Aston Martin Vantage Issue 6 - Repair, Workshop Manual
aston martin v8 vantage
WORKSHOP, SERVICE, REPAIR MANUAL
ASTON MARTIN VANTAGE ISSUE 6 - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual, to vehicles Aston Martin Vantage Issue 6. CONTENTS: 00-00 INTRODUCTION - CONTENTS - WELCOME -- Chapters -- Chapter Navigation -- Page Numbering -- Systems Classification Coding - SPECIAL TOOLS -- Location References - WARNINGS, CAUTIONS AND NOTES -- Repairs and Replacements - SAFETY PRECAUTIONS -- Battery Disconnection -- Air Conditioning (A/C) System -- Chemical Handling and Storage - ELECTRICAL EQUIPMENT -- Exhaust Fumes -- Fire Precautions - TOOLS AND EQUIPMENT -- Used Engine Oil -- Health protection precautions -- Environmental Protection - LIFTING AND JACKING -- Safety - JACKING POINTS - LIFTING -- Workshop Hoist -- Workshop Jack -- Stands - VEHICLE RECOVERY -- General -- Transporting -- Suspended Towing -- Adhere to Towing Regulations -- Towing by Another Vehicle - VEHICLE IDENTIFICATION NUMBER -- VIN Number Location -- Engine Number -- Gearbox Number 01-00 BODY SYSTEM - BODY STRUCTURE (01.01) -- Overview -- Specifications -- Maintenance -- Right Side Front Crush Bar for the Body Reinforcement - Remove and Install -- Left Side Front Crush Bar for the Body Reinforcement - Remove and Install -- Front Crush Brace - Remove and Install - FRONT END (01.02) -- Front Wings -- Specifications -- Maintenance -- Radiator Closing Panel - Remove and Install -- Centre Undertray - Remove and Install (Roadster Only) -- Front Undertray-Remove and Install -- Rear Undertray - Renew (Coupe only) -- Rear Undertray - Renew (Roadster only) -- Install -- Undertray, Vehicle Set - Renew -- RH/LH Front Wheel Arch Liner - Renew -- RH/LH Rear Wheel Arch Liner - Renew -- RH Front Wing Panel Assembly - Renew -- LH Front Wing Panel Assembly - Renew - BODY CLOSURES (01.03) -- Specifications -- Doors -- Tailgate -- Bonnet -- Maintenance -- LH/RH Door Assembly-Renew -- RH/LH Door Assembly-Remove/Refit -- Front Door Hinge (One Side) - Renew -- Front Door Check Arm Assembly - Renew -- Boot Lid Assembly - Renew (Roadster Only) -- Boot Lid Hinge Assembly (Pair) - Renew (Roadster Only) -- Boot Gas Strut (Pair) - Renew (Roadster Only) -- Boot Lid Striker Assembly - Renew (Roadster Only) -- Exterior Boot Lid Switch Release - Renew (Roadster Only) -- Tailgate Assembly - Renew -- Tailgate Hinge Assembly (Pair) - Renew -- Hood Assembly - Renew -- Hood Hinge Assembly (Vehicle Set) - Renew - INTERIOR TRIM (01.05) -- Maintenance -- Rear Centre Console - Renew -- Headlining - Renew (Roadster Only) -- Header Panel Assembly - Renew (Excluding Roadster) -- Header Panel Assembly - Renew (Roadster Only) -- Front Header Console Assembly - Renew -- RH/LH Upper Rear Pillar Panel Assembly - Renew -- RH Sun Visor - Renew -- LH Sun Visor - Renew -- Door Trimboard Assembly - Renew -- Door Trimboard Assembly - Remove for Access/Refit -- Lower Quarter Trim Panel Assembly - Renew (Roadster Only) -- Side Carpet Kit (RHD) - Renew -- Side Carpet Kit (LHD) - Renew -- Top Rear Console Finisher Panel Assembly - Renew (Roadster Only) -- RH/LH Bodyside Rear Trim Panel Assembly - Renew (Roadster Only) -- Tonneau to Body Weatherstrip Assembly - Renew (Roadster Only) -- Door Trim Weather Strip Assembly - Renew (Roadster Only) - EXTERIOR TRIM (01.08) -- Maintenance -- RH/LH Applique Sill - Renew -- RH Wing Side Strake - Renew -- LH Wing Side Strake - Renew -- Channel Assembly Divider Bar - Renew -- Windshield Header Finisher - Renew (Roadster Only) - MIRRORS (01.09) -- Specifications -- Maintenance -- RH Door Mirror Assembly - Renew -- LH Door Mirror Assembly - Renew - SEATING (01.10) -- Description -- Heated Seats -- Specifications -- Maintenance -- RH/LH Front Seat - Remove and Install -- Front Seat Squab Cover Assembly (Each, Pre-08MY) - Remove and Install -- Front Seat Squab Cover Assembly (Each, from 08MY) - Remove and Install -- Front Seat Cushion Cover Assembly (Each)-Renew -- 6-Way Height Adjuster (Inc. Motors) - Renew -- Squab Motor Kit - Renew -- Lumbar Support Kit - Renew -- Side Airbag - Renew -- Front Seat Buckle Assembly - Renew -- Valance Heater and Lumbar Switch Assembly - Renew -- Seat Harness Kit - Renew -- RH/LH Seat Switchpack Assembly - Renew -- Lumbar Pump for the Front Seat (From 08MY) - Remove and Install -- Lumbar Valve for the Front Seat (From 08MY) - Remove and Install -- Lumbar Bladder for the Front Seat (From 08MY) - Remove and Install - GLASS, FRAME AND MECHANISM (01.11) -- Description -- Frameless doors -- Specifications -- Maintenance -- Glass Regulator - Renew -- RH/LH Door Glass - Renew -- Door Glass - Adjust/Reset -- Front Windshield - Renew -- Rear Windshield - Renew -- Quarter Window Glass - Renew -- Passenger Window Lift Switch - Renew -- Driver Window Lift Switch - Renew - INSTRUMENT PANEL (IP) (01.12) -- Specifications -- Maintenance -- Instrument Panel - Renew -- Airbag Panel and Door Assembly - Renew -- Glovebox Assembly - Renew -- Instrument Centre Panel Assembly - Renew -- Knee Protector - Renew -- Instrument Panel Assembly - Renew -- Cluster Bezel Panel - Renew -- Driver Panel Assembly - Renew -- Instrument Panel Bezel Assembly (With Sat. Nav.) - Renew -- Instrument Panel Bezel Assembly (Without Sat. Nav.) - Renew -- Rear Console Panel Assembly - Renew -- Armrest Pad Assembly - Renew -- Console Panel Assembly - Renew -- RH/LH Rear Console Panel Assembly - Renew (Roadster Only) -- Centre Console Panel - Remove and Install (Coupe Only) -- Centre Console Panel - Remove and Install (Roadster Only) -- RH/LH Lower Quarter Panel Assembly - Renew (Roadster Only) - HANDLES AND LOCK MECHANISMS (01.14) -- Description -- Vehicle Key/Remote Transmitter -- Central Locking System -- Remote Transmitter -- Fuel Filler Assembly -- Boot Emergency Release -- Specifications -- Maintenance -- Ignition Cylinder Lock - Renew -- RH/LH Front Door Latch Assembly - Renew -- Bonnet Latch Assembly - Renew -- Hood Release Cable Assembly - Renew (Roadster Only) -- Bonnet Secondary Latch Assembly - Renew -- Tailgate Latch and Cable Assembly - Renew -- Fuel Filler Actuator Assembly - Renew (Roadster Only) -- Fuel Filler Release Cable - Renew (Roadster Only) -- Fuel Flap Release Switch - Renew -- RH/LH Tonneau Latch Motor - Renew (Roadster Only) -- RH/LH Tonneau Latch - Renew (Roadster Only) -- RH/LH Tonneau Cover Striker Assembly - Renew (Roadster Only) -- Tailgate Latch Assembly-Renew (Roadster Only) - WIPERS AND WASHER SYSTEM (01.16) -- Headlamp Washing -- Specifications -- Maintenance -- Windscreen Wiper Motor Assembly - Renew -- Wiper Linkage Assembly - Renew -- Windshield Wash Tube - Renew -- Windscreen Reservoir and Motor Assembly - Remove and Install -- Low Level Water Sensor - Remove and Install -- Headlamp Wash Motor and Pump Assembly - Renew -- Headlamp Wash Tube Assembly - Renew -- Washer Fluid Reservoir - Renew - CONVERTIBLE ROOF AND ROOF OPENING SUBSYSTEM (01.17) -- System Description -- Maintenance -- Hood Assembly-Renew -- Canopy Cover - Renew -- Header Latch Motor - Renew -- Hydraulic Main Actuator Cylinder - Renew -- Hydraulic Tensrod Cylinder - Renew -- Hydraulic Tonneau Cylinder - Renew -- Convertible Top ECU - Renew -- Hydraulic Pump - Renew -- Hydraulic Lock Valve - Renew -- RH/LH Front Cantrail Seal - Spare Part - Renew -- RH/LH Front Cantrail Seal Spare Part Kit - Renew -- RH/LH Middle Cantrail Seal Spare Part - Renew -- RH/LH Middle Cantrail Seal Spare Part Kit - Renew -- Rear Seal Spare Part Assembly Kit - Renew -- LH Fully