Audi TT Mk2 (8J) - Workshop Manual - Wiring Diagram
audi TT Mk2 (8J)
WORKSHOP MANUAL - WIRING DIAGRAM
AUDI TT Mk2 (8J) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - English Workshop Manual and Wiring Diagrams, to vehicles Audi TT Mk2 (8J). CONTENTS: 00 - MAINTENANCE - 1 Overview of engines - 2 Delivery Service - 3 Description of work -- 3.1 Cap for suspension strut protective tube: greasing -- 3.2 Reading out: measured value block 32 -- 3.3 Battery: checking "no load" voltage before engine is started for first time -- 3.4 Battery: checking -- 3.4.1 Batteries with magic eye -- 3.4.2 Battery with sealing plugs -- 3.5 Battery: checking that battery cables are securely fitted -- 3.6 Battery: performing battery test -- 3.6.1 Performing battery test using battery tester -VAS 6161- (with printer) -- 3.6.2 Performing battery load test using VAS 5097 A -- 3.7 Tyres: checking condition, wear pattern, tread depth and correcting tyre pressures -- 3.7.1 Inflating to correct pressures -- 3.7.2 Spare wheel -- 3.8 Brake system: visual check for leaks and damage -- 3.9 Lights: checking function -- 3.10 Brake pads: checking thickness -- 3.11 Brake fluid level (depends on brake pad wear): checking -- 3.11.1 Delivery Inspection -- 3.12 Brake fluid: changing -- 3.12.1 Changing brake fluid with brake filling and bleeding equipment -VAS 5234- -- 3.12.2 Table - sequence for changing brake fluid / quantities -- 3.13 S tronic gearbox: changing oil and renewing oil filter -- 3.14 Electric windows: checking positions -- 3.15 G17 additive: adding -- 3.16 Ignition keys: checking operation -- 3.17 Diesel particulate filter: reading out ash deposit mass -- 3.18 Data memory: interrogating with vehicle diagnostic, testing and information system -VAS 5051/ 5052- -- 3.19 Noise insulation: removing and installing -- 3.20 Haldex coupling: changing oil -- 3.21 Poly V-belt: renewing -- 3.22 Fuel filter: renewing (2.0 ltr. TDI CR) -- 3.23 Cooling system: checking coolant additive level and topping up with coolant if necessary -- 3.24 Instrument cluster: setting the language -- 3.25 Air cleaner: cleaning housing and renewing filter element -- 3.25.1 6-cyl. petrol engine 3.2 MPI -- 3.25.2 4-cyl. petrol engine 2.0 ltr. TFSI -- 3.25.3 4-cyl. petrol engine 2.0 ltr. TFSI -- 3.25.4 5-cyl. petrol engine 2.5 ltr. TFSI -- 3.25.5 4-cyl. petrol engine 1.8 ltr. TFSI, 2.0 ltr. TFSI -- 3.25.6 4-cyl. diesel engine 2.0 ltr. CR TDI engine -- 3.25.7 General notes -- 3.26 Bonnet arrester hook: lubricating -- 3.27 Engine cover panel: removing -- 3.28 Engine and engine compartment (from below): visual check for leaks and damage -- 3.29 Engine oil: draining or extracting, changing oil filter -- 3.29.1 4-cyl. petrol engine 1.8 ltr. TFSI, 2.0 ltr. TFSI -- 3.29.2 4-cyl. petrol engine 2.0 ltr. TFSI, 2.5 ltr. TFSI -- 3.29.3 4-cyl. CR TDI engines: -- 3.29.4 6-cyl. petrol engine 3.2 ltr. MPI -- 3.30 Bonnet hinges: lubricating -- 3.31 Engine oil: filling up -- 3.32 Engine: checking oil level -- 3.33 Navigation system: releasing eject button -- 3.34 Radio: activating anti-theft coding by entering fixed code number -- 3.35 Road test -- 3.36 Wheel bolts: tightening to specified torque -- 3.36.1 Wheel bolts -- 3.37 Tyre pressure monitoring system: updating -- 3.38 Manual gearbox/final drive: checking oil level, topping up with oil if necessary -- 3.38.1 6-speed dual clutch gearbox -- 3.39 Windscreen wiper/washer system: checking jet settings, adjusting jets if necessary -- 3.40 Headlight washer system: checking jet settings -- 3.41 Wiper blades: checking park position and checking for damage -- 3.41.1 Park position for windscreen wiper blades -- 3.42 Service interval display: resetting or adapting -- 3.42.1 Service interval display: resetting (vehicles up to model year 2007) -- 3.42.2 Service interval display: resetting (vehicles from model year 2008 onwards) -- 3.42.3 Oil grade: adapting -- 3.42.4 Maximum values: adapting -- 3.42.5 Service interval display: resetting (after completing a Service) without the use of VAS 5051/5052 -- 3.43 Fuse for headlight washer system: fitting -- 3.44 Dust and pollen filter: removing and installing -- 3.45 Track rods, track control links, swivel joints, guide links and drive shafts on front and rear axle: checking boots, play, and secure fit -- 3.46 Transport mode: deactivating (using vehicle diagnostic, testing and information system -VAS 5051/5052-) -- 3.47 Door arresters, door hinges and lock cylinders: lubricating -- 3.48 Transport locks: removing locking elements for front and rear suspension struts -- 3.49 Underseal: visual check for damage -- 3.50 Plenum chamber: checking and cleaning water drain -- 3.51 Winter tyres (factory-fitted) -- 3.52 Toothed belt for camshaft drive: renewing -- 3.53 Clock: setting -- 3.54 Spark plugs: renewing -- 3.54.2 4-cyl. petrol engine 1.8 ltr. TFSI, 2.0 ltr. TFSI -- 3.54.3 4-cyl. petrol engine 2.0 ltr. TFSI -- 3.54.4 5-cyl. petrol engine 2.5 ltr. TFSI - 4 Type plate, vehicle identification number - 5 Lifting the vehicle - 6 Tow-starting/towing - 7 Vehicle tests carried out as part of inspection services and maintenance 01 - 4-CYLINDER TDI ENGINE (2.0 LTR. 4-VALVE COMMON RAIL -GENERATION II), MECHANICS - 00 Technical data -- 1 Engine number -- 2 Engine data -- 3 Safety precautions -- 3.1 Working on the fuel system -- 3.2 Working on the cooling system -- 3.3 Working on vehicles with start/stop system -- 3.4 Using testers and measuring instruments during a road test -- 3.5 Working on the exhaust system -- 4 General repair instructions -- 4.1 Rules for cleanliness when working on fuel supply system, injection system and turbocharger -- 4.2 Checking for leaks in the fuel system -- 4.3 Contact corrosion! -- 4.4 Routing and attachment of pipes, hoses and wiring -- 4.5 Installing radiators, condensers and charge air coolers -- 4.6 Checking vacuum system - 10 Removing and installing engine -- 1 Removing engine -- 2 Separating engine from manual gearbox -- 3 Securing engine to engine and gearbox support -- 4 Installing engine -- 5 Assembly mountings -- 5.1 Assembly mountings - exploded view -- 5.2 Removing and installing engine mountings -- 5.3 Checking adjustment of assembly mountings (engine/gearbox mountings) -- 5.4 Adjusting assembly mountings - 13 Crankshaft group -- 1 Cylinder block (pulley end) -- 1.1 Poly V-belt drive without air conditioner compressor - exploded view -- 1.2 Removing and installing poly V-belt - vehicles without air conditioner compressor -- 1.3 Poly V-belt drive for vehicles with air conditioner compressor and tensioner - exploded view -- 1.4 Removing and installing poly V-belt - vehicles with air conditioner compressor and tensioner -- 1.5 Removing and installing tensioner for poly V-belt -- 1.6 Poly V-belt drive for vehicles with air conditioner compressor and tensioning roller - exploded view -- 1.7 Removing and installing poly V-belt - vehicles with air conditioner compressor and tensioning roller -- 1.8 Removing and installing vibration damper -- 1.9 Removing and installing bracket for ancillaries -- 1.10 Sealing flange (pulley end) - exploded view -- 1.11 Renewing crankshaft oil seal (pulley end) -- 1.12 Removing and installing sealing flange (pulley end) -- 2 Cylinder block (gearbox end) -- 2.1 Dual-mass flywheel and sealing flange (gearbox end) - exploded view -- 2.2 Removing and installing dual-mass flywheel -- 2.3 Renewing sealing flange (gearbox end) -- 3 Crankshaft -- 3.1 Crankshaft - exploded view -- 3.2 Crankshaft dimensions -- 3.3 Measuring axial clearance of crankshaft -- 3.4 Measuring radial clearance of crankshaft -- 3.5 Extracting needle bearing for crankshaft -- 3.6 Pulling spur gear off crankshaft and shrink-fitting new spur gear -- 4 Pistons and conrods -- 4.1 Pistons and conrods - exploded view -- 4.2 Measuring piston projection at TDC -- 4.3 Piston and cylinder dimensions -- 4.4 Measuring radial clearance of conrods - 15 Cylinder head, valve gear -- 1 Toothed belt drive -- 1.1 Toothed belt - exploded view -- 1.2 Removing and installing toothed belt -- 2 Cylinder head -- 2.1 Cylinder head cover - exploded view -- 2.2 Removing and installing cylinder head cover -- 2.3 Renewing injector seals -- 2.4 Cylinder head - exploded view -- 2.5 Removing and installing cylinder head -- 2.6 Checking compression -- 3 Valve gear -- 3.1 Valve gear - exploded view -- 3.2 Measuring axial clearance of camshafts -- 3.3 Measuring radial clearance of camshafts -- 3.4 Renewing camshaft oil seal -- 3.5 Removing and installing camshafts -- 3.6 Checking hydraulic valve compensation elements -- 3.7 Renewing valve stem oil seals with cylinder head installed -- 3.8 Renewing valve stem oil seals with cylinder head removed -- 3.9 Valve dimensions -- 3.10 Machining valve seats -- 3.11 Checking valve guides -- 3.12 Checking valves - 17 Lubrication -- 1 Oil pump, sump, balance shaft assembly -- 1.1 Oil pump, sump, balance shaft assembly - exploded view -- 1.2 Removing and installing oil level and oil temperature sender -G266- -- 1.3 Removing and installing sump -- 1.4 Removing and installing oil pump -- 1.5 Removing balance shaft assembly -- 1.6 Installing a new balance shaft assembly -- 1.7 Re-installing a used balance shaft assembly -- 2 Oil filter bracket and engine oil cooler -- 2.1 Oil filter bracket and engine oil cooler - exploded view -- 2.2 Removing and installing oil filter bracket with engine oil cooler -- 2.3 Removing and installing oil pressure switch -F1- -- 2.4 Checking oil pressure switch -F1- -- 2.5 Checking oil pressure -- 2.6 Engine oil -- 2.7 Checking oil level - 19 Cooling -- 1 Cooling system -- 1.1 Diagram of coolant hose connections -- 1.2 Draining and filling cooling system -- 1.3 Checking cooling system for leaks -- 2 Coolant pump and thermostat -- 2.1 Coolant pump and thermostat - exploded view -- 2.2 Removing and installing coolant pump -- 2.3 Removing and installing 4/2-way valve with thermostat -- 2.4 Checking thermostat -- 3 Coolant pipes, coolant temperature senders, coolant circulation pump -- 3.1 Coolant pipes, coolant temperature senders, coolant circulation pump - exploded view -- 3.2 Removing and installing coolant temperature sender -G62- -- 3.3 Removing and installing radiator outlet coolant temperature sender -G83- -- 3.4 Removing and installing pump for exhaust gas recirculation cooler -V400- -- 3.5 Removing and installing coolant pipe (front) -- 3.6 Removing and installing coolant pipe (top front) -- 3.7 Removing and installing coolant pipe (left-side) -- 3.8 Removing and installing coolant pipe (right-side) -- 4 Radiator and radiator fans -- 4.1 Radiator and radiator fans - exploded view -- 4.2 Removing and installing radiator cowl -- 4.3 Removing and installing radiator fans -V7- and -V177- -- 4.4 Removing and installing radiator - 21 Turbocharging/supercharging -- 1 Turbocharger -- 1.1 Diagram of vacuum connections -- 1.2 Turbocharger - exploded view -- 1.3 Removing and installing turbocharger -- 2 Charge air cooling -- 2.1 Charge air cooler - exploded view -- 2.2 Removing and installing charge pressure sender -G31- / intake air temperature sender -G42- -- 2.3 Removing and installing charge air cooler -- 2.4 Checking charge air system for leaks - 26 Exhaust system -- 1 Silencers -- 1.1 Silencers - exploded view -- 1.2 Removing and installing particulate filter -- 1.3 Stress-free alignment of exhaust system -- 1.4 Aligning tailpipes -- 1.5 Checking exhaust system for leaks -- 2 Exhaust gas temperature control -- 2.1 Exhaust gas temperature control - exploded view -- 2.2 Removing and installing exhaust gas temperature sender 1 -G235- -- 2.3 Removing and installing exhaust gas temperature sender 3 -G495- -- 2.4 Removing and installing exhaust gas temperature sender 4 -G648- -- 3 Exhaust gas recirculation system -- 3.1 Diagram of vacuum connections -- 3.2 Exhaust gas recirculation with exhaust gas recirculation cooler - exploded view -- 3.3 Checking exhaust gas recirculation cooler change-over -- 3.4 Removing and installing exhaust gas recirculation cooler 02 - 4-CYLINDER TDI ENGINE (2.0 LTR. 4-VALVE COMMON RAIL), MECHANICS - 00 Technical data -- 1 Engine number -- 2 Engine data -- 3 Safety precautions -- 4 General repair instructions -- 4.1 Rules for cleanliness when working on fuel supply system, injection system and turbocharger -- 4.2 Checking for leaks in the fuel system -- 4.3 Contact corrosion! -- 4.4 Checking vacuum system -- 4.5 Routing and attachment of pipes, hoses and wiring - 10 Removing and installing engine -- 1 Removing engine -- 2 Separating engine from manual gearbox -- 3 Securing engine to engine and gearbox support -- 4 Installing engine -- 5 Assembly mountings -- 5.1 Assembly mountings - exploded view -- 5.2 Checking adjustment of assembly mountings (engine/gearbox mountings) -- 5.3 Adjusting assembly mountings - 13 Crankshaft group -- 1 Cylinder block (pulley end) -- 1.1 Poly V-belt drive with tensioner and air conditioner compressor - exploded view -- 1.2 Removing and installing poly V-belt - vehicles with tensioner and air conditioner compressor -- 1.3 Removing and installing tensioner for poly V-belt -- 1.4 Poly V-belt drive without air conditioner compressor - exploded view -- 1.5 Removing and installing poly V-belt - vehicles without air conditioner compressor -- 1.6 Removing and installing vibration damper -- 1.7 Removing and installing bracket for ancillaries -- 1.8 Sealing flange (pulley end) - exploded view -- 1.9 Renewing crankshaft oil seal (pulley end) -- 1.10 Removing and installing sealing flange (pulley end) -- 2 Cylinder block (gearbox end) -- 2.1 Dual-mass flywheel and sealing flange (gearbox end) - exploded view -- 2.2 Removing and installing dual-mass flywheel -- 2.3 Renewing sealing flange (gearbox end) -- 3 Crankshaft -- 3.1 Crankshaft - exploded view -- 3.2 Crankshaft dimensions -- 3.3 Measuring axial clearance of crankshaft -- 3.4 Measuring radial clearance of crankshaft -- 3.5 Extracting and driving in needle bearing for crankshaft -- 3.6 Pulling spur gear off crankshaft and shrink-fitting new spur gear -- 4 Pistons and conrods -- 4.1 Pistons and conrods - exploded view -- 4.2 Measuring piston projection at TDC -- 4.3 Piston and cylinder dimensions -- 4.4 Measuring radial clearance of conrods - 15 Cylinder head, valve gear -- 1 Toothed belt drive -- 1.1 Toothed belt - exploded view -- 1.2 Removing and installing toothed belt -- 2 Cylinder head -- 2.1 Cylinder head cover - exploded view -- 2.2 Removing and installing cylinder head cover -- 2.3 Cylinder head - exploded view -- 2.4 Removing and installing cylinder head -- 2.5 Checking compression -- 3 Valve gear -- 3.1 Valve gear - exploded view -- 3.2 Measuring axial clearance of camshafts -- 3.3 Measuring radial clearance of camshafts -- 3.4 Renewing camshaft oil seal -- 3.5 Removing and installing camshafts -- 3.6 Checking hydraulic tappets -- 3.7 Renewing valve stem oil seals with cylinder head installed -- 3.8 Renewing valve stem oil seals with cylinder head removed -- 3.9 Valve dimensions -- 3.10 Machining valve seats -- 3.11 Checking valve guides -- 3.12 Checking valves - 17 Lubrication -- 1 Oil pump, sump, balance shaft assembly -- 1.1 Oil pump, sump, balance shaft assembly - exploded view -- 1.2 Removing and installing oil level and oil temperature sender -G266- -- 1.3 Removing and installing sump -- 1.4 Removing and installing oil pump -- 1.5 Removing balance shaft assembly -- 1.6 Installing a new balance shaft assembly -- 1.7 Re-installing a used balance shaft assembly -- 2 Oil filter bracket and engine oil cooler -- 2.1 Oil filter bracket and engine oil cooler - exploded view -- 2.2 Removing and installing oil filter bracket with engine oil cooler -- 2.3 Removing and installing oil pressure switch -F1- -- 2.4 Checking oil pressure switch -F1- -- 2.5 Checking oil pressure -- 2.6 Engine oil -- 2.7 Checking oil level - 19 Cooling -- 1 Cooling system -- 1.1 Diagram of coolant hose connections -- 1.2 Draining and filling cooling system -- 2 Coolant pump and thermostat -- 2.1 Coolant pump and thermostat - exploded view -- 2.2 Removing and installing coolant pump -- 2.3 Removing and installing thermostat -- 2.4 Removing and installing 4/2-way valve with thermostat -- 2.5 Checking thermostat -- 3 Coolant pipes, coolant temperature senders, coolant circulation pump -- 3.1 Coolant pipes, coolant temperature senders, coolant circulation pump - exploded view -- 3.2 Removing and installing coolant temperature sender -G62- -- 3.3 Removing and installing radiator outlet coolant temperature sender -G83- -- 3.4 Removing and installing pump for exhaust gas recirculation cooler -V400- -- 3.5 Removing and installing coolant pipe (front) -- 3.6 Removing and installing coolant pipe (left-side) -- 3.7 Removing and installing coolant pipe (right-side) -- 4 Radiator and radiator fans -- 4.1 Radiator and radiator fans - exploded view -- 4.2 Removing and installing radiator -- 4.3 Removing and installing radiator cowl -- 4.4 Removing and installing radiator fans -V7-/-V177- -- 4.5 Checking cooling system for leaks - 21 Turbocharging/supercharging -- 1 Turbocharger -- 1.1 Diagram of vacuum connections -- 1.2 Turbocharger - exploded view -- 1.3 Removing and installing turbocharger -- 1.4 Renewing vacuum unit with position sender for charge pressure positioner -G581- -- 2 Charge air cooling -- 2.1 Charge air cooler - exploded view -- 2.2 Removing and installing charge pressure sender -G31- / intake air temperature sender -G42- -- 2.3 Removing and installing charge air cooler -- 2.4 Checking charge air system for leaks - 26 Exhaust system -- 1 Silencers -- 1.1 Silencers - exploded view -- 1.2 Removing and installing particulate filter -- 1.3 Stress-free alignment of exhaust system -- 1.4 Aligning tailpipes -- 1.5 Checking exhaust system for leaks -- 2 Exhaust gas temperature control -- 2.1 Exhaust gas temperature control - exploded view -- 2.2 Removing and installing exhaust gas temperature sender 1 -G235- -- 2.3 Removing and installing exhaust gas temperature sender 3 -G495- -- 2.4 Removing and installing exhaust gas temperature sender 4 -G648- -- 3 Exhaust gas recirculation system -- 3.1 Diagram of vacuum connections -- 3.2 Exhaust gas recirculation with exhaust gas recirculation cooler - exploded view -- 3.3 Removing and installing exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212- -- 3.4 Checking exhaust gas recirculation cooler change-over -- 3.5 Removing and installing exhaust gas recirculation cooler 03 - 4-CYLINDER DIRECT PETROL INJECTION ENGINE (2.0 LTR. 4-VALVE TURBO), MECHANICS - 00 Technical data -- 1 Engine number -- 2 Engine data -- 3 Safety precautions -- 4 Rules for cleanliness - 10 Removing and installing engine -- 1 Removing and installing engine, detaching from gearbox -- 1.1 Removing engine -- 1.2 Separating engine and gearbox -- 1.3 Securing engine to assembly stand -- 1.4 Installing engine -- 2 Assembly mountings -- 2.1 Assembly mountings - exploded view -- 2.2 Checking adjustment of assembly mountings (engine/gearbox mountings) -- 2.3 Adjusting assembly mountings - 13 Crankshaft group -- 1 Cylinder block (pulley end) -- 1.1 Poly V-belt, bracket for ancillaries - exploded view -- 1.2 Removing and installing poly V-belt -- 1.3 Removing and installing bracket for ancillaries -- 1.4 Removing and installing vibration damper -- 1.5 Front sealing flange - exploded view -- 1.6 Renewing crankshaft oil seal - pulley end -- 1.7 Removing and installing sealing flange (front) -- 2 Cylinder block (gearbox end) -- 2.1 Rear sealing flange and dual-mass flywheel - exploded view -- 2.2 Removing and installing dual-mass flywheel -- 2.3 Removing and installing sealing flange (rear) -- 3 Crankshaft -- 3.1 Crankshaft - exploded view -- 3.2 Crankshaft dimensions -- 3.3 Measuring axial clearance of crankshaft -- 3.4 Measuring radial clearance of crankshaft -- 3.5 Extracting and driving in needle bearing for crankshaft -- 3.6 Removing and installing chain sprocket -- 4 Pistons and conrods - exploded view -- 4.1 Piston and cylinder dimensions - 15 Cylinder head, valve gear -- 1 Toothed belt drive -- 1.1 Toothed belt drive - exploded view -- 1.2 Removing and installing toothed belt -- 2 Cylinder head -- 2.1 Cylinder head - exploded view -- 2.2 Removing and installing inlet camshaft control valve 1 -N205- -- 2.3 Removing and installing cylinder head cover -- 2.4 Removing and installing cylinder head -- 2.5 Checking compression -- 3 Valve gear -- 3.1 Valve gear - exploded view -- 3.2 Removing and installing camshaft adjuster -- 3.3 Removing and installing camshafts -- 3.4 Checking axial clearance of camshafts -- 3.5 Renewing valve stem oil seals -- 3.6 Checking valve guides -- 3.7 Renewing exhaust camshaft oil seal - 17 Lubrication -- 1 Oil pump and sump -- 1.1 Sump - exploded view -- 1.2 Removing and installing sump -- 1.3 Balance shaft assembly with oil pump - exploded view -- 1.4 Removing and installing balance shaft assembly with oil pump -- 1.4.1 Pre-tensioning chain tensioner -- 2 Oil filter bracket and oil cooler -- 2.1 Oil filter bracket - exploded view -- 2.2 Draining oil filter housing -- 2.3 Removing and installing oil cooler -- 2.4 Removing and installing oil filter bracket -- 2.5 Checking oil pressure and oil pressure switch - 19 Cooling -- 1 Removing and installing parts of cooling system -- 1.1 Cooling system components (on engine) - exploded view -- 1.2 Continued coolant circulation pump -V51- - exploded view -- 1.3 Diagram of coolant hose connections -- 1.4 Draining and filling cooling system -- 1.5 Checking cooling system for leaks -- 1.6 Removing and installing coolant pipes -- 1.7 Removing and installing coolant distributor housing with map-controlled engine cooling thermostat -F265- -- 1.8 Removing and installing coolant pump -- 1.9 Radiator and radiator fans - exploded view -- 1.10 Removing and installing radiator -- 1.11 Removing and installing radiator cowl -- 1.12 Removing and installing radiator fan -V7- and radiator fan 2 -V177- - 21 Turbocharging/supercharging -- 1 Turbocharger -- 1.1 Fitting hose connections with plug-in connectors -- 1.2 Turbocharger - exploded view -- 1.3 Removing and installing turbocharger -- 1.4 Checking vacuum unit for turbocharger -- 1.5 Removing and installing vacuum unit for turbocharger -- 1.6 Adjusting vacuum unit for turbocharger -- 2 Charge air system -- 2.1 Charge air cooler - exploded view of components -- 2.2 Turbocharging diagram -- 2.3 Removing and installing charge air cooler -- 2.4 Checking charge air system for leaks - 26 Exhaust system -- 1 Parts of exhaust system -- 1.1 Exhaust system - exploded view -- 1.2 Removing and installing front exhaust pipe with catalytic converters and front silencer -- 1.3 Aligning exhaust system -- 1.4 Checking exhaust system for leaks 04 - 4-CYLINDER DIRECT PETROL INJECTION ENGINE (2.0 LTR. 4-VALVE TURBO TTS), MECHANICS - 00 Technical data -- 1 Engine number -- 2 Engine data -- 3 Safety precautions -- 3.1 Procedure before opening high-pressure section of injection system -- 4 General repair instructions -- 4.1 Rules for cleanliness when working on fuel supply system, injection system and turbocharger -- 4.2 Contact corrosion! -- 4.3 Routing and attachment of pipes, hoses and wiring - 10 Removing and installing engine -- 1 Removing engine -- 2 Separating engine and gearbox -- 2.1 Separating engine from manual gearbox -- 2.2 Separating engine and S tronic gearbox -- 3 Securing engine to engine and gearbox support -- 4 Installing engine -- 5 Assembly mountings -- 5.1 Assembly mountings - exploded view -- 5.2 Checking adjustment of assembly mountings (engine/gearbox mountings) -- 5.3 Adjusting assembly mountings - 13 Crankshaft group -- 1 Cylinder block (pulley end) -- 1.1 Poly V-belt drive, bracket for ancillaries - exploded view -- 1.2 Removing and installing poly V-belt -- 1.3 Removing and installing tensioner for poly V-belt -- 1.4 Removing and installing bracket for ancillaries -- 1.5 Removing and installing vibration damper -- 1.6 Sealing flange (pulley end) - exploded view -- 1.7 Renewing crankshaft oil seal (pulley end) -- 1.8 Removing and installing sealing flange (pulley end) -- 2 Cylinder block (gearbox end) -- 2.1 Dual-mass flywheel and sealing flange (gearbox end) - exploded view -- 2.2 Removing and installing dual-mass flywheel -- 2.3 Renewing sealing flange (gearbox end) -- 3 Crankshaft -- 3.1 Crankshaft - exploded view -- 3.2 Crankshaft dimensions -- 3.3 Measuring axial clearance of crankshaft -- 3.4 Measuring radial clearance of crankshaft -- 3.5 Extracting and driving in needle bearing for crankshaft -- 3.6 Removing and installing drive chain sprocket -- 4 Pistons and conrods -- 4.1 Pistons and conrods - exploded view -- 4.2 Piston and cylinder dimensions -- 4.3 Measuring axial clearance of conrods -- 4.4 Measuring radial clearance of conrods - 15 Cylinder head, valve gear -- 1 Toothed belt drive -- 1.1 Toothed belt drive - exploded view -- 1.2 Removing and installing toothed belt -- 2 Cylinder head -- 2.1 Cylinder head cover and cylinder head - exploded view -- 2.2 Removing and installing inlet camshaft control valve 1 -N205- -- 2.3 Removing and installing cylinder head cover -- 2.4 Removing and installing cylinder head -- 2.5 Checking compression -- 3 Valve gear -- 3.1 Valve gear - exploded view -- 3.2 Measuring axial clearance of camshafts -- 3.3 Measuring radial clearance of camshafts -- 3.4 Renewing exhaust camshaft oil seal -- 3.5 Removing and installing camshaft adjuster -- 3.6 Removing and installing camshafts -- 3.7 Renewing valve stem oil seals with cylinder head installed -- 3.8 Renewing valve stem oil seals with cylinder head removed -- 3.9 Valve dimensions -- 3.10 Checking valve guides -- 3.11 Checking valves - 17 Lubrication -- 1 Oil pump and sump -- 1.1 Sump - exploded view -- 1.2 Removing and installing oil level and oil temperature sender -G266- -- 1.3 Removing and installing sump -- 1.4 Balance shaft assembly with oil pump - exploded view -- 1.5 Removing and installing balance shaft assembly with oil pump -- 2 Oil filter bracket and oil cooler -- 2.1 Oil filter bracket and oil cooler - exploded view -- 2.2 Draining oil filter housing -- 2.3 Removing and installing oil cooler -- 2.4 Removing and installing oil filter bracket -- 2.5 Removing and installing oil pressure switch -F1- -- 2.6 Checking oil pressure switch -F1- -- 2.7 Checking oil pressure -- 2.8 Engine oil -- 2.9 Checking engine oil level - 19 Cooling -- 1 Cooling system -- 1.1 Diagram of coolant hose connections -- 1.2 Draining and filling cooling system -- 2 Coolant pump and coolant thermostat -- 2.1 Coolant pump and thermostat with housing - exploded view -- 2.2 Removing and installing radiator outlet coolant temperature sender -G83- -- 2.3 Removing and installing coolant pump -- 2.4 Removing and installing thermostat with housing -- 3 Coolant pipes and continued coolant circulation pump -V51- -- 3.1 Coolant pipes - exploded view -- 3.2 Removing and installing coolant temperature sender -G62- -- 3.3 Removing and installing coolant pipes 1 and 2 (front) -- 3.4 Removing and installing coolant pipe (front right) -- 3.5 Continued coolant circulation pump -V51- - exploded view -- 3.6 Removing and installing continued coolant circulation pump -V51- -- 4 Radiator and radiator fans -- 4.1 Radiator and radiator fans - exploded view -- 4.2 Removing and installing radiator -- 4.3 Removing and