Arctic Cat Dvx 300 and 300 Utility - Workshop Manual
arctic cat dvx 300 & 300 utility
WORKSHOP, REPAIR, WORKSHOP MANUAL
ARCTIC CAT DVX 300 AND 300 UTILITY - WORKSHOP, REPAIR, WORKSHOP MANUAL - Workshop Manual, to Arctic Cat Dvx 300 and 300 Utility. CONTENTS: 2011 WORKSHOP MANUAL FOREWORD TABLE OF CONTENTS GENERAL INFORMATION - General Specifications - Torque Specifications - Torque Conversions (ft-lb/N-m) - Tightening Torque (General Bolts) - Break-In Procedure - Gasoline - Oil - Lubricant - Recommended Gasoline - Recommended Engine Oil - Recommended Rear Drive Lubricant (Utility) - Recommended Transmission Lubricant - Filling Gas Tank - Genuine Parts - Preparation For Storage - Preparation After Storage PERIODIC MAINTENANCE/ TUNE-UP - SPECIAL TOOLS - Periodic Maintenance Chart - Lubrication Points - Air Filter - Cleaning And Inspecting Filter - Checking/Draining Drain Tube - Valve/Tappet Clearance - Testing Engine Compression - Spark Plug - Muffler/Spark Arrester - Engine Oil - Filter - Rear Drive Lubricant (Utility) - Transmission Lubricant - Drive Chain (DVX) - Inspecting - Cleaning And Lubricating - Adjusting Tension - Driveshaft/Coupling (Utility) - Nuts/Bolts/Cap Screws - Headlight/Taillight- Brakelight - Shift Lever - Checking Adjustment - Adjusting Shift Lever - Hydraulic Brake Systems - Checking/Bleeding - Inspecting Hoses - Checking/Replacing Front Pads - Auxiliary/Rear Hydraulic Brake - Checking - Bleeding - Measuring/Replacing Rear Brake Pads (Utility) - Removing - Inspecting And Measuring - Installing - Measuring/Replacing Rear/ Auxiliary Brake Pads (Dvx) - Removing - Inspecting And Measuring - Installing - Burnishing Brake Pads - Checking/Replacing V-Belt - Removing - Installing ENGINE/TRANSMISSION - SPECIAL TOOLS - Specifications REMOVING ENGINE/ TRANSMISSION - DVX - Utility - Top-Side Components - Removing Top-Side Components - A. Valve Cover B. Cylinder Head - C. Cylinder D. Piston - Servicing Top-Side Components - Valve Assembly - Cleaning/Inspecting Camshaft Holder - Removing Valves - Measuring Valve Stem/Valve Guide Clearance - Inspecting Valve Face - Cylinder Head Assembly - Cleaning/Inspecting Cylinder Head - Measuring Cylinder Head Distortion - Measuring Camshaft Lobe Height - Inspecting Camshaft Bearing Journal - Measuring Rocker Arm/ Shaft Clearance - Installing Valves - Piston Assembly - Cleaning/Inspecting Piston - Removing Piston Rings - Cleaning/Inspecting Piston Rings - Measuring Piston-Ring End Gap (Installed) - Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore - Measuring Piston Skirt/ Cylinder Clearance - Installing Piston Rings - Cylinder Assembly - Cleaning/Inspecting Cylinder - Inspecting Cam Chain Guide - Honing Cylinder - Installing Top-Side Components - A. Piston B. Cylinder - C. Cylinder Head D. Valve Cover - Left-Side Components - Removing Left-Side Components - A. Recoil Starter (Utility) - B. V-Belt Cover C. Drive Pulley D. Driven Pulley/Centrifugal Clutch Assembly - Servicing Left-Side Components - Recoil Starter (Utility) - Removing/Disassembling - Cleaning and Inspecting - Assembling/Installing - V-Belt Cover - Drive Pulley - Driven Pulley/Centrifugal Clutch Assembly - Disassembling - Inspecting - Assembling - Installing Left-Side Components - A. Drive Pulley B. Driven Pulley/Centrifugal Clutch Assembly C. V-Belt Cover - Right-Side Components - Removing Right-Side Components - A. Transmission (Dvx) - A. Transmission (Utility) - B. Water Pump C. Trigger Coil D. Stator Coil E. Rotor/Flywheel - F. Oil Pump - Servicing Right-Side Components - Transmission (Dvx) - Inspecting - Assembling - Transmission (Utility) - Inspecting - Assembling - Installing Right-Side Components - A. Oil Pump - B. Rotor/Flywheel C. Trigger Coil D. Stator Coil - E. Water Pump F. Transmission - Center Crankcase Components - Separating Crankcase Halves - Disassembling Crankcase Half - Servicing Center Crankcase Components - Crankshaft Assembly - Measuring Connecting Rod (Small End Inside Diameter) - Measuring Connecting