Automatic Latching Kit - Renew -- RH Fully Automatic Latching Kit - Renew -- Convertible Roof Hydraulic Pump - Check Fluid Level -- Cantrail Cover Trim - Renew -- B-Post Trim Cover - Renew -- Tonneau Cover - Renew -- LH Front Main Hydraulic Cylinder Pipe - Renew -- LH Rear Main Hydraulic Cylinder Pipe - Renew -- RH Front Main Hydraulic Cylinder Pipe - Renew -- RH Rear Main Hydraulic Cylinder Pipe - Renew -- LH Front Hydraulic Cylinder Pipe - Renew -- LH Rear Hydraulic Cylinder Pipe - Renew -- RH Front Hydraulic Cylinder Pipe - Renew -- RH Rear Hydraulic Cylinder Pipe - Renew -- RH/LH Rear Hydraulic Tonneau Cylinder Pipe - Renew -- LH/RH Front Hydraulic Tonneau Cylinder Pipe - Renew -- Hydraulic Cylinder Valve to Pump Pipe - Renew -- Wind Deflector - Renew -- Tonneau Well Liner - Renew -- RH/LH Flex Shaft - Renew - BUMPERS (01.19) -- Front Bumper -- Rear Bumper -- Specifications -- Maintenance -- Front Bumper Cover - Renew -- Rear Bumper Cover - Renew - RESTRAINING DEVICES (01.20) -- Seat Belts -- Emergency Locking Retractor (ELR) -- Airbag System -- Maintenance -- Driver?s Airbag Module - Renew -- LH Front Seat Belt - Renew -- RH Front Seat Belt - Renew -- Passenger Airbag - Renew -- ARS Side Impact Sensor Assembly - B Pillar-Renew -- Side Impact Door ARS Sensor Assembly - Renew -- Front Impact Sensor Assembly - Renew -- Occupant Restraint Control Module Assembly - Renew -- RH/LH Roll Over Protection System - Renew 02-00 FRAME AND MOUNTINGS - SUBFRAMES (02.03) -- Specifications -- Maintenance -- Front Subframe-Renew -- Front Subframe-Remove/Refit -- Rear Subframe-Renew -- Rear Subframe-Remove/Refit -- RH/LH Transmission Rear Hydromount Isolator Assembly-Renew -- RH/LH Engine Bracket-Renew -- Engine Hydromount Isolator Assembly- Renew 03-00 ENGINE SYSTEM - ENGINE ASSEMBLY (03.00) -- Description -- Maintenance -- Engine Assembly-Renew -- Engine Assembly-Remove for Access and Refit - ENGINE STRUCTURE (03.01) -- Engine Block -- Cylinder Block Drain Plug -- Knock Sensors -- Bedplate -- Engine Mountings -- Cylinder Heads -- Inlet/Exhaust Manifolds -- Specifications -- Maintenance -- Upper Intake Manifold Assembly (LHD) - Renew -- Upper Intake Manifold Assembly (RHD) - Renew -- Upper Intake Manifold Assembly Gasket (LHD) - Renew -- Upper Intake Manifold Assembly Gasket (RHD) - Renew -- Intake Manifold Assembly - Remove for Access and Refit (With Engine Removed) -- RH/LH Cylinder Head Gasket - Renew -- RH/LH Cylinder Head - Overhaul -- Cylinder Head (Engine Set) - Overhaul -- Valve Set (Engine Set) - Renew (including de-coke) -- Inlet Valve (Set) - Renew -- Exhaust Valve (Set) - Renew -- Spring (Valve Set) - Renew -- Spring (Inlet Valve Set) - Renew -- Inlet and Exhaust Valve Seal (Engine Set) - Renew -- Spring (Valve Exhaust Set) - Renew -- RH/LH Cylinder Head Gasket - Renew (with Engine Removed) -- Cylinder Head Gasket (Engine Set) - Renew (with Engine Removed) -- Description - LUBRICATION SYSTEM (03.02) -- Dry Sump System -- Specifications -- Engine Oil Specification -- Maintenance -- Oil Pressure Pump to Sump Gasket - Renew -- Oil Pump Chain - Renew -- Oil Sump Pan - Renew -- Oil Sump Pan - Remove and Reseal -- Oil Cooler - Renew -- Oil Cooler Tank Assembly - Renew -- Thermostat - Renew -- Oil Cooler Tank Pipe Assembly - Renew -- Oil Thermostat to Tank Tube Assembly - Renew -- Oil Pump Inlet Tube Assembly - Renew -- Oil Pump Inlet Tube Assembly - Renew -- Oil Pump Outlet Tube Assembly - Renew -- Oil Thermostat Cooler Pipe Assembly - Renew -- Oil Temperature Controller - Renew -- Oil Sump Pan - Renew (with Engine Removed) -- Oil Sump Pan - Remove and Reseal (with Engine Removed) - COOLING SYSTEM (03.03) -- Description -- Water Pump -- Thermostat -- Radiator -- Cooling Fans -- Coolant Reservoir -- Engine Oil Cooler -- Specifications -- Torque Figures -- Maintenance -- Coolant-Drain/Fill -- Thermostat - Renew -- Water Pump - Renew -- Water Pump Pulley - Renew -- Oil Temperature Controller - Renew -- Radiator Fan and Motor Assembly - Remove and Install -- Radiator and Condenser Assembly - Renew -- Radiator Assembly - Renew -- Air Conditioning Condenser - Renew -- Radiator Fan Modulator - Remove and Install -- Expansion Tank Assembly - Renew -- Coolant Recovery Tank Assembly - Remove and Install -- Engine Coolant Reservoir Hose - Renew -- Water Inlet/Outlet Manifold - Renew -- Engine Electric Coolant Temperature Sensor - Renew -- Thermostat Cover - Renew - FUEL CHARGING SYSTEM (03.04) -- Safety Precautions -- Maintenance -- Fuel Rails - Renew -- Fuel Injection Pressure Sensor - Renew -- Fuel Temperature Sensor - Renew -- Fuel Injector Engine Set - Renew -- Fuel Injector - Each - LH Bank - Renew -- Fuel Injector - Each - RH Bank - Renew -- Engine Set - Fuel Injector - LH Bank - Renew -- Engine Set - Fuel Injector - RH Bank - Renew - ACCESSORY DRIVE SYSTEM (03.05) -- Specifications -- Maintenance -- Drive Belt-Renew -- Engine Drive Belt and Bracket Assembly Oil Pump Tensioner-Renew -- Idler Pulley-Renew -- Engine Drive Belt Idler Assembly-Renew -- Description -- Auxiliary Drives -- Automatic Belt Tensioner - ENGINE CRANKING SYSTEM (03.06) -- Maintenance -- Starter Motor-Renew - IGNITION SYSTEM (03.07) -- Maintenance -- Coil Assembly-Engine Set - LH-Renew - EMISSION CONTROL (03.08) -- Maintenance -- Vacuum Outlet Hose Assembly-Renew -- Secondary Air Injection Pump Tube-Renew -- Vacuum System Reservoir and Bracket Assembly-Renew -- Oil Tank Breather Hose-Renew -- Air Cleaner to Rocker Cover Hose-Renew -- Oil Separator Tube Assembly-Renew -- Oil Separator Assembly-Renew -- Emissions Separator Hose-Renew -- Secondary Air Injection Pump and Bracket Assembly-Renew -- PCV Valve Assembly-Renew -- Crank Vent Hose-Renew -- Exhaust Valve to Exhaust Manifold Tube Assembly-Renew -- Oil Separator to Inlet Manifold Hose- Renew -- EGR Module-Renew - VALVE TRAIN (03.09) -- Specifications -- Maintenance -- Left Side Timing Chain Arm Assembly - Remove and Install -- Right Side Timing Chain Arm Assembly - Remove and Install -- RH/LH Secondary Tensioner Assembly - Remove and Install -- Right and Left Intake Camshaft - Remove and Install -- Right and Left Exhaust Camshaft - Remove and Install -- RH/LH Secondary Timing Chain-Renew -- RH/LH Secondary Tensioner Assembly- Renew (with Engine Removed) -- RH/LH Intake Camshaft Renew With Engine Removed -- RH/LH Exhaust Camshaft-Renew (with Engine Removed) -- RH/LH Secondary Timing Chain-Renew (with Engine Removed) -- RH/LH Intake Camshaft Sprocket and Housing Assembly-Renew -- Left Side Primary Chain - Remove and Install) -- RH/LH Intake Camshaft Sprocket and Housing Assembly-Renew (with Engine Removed) - ENGINE SEALING (03.10) -- Specifications -- Maintenance -- Engine Timing Cover - Renew -- Left Side Cam Cover - Remove and Install -- Left Side Cam Cover Gasket - Renew -- Right Side Cam Cover Gasket - Renew -- Cylinder Head Gasket - Renew (Engine Set) -- Right Side Cam Cover - Remove and Install -- Cam Cover - Vehicle Set - Remove and Install -- Engine Timing Cover-Renew (with Engine Removed) -- John Guest Cartridge in the Engine Timing Cover - Repair - POWER CONVERSION (03.11) -- Maintenance -- Connecting Rod Bearing-Renew (Engine Set) -- Crankshaft Main Bearing-Renew (Engine Set) -- Crankshaft Assembly-Renew -- Piston-Renew (Engine Set) -- Piston-Renew -- Additional Piston-Renew (Each) -- Piston Ring-Renew (Engine Set) -- Piston Ring-One Piston Set-Renew -- Piston Ring Set-Additional-Renew (Each) -- Connecting Rod-Renew (Engine Set) -- Crankshaft Damper Pulley Assembly- Renew -- Crankshaft Front Oil Seal-Renew -- Rear Oil Crankshaft Seal-Renew -- Cylinder Block-Renew -- Crankshaft Damper Pulley Assembly- Renew (with Engine Removed) -- Crankshaft Front Oil Seal-Renew (with Engine Removed) -- Crankshaft Rear Oil Seal-Renew (with Engine Removed) - AIR CHARGING (03.12) -- Maintenance -- Clean Air Duct - Remove and Install -- Engine Air Filter - Remove and Install - EVAPORATIVE EMISSIONS (03.13) -- Description -- System Operation - ENGINE MANAGEMENT SYSTEM (03.14) -- Maintenance -- Right Engine Control Module - Renew -- LH Front Lower Heated Exhaust Gas Oxygen (HEGO) Sensor - Renew -- LH Front Upper Heated Exhaust Gas Oxygen (HEGO) Sensor - Renew -- RH Front Upper Heated Exhaust Gas Oxygen (HEGO) Sensor - Renew -- RH Rear Lower Heated Exhaust Gas Oxygen (HEGO) Sensor - Renew -- Left Side Powertrain Control Module (PCM) (Coupe Only) - Remove and Install -- Left Side Powertrain Control Module (PCM) (Roadster Only) - Remove and Install - THROTTLE CONTROL (03.16) -- Description -- Motorised Throttles - FOOT OPERATED CONTROL (03.18) -- Maintenance -- Throttle Pedal Assembly-Renew 04-00 SUSPENSION - ROAD WHEEL ALIGNMENT (04.00) -- Specifications -- Maintenance -- All Wheel Alignment - FRONT SUSPENSION (04.01) -- Description -- Suspension Arms -- Anti-roll Bar -- Vertical link -- Specifications -- Symptoms -- Maintenance -- RH/LH Front Hub and Bearing Assembly - Renew -- RH/LH Lower Front Suspension Arm Assembly - Renew -- RH/LH Upper Front Suspension Arm Assembly - Renew -- Front Anti-Roll Bar - Renew -- Front Pair Anti-Roll Bar Bushing - Renew -- RH/LH Front Anti-Roll Bar Link - Renew -- RH/LH Front Hub Vertical Link - Renew -- Front Suspension Sensor Assembly- Renew - REAR SUSPENSION (04.02) -- Description -- Suspension Arms -- Anti-roll Bar -- Vertical Link -- Specifications -- Maintenance -- RH/LH Rear Hub and Bearing Assembly- Renew -- RH/LH Rear Lower Arm Assembly-Renew -- RH/LH Upper Rear Arm Assembly-Renew -- RH/LH Toe Control Rear Arm Assembly- Renew -- Rear Anti-Roll Bar-Renew -- Rear Pair-Anti-Roll Bar Bushing-Renew -- RH/LH Rear Anti-Roll Bar Link-Renew -- RH/LH Rear Hub Vertical Link-Renew -- Rear Suspension Sensor Assembly- Renew - SHOCK ABSORBER SYSTEM (04.03) -- Description -- Specifications -- Maintenance -- Front Spring and Damper Assembly-Pair- Renew -- Front Spring-Pair-Renew -- Front Damper-Pair-Renew -- Rear Spring and Damper Assembly-Pair- Renew -- Rear Spring-Pair-Renew -- Rear Damper-Pair-Renew - ROAD WHEELS AND TYRES (04.04) -- Specifications -- USA Tyre Gradings -- Tread Wear -- Traction -- Temperature -- Maintenance -- Safety -- Tyre Replacement and Wheel Interchanging -- Winter (Snow) tyres -- Recommended Winter Wheel and Tyre Combination -- Inspection and Verification -- Tyre Wear -- Tyre Damage -- Repairs -- Care of Alloy Road Wheels -- Road Wheel Alignment -- Road Wheel and Tyre Balance -- Torque Tightening of Road Wheel Nuts -- Tyre Pressure Sensing (Option) -- Pressure Sensing with Winter Wheels and Tyres -- Warnings -- Display Unit -- System Programming 05-00 DRIVELINE - DRIVESHAFT (05.01) -- Description -- Specifications -- Maintenance -- Propeller Shaft-Renew -- Propshaft Cam Sensor-Sportshift-Renew- Sportshift Only -- Torque Tube-Renew -- Torque Tube & Prop Shaft Assembly- Renew-Manual Vehicles Only -- Torque Tube & Prop Shaft Assembly- Renew-Sportshift Vehicles Only -- Torque Tube-Remove for Access/Refit -- RH/LH Drive Shaft Assembly-Renew - HALFSHAFTS (05.05) -- Specifications 07-00 TRANSMISSION - TRANSMISSION COOLING (07.02) -- Specifications -- Maintenance -- Oil Cooler Matrix-Renew -- Manual Transmission Oil Outlet Hose- Renew -- Manual Transmission Oil Inlet Hose- Renew - MANUAL TRANSMISSION (07.03) -- Description -- Cooling -- Specifications -- Maintenance -- Transaxle Assembly - Remove for Access and Install -- Complete Sportshift Hydraulic Kit-Renew -- Complete Shifter Assembly-Renew- Roadster Only -- Reservoir Tank Assembly-Renew- Roadster Only -- Pump Inlet/Valve Body Bleed/Reservoir Tank Hoses-Renew-Roadster Only -- Hydraulic Pump Assembly-Renew- Sportshift Only -- HP Hose Kit-Renew-Roadster Only -- Dry Break Connector-Renew-Roadster Only -- Clutch Position Sensor-Renew-Roadster/ Sportshift Only -- Transmission Sensor Assembly-Renew- Sportshift Only -- Transmission Valve Block-Renew -- Shifter Assembly Gasket-Renew -- Transaxle Assembly - Sportshift Only - Remove for Access & Install -- Transmission Axle Assembly-Drain/Refill -- Transaxle Assembly-Renew - AUTOMATIC CONTROL SYSTEM (07.05) -- Maintenance -- Paddle Shift Switch Assembly - Renew - (Sportshift Only) -- Sportshift Drive Switch-Renew-Sportshift Only -- Sportshift Neutral Switch-Renew- Sportshift Only -- Sportshift Reverse Switch-Renew- Sportshift Only -- Sportshift Comfort Switch-Renew- Sportshift Only -- Sportshift Interface Box-Renew- Sportshift Only - MANUAL CONTROL SYSTEM (07.06) -- Maintenance -- Gearshift Assembly Mechanism-Renew -- Transmission Gearshift Cable Assembly- Renew - AUTOMATIC SHIFTING SUBSYSTEM (07.11) -- Maintenance -- Transmission Control Module-Renew- Sportshift Only 06-00 BRAKE SYSTEM - FRONT DISC BRAKE (06.03) -- Description -- Specifications -- Maintenance -- Front Brake Disc Set - Renew -- Front Caliper-Renew -- Front Pad Kit - Renew -- Front Brake Hose Assembly - Renew - REAR DISC BRAKES (06.04) -- Description -- Specifications -- Maintenance -- Rear Brake Disc Set-Renew -- RH/LH Rear Caliper-Renew -- Rear Pad Kit-Renew -- Rear Brake Hose Assembly-Renew - HAND BRAKE (06.05) -- Description -- Specifications -- Maintenance -- RH/LH Handbrake Caliper-Renew -- Handbrake Lever Assembly-Renew -- Handbrake Pad Set-Renew -- Handbrake Cable Assembly-Adjust -- Handbrake Cable Assembly-Vehicle Set- Renew - BRAKE ACTUATION SYSTEM (06.06) -- Description -- Tandem Master Cylinder -- Specifications -- Maintenance -- Pedal Box Assembly - Renew -- Installation -- RHD-Brake Master Cylinder Assembly- Renew -- LHD-Brake Master Cylinder Assembly- Renew -- Clutch Master Cylinder Assembly-Renew -- RH/LH Front Caliper Hose Assembly- Renew -- RH/LH Rear Brake Caliper Tube Assembly-Renew -- Brake Master Cylinder to Modulator Secondary Tube Assembly-Renew -- Brake Master Cylinder to Modulator Primary Tube Assembly-Renew -- Rear Wheel Brake Front to Rear Tube Assembly-Renew -- RH Front Caliper to Modulator Tube Assembly-Renew -- Rear Wheel Brake Tube Assembly-Renew -- Dynamic Stability Control Module- Renew - POWER BRAKE SYSTEM (06.07) -- Brake Booster -- Emergency Brake Assist -- Specifications -- Maintenance -- Brake Booster-RHD-Renew -- Brake Booster-LHD-Renew -- Brake Fluid Reservoir-Renew -- Brake Bleeding - AMDS -- Brake Master Cylinder and Vacuum Booster-Renew -- Brake Master Cylinder-Renew - ANTI-LOCK BRAKING SYSTEM (ABS) (06.09) -- Dynamic Stability Control -- Concept -- System Overview -- Operation Summary -- Traction Control -- Functional Description -- Engine Intervention -- Brake Intervention -- ABS / DSC Circuit -- Specifications -- Maintenance -- ABS Modulator - Remove and Install 08-00 CLUTCH - CLUTCH ASSEMBLY (08.01) -- Description -- Specifications -- Maintenance -- Clutch and Flywheel Assembly-Renew -- Slave Clutch Cylinder-Renew -- Clutch Bleed Hose Assembly-Renew -- Clutch Hydraulic System-Bleed- Sportshift Only -- Clutch Hydraulic System-Bleed -- Master Cylinder to Slave Cylinder Tube Assembly-Renew-Sportshift Only 09-00 EXHAUST - EXHAUST OVERVIEW - SILENCER ASSEMBLY (09.01) -- Variable Flow Silencer Assembly -- Maintenance -- LH