arctic%20cat%20650%20atv%20(2012)%20-%20workshop,%20service,%20repair%20manual.gif

ARCTIC CAT 650 ATV (2012) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Workshop Manual, to vehicles Arctic Cat 650 ATV (2012).

CONTENTS:

SECTION 1 
- General specifications 
- Torque specifications 
- Torque conversions (ft-lb/n-m) 
- Break-in procedure 
- Gasoline - oil - lubricant 
- Recommended gasoline 
- Recommended engine/ transmission oil 
- Recommended front differential/rear drive lubricant 
- Filling gas tank 
- Genuine parts 
- Preparation for storage 
- Preparation after storage 
SECTION 2 
- Periodic maintenance chart 
- Periodic maintenance 
- Special tools 
- Lubrication points 
- Air filter 
- Checking and cleaning drains 
- Valve/tappet clearance 
- Feeler gauge procedure 
- Valve adjuster procedure 
- Testing engine compression 
- Spark plug 
- Muffler/spark arrester 
- Engine/transmission oil - filter 
- Oil - filter 
- Liquid cooling system 
- Checking/filling 
- Front differential/rear drive lubricant 
- Nuts/bolts/cap screws 
- Headlights/taillight-brakelight 
- Checking/adjusting headlight aim 
- Shift lever 
- Checking adjustment 
- Adjusting shift lever 
- Hydraulic brake systems 
- Checking/bleeding 
- Inspecting hoses 
- Checking/replacing pads 
- Burnishing brake pads 
- Checking/replacing v-belt 
- Removing 
- Installing 
SECTION 3 
- Engine/transmission 
- Special tools 
- Specifications 
- Troubleshooting 
- Table of contents 
- Removing engine/ transmission 
- Top-side components 
- Removing top-side components 
- A. Valve cover/rocker arms b. Cylinder head/camshaft 
- C. Cylinder d. Piston 
- Servicing top-side components 
- Valve assembly 
- Cleaning/inspecting valve cover 
- Removing valves 
- Measuring valve stem runout 
- Measuring valve stem outside diameter 
- Measuring valve face/seat width 
- Measuring valve face radial runout 
- Measuring valve guide/valve stem deflection (wobble method) 
- Measuring valve guide (inside diameter) 
- Servicing valves/valve guides/valve seats 
- Measuring rocker arm (inside diameter) 
- Measuring rocker arm shaft (outside diameter) 
- Installing valves 
- Piston assembly 
- Cleaning/inspecting piston 
- Removing piston rings 
- Cleaning/inspecting piston rings 
- Measuring piston-ring end gap (installed) 
- Measuring piston pin (outside diameter) and piston-pin bore 
- Measuring piston skirt/cylinder clearance 
- Installing piston rings 
- Cylinder/cylinder head assembly 
- Cleaning/inspecting cylinder head 
- Measuring cylinder head distortion 
- Cleaning/inspecting cylinder 
- Inspecting cam chain guide 
- Inspecting cylinder 
- Measuring camshaft runout 
- Measuring camshaft lobe height 
- Inspecting camshaft bearing journal 
- Measuring camshaft to cylinder head clearance 
- Inspecting camshaft spring/drive pin 
- Installing top-side components 
- A. Piston b. Cylinder 
- C. Cylinder head d. Valve cover 
- Left-side components 
- Removing left-side components 
- A. Outer magneto cover b. Water pump c. Cover d. Rotor/flywheel 
- Servicing left-side components 
- Inspecting starter clutch/gear 
- Replacing starter clutch assembly 
- Replacing starter gear bearing 
- Inspecting stator coil/magneto cover assembly 
- Replacing stator coil/ trigger coil 
- Installing left-side components 
- Right-side components 
- Removing right-side components 
- A. V-belt cover b. Driven pulley c. Clutch cover d. Oil pump 
- Servicing right-side components 
- Inspecting centrifugal clutch shoe 
- Inspecting clutch housing 
- Inspecting primary one-way drive 
- Inspecting oil pump 
- Driven pulley assembly 
- Installing right-side components 
- Center crankcase components 
- Separating crankcase halves 
- Disassembling crankcase half 
- Servicing center crankcase components 
- Secondary output drive gears 
- Initial set-up 
- Checking backlash 
- Correcting backlash 
- Crankshaft assembly 
- Measuring connecting rod (small end inside diameter) 
- Measuring connecting rod (small end deflection) 
- Measuring connecting rod (big end side-to-side) 
- Measuring crankshaft (runout) 
- Measuring crankshaft (web-to-web) 
- Countershaft 
- Disassembling 
- Assembling 
- Assembling crankcase half 
- Joining crankcase halves 
- Installing engine/transmission 
SECTION 4 
- Fuel/lubrication/cooling 
- Special tools 
- Carburetor schematics 
- Carburetor 
- Removing 
- Disassembling 
- Cleaning and inspecting 
- Assembling 
- Installing 
- Electric choke 
- Removing 
- Inspecting/testing 
- Installing 
