arctic%20cat%20425%20atv%20(2011)%20-%20workshop,%20service,%20repair%20manual.gif

ARCTIC CAT 425 ATV (2011) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Workshop Manual, to vehicles Arctic Cat 425 ATV.

CONTENTS:

GENERAL INFORMATION

- General Specifications 
- Torque Specifications 
- Torque Conversions (ft-lb/N-m) 
- Break-In Procedure 
- Gasoline - Oil - Lubricant 
- Recommended Gasoline 
- Recommended Engine/ Transmission Oil 
- Recommended Front Differential/Rear Drive Lubricant 
- Filling Gas Tank 
- Genuine Parts 
- Preparation For Storage 
- Preparation After Storage

PERIODIC MAINTENANCE

- Special Tools 
- Periodic Maintenance Chart 
- Lubrication Points 
- Air Filter 
- Cleaning And Inspecting Filter 
- Checking And Cleaning Drain 
- Valve/Tappet Clearance 
- Feeler Gauge Procedure 
- Valve Adjuster Procedure 
- Testing Engine Compression 
- Spark Plug 
- Liquid Cooling System 
- Checking/Filling 
- Muffler/Spark Arrester 
- Adjusting Throttle Cable 
- Adjusting Engine RPM (Idle) 
- Engine/Transmission Oil - Filter 
- Front Differential/Rear Drive Lubricant 
- Tires 
- Tire Sizes 
- Tire Inflation Pressure 
- Driveshaft/Coupling 
- Nuts/Bolts/Cap Screws 
- Ignition Timing 
- Lights 
- Headlights 
- Taillights-Brakelights 
- Running Lights/Back-Up Lights 
- Checking/Adjusting Headlight Aim 
- Shift Lever 
- Checking Adjustment 
- Adjusting 
- Frame/Welds/Racks 
- Hydraulic Brake Systems 
- Checking/Bleeding 
- Inspecting Hoses 
- Checking/Replacing Pads 
- Burnishing Brake Pads 
- Checking/Replacing V-Belt 
- Removing 
- Installing