Catalyst & Pipe Assembly-Renew -- RH Catalyst & Pipe Assembly-Renew -- LH Exhaust Manifold-Renew-Roadster Only -- Heated Exhaust Gas Oxygen (HEGO) Sensor - Remove and Install -- Silencer and Bypass Valve Assembly- Remove for Access/Refit-Coupe Only -- Silencer and Bypass Valve Assembly- Remove for Access/Refit-Roadster Only -- Silencer and Bypass Valve Assembly- Renew -- Exhaust Rear Silencer Mounting Rubber- Renew -- Exhaust System-Renew -- Exhaust System (Excluding Manifold/ Downpipes)-Renew - PIPES AND SUPPORTS (09.03) -- Specifications -- Maintenance -- RH/LH Catalyst and Pipe Assembly- Renew -- Exhaust Centre Pipe-Renew -- RH Exhaust Manifold-Renew -- LH Exhaust Manifold-Renew -- RH Exhaust Manifold Gasket-Renew -- LH Exhaust Manifold Gasket-Renew -- Exhaust Gas Temperature Sensor-Renew -- RH/LH Rear Exhaust Pipe Assembly- Renew 10-00 FUEL - FUEL TANK AND LINES (10.01) -- Description -- Fuel Tank -- Fuel Pumps -- Jet Pumps -- Filler Neck and Check Valve -- Valves and Sensors -- Fuel System Schematic -- Evaporative Loss System -- System Operation -- Fuel Tank Vents and Control Valves -- Safety Precautions -- Specifications -- Maintenance -- Fuel System -- Fuel Filter Assembly-Renew -- Fuel Pump and Reservoir Assembly- Renew -- Fuel Tank and Canister Assembly-Renew -- Fuel Tank and Canister Assembly- Remove for Access/Refit -- Fuel Tank Sender Assembly-Renew -- Fuel Vapour Pipe Assembly-Renew -- Fuel Supply and Vapour Pipe Assembly- Renew -- Manifold Supply Fuel Pipe Assembly- Renew 11-00 STEERING - STEERING GEAR (11.01) -- Diagnostics - Symptom Chart -- Specifications - POWER STEERING (11.02) -- Description -- Specifications -- Maintenance -- Power Steering System - Bleed -- Procedure -- Power Steering Pump-Renew -- Power Assisted Steering (PAS) Rack - Remove and Install -- RH/LH Track Rod End-Renew -- Power Steering Pump to Rack Hose Assembly-Renew -- Power Steering Rack to Cooler Hose- Renew - STEERING COLUMN (11.04) -- Description -- Specifications -- Maintenance -- Top Shroud for the Steering Column - Remove and Install -- Bottom Shroud for the Steering Column - Remove and Install -- Steering Column Gaiter-Renew -- Upper Steering Column Assembly- Renew -- Top and Bottom Shrouds for the Steering Column - Remove and Install -- Steering Column Lower Shaft Assembly- Renew - STEERING COLUMN SWITCHES (11.05) -- Maintenance -- Ignition Switch-Renew (Pre-08 MY Only) -- Steering Column Stalk Assembly Switch- Renew (Pre-08 MY Only) -- Cruise Control Switch-Renew -- Indicator Switch for the Steering Column - Remove and Install -- Airbag Rotary Coupler Assembly - Remove and Install -- Wiper Switch for the Steering Column - Remove and Install - STEERING WHEEL (11.06) -- Specifications -- Maintenance -- Steering Wheel-Renew -- Driver?s Airbag Module - Remove and Install 12-00 CLIMATE CONTROL - BODY VENTILATION (12.01) -- Air Intake & Distribution System -- Air Intake Actuator -- Air Mix Actuator -- Airflow Mode Actuator - HEATER SYSTEM (12.02) -- Maintenance -- RHD/LHD Heater Unit (Including ECU)- Renew - AIR CONDITIONING (A/C) SYSTEM (12.03) -- Major Components -- Refrigerant System -- Storing Refrigerant -- Handling Insufficient Refrigerant Level -- Handling Compressor Oil -- Refrigeration Cycle -- Specifications -- Refrigerant and Lubricant -- Capacities -- Torque Figures -- Diagnostics -- Electrical Connectors -- DTC Inspection -- Single Fault Codes -- Multiple Fault Codes -- Maintenance -- Connections -- Recovery -- Evacuation -- Charging -- A/C System Testing -- Leaks -- System Pressure Fault Classification -- Maintenance -- Condenser-Renew -- Air Conditioning Compressor-Renew -- Blower Assembly-Renew -- Compressor to Condenser Tube Assembly-Renew -- Troubleshooting 13-00 INFORMATION, GAUGE AND