Rod (Small End Deflection) - Measuring Connecting Rod (Big End Side-to-Side) - Measuring Crankshaft (Runout) - Measuring Crankshaft (Web-to- Web) - Crank Balancer Shaft - Inspecting - Assembling Crankcase Half - Joining Crankcase Halves - Installing Engine/ Transmission - Dvx - Utility - Troubleshooting FUEL/LUBRICATION/COOLING - Carburetor Specifications - Carburetor - Removing - Disassembling - Cleaning And Inspecting - Assembling - Installing - Throttle Cable Free-Play - Engine RPM (Idle) - Gas Tank - Removing - Cleaning And Inspecting - Installing - Gas Tank Valve - Removing/Inspecting - Installing - Gas/Vent Hoses - Oil Flow Chart - Oil Pump - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Liquid Cooling System - Radiator - Removing - Cleaning And Inspecting - Installing - Hoses/Thermostat - Removing - Inspecting - Installing - Fan - Removing - Installing - Water Pump - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Troubleshooting ELECTRICAL SYSTEM - SPECIAL TOOLS - Specifications - RPM Limiter - Testing Electrical Components - Electrical Connections - Switches - Battery - Brakelight Switch (Auxiliary) - Voltage (Wiring Harness Side) - Resistance (Switch Connector) - Brakelight Switch (Handlebar Control) - Voltage (Wiring Harness Connector) - Resistance (Switch) - Coolant Temperature and Cooling Fan Switches - Fan Motor - Voltage (Main Harness Connector To Fan Motor) - Resistance (Fan Motor Connector) - Fuse Block - Fuses - Ignition Coil - Peak Voltage (Primary/Cdi Side) - Resistance - Primary Winding - Secondary Winding - Spark Plug Cap - Indicator Lights (DVX) - LCD Gauge Assembly - Removing - Testing - Installing - Ignition Switch - Voltage - Resistance - Handlebar Control Switches - Resistance (Hi Beam) - Resistance (Lo Beam) - Resistance (Starter Button) - Resistance (Emergency Stop) - Resistance (Reverse Override) - Magneto Coils - Voltage (Charging Coil - Output) - Voltage (Stator Coil - No Load) - Resistance (Charging Coil) - Resistance (Trigger Coil) - Peak Voltage - Stator Coil (Trigger) - Starter Motor - Removing/Installing - Starter Relay - Voltage - CDI Unit - Regulator/Rectifier - Testing - Start-in-Gear Relay - Testing - Headlights - Bulb Verification (Lo And Hi Beam) - Voltage - Taillight - Brakelight - Bulb Verification - Voltage (Taillight) - Voltage (Brakelight) - Ignition Timing - Troubleshooting DRIVE SYSTEM - SPECIAL TOOLS - Rear Drive Assembly Schematics - Rear Drive Axle (DVX) - Removing - Cleaning And Inspecting - Removing Bearings - Installing Bearings - Installing - Rear Drive Axle (Utility) - Removing - Cleaning And Inspecting - Disassembling - Cleaning And Inspecting - Assembling - Checking Tooth Contact - Correcting Tooth Contact - Checking Backlash - Replacing Swing Arm Seals And Bearings - Installing - Troubleshooting Drive System - Troubleshooting Brake System SUSPENSION - Front and Rear Suspension Assembly Schematics - Front Shock Absorbers - Removing - Cleaning And Inspecting - Installing - Rear Shock Absorber - Removing - Cleaning And Inspecting - Installing - Adjusting Spring Preload - Swing Arm - Removing And Disassembling - Cleaning And Inspecting - Assembling And Installing - Front A-Arms - Removing - Cleaning And Inspecting - Installing - Wheels and Tires - Tire Size - Tire Inflation Pressure - Removing - Cleaning And Inspecting - Installing - Checking/Inflating - Troubleshooting STEERING/FRAME - Steering Post/Tie Rods - Removing - Cleaning And Inspecting - Installing - Measuring/Adjusting Toe-In/Toe-Out - Body - Removing (Dvx) - Removing (Utility) - Cleaning And Inspecting - Installing (Dvx) - Installing (Utility) - Steering Post Cover/ Instrument Pod - Removing (Dvx) - Removing (Utility) - Inspecting/Servicing (Dvx) - Inspecting (Utility) - Installing (Dvx) - Installing (Utility) - Troubleshooting CONTROLS/INDICATORS - Front Brake Lever/Master Cylinder Assembly - Removing - Inspecting - Installing - Auxiliary Brake Pedal/ Master Cylinder Assembly - Removing - Installing - Throttle Control - Removing - Installing BACK COVER 2012 WORKSHOP MANUAL FOREWORD TABLE OF CONTENTS GENERAL INFORMATION - General Specifications - Torque Specifications - Torque Conversions (ft-lb/N-m) - Break-In Procedure - Gasoline - Oil - Lubricant - Recommended Gasoline - Recommended Engine Oil - Recommended Rear Drive Lubricant (Utility) - Recommended Transmission Lubricant - Filling Gas Tank - Genuine Parts - Preparation For Storage - Preparation After Storage PERIODIC MAINTENANCE/ TUNE-UP - SPECIAL TOOLS - Periodic Maintenance Chart - Lubrication Points - Air Filter - Cleaning And Inspecting Filter - Checking/Draining Drain Tube - Valve/Tappet Clearance - Testing Engine Compression - Spark Plug - Muffler/Spark Arrester - Engine Oil - Filter - Rear Drive Lubricant (Utility) - Transmission Lubricant - Drive Chain (DVX) - Inspecting - Cleaning And Lubricating - Adjusting Tension - Driveshaft/Coupling (Utility) - Nuts/Bolts/Cap Screws - Headlight/Taillight- Brakelight - Shift Lever - Checking Adjustment - Adjusting Shift Lever - Hydraulic Brake Systems - Checking/Bleeding - Inspecting Hoses - Checking/Replacing Front Pads - Auxiliary/Rear Hydraulic Brake - Checking - Bleeding - Measuring/Replacing Rear Brake Pads (Utility) - Removing - Inspecting and Measuring - Installing - Measuring/Replacing Rear/ Auxiliary Brake Pads (Dvx) - Removing - Inspecting and Measuring - Installing - Burnishing Brake Pads - Checking/Replacing V-Belt - Removing - Installing ENGINE/TRANSMISSION - SPECIAL TOOLS - Removing Engine/ Transmission - Dvx - Utility - Top-Side Components - Removing Top-Side Components - A. Valve Cover B. Cylinder Head - C. Cylinder D. Piston - Servicing Top-Side Components - Valve Assembly - Cleaning/Inspecting Camshaft Holder - Removing Valves - Measuring Valve Stem/Valve Guide Clearance - Inspecting Valve Face - Cylinder Head Assembly - Cleaning/Inspecting Cylinder Head - Measuring Cylinder Head Distortion - Measuring Camshaft Lobe Height - Inspecting Camshaft Bearing Journal - Measuring Rocker Arm/ Shaft Clearance - Installing Valves - Piston Assembly - Cleaning/Inspecting Piston - Removing Piston Rings - Cleaning/Inspecting Piston Rings - Measuring Piston-Ring End Gap (Installed) - Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore - Measuring Piston Skirt/ Cylinder Clearance - Installing Piston Rings - Cylinder Assembly - Cleaning/Inspecting Cylinder - Inspecting Cam Chain Guide - Honing Cylinder - Installing Top-Side Components - A. Piston B. Cylinder - C. Cylinder Head D. Valve Cover - Left-Side Components - Removing Left-Side Components - A. Recoil Starter (Utility) - B. V-Belt Cover C. Drive Pulley D. Driven Pulley/Centrifugal Clutch Assembly - Servicing Left-Side Components - Recoil Starter (Utility) - Removing/Disassembling - Cleaning and Inspecting - Assembling/Installing - V-Belt Cover - Drive Pulley - Driven Pulley/Centrifugal Clutch Assembly - Disassembling - Inspecting - Assembling - Installing Left-Side Components - A. Drive Pulley B. Driven Pulley/Centrifugal Clutch Assembly C. V-Belt Cover - Right-Side Components - Removing Right-Side Components - A. Transmission (Dvx) - A. Transmission (Utility) - B. Water Pump C. Trigger Coil D. Stator Coil E. Rotor/Flywheel - F. Oil Pump - Servicing Right-Side Components - Transmission (Dvx) - Inspecting - Assembling - Transmission (Utility) - Inspecting - Secondary Gears - Checking Backlash - Correcting Backlash - Checking Tooth Contact - Correcting Tooth Contact - Assembling - Installing Right-Side Components - A. Oil Pump - B. Rotor/Flywheel C. Trigger Coil D. Stator Coil - E. Water Pump F. Transmission - Center Crankcase Components - Separating Crankcase Halves - Disassembling Crankcase Half - Servicing Center Crankcase Components - Crankshaft Assembly - Measuring Connecting Rod (Small End Inside Diameter) - Measuring Connecting Rod (Small End Deflection) - Measuring Connecting Rod (Big End Side-to-Side) - Measuring Crankshaft (Runout) - Measuring Crankshaft (Web-to- Web) - Crank