installing radiator cowl -- 4.4 Removing and installing radiator fan -V7- and radiator fan 2 -V177- -- 4.5 Checking cooling system for leaks - 21 Turbocharging/supercharging -- 1 Turbocharger -- 1.1 Connection diagram -- 1.2 Removing and installing air pipes and hoses with plug-in connectors -- 1.3 Turbocharger - exploded view -- 1.4 Removing and installing turbocharger -- 1.5 Checking vacuum unit for turbocharger -- 1.6 Removing and installing vacuum unit for turbocharger -- 1.7 Adjusting vacuum unit for turbocharger -- 2 Charge air cooler -- 2.1 Charge air cooler - exploded view -- 2.2 Removing and installing charge air pressure sender -G31- -- 2.3 Removing and installing turbocharger air recirculation valve -N249- -- 2.4 Removing and installing charge air cooler -- 2.5 Checking charge air system for leaks - 26 Exhaust system -- 1 Silencers -- 1.1 Silencers - exploded view -- 1.2 Removing and installing front exhaust pipe with catalytic converter and front silencer -- 1.3 Stress-free alignment of exhaust system -- 1.4 Aligning tailpipes -- 1.5 Checking exhaust system for leaks -- 2 Exhaust manifold -- 3 Exhaust flap -- 3.1 Checking vacuum unit for exhaust flap 05 - 6-CYLINDER INJECTION ENGINE (3.2 LTR. 4-VALVE), MECHANICS - 00 Technical data -- 1 Engine number -- 2 Engine data -- 3 Safety precautions -- 3.1 Observe the following to prevent injuries to persons and damage to the injection and ignition system: -- 3.2 Using testers and measuring instruments during a road test -- 3.3 Working on the cooling system -- 3.4 Procedure before opening high-pressure section of injection system -- 4 General repair instructions -- 4.1 Rules for cleanliness when working on fuel supply system, injection system and turbocharger -- 4.2 Checking fuel system for leaks -- 4.3 Foreign particles in engine -- 4.4 Contact corrosion! -- 4.5 Routing and attachment of pipes, hoses and wiring -- 4.6 Checking vacuum system -- 4.7 Installing radiators, condensers and charge air coolers - 10 Removing and installing engine -- 1 Removing engine -- 2 Separating engine and gearbox -- 2.1 Separating engine from manual gearbox -- 2.2 Separating engine from direct shift gearbox -- 3 Securing engine to engine and gearbox support -- 4 Installing engine -- 5 Assembly mountings -- 5.1 Assembly mountings - exploded view -- 5.2 Checking adjustment of assembly mountings (engine/gearbox mountings) -- 5.3 Adjusting assembly mountings - 13 Crankshaft group -- 1 Cylinder block (pulley end) -- 1.1 Poly V-belt drive - exploded view -- 1.2 Removing and installing poly V-belt -- 1.3 Removing and installing tensioner for poly V-belt -- 1.4 Removing and installing bracket for ancillaries -- 1.5 Removing and installing vibration damper -- 1.6 Removing and installing sealing flange -- 2 Cylinder block (gearbox end) -- 2.1 Dual-mass flywheel - exploded view of components -- 2.2 Removing and installing dual-mass flywheel -- 2.3 Extracting and driving in needle bearing for crankshaft -- 2.4 Renewing crankshaft oil seal -- 3 Crankshaft -- 3.1 Crankshaft - exploded view -- 3.2 Crankshaft dimensions -- 3.3 Measuring axial clearance of crankshaft -- 3.4 Measuring radial clearance of crankshaft -- 4 Pistons and conrods -- 4.1 Pistons and conrods - exploded view -- 4.2 Piston and cylinder dimensions -- 4.3 Measuring axial clearance of conrods -- 4.4 Measuring radial clearance of conrods - 15 Cylinder head, valve gear -- 1 Cylinder head -- 1.1 Cylinder head and cylinder head cover - exploded view -- 1.2 Removing and installing cylinder head cover -- 1.3 Removing and installing cylinder head -- 1.4 Checking compression -- 2 Chain drive -- 2.1 Timing chain covers - exploded view -- 2.2 Renewing oil seals in timing chain cover (top) -- 2.3 Timing chain - exploded view of components -- 2.4 Detaching and re-fitting timing chain on camshafts -- 2.5 Removing and installing camshaft timing chain and drive chain for valve gear -- 3 Valve gear -- 3.1 Valve gear - exploded view -- 3.2 Measuring axial clearance of camshafts -- 3.3 Measuring radial clearance of camshafts -- 3.4 Removing and installing camshafts -- 3.5 Renewing valve stem oil seals with cylinder head installed -- 3.6 Renewing valve stem oil seals with cylinder head removed -- 3.7 Valve dimensions -- 3.8 Machining valve seats -- 3.9 Checking valve guides -- 3.10 Checking valves - 17 Lubrication -- 1 Oil pump and sump -- 1.1 Oil pump and sump - exploded view -- 1.2 Removing and installing sump -- 1.3 Oil pump - exploded view -- 2 Oil cooler and oil filter housing -- 2.1 Oil cooler, oil filter housing - exploded view -- 2.2 Removing and installing oil filter housing -- 2.3 Removing and installing oil pressure switch -F1- -- 2.4 Checking oil pressure and oil pressure switch -F1- -- 2.5 Engine oil -- 2.6 Checking oil level - 19 Cooling -- 1 Cooling system -- 1.1 Diagram of coolant hose connections -- 1.2 Draining and filling cooling system -- 2 Coolant pump, thermostat, coolant pipes -- 2.1 Thermostat housing - exploded view -- 2.2 Removing and installing coolant pump -- 2.3 Removing and installing continued coolant circulation pump -V51- -- 2.4 Removing and installing thermostat housing -- 2.5 Removing and installing hose connection with thermostat -- 2.6 Checking thermostat -- 2.7 Removing and installing coolant temperature sender -G62- -- 2.8 Removing and installing coolant pipe -- 2.9 Removing and installing coolant pipe going to gear oil cooler -- 3 Radiator and radiator fans -- 3.1 Radiator and radiator fans - exploded view -- 3.2 Removing and installing radiator -- 3.3 Checking cooling system for leaks -- 3.4 Removing and installing radiator cowl -- 3.5 Removing and installing radiator fan -V7- and radiator fan 2 -V177- - 26 Exhaust system -- 1 Silencers -- 1.1 Silencers - exploded view -- 1.2 Removing and installing front exhaust pipe with catalytic converter and front silencer -- 1.3 Stress-free alignment of exhaust system -- 1.4 Aligning tailpipes -- 1.5 Checking exhaust system for leaks -- 2 Exhaust manifold -- 2.1 Exhaust manifold - exploded view -- 2.2 Removing and installing exhaust manifold -- 3 Secondary air system -- 3.1 Principle and function -- 3.2 Secondary air system - exploded view -- 3.3 Checking combination valve for secondary air system for proper operation and leakage - engine code BUB -- 3.4 Removing and installing combination valve for secondary air system - engine code BUB -- 3.5 Checking combination valves for secondary air system for proper operation and leakage - engine code CBRA -- 3.6 Removing and installing combination valve for secondary air system (left-side) - engine code CBRA -- 3.7 Removing and installing combination valve for secondary air system (right-side) - engine code CBRA -- 3.8 Removing and installing secondary air pump -- 3.9 Removing and installing sender 1 for secondary air pressure -G609- - engine code CBRA 06 - 5-CYLINDER DIRECT PETROL INJECTION ENGINE (2.5 LTR. 4-VALVE TURBO), MECHANICS - 00 Technical data -- 1 Engine number -- 2 Engine data -- 3 Safety precautions -- 3.1 Working on the fuel system -- 3.2 Procedure before opening high-pressure section of injection system -- 3.3 Working on the cooling system -- 3.4 Working on vehicles with start/stop system -- 3.5 Using testers and measuring instruments during a road test -- 3.6 Working on the exhaust system -- 4 General repair instructions -- 4.1 Rules for cleanliness when working on fuel supply system, injection system and turbocharger -- 4.2 Checking fuel system for leaks -- 4.3 Foreign particles in engine -- 4.4 Contact corrosion! -- 4.5 Routing and attachment of pipes, hoses and wiring -- 4.6 Checking vacuum system -- 4.7 Installing radiators, condensers and charge air coolers - 10 Removing and installing engine -- 1 Removing engine -- 2 Separating engine from manual gearbox -- 3 Separating engine and dual-clutch gearbox -- 4 Securing engine to engine and gearbox support -- 5 Installing engine -- 6 Assembly mountings -- 6.1 Assembly mountings - exploded view -- 6.2 Checking adjustment of assembly mountings (engine/gearbox mountings) -- 6.3 Adjusting assembly mountings -- 6.4 Removing and installing engine mountings - 13 Crankshaft group -- 1 Cylinder block (pulley end) -- 1.1 Poly V-belt drive, bracket for ancillaries - exploded view -- 1.2 Removing and installing poly V-belt for A/C compressor -- 1.3 Removing and installing poly V-belt for alternator and coolant pump -- 1.4 Removing and installing poly V-belt tensioner for air conditioner compressor -- 1.5 Removing and installing poly V-belt tensioner for alternator and coolant pump -- 1.6 Removing and installing bracket for ancillaries -- 1.7 Removing and installing vibration damper -- 1.8 Sealing flange (pulley end) - exploded view -- 1.9 Renewing sealing flange (pulley end) -- 2 Cylinder block (gearbox end) -- 2.1 Dual-mass flywheel - exploded view -- 2.2 Removing and installing dual-mass flywheel -- 2.3 Renewing crankshaft oil seal (gearbox end) -- 3 Crankshaft -- 3.1 Crankshaft - exploded view -- 3.2 Crankshaft dimensions -- 3.3 Measuring axial clearance of crankshaft -- 3.4 Measuring radial clearance of crankshaft -- 4 Pistons and conrods -- 4.1 Pistons and conrods - exploded view -- 4.2 Piston and cylinder dimensions -- 4.3 Measuring radial clearance of conrods - 15 Cylinder head, valve gear -- 1 Chain drive -- 1.1 Timing chain covers - exploded view -- 1.2 Removing and installing timing chain cover (top) -- 1.3 Renewing oil seal in timing chain cover (top) -- 1.4 Removing and installing timing chain cover (bottom) -- 1.5 Camshaft timing chain - exploded view -- 1.6 Removing and installing camshaft timing chain -- 1.7 Drive chain for valve gear - exploded view -- 1.8 Removing and installing drive chain for valve gear -- 2 Cylinder head -- 2.1 Cylinder head cover and cylinder head - exploded view -- 2.2 Removing and installing camshaft control valves -N205-/-N318- -- 2.3 Removing and installing cylinder head cover -- 2.4 Removing and installing cylinder head -- 2.5 Checking compression -- 3 Valve gear -- 3.1 Valve gear - exploded view -- 3.2 Measuring axial clearance of camshafts -- 3.3 Measuring radial clearance of camshafts -- 3.4 Removing and installing camshafts -- 3.5 Renewing valve stem oil seals with cylinder head installed -- 3.6 Renewing valve stem oil seals with cylinder head removed -- 3.7 Checking hydraulic valve compensation elements -- 3.8 Valve dimensions -- 3.9 Checking valve guides -- 3.10 Checking valves - 17 Lubrication -- 1 Sump and oil pump -- 1.1 Sump (bottom section), sump (top section), oil pump - exploded view -- 1.2 Removing and installing oil level and oil temperature sender -G266- -- 1.3 Removing and installing sump (bottom section) -- 1.4 Removing and installing sump (top section) -- 1.5 Removing and installing oil pump -- 2 Oil filter bracket and engine oil cooler -- 2.1 Oil filter bracket and engine oil cooler - exploded view -- 2.2 Removing and installing engine oil cooler -- 2.3 Removing and installing oil filter bracket with engine oil cooler -- 2.4 Checking oil pressure switch -F1-/oil pressure switch -F22-/oil pressure switch for reduced oil pressure -F378- -- 2.5 Removing and installing oil pressure switch -F1-/oil pressure switch for reduced oil pressure -F378- -- 2.6 Removing and installing oil pressure switch -F22-/valve for oil pressure control -N428- from 09.2010 onwards -- 2.7 Checking oil pressure -- 2.8 Engine oil -- 2.9 Checking oil level - 19 Cooling -- 1 Cooling system -- 1.1 Diagram of coolant hose connections -- 1.2 Draining and filling cooling system -- 1.3 Checking cooling system for leaks -- 2 Coolant pump and thermostat -- 2.1 Coolant pump and thermostat with housing - exploded view -- 2.2 Removing and installing continued coolant circulation pump -V51- -- 2.3 Removing and installing solenoid valve for coolant circuit -N492- -- 2.4 Removing and installing coolant pump -- 2.5 Removing and installing thermostat with housing -- 2.6 Removing and installing coolant distributor housing -- 3 Coolant pipes -- 3.1 Coolant pipes - exploded view -- 3.2 Removing and installing coolant temperature sender -G62- -- 3.3 Removing and installing coolant pipe (left-side) -- 3.4 Removing and installing coolant pipe (right-side) -- 3.5 Removing and installing coolant pipes (front) -- 3.6 Removing and installing coolant pipe - vehicles with dual clutch gearbox -- 4 Radiators and radiator fans -- 4.1 Radiators and radiator fans - exploded view -- 4.2 Removing and installing radiator -- 4.3 Removing and installing auxiliary radiator (left-side) -- 4.4 Removing and installing auxiliary radiator (right-side) -- 4.5 Removing and installing radiator cowl -- 4.6 Removing and installing radiator fans -V7-/-V177- - 21 Turbocharging/supercharging -- 1 Turbocharger -- 1.1 Turbocharger - exploded view -- 1.2 Removing and installing charge pressure sender -G31- / intake air temperature sender 2 -G299- -- 1.3 Removing and installing turbocharger air recirculation valve -N249- -- 1.4 Removing and installing turbocharger -- 2 Charge air cooler -- 2.1 Charge air cooler - exploded view -- 2.2 Removing and installing charge air cooler -- 2.3 Checking charge air system for leaks - 26 Exhaust system -- 1 Silencers -- 1.1 Silencers - exploded view -- 1.2 Removing and installing starter catalytic converter -- 1.3 Removing and installing catalytic converters -- 1.4 Stress-free alignment of exhaust system -- 1.5 Checking exhaust system for leaks -- 2 Exhaust manifold -- 3 Exhaust gas temperature control -- 3.1 Exhaust gas temperature control - exploded view -- 3.2 Removing and installing exhaust gas temperature sender 1 -G235- -- 4 Exhaust flap -- 4.1 Checking vacuum unit for exhaust flap 07 - DIRECT PETROL INJECTION AND IGNITION SYSTEM (5-CYL. 2.5 LTR. 4-VALVE TURBO) - 24 Mixture preparation - injection -- 1 Safety precautions and rules for cleanliness -- 1.1 General notes on self-diagnosis -- 1.2 Safety precautions -- 1.3 Rules for cleanliness when working on fuel supply system and injection system -- 1.4 Important: Required procedure prior to opening high-pressure injection system -- 1.5 Checking vacuum system -- 2 Injection system -- 2.1 Technical data -- 2.2 Fitting locations - overview -- 2.3 Air cleaner - exploded view -- 2.4 Removing and installing air filter element -- 2.5 Removing and installing air cleaner housing -- 2.6 Intake manifold (top section) - exploded view -- 2.7 Removing and installing intake air temperature sender -G42- / intake manifold pressure sender -G71- -- 2.8 Removing and installing throttle valve module -J338- -- 2.9 Removing and installing intake manifold (top section) -- 2.10 Intake manifold (bottom section), fuel rail and injectors - exploded view -- 2.11 Removing and installing intake manifold (bottom section) with fuel rail -- 2.12 Removing and installing injectors -- 2.13 Removing and installing fuel pressure sender -G247- -- 2.14 Checking fuel pressure and residual pressure (up to high-pressure pump) -- 2.15 High-pressure pump - exploded view -- 2.16 Removing and installing high-pressure pump -- 2.17 Removing and installing high-pressure pipe -- 2.18 Lambda probes - overview -- 2.19 Removing and installing Lambda probe -G39- with Lambda probe heater -Z19- -- 2.20 Removing and installing Lambda probe after catalytic converter -G130- with Lambda probe 1 heater after catalytic converter -Z29- -- 3 Engine control unit -- 3.1 Wiring and component check with test box -V.A.G 1598/42- -- 3.2 Removing and installing engine control unit -J623- - 28 Ignition system -- 1 General notes and safety precautions -- 1.1 General notes on ignition system -- 1.2 Safety precautions -- 2 Servicing ignition system -- 2.1 Test data -- 2.2 Ignition system - exploded view -- 2.3 Removing and installing ignition coils -- 2.4 Removing and installing knock sensors -G61- / -G66- -- 2.5 Removing and installing Hall senders -G40- / -G300- -- 2.6 Removing and installing engine speed sender -G28- 08 - DIRECT PETROL INJECTION AND IGNITION SYSTEM (4-CYL. 2.0 LTR. 4-VALVE TURBO) - 24 Mixture preparation - injection -- 1 Safety precautions and rules for cleanliness -- 1.1 General notes on self-diagnosis -- 1.2 Safety precautions -- 1.3 Rules for cleanliness and instructions for working on fuel system -- 1.4 Important: Required procedure prior to opening high-pressure injection system -- 2 Injection system -- 2.1 Technical data -- 2.2 Overviews - fitting locations -- 2.2.1 Overview of fitting locations - engines with code letters BWA and BPY -- 2.2.2 Overview of fitting locations - engines with code letters CDLA, CDLB and CDMA -- 2.3 Air cleaner / engine cover panel - exploded view (engines with code letters BWA and BPY) -- 2.4 Removing and installing engine cover panel with air filter element - engines with code letters BWA and BPY -- 2.5 Removing and installing air mass meter -G70- - engines with code letters BWA and BPY -- 2.6 Air cleaner - exploded view (engines with code letters CDLA, CDLB and CDMA) -- 2.7 Removing and installing engine cover panel - engines with code letters CDLA, CDLB and CDMA -- 2.8 Removing and installing air filter element - engines with code letters CDLA, CDLB and CDMA -- 2.9 Removing and installing air cleaner housing - engines with code letters CDLA, CDLB and CDMA -- 2.10 Removing and installing air mass meter -G70- - engines with code letters CDLA, CDLB and CDMA -- 2.11 Intake manifold - exploded view -- 2.12 Fuel rail - exploded view -- 2.13 Removing and installing intake manifold with fuel rail -- 2.13.1 Removing and installing fuel rail -- 2.14 Removing and installing fuel pressure sender -G247- -- 2.15 Checking fuel pressure (low pressure) up to high-pressure pump -- 2.16 Checking fuel pressure and residual pressure (up to high-pressure pump) -- 2.17 High-pressure pump - exploded view -- 2.18 Removing and installing high-pressure pump -- 2.19 Removing and installing injectors -- 2.19.1 Renewing combustion chamber ring seal (teflon ring seal) -- 2.20 Cleaning injectors -- 2.21 Removing and installing intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- - engines with code letters BWA and BPY -- 2.22 Removing and installing intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- - engines with code letters CDLA, CDLB and CDMA -- 2.23 Removing and installing Lambda probe -G39- and Lambda probe heater -Z19- before catalytic converter -- 2.24 Removing and installing Lambda probe after catalytic converter -G130- and Lambda probe 1 heater, after catalytic converter -Z29- -- 3 Engine control unit -- 3.1 Wiring and component check with test box -V.A.G 1598/42- -- 3.2 Renewing engine control unit -J623- - 28 Ignition system -- 1 General notes and safety precautions -- 1.1 General notes on ignition system -- 1.2 Safety precautions -- 2 Servicing ignition system -- 2.1 Test data -- 2.2 Ignition system - exploded view -- 2.3 Removing and installing ignition coils with output stages 09 - DIRECT PETROL INJECTION AND IGNITION SYSTEM (4-CYL. 1.8 LTR., 2.0 LTR. 4-VALVE TURBO WITH TIMING CHAIN) - 24 Mixture preparation - injection -- 1 Safety precautions and rules for cleanliness -- 1.1 General notes on self-diagnosis -- 1.2 Safety precautions -- 1.3 Safety precautions for vehicles with start/stop system -- 1.4 Rules for cleanliness and instructions for working on fuel system -- 1.5 Important: Required procedure prior to opening high-pressure injection system -- 1.6 Checking vacuum system -- 2 Technical data -- 3 Overviews - fitting locations -- 3.1 Overview - fitting locations (engine codes CDAA, CCZA and CCTA) -- 3.2 Overview - fitting locations (engine codes CESA and CETA) -- 4 Air cleaner -- 4.1 Air cleaner - exploded view -- 4.2 Removing and installing engine cover panel -- 4.3 Removing and installing air filter element -- 4.4 Removing and installing air cleaner housing -- 5 Intake manifold (engine codes CDAA, CCZA and CCTA) -- 5.1 Intake manifold - exploded view -- 5.2 Fuel rail - exploded view -- 6 Intake manifold (engine codes CESA and CETA) -- 6.1 Intake manifold - exploded view -- 6.2 Fuel rail - exploded view -- 6.3 Removing and installing intake manifold with fuel rail -- 6.3.1 Removing and installing fuel rail -- 7 High-pressure pump -- 7.1 High-pressure pump - exploded view -- 7.2 Removing and installing high-pressure pump -- 8 Injectors -- 8.1 Removing and installing injectors -- 8.1.1 Renewing combustion chamber ring seal (teflon ring seal) -- 8.2 Cleaning injectors -- 9 Components of injection system -- 9.1 Removing and installing fuel pressure sender -G247- -- 9.2 Checking fuel pressure sender -G247- -- 9.3 Checking fuel pressure and residual pressure (up to high-pressure pump) -- 9.4 Removing and installing air mass meter -G70- -- 9.5 Removing and installing throttle valve module -J338- -- 9.6 Cleaning throttle valve module -J338- -- 9.7 Checking intake manifold change-over function -- 9.8 Checking dual non-return valve of activated charcoal filter solenoid valve 1 -N80- -- 10 Lambda probes -- 10.1 Lambda probes - overview -- 10.2 Removing and installing Lambda probe -G39- and Lambda probe heater -Z19- before catalytic converter -- 10.3 Removing and installing Lambda probe after catalytic converter -G130- and Lambda probe 1 heater after catalytic converter -Z29- -- 11 Engine control unit -- 11.1 Wiring and component check with test box -V.A.G 1598/42- -- 11.2 Renewing engine control unit -J623- - 28 Ignition system -- 1 General notes and safety precautions -- 1.1 General notes on ignition system -- 1.2 Safety precautions -- 2 Servicing ignition system -- 2.1 Test data -- 2.2 Ignition system - exploded view -- 2.3 Removing and installing ignition coils with output stages -- 2.4 Removing and installing knock sensor 1 -G61- -- 2.5 Removing and installing engine speed sender -G28- 10 - FUEL SUPPLY SYSTEM, PETROL ENGINES - 00 Technical data -- 1 Safety precautions -- 1.1 Working on the fuel system -- 1.2 Working on vehicles with start/stop system -- 1.3 Using testers and measuring instruments during a road test -- 1.4 Removing and installing components from a full or partly full fuel tank -- 2 General repair instructions -- 2.1 Rules for cleanliness -- 2.2 Contact corrosion! -- 2.3 Test conditions - 20 Fuel supply system -- 1 Fuel tank with attached components - rest-of-world vehicles with front-wheel drive -- 1.1 Fuel tank with attached components - exploded view -- 1.2 Draining fuel tank -- 1.3 Removing and installing fuel tank with attached components -- 2 Fuel tank with attached components - USA vehicles with front-wheel drive -- 2.1 Fuel tank with attached components - exploded view -- 2.2 Draining fuel tank -- 2.3 Removing and installing fuel tank with attached components -- 3 Fuel delivery unit and fuel gauge sender - all vehicles with front-wheel drive -- 3.1 Fuel delivery unit and fuel gauge sender - exploded view -- 3.2 Checking fuel pump (electrical test) - vehicles with TFSI engine -- 3.3 Checking fuel pump control unit -J538- - vehicles with TFSI engine -- 3.4 Removing and installing fuel pump control unit -J538- - vehicles with TFSI engine -- 3.5 Checking fuel pump delivery rate - vehicles with TFSI engine -- 3.6 Removing and installing fuel delivery unit -- 3.7 Adapting fuel pump after renewing fuel delivery unit - vehicles with TFSI engine with toothed belt drive -- 3.8 Checking fuel gauge sender -G- -- 3.9 Removing and installing fuel gauge sender -G- -- 4 Fuel tank with attached components - rest-of-world vehicles with four-wheel drive -- 4.1 Fuel tank with attached components - exploded view -- 4.2 Draining fuel tank -- 4.3 Removing and installing fuel tank with attached components -- 5 Fuel tank with attached components - USA vehicles with four-wheel drive -- 5.1 Fuel tank with attached components - exploded view -- 5.2 Draining fuel tank -- 5.3 Removing and installing fuel tank with attached components -- 6 Fuel delivery unit and fuel gauge senders - all vehicles with four-wheel drive -- 6.1 Fuel delivery unit and fuel gauge senders - exploded view -- 6.2 Checking fuel pump (electrical test) -- 6.3 Checking fuel pump control unit -J538- - vehicles with TFSI engine -- 6.4 Removing and installing fuel pump control unit -J538- - vehicles with 1.8 ltr./2.0 ltr. TFSI engine -- 6.5 Removing and installing fuel pump control unit -J538- - vehicles with 2.5 ltr. TFSI engine -- 6.6 Checking fuel pump delivery rate - vehicles with 1.8 ltr./2.0 ltr. TFSI engine -- 6.7 Checking fuel pump delivery rate - vehicles with 2.5 ltr. TFSI engine -- 6.8 Checking fuel pump delivery rate - vehicles with 3.2 ltr. MPI engine -- 6.9 Removing and installing fuel delivery unit -- 6.10 Adapting fuel pump after renewing fuel delivery unit - vehicles with TFSI engine with toothed belt drive -- 6.11 Checking fuel gauge sender -G- -- 6.12 Removing and installing fuel gauge sender -G- -- 6.13 Checking fuel gauge sender 2 -G169- -- 6.14 Removing and installing fuel gauge sender 2 -G169- -- 6.15 Suction-jet pump -- 6.16 Removing and installing suction-jet pump -- 7 Fuel filter - all vehicles -- 7.1 Fuel filter - exploded view -- 7.2 Removing and installing fuel filter -- 8 Activated charcoal filter system - rest-of-world vehicles -- 8.1 Activated charcoal filter system - exploded view -- 8.2 Removing and installing activated charcoal filter -- 9 Activated charcoal filter system and tank leak diagnostic system - USA vehicles -- 9.1 Activated charcoal filter system and tank leak diagnostic system - exploded view -- 9.2 Removing and installing activated charcoal filter -- 9.3 Routing of pipes/hoses for activated charcoal filter system and tank leak diagnostic system - TFSI engine -- 9.4 Routing of pipes/hoses for activated charcoal filter system and tank leak diagnostic system - 3.2 ltr. MPI engine -- 9.5 Tank leak diagnostic system -- 9.6 Performing tank leak diagnosis -- 9.7 Removing and installing fuel system diagnostic pump -V144- -- 10 Accelerator pedal module -- 10.1 Accelerator pedal module (version 1) - exploded view -- 10.2 Removing and installing accelerator pedal module - version 1 -- 10.3 Accelerator pedal module (version 2) - exploded view -- 10.4 Removing and installing accelerator pedal module - version 2 11 - FUEL SUPPLY SYSTEM, DIESEL ENGINES - 00 Technical data -- 1 Safety precautions -- 1.1 Working on the fuel system -- 1.2 Using testers and measuring instruments during a road test -- 1.3 Working on vehicles with start/stop system -- 1.4 Removing and installing components from a full or partly full fuel tank -- 1.5 Removing and installing fuel tank -- 2 General repair instructions -- 2.1 Rules for cleanliness when working on fuel supply system and injection system -- 2.2 Test conditions -- 2.3 Contact corrosion! - 20 Fuel supply system -- 1 Fuel tank with attached components - vehicles with four-wheel drive -- 1.1 Fuel tank with attached components - exploded view -- 1.2 Draining fuel tank -- 1.3 Removing and installing fuel tank with attached components -- 2 Fuel delivery unit and fuel gauge senders - vehicles with four-wheel drive -- 2.1 Fuel delivery unit and fuel gauge senders - exploded view -- 2.2 Fuel system pressurisation pump -G6- - electrical test -- 2.3 Removing and installing fuel delivery unit -- 2.4 Checking fuel gauge sender -G- -- 2.5 Removing and installing fuel gauge sender -G- -- 2.6 Checking fuel gauge sender 2 -G169- -- 2.7 Removing and installing fuel gauge sender 2 -G169- -- 2.8 