WARNING - INSTRUMENT CLUSTER (13.01) -- Description -- Information and Warning Lamps -- DIM Display layout 14-00 POWER SUPPLY - BATTERY SYSTEM (14.01) -- Description -- Battery Connect Switch -- Battery Disconnection and Alarm Activation -- Charging Circuit -- +12 Volt Distribution -- Specifications -- Maintenance -- Battery Disconnect Switch-Renew -- Battery Conditioner-Renew -- Battery Disconnect Switch to Bulkhead Stud Cable Assembly-Renew -- Battery to Battery Disconnect Switch Cable Assembly-Renew -- Bulkhead to Starter Jump Terminal Harness-Renew -- BDS to Bulkhead Dirty Feed Harness- Renew - ALTERNATOR AND REGULATOR SYSTEM (14.02) -- Description -- Specifications -- Maintenance -- Alternator-Renew 15-00 VEHICLE ENTERTAINMENT - AUDIO SYSTEM (15.01) -- Maintenance -- Power Amplifier-Renew -- Subwoofer Premium Amplifier-Renew -- Centre Stack Assembly-Remove for Access/Refit -- Centre Stack assembly-Renew -- GPS Tuner-Renew -- Multi Media Module-Renew - ANTENNA (15.02) -- Maintenance -- GPS Antenna-Renew -- ICE System Antenna-Renew 16-00 VACUUM DISTRIBUTION - BODY VACUUM SYSTEM (16.01) -- Description 17-00 LIGHTING - FRONT LIGHTS (17.01) -- Specifications -- Maintenance -- RH/LH Headlamp Assembly-Renew -- Headlamp Alignment-Adjust -- Front Side Repeater Lamp Assembly - Remove and Install -- Front Side Repeater Bulb - Remove and Install - INTERIOR LIGHTING (17.02) -- Specifications - REAR LIGHTS (17.03) -- Specifications -- Maintenance -- Licence Plate Illumination Bulb - Remove and Install - LIGHTING MECHANISMS (17.04) -- Headlamp Levelling (HID Only) 18-00 ELECTRICAL DISTRIBUTION AND CONTROL - WIRING AND CIRCUIT PROTECTION (18.01) -- Fuse Boxes -- Engine Bay Fuse/Relay Box -- Central Electronics Module Fusebox -- How to Read the Circuits -- Wires -- Controller Area Network (CAN) -- Media Oriented System Transport (MOST) -- Connectors -- Splices -- Relays -- Busbars -- Fuses -- Resistors -- Lamps -- Switches -- Motors and Pumps -- Diodes -- Transistor -- Earth / Ground -- Maintenance -- Forward Harness-Renew -- Header Latch Harness-Renew (Roadster Only) -- Roof Cylinder Wiring Harness-Renew (Roadster Only) -- Transaxle Harness-Renew -- Engine Wiring Harness-Renew -- Facia Harness-Renew -- Cabin Harness Assembly-Renew -- Passenger Door Harness-Renew -- Driver?s Door Harness-Renew -- Rear Bumper Harness-Renew -- Transaxle Harness-Renew -- Axle Transmission Harness-Renew- Sportshift Only -- Tailgate Harness-Renew - VEHICLE CONTROL SYSTEM (18.08) -- Module Configuration -- Principles of Operation -- Market Configuration -- Customer Configuration -- Data Buses -- Network Bus -- MOST -- Module Locations 19-00 ELECTRONIC FEATURES - ACTIVE ANTI-THEFT SYSTEM (19.01) -- Alarm System Overview -- Component Descriptions -- Functional Description -- Overview ? Alarm -- General setting -- Door open -- Disable the Alarm -- Reduced guard mode -- Alarm Cycle -- Panic Alarm -- Remote Transmitter -- Key Learning Operations -- Integrated Passive Anti-Theft System (IPATS) -- Description -- Disarming IPATS -- Arming IPATS -- IPATS LED -- Key Programming -- Maintenance -- Tracker-Renew -- Mass Movement Sensor-Renew -- Pats Tranceiver ECU (Pre-08 MY Only) - Remove and Install -- Hood Latch Switch-Renew -- Alarm Siren-Renew - ELECTRONIC FEATURES MODULES (19.05) -- Maintenance -- Electronic Passenger Door Module- Renew -- Electronic Driver?s Door Module-Renew 20-00 APPENDIX AND GLOSSARY.PDF - DIAGNOSTIC PORTS (20.01) - FLUIDS/CAPACITIES -- Terms - SPECIAL TOOLS - MAINTENANCE SCHEDULES - TORQUE FIGURES -- General Torque Figures -- Vehicle Torque Figures Torque Conversion Tables
Aston Martin Vantage Issue 6 - Repair, Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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