- Throttle cable free-play 
- Engine rpm (idle) 
- Gas tank 
- Removing 
- Cleaning and inspecting 
- Installing 
- Oil filter/oil pump 
- Testing oil pump pressure 
- Liquid cooling system 
- Radiator 
- Removing 
- Cleaning and inspecting 
- Installing 
- Thermostat 
- Removing 
- Inspecting 
- Installing 
- Cooling fan 
- Removing 
- Installing 
- Water pump 
- Removing 
- Installing 
- Vacuum pulse fuel pump 
- Testing 
- Removing 
- Installing 
- Troubleshooting 
SECTION 5 
- Electrical system 
- Special tools 
- Electrical connections 
- Battery 
- Maintenance charging 
- Charging 
- Rpm limiter 
- Testing electrical components 
- Accessory receptacle/connector 
- Voltage 
- Brakelight switch (auxiliary) 
- Voltage (wiring harness side) 
- Resistance (switch connector) 
- Brakelight switch (handlebar control) 
- Voltage (wiring harness connector) 
- Resistance (switch connector) 
- Coolant temperature and cooling fan switches 
- Fan motor 
- Resistance (fan motor connector) 
- Power distribution module (pdm) 
- Fuses 
- Relays 
- Ignition coil 
- Resistance 
- Primary winding 
- Secondary winding 
- Spark plug cap 
- Peak voltage 
- Primary/cdi 
- Speed sensor 
- Ignition switch 
- Voltage 
- Resistance 
- Handlebar control switches 
- Resistance (hi beam) 
- Resistance (lo beam) 
- Diode (starter button) 
- Resistance (engine stop switch) 
- Resistance (reverse override) 
- Drive select switch 
- Resistance 
- Voltage 
- Front drive/differential lock actuator 
- Voltage 
- Stator coil 
- Voltage (ac generator - regulated output) 
- Voltage (charging coil - no load) 
- Resistance (charging coil) 
- Resistance (trigger coil) 
- Peak voltage 
- Trigger coil 
- Starter relay 
- Starter motor 
- Testing voltage 
- Removing 
- Installing 
- Cdi unit 
- Regulator/rectifier 
- Testing 
- Headlights 
- Voltage 
- Taillight - brakelight 
- Voltage (taillight) 
- Voltage (brakelight) 
- Ignition timing 
- Troubleshooting 
SECTION 6 
- Drive system/brake system 
- General information 
- Special tools 
- Front drive actuator/differential lock 
- Removing 
- Installing 
- Front differential 
- Removing differential 
- Disassembling input shaft 
- Assembling input shaft 
- Disassembling differential assembly 
- Disassembling pinion gear 
- Assembling pinion gear 
- Shimming procedure/shim selection 
- Backlash 
- Ring gear end-play 
- Assembling differential assembly 
- Removing/installing axle seal 
- Installing differential 
- Drive axles 
- Removing rear drive axle 
- Removing front drive axle 
- Cleaning and inspecting 
- Disassembling/inspecting/asse- mbling axles 
- Installing rear drive axle 
- Installing front drive axle 
- Rear gear case 
- Removing 
- Ring gear/thrust button 
- Removing 
- Inspecting 
- Installing/shimming 
- Installing 
- Hub 
- Removing 
- Cleaning and inspecting 
- Installing 
- Hand brake lever/master cylinder assembly 
- Removing 
- Inspecting 
- Installing 
- Hydraulic brake caliper 
- Removing/disassembling 
- Cleaning and inspecting 
- Assembling/installing 
- Troubleshooting drive system 
- Troubleshooting brake system 
SECTION 7 
- Suspension 
- Shock absorbers 
- Removing 
- Cleaning and inspecting 
- Installing 
- Front a-arms 
- Removing 
- Cleaning and inspecting 
- Installing 
- Rear a-arms 
- Removing 
- Cleaning and inspecting 
- Installing 
- Wheels and tires 
- Tire size 
- Tire inflation pressure 
- Removing 
- Cleaning and inspecting 
- Installing 
- Checking/inflating 
- Troubleshooting 
SECTION 8 
- Steering/frame/controls 
- Lcd gauge 
- Replacing 
- Steering post/tie rods 
- Removing 
- Cleaning and inspecting 
- Installing 
- Handlebar grip 
- Removing 
- Inspecting 
- Installing 
- Throttle control 
- Removing 
- Installing 
- Adjusting 
- Steering knuckles 
- Removing and disassembling 
- Cleaning and inspecting 
- Assembling and installing 
- Measuring/adjusting toe-out 
- Shift lever 
- Removing 
- Installing 
- Front rack 
- Removing 
- Cleaning and inspecting 
- Installing 
- Front bumper assembly 
- Removing 
- Cleaning and inspecting 
- Installing 
- Front body panel/side panels 
- Removing 
- Cleaning and inspecting 
- Installing 
- Footrests 
- Removing 
- Cleaning and inspecting 
- Installing 
- Belly panel 
- Removing/installing 
- Exhaust system 
- Removing muffler 
- Inspecting muffler 
- Installing muffler 
- Rear body panel/rack 
- Removing 
- Cleaning and inspecting 
- Installing 
- Taillight assembly 
- Removing 
- Inspecting 
- Installing 
- Seat 
- Removing/installing 
- Troubleshooting