ENGINE/TRANSMISSION

- Special Tools 
- Troubleshooting 
- Removing Engine/ Transmission 
- Top-Side Components 
- Removing Top-Side Components 
- A. Cylinder Head Cover/Rocker Arms B. Cylinder Head/Camshaft 
- C. Cylinder D. Piston 
- Servicing Top-Side Components 
- Valve Assembly 
- Cleaning/Inspecting Cylinder Head Cover 
- Removing Valves 
- Measuring Valve Stem Runout 
- Measuring Valve Stem Outside Diameter 
- Measuring Valve Face/Seat Width 
- Measuring Valve Face Radial Runout 
- Measuring Valve Guide/Valve Stem Deflection (Wobble Method) 
- Measuring Valve Guide (Inside Diameter) 
- Servicing Valves/Valve Guides/Valve Seats 
- Measuring Rocker Arm (Inside Diameter) 
- Measuring Rocker Arm Shaft (Outside Diameter) 
- Installing Valves 
- Piston Assembly 
- Cleaning/Inspecting Piston 
- Removing Piston Rings 
- Cleaning/Inspecting Piston Ring Grooves 
- Measuring Piston-Ring End Gap (Installed) 
- Measuring Piston Pin, Connecting Rod Small End, and Piston-Pin Bore 
- Measuring Piston Skirt/Cylinder Clearance 
- Installing Piston Rings 
- Cylinder/Cylinder Head Assembly 
- Cleaning/Inspecting Cylinder Head 
- Measuring Cylinder Head Distortion 
- Cleaning/Inspecting Cylinder 
- Inspecting Cam Chain Guide 
- Honing Cylinder 
- Measuring Camshaft Runout 
- Measuring Camshaft Lobe Height 
- Inspecting Camshaft Bearing Journal 
- Measuring Camshaft to Cylinder Head Clearance 
- Inspecting Camshaft Spring/Unloader Pin 
- Installing Top-Side Components 
- A. Piston B. Cylinder 
- C. Cylinder Head/Camshaft D. Cylinder Head Cover/Rocker Arms 
- Left-Side Components 
- Removing Left-Side Components 
- A. Water Pump B. Speed Sensor C. Magneto Cover/Stator Assembly 
- D. Rotor/Flywheel E. Starter Clutch/Gear F. Starter Motor 
- G. Shift Shaft H. Drive Gear 
- Servicing Left-Side Components 
- Inspecting Starter Clutch/Gear 
- Replacing Starter Clutch Assembly 
- Replacing Starter Gear Bearing 
- Inspecting Stator/Magneto Cover Assembly 
- Replacing Stator/ Crankshaft Position Sensor 
- Replacing Magneto Cover Bearings 
- Installing Left-Side Components 
- A. Starter Clutch/Gear B. Rotor/Flywheel 
- C. Magneto Cover D. Water Pump 
- Right-Side Components 
- Removing Right-Side Components 
- A. V-Belt Cover B. Driven Pulley C. Clutch Cover 
- D. Centrifugal Clutch Assembly E. Oil Pump Drive Gear F. Oil Pump Driven Gear G. Oil Pump 
- Servicing Right-Side Components 
- Inspecting Centrifugal Clutch Shoe 
- Inspecting Centrifugal Clutch Housing 
- Inspecting Primary One-Way Drive 
- Inspecting Oil Pump 
- Driven Pulley Assembly 
- Installing Right-Side Components 
- A. Oil Pump 
- B. Clutch Cover C. Fixed Drive Face D. Movable Drive Face 
- Center Crankcase Components 
- Separating Crankcase Halves 
- Disassembling Crankcase Half 
- Servicing Center Crankcase Components 
- Secondary Gears 
- Checking Backlash 
- Correcting Backlash 
- Checking Tooth Contact 
- Correcting Tooth Contact 
- Crankshaft Assembly 
- Measuring Connecting Rod (Small End Inside Diameter) 
- Measuring Connecting Rod (Small End Deflection) 
- Measuring Connecting Rod (Big End Side-to-Side) 
- Measuring Crankshaft (Runout) 
- Measuring Crankshaft (Web-to-Web) 
- Countershaft 
- Disassembling 
- Assembling 
- Assembling Crankcase Half 
- Joining Crankcase Halves 
- Installing Engine/Transmission

FUEL/LUBRICATION/COOLING

- Special Tools 
- Electronic Fuel Injection 
- Troubleshooting 
- Throttle Body 
- Removing 
- Installing 
- Throttle Cable Free-Play 
- Gas Tank 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Oil Filter/Oil Pump 
- Testing Oil Pump Pressure 
- Liquid Cooling System 
- Radiator 
- Removing 
- Cleaning and Inspecting 
- Installing 
- Thermostat 
- Removing 
- Inspecting 
- Installing 
- Water Pump 
- Removing 
- Installing 
- Electric Fuel Pump/Fuel Level Sensor 
- Testing 
- Removing 
- Inspecting 
- Installing 
- Troubleshooting