Suction-jet pump -- 2.9 Removing and installing suction-jet pump -- 3 Supplementary fuel pump -- 3.1 Supplementary fuel pump -V393- - exploded view -- 3.2 Removing and installing supplementary fuel pump -V393- -- 4 Fuel filter -- 4.1 Fuel filter - exploded view -- 4.2 Removing and installing fuel filter housing -- 5 Bleeding fuel system -- 6 Checking fuel system for leaks -- 7 Accelerator pedal module -- 7.1 Accelerator pedal module - exploded view -- 7.2 Removing and installing accelerator pedal module with accelerator position senders 12 - TDI INJECTION AND GLOW PLUG SYSTEM (4-CYL. 2.0 LTR. 4-VALVE COMMON RAIL) - 23 Mixture preparation - injection -- 1 Safety precautions and rules for cleanliness -- 1.1 Safety precautions -- 1.2 Rules for cleanliness and instructions for working on fuel system -- 1.3 Safety precautions for vehicles with start/stop system -- 1.4 To avoid any risk of injuries to persons and/or damage to the injection and glow plug system, always observe the following safety precautions: -- 1.5 Checking vacuum system -- 2 Overview of fitting locations -- 3 Fuel system - exploded view -- 4 Performing fuel filling -- 5 Air cleaner -- 5.1 Air cleaner - exploded view -- 5.2 Removing and installing engine cover panel -- 5.3 Removing and installing air filter element -- 5.4 Removing air cleaner (bottom section) -- 6 Intake manifold -- 6.1 Intake manifold with attached components - exploded view -- 6.2 Removing and installing intake manifold -- 6.3 Removing and installing fuel rail -- 7 High-pressure pump -- 7.1 Removing and installing high-pressure pump -- 7.2 Performing first fuel filling operation after installing high-pressure pump -- 8 Injectors -- 8.1 Checking injectors (piezo injectors) -- 8.2 Adaption of injector delivery calibration values and injector voltage calibration values -- 8.3 Checking return flow rate of injectors (piezo injectors) with engine running -- 8.4 Checking return flow rate of injectors (piezo injectors) at starter cranking speed -- 8.5 Checking for injectors sticking open (piezo injectors) -- 8.6 Removing and installing injectors (piezo injectors) -- 9 Components of injection system -- 9.1 Removing and installing air mass meter -G70- -- 9.2 Removing and installing intake manifold flap motor -V157- -- 9.3 Installing high-pressure pipes -- 9.4 Checking pressure retention valve in fuel return line -- 9.5 Checking fuel system for leaks -- 9.6 Checking fuel pressure (low pressure) system -- 9.7 Checking delivery rate of fuel pumps -- 9.8 Checking fuel pressure regulating valve -N276- -- 9.9 Removing and installing fuel pressure regulating valve -N276- -- 9.10 Removing and installing fuel pressure sender -G247- -- 10 Lambda probe and exhaust gas temperature sensors - exploded view -- 10.1 Lambda probe and exhaust gas temperature sensors - exploded view -- 10.2 Removing and installing Lambda probe -G39- with Lambda probe heater -Z19- -- 10.3 Removing and installing exhaust gas pressure sensor 1 -G450- -- 11 Engine control unit -- 11.1 Wiring and component check with test box -V.A.G 1598/42- -- 11.2 Renewing engine control unit -J623- - 28 Glow plug system -- 1 Checking glow plug system -- 1.1 Removing and installing glow plugs -- 1.2 Removing and installing engine speed sender -G28- -- 1.3 Removing and installing Hall sender -G40- 13 - INJECTION AND IGNITION SYSTEM (6-CYL. 3.2 LTR. 4-VALVE INJECTION ENGINE) - 24 Mixture preparation - injection -- 1 Safety precautions and rules for cleanliness -- 1.1 Safety precautions -- 1.2 Rules for cleanliness when working on fuel supply system and injection system -- 2 Injection system -- 2.1 Test data -- 2.2 Overview of fitting locations -- 2.3 Air cleaner - exploded view -- 2.4 Removing and installing air filter element -- 2.5 Removing and installing air cleaner housing -- 2.6 Removing and installing air mass meter -G70- -- 2.7 Intake manifold - exploded view -- 2.8 Removing and installing intake manifold -- 2.9 Removing and installing throttle valve module -J338- -- 2.10 Checking vacuum unit for intake manifold flaps -- 2.11 Removing and installing vacuum unit for intake manifold flaps -- 2.12 Checking fuel pressure regulator and residual pressure -- 2.13 Fuel rail with injectors - exploded view -- 2.14 Removing and installing injectors -- 2.15 Checking injection quantity and spray pattern of injectors; checking for leaks -- 2.16 Removing and installing Lambda probes (before catalytic converter) -- 2.17 Removing and installing Lambda probes (after catalytic converter) -- 3 Engine control unit -J623- -- 3.1 Wiring and component check with test box -- 3.2 Removing and installing engine control unit -J623- - 28 Ignition system -- 1 General notes and safety precautions -- 1.1 General notes on ignition system -- 1.2 Safety precautions -- 2 Servicing ignition system -- 2.1 Test data -- 2.2 Ignition system - exploded view -- 2.3 Removing and installing ignition coils 14 - TDI INJECTION AND GLOW PLUG SYSTEM (4-CYL. 2.0 LTR. 4-VALVE COMMON RAIL, GENERATION II) - 23 Mixture preparation - injection -- 1 Safety precautions and rules for cleanliness -- 1.1 Safety precautions -- 1.2 Safety precautions for vehicles with start/stop system -- 1.3 Rules for cleanliness and instructions for working on fuel system -- 1.4 To avoid any risk of injuries to persons and/or damage to the injection and glow plug system, always observe the following safety precautions: -- 1.5 Checking vacuum system -- 2 Overview of fitting locations -- 3 System layout -- 4 Bleeding fuel system -- 5 Air cleaner -- 5.1 Air cleaner - exploded view -- 5.2 Removing and installing engine cover panel -- 5.3 Removing and installing air filter element -- 5.4 Removing and installing air cleaner housing -- 5.5 Removing and installing air mass meter -G70- -- 6 Intake manifold -- 6.1 Intake manifold with attached components - exploded view -- 6.2 Removing and installing intake manifold -- 7 High-pressure pump -- 7.1 High-pressure pump - exploded view -- 7.2 Removing and installing high-pressure pump -- 7.3 Performing first fuel filling operation after installing high-pressure pump -- 7.4 Checking fuel system for leaks -- 8 Injectors -- 8.1 Injectors - exploded view -- 8.2 Checking injectors -- 8.3 Performing adaption of injector delivery calibration values -- 8.4 Checking return flow rate of injectors with engine running -- 8.5 Checking return flow rate of injectors at starter cranking speed -- 8.6 Checking for injectors sticking open -- 8.7 Removing and installing injectors -- 9 Components of injection system -- 9.1 Removing and installing throttle valve module -J338- -- 9.2 Installing high-pressure pipes -- 9.3 Checking fuel pressure regulating valve -N276- -- 9.4 Checking fuel pressure (low pressure) -- 9.5 Checking delivery rate of fuel pumps -- 9.6 Removing and installing fuel pressure regulating valve -N276- -- 9.7 Removing and installing fuel pressure sender -G247- -- 9.8 Removing and installing fuel rail -- 10 Lambda probe and exhaust gas temperature senders -- 10.1 Lambda probe and exhaust gas temperature senders - exploded view -- 10.2 Removing and installing Lambda probe -G39- with Lambda probe heater -Z19- -- 10.3 Removing and installing pressure differential sender -G505- -- 11 Engine control unit -- 11.1 Wiring and component check with test box -V.A.G 1598/42- -- 11.2 Removing and installing engine control unit -J623- - 28 Glow plug system -- 1 Checking glow plug system -- 1.1 Removing and installing glow plugs -- 1.2 Removing and installing automatic glow period control unit -J179- -- 1.3 Removing and installing Hall sender -G40- -- 1.4 Removing and installing engine speed sender -G28- A1 - BRAKE SYSTEM - 00 Technical data -- 1 Technical data -- 1.1 Production code (PR No.) allocation: brakes -- 1.2 Brakes -- 1.3 Front brakes -- 1.4 Front brakes (TT RS) -- 1.5 Rear wheel brakes, front-wheel drive -- 1.6 Rear wheel brakes, four-wheel drive -- 1.7 Rear brakes (TT RS) -- 2 Brake test -- 2.1 General notes -- 2.2 Vehicles with front-wheel drive -- 2.3 Four-wheel drive vehicles with Haldex coupling -- 2.4 Testing four-wheel drive vehicles with Haldex coupling on a conventional brake dynamometer -- 3 Brake fluid -- 3.1 General notes - 45 Anti-lock brake system -- 1 General information on the anti-lock brake system -- 1.1 Notes for repair work on ABS Mark 60 -- 2 Connecting -VAS 505x- and selecting functions -- 3 Components and fitting locations on brake system ABS/ESP Mark 60 -- 4 Removing and installing parts of ABS/ESP system -- 4.1 Removing and installing brake light switch -- 4.2 Removing and installing brake light switch (TT RS) -- 4.3 Removing and installing ESP sensor unit -G419- -- 4.4 Removing and installing steering angle sender -G85- -- 4.5 Removing and installing brake servo vacuum sender -G483-. Only on vehicles with (OHBV) optimised hydraulic brake assistance/vacuum sender -- 5 ABS/ESP Mark 60 control unit -J104- and hydraulic unit -N55- -- 5.1 Exploded view -- 5.2 Removing and installing ABS control unit -J104- and ABS hydraulic unit -N55- -- 6 TFSI engine: ABS control unit -J104- and ABS hydraulic unit -N55- -- 6.1 Removing and installing control unit -J104- with hydraulic unit -N55- (TFSI) -- 6.2 Removing and installing control unit -J104- with hydraulic unit -N55- (TT RS) -- 7 Vehicles with diesel particulate filter: Control unit -J104- with hydraulic unit -N55- -- 7.1 Removing and installing control unit -J104- with hydraulic unit -N55- (TDI) -- 7.2 Basic setting of inlet valves and separating valves (Mark 60EC) -- 8 ABS/ESP system components on front axle -- 8.1 Exploded view -- 8.2 Removing and installing speed sensor -- 9 ABS/ESP system components on rear axle (front-wheel drive vehicles) -- 9.1 Exploded view -- 9.2 Removing and installing rear speed sensor -- 10 ABS/ESP system components on rear axle (four-wheel drive vehicles) -- 10.1 Exploded view -- 10.2 Removing and installing rear speed sensor - 46 Brakes - mechanism -- 1 Servicing front brakes -- 1.1 Servicing front brakes 16" FN3 -- 1.2 Removing and installing brake pads - front brakes 16" FN3 -- 1.3 Removing and installing brake caliper - front brakes 16" FN3 -- 2 Servicing front brakes 17" FNR G57 -- 2.1 Removing and installing brake pads - front brakes 17" FNR G57 -- 2.2 Removing and installing brake caliper - front brakes 17" FNR G57 -- 3 Servicing front brakes (TT RS) -- 3.1 Removing and installing brake pads - front brakes (TT RS) -- 3.2 Removing and installing brake caliper - front brakes (TT RS) -- 3.3 Renewing brake caliper - front brakes (TT RS) -- 3.4 Removing and installing brake disc - front brakes (TT RS) -- 4 Pressing back brake piston in front brake caliper -- 5 Vibration damper on brake caliper - front brakes -- 5.1 Removing and installing vibration damper -- 6 Servicing rear brakes -- 6.1 Rear brakes -- 6.2 Removing and installing rear brake pads -- 6.3 Removing and installing rear brake caliper -- 6.4 Detaching and attaching handbrake cable from/to brake caliper -- 6.5 Pressing back piston in rear brake caliper -- 7 Handbrake -- 7.1 Handbrake - exploded view -- 7.2 Removing and installing handbrake lever -- 7.3 Removing and installing handbrake switch -- 7.4 Removing and installing handbrake cable -- 7.5 Removing and installing guide tubes for handbrake cable -- 7.6 Adjusting handbrake -- 8 Brake pedal -- 8.1 Brake pedal - exploded view -- 8.2 Removing and installing brake pedal -- 8.3 Separating brake pedal from brake servo - 47 Brakes - hydraulics -- 1 High-pressure and low-pressure tests -- 1.1 Tests -- 2 Servicing front brake caliper FN3 -- 2.1 Front brake caliper FN3 - exploded view -- 2.2 Removing and installing piston for front brake caliper FN3 -- 3 Servicing front brake caliper FNRG57 -- 3.1 Front brake caliper FNRG57 - exploded view -- 3.2 Removing and installing piston for front brake caliper FNRG57 -- 4 Servicing brake caliper (TT RS) -- 5 Servicing rear brake calipers -- 5.1 Rear brake caliper - exploded view -- 5.2 Removing and installing piston for rear brake caliper -- 6 Bleeding brake system - ABS/ESP Mark 60 -- 6.1 Bleeding brake system with brake filling and bleeding equipment -VAS 5234- or upgrade kit and extraction unit -V.A.G 1869/4- -- 6.2 Bleeding brake system without brake filling and bleeding equipment -- 7 Brake servo/brake master cylinder - left-hand drive vehicles -- 7.1 Exploded view -- 7.2 Checking non-return valve (TT RS) -- 7.3 Removing and installing non-return valve (TT RS) -- 7.4 Removing and installing brake fluid reservoir -- 7.5 Removing and installing brake master cylinder -- 7.6 Removing and installing brake master cylinder (TT RS) -- 7.7 Removing and installing brake servo -- 7.8 Removing and installing brake servo (TT RS) -- 7.9 Removing and installing noise amplifier (TFSI) -- 8 Exhauster pumps -- 8.1 Removing and installing exhauster pump (TDI) -- 8.2 Removing and installing exhauster pump (TFSI) -- 8.3 Removing and installing exhauster pump (TT RS) -- 9 Brake lines and brake hoses -- 9.1 Removing and installing brake lines and brake hoses A2 - RUNNING GEAR, FRONT-WHEEL DRIVE AND FOUR-WHEEL DRIVE - 00 Technical data -- 1 Technical data -- 1.1 Running gear -- 1.2 Steering -- 1.3 Wheels, tyres -- 2 Proper disposal of fluid-filled components -- 2.1 Releasing gas in gas-filled shock absorbers (front) -- 2.2 Releasing gas in gas-filled shock absorbers (rear) -- 2.3 Releasing gas in Audi magnetic ride shock absorbers (front) -- 2.4 Releasing gas in Audi magnetic ride shock absorbers (rear) -- 3 Checking shock absorbers -- 3.1 Leaks at shock absorbers -- 3.2 Checking shock absorbers when removed -- 3.3 Checking shock absorbers on shock tester - 40 Front suspension -- 1 General notes -- 1.1 General