness connector) - Resistance (switch) - Fuse holder - Ignition coil - Peak voltage (primary/cdi side) - Resistance - Primary winding - Secondary winding - Spark plug cap - Lcd gauge assembly - Testing - Ignition switch - Voltage - Resistance - Handlebar control switches - Resistance (hi beam) - Resistance (lo beam) - Resistance (starter button) - Resistance (emergency stop) - Resistance (reverse override) - Magneto coils - Voltage (charging coil - output) - Voltage (charging coil - no load) - Resistance (charging coil) - Resistance (trigger coil) - Resistance (signal coil) - Peak voltage - Trigger coil - Signal coil - Starter motor - Removing/installing - Starter relay - Voltage - Cdi unit - Regulator/rectifier - Testing - Start-in-gear relay - Testing - Headlights - Bulb verification (lo and hi beam) - Voltage - Taillight - brakelight - Bulb verification - Voltage (taillight) - Voltage (brakelight) - Ignition timing - Troubleshooting DRIVE SYSTEM - Special tools - Rear drive axle - Removing - Cleaning and inspecting - Removing bearings - Installing bearings - Installing - Rear brake lever/master cylinder assembly - Removing - Inspecting - Installing - Troubleshooting drive system SUSPENSION - Front shock absorbers - Removing - Cleaning and inspecting - Installing - Rear shock absorber - Removing - Cleaning and inspecting - Installing - Swing arm - Removing and disassembling - Cleaning and inspecting - Assembling and installing - Front a-arms - Removing - Cleaning and inspecting - Installing - Wheels and tires - Tire size - Tire inflation pressure - Removing - Cleaning and inspecting - Installing - Checking/inflating - Troubleshooting STEERING/FRAME - Steering post/tie rods - Removing - Cleaning and inspecting - Installing - Measuring/adjusting toe- in/toe-out - Body - Removing - Cleaning and inspecting - Installing - Steering post cover/ instrument pod - Removing - Installing - Troubleshooting CONTROLS/INDICATORS - Front brake lever - Removing - Installing - Throttle control - Removing - Installing - Backcover
Arctic Cat 150 ATV (2009-2012) - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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