ELECTRICAL SYSTEM

- Special Tools 
- Electrical Connections 
- Battery 
- Maintenance Charging 
- Charging 
- RPM Limiter 
- Testing Electrical Components 
- Accessory Receptacle/Connector 
- Voltage 
- Brakelight Switch (Pressure) 
- Voltage (Wiring Harness Side) 
- Resistance (Switch) 
- Engine Coolant Temperature (ECT) Sensor 
- Fan Motor 
- Voltage (Main Harness Connector To Fan Motor) 
- Resistance (Fan Motor Connector) 
- Fuse Block/Power Distribution Module 
- Relays 
- Ignition Coil 
- Resistance 
- Primary Winding 
- Secondary Winding 
- Spark Plug Cap 
- Primary Voltage - ECU 
- Speed Sensor 
- Ignition Switch 
- Voltage 
- Resistance 
- Handlebar Control Switches 
- Resistance (Hi Beam) 
- Resistance (Lo Beam) 
- Resistance (Emergency Stop) 
- Resistance (Reverse Override) 
- Front Drive Selector Switch 
- Resistance 
- Voltage 
- Front Drive Selector Actuator 
- Voltage 
- Gear Position Switch 
- Stator Coil 
- Voltage (Ac Generator - Regulated Output) 
- Voltage (Charging Coil - No Load) 
- Resistance (Charging Coil) 
- Resistance (Crankshaft Position Sensor) 
- Peak Voltage 
- Crankshaft Position Sensor 
- Starter Relay 
- Starter Motor 
- Testing Voltage 
- Removing 
- Installing 
- Electronic Control Unit (ECU) 
- Regulator/Rectifier 
- Testing 
- Lights 
- Headlights - Running Lights 
- Voltage (Headlights) 
- Voltage (Running Lights) 
- Taillights - Brakelights 
- Voltage (Taillights) 
- Voltage (Brakelights) 
- Back-Up Lights 
- Voltage 
- Ignition Timing 
- Tilt Sensor 
- Supply Voltage 
- Output Voltage 
- Throttle Position Sensor (TPS) 
- Inspecting 
- Removing 
- Installing/Adjusting 
- Diagnostic Trouble Codes (DTC) 
- Code List 
- Troubleshooting

DRIVE SYSTEM

- GENERAL INFORMATION 
- Special Tools 
- Front Drive Actuator 
- Removing 
- Installing 
- Front Differential 
- Removing Differential 
- Disassembling Input Shaft 
- Assembling Input Shaft 
- Disassembling Pinion Gear 
- Shimming Procedure/Shim Selection 
- Backlash 
- Ring Gear End-Play 
- Ring Gear/Thrust Button 
- Removing 
- Inspecting 
- Installing/Shimming 
- Assembling Differential Assembly 
- Removing Needle Bearing 
- Installing Needle Bearing 
- Removing/Installing Axle Seal 
- Installing Differential 
- Drive Axles 
- Removing Rear Drive Axle 
- Removing Front Drive Axle 
- Cleaning And Inspecting 
- Disassembling Axles 
- Installing Rear Drive Axle 
- Installing Front Drive Axle 
- Rear Gear Case 
- Removing 
- Installing 
- Hub 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Hand Brake Lever/Master Cylinder Assembly 
- Removing 
- Inspecting 
- Installing 
- Hydraulic Brake Caliper 
- Removing/Disassembling 
- Cleaning And Inspecting 
- Assembling/Installing 
- Troubleshooting Drive System 
- Troubleshooting Brake System

SUSPENSION

- Shock Absorbers 
- Removing 
- Installing 
- Front A-Arms 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Rear A-Arms 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Wheels and Tires 
- Tire Size 
- Tire Inflation Pressure 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Checking/Inflating 
- Troubleshooting

STEERING/FRAME/CONTROLS

- Steering Post/Tie Rods 
- Removing 
- Cleaning And Inspecting 
- Installing 
- LCD Gauge 
- Replacing 
- Handlebar Grip 
- Removing 
- Installing 
- Throttle Control 
- Removing 
- Installing 
- Adjusting 
- Steering Knuckles 
- Removing And Disassembling 
- Cleaning And Inspecting 
- Assembling And Installing 
- Measuring/Adjusting Toe-Out 
- Front Rack 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Front Bumper Assembly 
- Removing 
- Cleaning And Inspecting

- Installing 
- Front Body Panel/Fender 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Exhaust System 
- Removing Muffler 
- Inspecting Muffler 
- Installing Muffler 
- Rear Body Panel/Rack 
- Removing 
- Cleaning And Inspecting 
- Installing 
- Seat 
- Removing/Installing 
- Troubleshooting