information -- 1.2 Contact corrosion -- 1.3 Repairing threads in longitudinal member -- 1.4 Lifting suspension to unladen position -- 1.5 Exploded views of front axle -- 2 Subframe, anti-roll bar, wishbone, swivel joint, vehicle level sender -- 2.1 Exploded view of subframe, anti-roll bar, wishbone, swivel joint, vehicle level sender -- 2.2 Removing and installing subframe -- 2.3 Servicing subframe -- 2.4 Locating subframe in position -- 2.5 Removing and installing anti-roll bar -- 2.6 Removing and installing wishbone and mounting bracket -- 2.7 Renewing bonded rubber bush in wishbone -- 2.8 Renewing mounting bracket for wishbone -- 2.9 Removing and installing swivel joint -- 2.10 Checking swivel joint -- 2.11 Removing and installing front left vehicle level sender -G78- and front right vehicle level sender -G289- -- 3 Wheel bearing housing, wheel bearing unit -- 3.1 Exploded view of wheel bearing housing and wheel bearing unit -- 3.2 Removing and installing wheel bearing housing -- 3.3 Removing and installing wheel bearing unit -- 4 Audi magnetic ride (AMR) - electronic damping control -- 4.1 Overview of Audi magnetic ride (AMR) - electronic damping control -- 4.2 Removing and installing electronically controlled damping control unit -J250- -- 4.3 Procedure for re-adapting reference position with vehicle diagnostic, testing and information system -VAS 5051B- -- 5 Suspension strut -- 5.1 Exploded view of suspension strut -- 5.2 Removing and installing suspension strut -- 5.3 Servicing suspension strut -- 6 Drive shafts -- 6.1 General notes: -- 6.2 Loosening and tightening hexagon bolt securing drive shaft to wheel hub -- 6.3 Loosening and tightening twelve-point bolt securing drive shaft to wheel hub -- 6.4 Removing and installing drive shaft (version with bolted flange on inner joint) -- 6.5 Removing and installing drive shaft with sliding CV joint (version with splines on inner joint) -- 6.6 Removing and installing drive shaft with triple roller joint AAR 3300i (with splines for stub shaft on gearbox) -- 6.7 Removing and installing drive shaft with triple roller joint AAR 3300i (with splines for insertion in gearbox) -- 6.8 Servicing drive shaft (sliding inner CV joint with 100 mm dia.) -- 6.9 Servicing drive shaft (sliding inner CV joint with 108 mm dia.) -- 6.10 Servicing drive shaft (sliding inner CV joint with splines, 100 mm dia.) -- 6.11 Checking outer constant velocity joint -- 6.12 Checking inner sliding CV joint -- 6.13 Servicing drive shaft with triple roller joint AAR 2600i -- 6.14 Dismantling and assembling drive shaft with triple roller joint AAR 2600i -- 6.15 Servicing drive shaft with triple roller joint AAR 3300i (with splines for insertion in gearbox) -- 6.16 Servicing drive shaft with triple roller joint AAR 3300i (with splines for stub shaft on gearbox) - 42 Rear suspension -- 1 General notes on rear axle -- 1.1 General notes: -- 1.2 Contact corrosion -- 1.3 Repairing damaged threads in longitudinal member (subframe to body) -- 1.4 Lifting suspension to unladen position -- 1.5 Overview of rear axle (front-wheel drive) -- 1.6 Overview of rear axle (four-wheel drive) -- 2 Subframe, diagonal strut, lower transverse link, upper transverse link, track rod, vehicle level sender (front-wheel drive) -- 2.1 Exploded view of subframe, diagonal strut, lower transverse link, upper transverse link, track rod, vehicle level sender (front-wheel drive) -- 2.2 Removing and installing subframe with attachments -- 2.3 Removing and installing diagonal struts -- 2.4 Removing and installing lower transverse link -- 2.5 Removing and installing upper transverse link -- 2.6 Removing and installing track rod -- 2.7 Removing and installing rear left vehicle level sender -G76- and rear right vehicle level sender -G77- -- 3 Wheel bearing housing, wheel bearing unit, trailing arm with mounting bracket, stone deflector -- 3.1 Exploded view of wheel bearing housing, wheel bearing unit, trailing arm with mounting bracket, stone deflector -- 3.2 Removing and installing wheel bearing housing -- 3.3 Renewing bonded rubber bush for wheel bearing housing -- 3.4 Removing and installing wheel bearing unit -- 3.5 Removing and installing trailing arm with mounting bracket -- 3.6 Servicing trailing arm -- 3.7 Removing and installing stone deflector -- 4 Shock absorbers, coil springs -- 4.1 Exploded view of shock absorbers, coil springs -- 4.2 Removing and installing shock absorber -- 4.3 Servicing shock absorbers -- 4.4 Removing and installing coil spring -- 5 Anti-roll bar -- 5.1 Exploded view of anti-roll bar -- 5.2 Removing and installing anti-roll bar -- 6 Subframe, lower transverse link, upper transverse link, track rod, vehicle level sender (four-wheel drive) - Coup -- 6.1 Exploded view of subframe, lower transverse link, upper transverse link, track rod, vehicle level sender (four-wheel drive) - Coup -- 6.2 Removing and installing subframe with attachments -- 6.3 Removing and installing subframe bushes -- 6.4 Removing and installing lower transverse link -- 6.5 Removing and installing upper transverse link -- 6.6 Removing and installing track rod -- 6.7 Removing and installing rear left vehicle level sender -G76- and rear right vehicle level sender -G77- -- 7 Subframe, diagonal struts, cross member, lower transverse link, upper transverse link, track rod, vehicle level sender (four-wheel drive) - Roadster -- 7.1 Exploded view of subframe, diagonal struts, cross member, lower transverse link, upper transverse link, track rod, vehicle level sender (four-wheel drive) - Roadster -- 7.2 Removing and installing diagonal struts - Roadster -- 7.3 Removing and installing cross member - Roadster -- 8 Wheel bearing housing, wheel bearing unit, trailing arm with mounting bracket -- 8.1 Exploded view of wheel bearing housing, wheel bearing unit, trailing arm with mounting bracket -- 8.2 Removing and installing wheel bearing housing -- 8.3 Renewing bonded rubber bush for wheel bearing housing -- 8.4 Removing and installing wheel bearing unit -- 8.5 Removing and installing trailing arm with mounting bracket -- 8.6 Servicing trailing arm -- 9 Shock absorbers, coil springs -- 9.1 Exploded view of shock absorbers, coil springs -- 9.2 Removing and installing shock absorber -- 9.3 Servicing shock absorbers -- 9.4 Removing and installing coil spring -- 10 Anti-roll bar -- 10.1 Exploded view of anti-roll bar -- 10.2 Removing and installing anti-roll bar -- 11 Drive shafts -- 11.1 General notes: -- 11.2 Loosening and tightening hexagon bolt securing drive shaft to wheel hub -- 11.3 Loosening and tightening twelve-point bolt securing drive shaft to wheel hub -- 11.4 Removing and installing drive shaft -- 11.5 Servicing drive shaft with outer constant velocity joint, 90 mm diameter -- 11.6 Servicing drive shaft with outer constant velocity joint, 82 mm diameter -- 11.7 Checking outer constant velocity joint -- 11.8 Checking inner constant velocity joint - 44 Wheels, tyres, vehicle geometry -- 1 Wheels, tyres -- 2 Tyre monitor display (TMD+) -- 2.1 General notes: -- 2.2 Removing and installing tyre pressure monitoring control unit 2 -J793- -- 3 Tyre pressure monitoring system (TPM) -- 3.1 General notes -- 3.2 Tyre pressure monitoring system - exploded view of components -- 3.3 Operation of tyre pressure monitoring system -- 3.4 Removing and installing tyre pressure monitor control unit -J502- -- 3.5 Exploded view of tyre pressure sensor -- 3.6 Removing and installing tyre pressure sensor -- 3.7 Changing a tyre -- 4 Wheel alignment -- 4.1 General information -- 4.2 Wheel alignment must be checked: -- 4.3 Explanatory notes on weight codes used in production (PR numbers) -- 4.4 Test requirements: -- 4.5 Wheel alignment specifications, front-wheel drive and four-wheel drive (Coup /Roadster) -- 4.6 Measurement procedure -- 4.7 Adjusting camber at front wheels -- 4.8 Adjusting camber at rear wheels -- 4.9 Adjusting toe setting at rear wheels -- 4.10 Adjusting toe setting at front wheels - 48 Steering -- 1 General repair instructions -- 1.1 Steering box -- 1.2 Gaskets and seals -- 1.3 Bolts and nuts -- 1.4 Electrical components -- 1.5 Guided Fault Finding, Vehicle Self-Diagnosis and Test Instruments -- 2 Steering wheel with airbag -- 2.1 Steering wheel with airbag - exploded view -- 2.2 Removing and installing steering wheel with airbag -- 3 Steering column, mounting bracket with strut -- 3.1 Steering column and mounting bracket with strut (LHD vehicles) - exploded view -- 3.2 Removing and installing steering column -- 3.3 Handling and transporting steering column -- 3.4 Checking steering column for damage -- 3.5 Removing and installing mounting bracket with strut -- 3.6 Steering column and mounting bracket with strut (RHD vehicles) - exploded view -- 4 Electro-mechanical steering box -- 4.1 Differences between steering boxes (generations 2 and 3) -- 4.2 Electro-mechanical steering box (LHD vehicles) - exploded view -- 4.3 Removing and installing electro-mechanical steering box -- 4.4 Exploded view - servicing electro-mechanical steering box -- 4.5 Removing and installing rubber boot -- 4.6 Removing and installing track rod -- 4.7 Removing and installing bonded rubber bush for generation 2 steering box -- 4.8 Renewing sensor wiring -- 4.9 Renewing and adjusting hydraulic thrust piece -- 4.10 Renewing and adjusting thrust piece at steering pinion end -- 4.11 Removing and installing steering pinion with steering moment sender -G269- -- 4.12 Electro-mechanical steering box (RHD vehicles) - exploded view A3 - WHEELS AND TYRES - 44 Wheels, tyres, vehicle geometry -- 1 Fitting wheels / tyres / tyre pressure monitor -- 1.1 General information on wheels and tyres -- 1.2 Exploded view of components for light alloy wheels -- 1.3 Exploded view of components for PAX run-flat tyres -- 1.4 Instructions for changing/fitting wheels -- 1.5 Tightening torques for wheel bolts -- 1.6 Removing and fitting run-flat tyres -- 1.7 Safety notes for run-flat tyres -- 1.8 Conditions for fitting run-flat tyres -- 1.9 Unseating run-flat tyres -- 1.10 Removing run-flat tyres -- 1.11 Fitting run-flat tyres -- 1.12 Exploded view of tyre pressure monitor -- 1.13 Changing a tyre -- 1.14 Removing and installing metal valve body -- 1.15 Wheel electronics (TPM) - Beru system -- 1.16 Wheel electronics (TPM) - Siemens system -- 2 Tyre requirements and tyre maintenance -- 2.1 Introduction -- 2.2 Requirements to be met by tyres -- 2.3 Factors influencing the service life of a tyre -- 2.4 Tyre pressure (maintenance) -- 2.5 Driving style -- 2.6 Measuring tread depth -- 2.7 Useful information regarding tyres -- 2.8 Identification markings on the tyre sidewall -- 2.9 Designations on sidewall of tyres with run-flat system (PAX) -- 2.10 Speed rating / maximum speed -- 2.11 Load rating code/load index (LI) -- 2.12 The valve -- 2.13 Tyre storage -- 2.14 Storing the tyres -- 2.15 Tyre ageing -- 2.16 Renewing tyres -- 2.17 Care and maintenance of alloy wheel rims -- 2.18 Tyres with rim protectors -- 3 Tyre wear/ mileage -- 3.1 General notes -- 3.2 Wear of high-speed tyres -- 3.3 Evenly worn tyres -- 3.4 One-sided wear -- 3.5 One-sided wear adjustment error -- 3.6 Wear in middle of tyre -- 3.7 Diagonal erosion -- 3.8 SA 18 - Wear; SA 11 - Adjustment error -- 3.9 Running gear modifications -- 4 Tyre noise -- 4.1 General notes on tyre noise -- 4.2 Useful information regarding tyre noise -- 4.3 Saw-tooth wear -- 4.4 Flat spots (brake-flatting) -- 5 Rough running caused by wheels/tyres -- 5.1 Causes of rough running -- 5.2 Flat spots caused by storage or handling -- 6 Balancing wheels -- 6.1 General notes -- 6.2 Conducting a road test before balancing wheels -- 6.3 Balancing wheels on stationary wheel balancing machine -- 6.4 Work sequence when balancing wheels and tyres -- 6.5 Finish balancer -- 6.6 Vibration control system -VAS 6230 A- -- 6.7 Radial and lateral run-out on wheels and tyres -- 6.8 Checking radial and lateral run-out of wheels and tyres on V.A.G 1435 -- 6.9 Checking radial and lateral run-out on wheel -- 6.10 Matching -- 7 Vehicle pulls to one side -- 7.1 General notes -- 7.2 Remedies when vehicle pulls to one side -- 7.3 Strategic rotation of wheels for non-directional tyres -- 7.4 Strategic rotation of wheels for unidirectional tyres -- 8 Tyre damage -- 8.1 General notes -- 8.2 Checking tyres -- 8.3 Construction of belted radial tyres -- 8.4 Torn tread -- 8.5 Radial depressions -- 8.6 Impact damage -- 8.7 Cuts -- 8.8 Damage caused by foreign bodies -- 8.9 Loss of air from tyre -- 8.10 Damage occurring when fitting tyres -- 8.11 Bead damage caused by fitting machine -- 8.12 Tyre pressure -- 8.13 Tyre damage due to insufficient inflation pressure -- 8.14 Slow loss of tyre pressure -- 8.15 Temperature increase caused by insufficient inflation pressure -- 8.16 Tears in tyre -- 9 Vehicles with breakdown set -- 9.1 Tyre sealant -- 9.2 Removing a tyre from the rim -- 9.3 Disposal of sealant -- 9.4 Fitting a new tyre -- 10 Tyre pressure monitoring systems -- 10.1 Tyre pressure monitoring system with pressure sensor -- 10.2 Tyre pressure monitoring with wheel speed sensor -- 11 Temporary spare wheels -- 11.1 Notes on the use of temporary spare wheels -- 12 Tyres with run-flat capability (PAX) -- 12.1 Construction of tyres with run-flat capability (PAX) -- 12.2 Codes and designations on tyres with run-flat capability (PAX) -- 12.3 Support ring on PAX wheels -- 12.4 Dimensions and designations for PAX rims -- 12.5 Inflating tyres on PAX wheels -- 12.6 Wheel alignment -- 12.7 Repairing tyres with run-flat capability (PAX) -- 12.8 PAX tyres - assessing condition -- 12.9 Checking support ring -- 13 Self supporting tyres (SST) with run-flat capability -- 13.1 Design of an SST tyre -- 13.2 Servicing tyres with run-flat capability -- 13.3 Renewing tyres/conditions for use of run-flat tyres B1 - ELECTRICAL SYSTEM - 27 Starter, current supply, CCS -- 1 Contact corrosion -- 2 Battery -- 2.1 Battery - general notes -- 2.2 Maintenance-free batteries -- 2.3 Exploded view of battery -- 2.4 Disconnecting and connecting battery -- 2.5 Removing and installing earth cable with battery monitor control unit -J367- -- 2.6 Removing and installing battery -- 2.7 Checking battery -- 2.8 Charging battery -- 2.9 Preparations before charging battery -- 2.10 Preparations for back-up power supply of battery -- 2.11 Removing and installing battery isolation igniter -N253- -- 3 Removing and installing alternator -- 3.1 Exploded view of alternator -- 3.2 Audi TT and TTS with 2.0 ltr. TFSI engine -- 3.3 Audi TT RS with 2.5 ltr. TFSI engine -- 3.4 Audi TT with 3.2 ltr. MPI engine -- 3.5 Audi TT with 2.0 ltr. TDI engine -- 4 Checking and servicing alternator -- 4.1 Checking alternator -- 4.2 Servicing alternator -- 5 Removing and installing starter -- 5.1 Exploded view of starter -- 5.2 Audi TT with 2.0 ltr. TFSI engine and manual gearbox -- 5.3 Audi TT with 2.0 ltr. TFSI engine and direct shift gearbox -- 5.4 Audi TTS with 2.0 ltr. TFSI engine and direct shift gearbox -- 5.5 Audi TT RS with 2.5 ltr. TFSI engine and manual gearbox -- 5.6 Audi TT with 3.2 ltr. MPI engine and manual gearbox -- 5.7 Audi TT with 3.2 ltr. MPI engine and direct shift gearbox -- 5.8 Audi TT with 2.0 ltr. TDI engine and manual gearbox -- 5.9 Exploded view of starter - Audi TT RS with dual clutch gearbox -- 5.10 Audi TT RS with 2.5 ltr. TFSI engine and dual clutch gearbox -- 6 Cruise control system (CCS) - 90 Gauges, instruments -- 1 Contact corrosion -- 2 Instrument cluster -- 2.1 Exploded view of instrument cluster and radio-controlled clock receiver -- 2.2 Removing and installing instrument cluster -- 2.3 Pin assignment at multi-pin connectors on instrument cluster -- 2.4 Pin assignment at fuel gauge sender -G- -- 2.5 Pin assignment at fuel gauge sender 2 -G169- -- 2.6 Pin assignment at coolant temperature senders - 2.0 ltr. TFSI engine -- 2.7 Pin assignment at coolant temperature sender - 2.5 ltr. TFSI engine -- 2.8 Pin assignment at coolant temperature senders - 3.2 ltr. MPI engine -- 2.9 Pin assignment at coolant temperature senders - 2.0 ltr. TDI engine -- 2.10 Removing and installing ambient temperature sensor -G17- -- 2.11 Removing and installing ambient temperature sensor -G17- - Audi TT RS -- 2.12 Removing and installing radio-controlled clock receiver -J489- -- 3 Cigarette lighter, 12 V electric socket -- 3.1 Exploded view of cigarette lighter, 12 V electric socket -- 3.2 Removing and installing cigarette lighter -U1- -- 4 Horns -- 4.1 Exploded view of horns -- 4.2 Removing and installing horns -H2-/-H7- -- 5 Data bus diagnostic interface -- 5.1 Data bus diagnostic interface -J533- -- 5.2 Removing and installing data bus diagnostic interface -J533- -- 5.3 Connector at data bus diagnostic interface -J533- - 92 Windscreen wash/wipe system -- 1 Contact corrosion -- 2 Windscreen wiper system -- 2.1 Exploded view of windscreen wiper system -- 2.2 Moving windscreen wipers to service position -- 2.3 Renewing wiper blade -- 2.4 Removing and installing wiper arms -- 2.5 Adjusting wiper arms -- 2.6 Removing and installing wiper motor with wiper motor control unit -J400- -- 2.7 Renewing wiper motor with wiper motor control unit -J400- -- 3 Windscreen washer system -- 3.1 Overview of washer fluid reservoir and washer fluid hoses -- 3.2 Removing and installing washer fluid reservoir -- 3.3 Removing and installing washer jets -- 3.4 Adjusting washer jets -- 4 Headlight washer system -- 4.1 Exploded view of headlight washer system -- 4.2 Removing and installing headlight washer jets -- 4.3 Adjusting washer jets -- 4.4 Removing and installing washer fluid reservoir -- 5 Washer fluid hoses - 94 Lights, bulbs, switches - exterior -- 1 Contact corrosion -- 2 Halogen headlights -- 2.1 Exploded view of halogen headlight -- 2.2 Removing and installing headlights -- 2.3 Renewing headlight dipped beam bulb -M29-/-M31- -- 2.4 Renewing headlight main beam bulb -M30-/-M32- -- 2.5 Renewing side light bulb -M1-/-M3- -- 2.6 Renewing front turn signal bulb -M5-/-M7- -- 2.7 Removing and installing headlight range control motor -V48-/-V49- -- 2.8 Installing repair kit for headlight housing -- 2.9 Converting headlights for driving on the left or right side of the road -- 3 Bi-xenon gas discharge headlights with cornering light -- 3.1 Safety precautions when handling gas discharge bulbs -- 3.2 Exploded view of bi-xenon gas discharge headlight with cornering light -- 3.3 Removing and installing headlights -- 3.4 Renewing gas discharge bulb -L13-/-L14- -- 3.5 Renewing daytime running light bulb -L174-/-L175- -- 3.6 Renewing side light bulb -M1-/-M3- -- 3.7 Removing and installing left/right headlight screen adjustment solenoid -N395-/-N396- -- 3.8 Removing and installing left/right swivel module position sensor -G474-/-G475- -- 3.9 Renewing front turn signal bulb -M5-/-M7- -- 3.10 Removing and installing left/right gas discharge bulb control unit -J343-/-J344- -- 3.11 Removing and installing dynamic cornering light control motor -V318-/-V319- -- 3.12 Removing and installing headlight range control motor -V48-/-V49- -- 3.13 Installing repair kit for headlight housing -- 3.14 Converting headlights for driving on the left or right side of the road -- 4 Bi-xenon gas discharge headlights with cornering light, LED daytime running light -- 4.1 Safety precautions when handling gas discharge bulbs -- 4.2 Exploded view of bi-xenon gas discharge headlight with cornering light, LED daytime running light -- 4.3 Removing and installing headlights -- 4.4 Renewing gas discharge bulb -L13-/-L14- -- 4.5 Renewing LED module for daytime running light and side light -L176-/-L177-, -M1-/-M3- -- 4.6 Removing and installing left/right headlight screen adjustment solenoid -N395-/-N396- -- 4.7 Removing and installing left/right swivel module position sensor -G474-/-G475- -- 4.8 Renewing front turn signal bulb -M5-/-M7- -- 4.9 Removing and installing left/right gas discharge bulb control unit -J343-/-J344- -- 4.10 Removing and installing dynamic cornering light control motor -V318-/-V319- -- 4.11 Removing and installing headlight range control motor -V48-/-V49- -- 4.12 Installing repair kit for headlight housing -- 4.13 Converting headlights for driving on the left or right side of the road -- 5 Automatic headlight range control -- 5.1 Overview of automatic headlight range control -- 5.2 Removing and installing control unit for headlight range control -J431- -- 6 Fog lights -- 6.1 Exploded view of fog light -- 6.2 Removing and installing fog lights -- 6.3 Renewing fog light bulb -L22-/-L23- -- 7 Checking and adjusting headlight settings -- 7.1 Adjusting headlights - rest-of-the-world vehicles -- 7.2 Adjusting headlights - USA vehicles -- 7.3 Adjusting fog lights -- 7.4 Adjusting additional headlights -- 8 Turn signal repeater -- 8.1 Exploded view of exterior mirror turn signal -- 8.2 Removing and installing exterior mirror turn signal bulb -L131-/-L132- -- 9 Tail light cluster -- 9.1 Exploded view of tail light cluster -- 9.2 Removing and installing tail light cluster -- 9.3 Removing and installing bulb carrier -- 10 Exterior lights (rear) -- 10.1 Exploded view of rear fog light, high-level brake light and number plate light -- 10.2 Removing and installing rear fog light -- 10.3 Removing and installing bulb carrier for rear fog light -- 10.4 Removing and installing high-level brake light bulb -M25- -- 10.5 Removing and installing number plate light -X4-/-X5- - vehicles up to 11.2006 -- 10.6 Removing and installing number plate light -X4-/-X5- - vehicles from 11.2006 onwards -- 11 Steering column switch module -- 11.1 Exploded view of steering column switch module -- 11.2 Removing and installing steering column electronics control unit -J527- -- 11.3 Pin assignment on steering column electronics control unit -J527- -- 11.4 Removing and installing return ring with slip ring -- 11.5 Removing and installing steering angle sender -G85- -- 11.6 Removing and installing turn signal switch -E2- and cruise control system switch -E45- -- 11.7 Removing and installing intermittent wiper switch -E22- -- 12 Lock cylinder and ignition/starter switch with steering lock -- 12.1 Exploded view of lock cylinder, ignition/starter switch and steering lock -- 12.2 Removing and installing lock cylinder -- 12.3 Removing and installing ignition key withdrawal lock solenoid -N376- -- 12.4 Removing and installing ignition/starter switch -D- -- 12.5 Pin assignment on ignition/starter switch -D- -- 12.6 Removing and installing steering lock housing -- 12.7 Removing and installing adapter wiring harness for steering lock housing -- 13 Parking aid -- 13.1 Overview of parking aid -- 13.2 Removing and installing parking aid control unit -J446- -- 13.3 Removing and installing rear parking aid warning buzzer -H15- (Coup ) -- 13.4 Removing and installing rear parking aid warning buzzer -H15- (Roadster) -- 13.5 Removing and installing rear parking aid senders -G203-/-G204-/-G205-/-G206- - 96 Lights, bulbs, switches - interior -- 1 Contact corrosion -- 2 Lights and switches in dash panel -- 2.1 Overview of lights and switches in dash panel -- 2.2 Removing and installing central locking deadlock function warning lamp -SAFE- -K133- -- 2.3 Removing and installing light switch -E1- with -E20-, -E102-, -E579- -- 2.4 Removing and installing switch and instrument illumination regulator -E20-, headlight range control regulator -E102-, daytime running lights switch -E579- -- 2.5 Removing and installing heated driver seat regulator -E94-/heated front passenger seat regulator -E95- -- 2.6 Removing and installing warning lamp for airbag deactivated on front passenger side -K145- -- 2.7 Removing and installing glove compartment light -W6- -- 2.8 Removing and installing glove compartment light switch -E26- -- 2.9 Removing and installing footwell illumination bulb (front) -L151-/-L152- -- 3 Lights and switches in front doors -- 3.1 Overview of lights and switches in front doors -- 3.2 Removing and installing mirror adjustment switch -E43- or adjustment switch for mirror with fold-in feature -E168- -- 3.3 Removing and installing window regulator switches -E512-/-E107- -- 3.4 Removing and installing door contact switch -F2-/-F3- -- 3.5 Removing and installing interior locking button for central locking system -E308- / -E309- -- 3.6 Removing and installing door interior handle illumination bulb -L146-/-L147- -- 3.7 Removing and installing rear lid remote release button -E233-/fuel tank flap release button -E319- -- 3.8 Removing and installing front entry light -W31-/-W32- and door warning lamp -W30-/-W36- -- 4 Lights and switches in centre console, luggage compartment -- 4.1 Overview of selector lever position display, operating unit in centre console, convertible roof actuation, rear lid lock -- 4.2 Removing and installing operating unit in front of centre console -E461- with -E127-, -E226-, -E229-, -E256-, -E387- and -E541- -- 4.3 Removing and installing selector lever position display -Y26- with selector lever display illumination bulb -L101- -- 4.4 Removing and installing convertible roof actuation button -E137- -- 4.5 Removing and installing cabrio windbreak switch -E278- -- 4.6 Removing and installing right luggage compartment light -W35- -- 4.7 Removing and installing rear lid contact switch for anti-theft alarm -F123- -- 5 Lights and switches in roof trim -- 5.1 Overview of lights and switches in roof trim -- 5.2 Removing and installing vanity mirror light bulb -L31- - Coup -- 5.3 Removing and installing contact switch for vanity mirror -F147-/-F148- -- 5.4 Removing and installing interior light/reading light (front) -- 5.5 Renewing interior light/reading light bulbs (front) -W1-/-W13-/-W19- -- 5.6 Renewing LED for interior light/reading light (front) -- 5.7 Removing and installing garage door operation control unit -J530- -- 5.8 Removing and installing garage door operating unit -E284- -- 6 Immobilizer -- 7 Ultrasonic interior monitoring -- 7.1 Overview of ultrasonic interior monitoring -- 7.2 Removing and installing interior monitoring switch -E183-/alarm system off switch -E217- -- 7.3 Removing and installing anti-theft alarm sensor -G578- -- 7.4 Removing and installing convenience system central control unit -J393- -- 7.5 Removing and installing alarm horn -H12- - 97 Wiring -- 1 Contact corrosion -- 2 Relay carriers, fuse carriers (engine compartment) -- 2.1 Component protection -- 2.2 Overview of engine compartment electronics box, main fuse box and door separating connector -- 2.3 Removing and installing engine compartment electronics box -- 2.4 Removing and installing suppression filter -C24- -- 2.5 Removing and installing relay and fuse carrier in engine compartment electronics box -- 2.6 Removing and installing fuse holders in engine compartment electronics box -- 2.7 Unplugging door separating connector -- 2.8 Removing and installing main fuse box in luggage compartment (rear right) at battery -- 3 Relay carriers, fuse carriers (vehicle interior, luggage compartment) -- 3.1 Overview of relay carriers and fuse carriers -- 3.2 Removing and installing fuse holder in dash panel (left-side) -- 3.3 Removing and installing onboard supply control unit -J519- - vehicles up to 05.2008 -- 3.4 Removing and installing onboard supply control unit -J519- - vehicles from 06.2008 onwards -- 3.5 Removing and installing 5-position relay carrier - vehicles from 