Balancer Shaft - Inspecting - Assembling Crankcase Half - Joining Crankcase Halves - Installing Engine/ Transmission - Dvx - Utility - Troubleshooting FUEL/LUBRICATION/COOLING - Carburetor - Removing - Disassembling - Cleaning And Inspecting - Assembling - Installing - Throttle Cable Free-Play - Engine RPM (Idle) - Gas Tank - Removing - Cleaning And Inspecting - Installing - Gas Tank Valve - Removing/Inspecting - Installing - Gas/Vent Hoses - Oil Flow Chart - Oil Pump - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Liquid Cooling System - Radiator - Removing - Cleaning And Inspecting - Installing - Hoses/Thermostat - Removing - Inspecting - Installing - Fan - Removing - Installing - Water Pump - Removing/Disassembling - Cleaning And Inspecting - Assembling/Installing - Troubleshooting ELECTRICAL SYSTEM - SPECIAL TOOLS - RPM Limiter - Testing Electrical Components - Electrical Connections - Switches - Battery - Brakelight Switch (Auxiliary) - Voltage (Wiring Harness Side) - Resistance (Switch Connector) - Brakelight Switch (Handlebar Control) - Voltage (Wiring Harness Connector) - Resistance (Switch) - Coolant Temperature and Cooling Fan Switches - Fan Motor - Voltage (Main Harness Connector To Fan Motor) - Resistance (Fan Motor Connector) - Fuse Block - Fuses - Ignition Coil - Peak Voltage (Primary/Cdi Side) - Resistance - Primary Winding - Secondary Winding - Spark Plug Cap - Indicator Lights (DVX) - LCD Gauge Assembly - Removing - Testing - Installing - Ignition Switch - Voltage - Resistance - Handlebar Control Switches - Resistance (Hi Beam) - Resistance (Lo Beam) - Resistance (Starter Button) - Resistance (Emergency Stop) - Resistance (Reverse Override) - Magneto Coils - Voltage (Charging Coil - Output) - Voltage (Stator Coil - No Load) - Resistance (Charging Coil) - Resistance (Trigger Coil) - Peak Voltage - Stator Coil (Trigger) - Starter Motor - Removing/Installing - Starter Relay - Voltage - CDI Unit - Regulator/Rectifier - Testing - Start-in-Gear Relay - Testing - Headlights - Bulb Verification (Lo And Hi Beam) - Voltage - Taillight - Brakelight - Bulb Verification - Voltage (Taillight) - Voltage (Brakelight) - Ignition Timing - Troubleshooting DRIVE SYSTEM - SPECIAL TOOLS - Rear Drive Assembly Schematics - Rear Drive Axle (DVX) - Removing - Cleaning And Inspecting - Removing Bearings - Installing Bearings - Installing - Rear Drive Axle (Utility) - Removing - Cleaning And Inspecting - Disassembling - Cleaning And Inspecting - Assembling - Checking Tooth Contact - Correcting Tooth Contact - Checking Backlash - Replacing Swing Arm Seals And Bearings - Installing - Troubleshooting Drive System - Troubleshooting Brake System SUSPENSION - Front and Rear Suspension Assembly Schematics - Front Shock Absorbers - Removing - Cleaning And Inspecting - Installing - Rear Shock Absorber - Removing - Cleaning And Inspecting - Installing - Adjusting Spring Preload - Swing Arm - Removing And Disassembling - Cleaning And Inspecting - Assembling And Installing - Front A-Arms - Removing - Cleaning And Inspecting - Installing - Wheels and Tires - Tire Size - Tire Inflation Pressure - Removing - Cleaning And Inspecting - Installing - Checking/Inflating - Troubleshooting STEERING/FRAME/CONTROLS - Steering Post/Tie Rods - Removing - Cleaning And Inspecting - Installing - Measuring/Adjusting Toe-In/Toe-Out - Body - Removing (Dvx) - Removing (Utility) - Cleaning And Inspecting - Installing (Dvx) - Installing (Utility) - Steering Post Cover/ Instrument Pod - Removing (Dvx) - Removing (Utility) - Inspecting/Servicing (Dvx) - Inspecting (Utility) - Installing (Dvx) - Installing (Utility) - Front Brake Lever/Master Cylinder Assembly - Removing - Inspecting - Installing - Auxiliary Brake Pedal/ Master Cylinder Assembly - Removing - Installing - Throttle Control - Removing - Installing - Troubleshooting
Arctic Cat Dvx 300 and 300 Utility - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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