06.2008 onwards -- 3.6 Removing and installing relay carrier underneath dash panel (left-side) -- 3.7 Removing and installing luggage compartment fuse holder (right-side) -- 4 Repairing wiring harnesses and electrical connectors -- 5 Repairing connector housings and electrical connectors -- 6 Releasing and dismantling connector housings -- 7 Cleaning contact surfaces with contact surface cleaning set -VAS 6410- -- 8 Repairing aerial wires -- 9 Fibre optic cables -- 10 Vehicle diagnostic, testing and information systems C1 - COMMUNICATION - 91 Radio, telephone, navigation -- 1 Radio system -- 1.1 General notes -- 1.2 Overview -- 1.3 Radio system - layout -- 1.4 Pre-fitted components for radio installation -- 1.5 Connectors on Radio -R- -- 1.6 Overview of fitting locations (Coup ) -- 1.7 Overview of fitting locations (Roadster) -- 1.8 Removing and installing radio -R- -- 1.9 Activating/deactivating transport mode of symphony radio unit -- 1.10 Removing and installing warning lamp for airbag deactivated on front passenger side -K145- -- 2 Radio system (USA) -- 2.1 General notes -- 2.2 Overview -- 2.3 Radio system (Coup ) - layout -- 2.4 Radio system (Roadster) - layout -- 2.5 Connectors on Radio -R- -- 2.6 Connectors for satellite radio -R146- (up to 10/06) -- 2.7 Connectors for satellite radio -R146- (from 11/06 onwards) -- 2.8 Overview of fitting locations (Coup ) -- 2.9 Overview of fitting locations (Roadster) -- 2.10 Removing and installing, enabling satellite radio -R146- -- 2.10.1 Removing and installing satellite radio -R146- -- 2.10.2 Enabling satellite radio -R146- -- 3 Sound system -- 3.1 General notes -- 3.2 Overview (Coup ) -- 3.3 Overview (Roadster) -- 3.4 Basic sound system - layout -- 3.5 Standard sound system - layout -- 3.6 BOSE sound system - layout -- 3.7 Microphone unit in front roof module -R164- - overview -- 3.8 Connectors for Standard sound system (up to model year 2008) -- 3.9 Connectors for Standard sound system (from model year 2009 onwards) -- 3.10 Connectors for BOSE sound system -- 3.11 Removing and installing digital sound package control unit -J525- -- 3.12 Removing and installing digital sound package control unit -J525- (BOSE) -- 3.13 Removing and installing front left bass loudspeaker -R21- -- 3.14 Removing and installing rear left mid-range and bass loudspeaker -R159- (Coup ) -- 3.15 Removing and installing rear left mid-range and bass loudspeaker -R159- (Roadster) -- 3.16 Removing and installing front left treble loudspeaker -R20- -- 3.17 Removing and installing rear left treble loudspeaker -R14- -- 3.18 Removing and installing centre mid-range and treble loudspeaker -R158- -- 3.19 Removing and installing front left mid-range loudspeaker -R103- -- 3.20 Removing and installing middle loudspeaker -R148- (Coup ) -- 3.21 Removing and installing middle loudspeaker -R148- (Roadster) -- 3.22 Removing and installing microphone unit in front roof module -R164- -- 4 Aerial system (Coup ) -- 4.1 General notes -- 4.2 Overview -- 4.3 Overview of aerials -- 4.4 Connectors on aerial amplifier 2 -R111- -- 4.5 Connectors on aerial amplifier -R24- / aerial amplifier 4 -R113- -- 4.6 Removing and installing aerial amplifier 2 -R111- -- 4.7 Removing and installing aerial amplifier -R24-/aerial amplifier 4 -R113- -- 4.8 Removing and installing radio, telephone and navigation system aerial -R52- -- 4.9 Removing and installing radio, telephone and navigation system aerial -R52- (USA vehicles only) -- 4.10 Removing and installing window aerial suppression filter -C18- -- 4.11 Removing and installing aerial filter -R87- (USA vehicles only) -- 5 Aerial system (Roadster) -- 5.1 General notes -- 5.2 Overview -- 5.3 Overview of aerials -- 5.4 Connectors on aerial amplifier -R24- -- 5.5 Connectors on aerial amplifier 2 -R111- -- 5.6 Connectors on aerial selection control unit -J515- -- 5.7 Removing and installing aerial amplifier -R24- -- 5.8 Removing and installing aerial amplifier 2 -R111- -- 5.9 Removing and installing TV aerial 2 -R56- (up to model year 2007) -- 5.10 Removing and installing TV aerial 2 -R56- (from model year 2008 onwards) -- 5.11 Removing and installing aerial selection control unit -J515- -- 5.12 Removing and installing navigation system aerial -R50- / telephone aerial -R65- -- 5.13 Removing and installing satellite aerial -R170- (USA vehicles only) -- 5.14 Removing and installing TV aerial 2 -R56- (USA vehicles only) -- 6 Telephone systems -- 6.1 General notes -- 6.2 Overview (Coup ) -- 6.3 Overview (Roadster) -- 6.4 Mobile phone pre-installation - layout -- 6.5 Pre-fitted components for mobile phone installation - layout -- 6.6 Microphone unit in front roof module -R164- - overview -- 6.7 Connectors on telephone transmitter and receiver unit -R36- -- 6.8 Connectors for aerial amplifier for mobile telephone -R86- (up to model year 2008) -- 6.9 Connectors for aerial amplifier for mobile telephone -R86- (from model year 2009 onwards) -- 6.10 Connector for pre-fitted components for mobile phone installation -- 6.11 Overview of fitting locations (Coup ) -- 6.12 Overview of fitting locations (Roadster) -- 6.13 Removing and installing telephone bracket -R126- -- 6.14 Removing and installing telephone transmitter and receiver unit -R36- -- 6.15 Removing and installing aerial amplifier for mobile telephone -R86- (Coup ) -- 6.16 Removing and installing aerial amplifier for mobile telephone -R86- (Roadster) -- 6.17 Removing and installing microphone unit in front roof module -R164- -- 7 Telephone system (USA) -- 7.1 General notes -- 7.2 Overview (Coup ) -- 7.3 Overview (Roadster) -- 7.4 Mobile phone pre-installation - layout -- 7.5 Connectors for mobile phone pre-installation (up to model year 2008) -- 7.6 Connectors for mobile phone pre-installation (from model year 2009 onwards) -- 7.7 Overview of fitting locations (Coup ) -- 7.8 Overview of fitting locations (Roadster) -- 8 Navigation system RNS-E -- 8.1 General notes -- 8.2 Overview (Coup ) -- 8.3 Overview (Roadster) -- 8.4 On-screen fault messages -- 8.5 RNS-E (Coup ) - layout -- 8.6 RNS-E (Roadster) - layout -- 8.7 Connectors on navigation system with CD drive control unit -J401- -- 8.8 Connectors on TV tuner -R78- -- 8.9 Overview of fitting locations (Coup ) -- 8.10 Overview of fitting locations (Roadster) -- 8.11 Removing and installing navigation system with CD drive control unit -J401- -- 8.12 Removing and installing TV tuner -R78- -- 9 Navigation system RNS-E (USA) -- 9.1 General notes -- 9.2 Overview (Coup ) -- 9.3 Overview (Roadster) -- 9.4 On-screen fault messages -- 9.5 RNS-E (Coup ) - layout -- 9.6 RNS-E (Roadster) - layout -- 9.7 Connectors on navigation system with CD drive control unit -J401- -- 9.8 Overview of fitting locations (Coup ) -- 9.9 Overview of fitting locations (Roadster) -- 10 Navigation system RNS-JP4 -- 10.1 General notes -- 10.2 JP4 (Coup ) - layout -- 10.3 JP4 (Roadster) - layout -- 10.4 Connectors and pin assignment -- 10.4.1 Sound system -- 10.5 Overview of fitting locations (Coup ) -- 10.6 Overview of fitting locations (Roadster) -- 11 Navigation system RNS-JP5 -- 11.1 General notes -- 11.2 JP5 (Coup ) - layout -- 11.3 JP5 (Roadster) - layout -- 11.4 Connectors and pin assignment -- 11.5 Overview of fitting locations (Coup ) -- 11.6 Overview of fitting locations (Roadster) -- 12 Navigation system RNS-Low -- 12.1 General notes -- 12.2 Overview (Coup ) -- 12.3 Overview (Roadster) -- 12.4 RNS-Low (Coup ) - layout -- 12.5 RNS-Low (Roadster) - layout -- 12.6 Connectors for control unit with display for radio and navigation -J503- -- 12.7 Overview of fitting locations (Coup ) -- 12.8 Overview of fitting locations (Roadster) -- 12.9 Removing and installing control unit with display for radio and navigation -J503- -- 13 CD changer -R41- -- 13.1 General notes -- 13.2 Connectors on CD changer -R41- -- 13.3 Removing and installing CD changer -R41- -- 14 iPod holder -R192- -- 14.1 General notes -- 14.2 Connectors on iPod holder -R192- -- 14.3 Removing and installing iPod holder -R192- -- 15 Connection for external audio sources -R199- -- 15.1 General notes -- 15.2 Connectors on connection for external audio sources -R199- (AMI) -- 15.3 Connectors on connection for external audio sources -R199- with AUX IN -- 15.4 Removing and installing connection for external audio sources -R199- (AMI) -- 15.5 Removing and installing connection for external audio sources -R199- (AUX IN) -- 16 Multi-function steering wheel -- 16.1 General notes -- 16.2 Multi-function steering wheel - layout -- 16.3 Removing and installing multi-function buttons -- 16.4 Removing and installing tiptronic buttons -- 17 Steering column electronics control unit -J527- -- 17.1 General notes -- 17.2 Steering column switch module - overview -- 17.3 Connectors on steering column electronics control unit -J527- -- 17.4 Removing and installing steering column electronics control unit -J527- C2 - ELECTRICAL SYSTEM; GENERAL INFORMATION - 27 Starter, current supply, CCS -- 1 Battery - general notes -- 1.1 Safety measures and procedures to be followed -- 1.2 Warnings and safety procedures when handling lead-acid batteries -- 2 Non maintenance-free batteries (without magic eye ) -- 2.1 Central gas venting system -- 2.2 Battery terminal screw connection -- 2.3 Checking non maintenance-free batteries -- 2.4 Visual inspection of battery -- 2.5 Checking electrolyte level in battery -- 2.6 Measuring relative density of electrolyte in all battery cells -- 3 Maintenance-free batteries -- 3.1 Battery with magic eye -- 3.2 Checking battery with magic eye -- 3.3 Valve-regulated lead acid (VRLA) or absorbent glass mat (AGM) battery without magic eye -- 3.4 Checking valve-regulated lead acid or AGM battery -- 3.5 Central gas venting system -- 3.6 Battery terminal screw connection -- 3.7 Visual inspection of battery -- 3.8 Checking colour indicator (electrolyte level in battery) - batteries with magic eye -- 3.9 Checking electrolyte level in battery -- 4 Checking battery - vehicles without battery monitor control unit -J367- or energy management control unit -J644- -- 4.1 Checking battery using battery tester with printer -VAS 6161- -- 4.2 Checking battery using battery tester with printer -VAS 5097A- -- 4.3 Measuring no-load voltage - vehicles without battery monitor control unit -J367- or energy management control unit -J644- -- 4.4 Checking battery by measuring current draw - vehicles without battery monitor control unit -J367- or energy management control unit -J644- -- 5 Checking battery - vehicles with battery monitor control unit -J367- or energy management control unit -J644- -- 5.1 Checking battery using vehicle diagnostic tester -- 5.2 Checking battery by measuring current draw - vehicles with battery monitor control unit -J367- or energy management control unit -J644- -- 5.3 Measuring no-load voltage - vehicles with battery monitor control unit -J367- or energy management control unit -J644- transport mode not active -- 5.4 Measuring no-load voltage - vehicles with battery monitor control unit -J367- or energy management control unit -J644- transport mode active -- 6 Charging battery -- 6.1 Charging battery with battery charger -VAS 5095A-, -VAS 5900-, -VAS 5903-, -VAS 5904- or -VAS 5906- -- 6.2 Totally discharged battery -- 6.3 Rapid-charging battery - vehicles without battery monitor control unit -J367- or energy management control unit -J644- -- 6.4 Back-up power supply of battery via battery charger -VAS 5095A-, -VAS 5900-, -VAS 5903-, -VAS 5904- or -VAS 5906- -- 6.5 Maintaining battery charge with solar panel -VAS 6102 A- -- 7 Checking and servicing alternator -- 7.1 Checking alternator -- 7.2 Bosch alternator up to 2000 - exploded view -- 7.3 Bosch alternator from 2001 onwards - exploded view -- 7.4 Removing and installing voltage regulator - Bosch alternator from 2001 onwards -- 7.5 Bosch alternator from 2007 onwards - exploded view -- 7.6 Removing and installing voltage regulator - Bosch alternator from 2007 onwards -- 7.7 Checking carbon brushes - all types of Bosch alternators from 2001 onwards -- 7.8 Valeo alternator up to 2000 - exploded view -- 7.9 Valeo alternator from 2001 onwards - exploded view -- 7.10 Removing and installing voltage regulator - Valeo alternator from 2001 onwards -- 7.11 Checking carbon brushes - Valeo alternator from 2001 onwards -- 7.12 Removing and installing voltage regulator - Valeo alternator from 2007 onwards -- 7.13 Checking carbon brushes - Valeo alternator from 2007 onwards -- 7.14 Removing and installing poly V-belt pulley without free-wheel -- 7.15 Removing and installing poly V-belt pulley with free-wheel -- 8 Cruise control system - vehicles with electronic throttle - 92 Windscreen wash/wipe system -- 1 Washer fluid hoses -- 1.1 Disconnecting and connecting washer fluid hose connectors -- 1.2 Servicing a smooth washer fluid pipe -- 1.3 Servicing a washer fluid hose with corrugated tube - 94 Lights, bulbs, switches - exterior -- 1 Safety precautions when handling gas discharge bulbs - 96 Lights, bulbs, switches - interior -- 1 Immobilizer for vehicles without entry and start authorisation switch -E415- (mechanical ignition lock) -- 1.1 General notes -- 1.2 Defective transponder or loss of key -- 1.3 Renewing reader coil -- 1.4 Procedure for renewing lock set -- 2 Immobilizer for vehicles with entry and start authorisation switch -E415- (electronic ignition lock) -- 3 Heated steering wheel -- 4 Towing bracket -- 4.1 Removing and installing socket for towing bracket - version 1 -- 4.2 Removing and installing socket for towing bracket - version 2 -- 4.3 Removing and installing socket for towing bracket - version 3 -- 4.4 Pin assignment at socket for towing bracket - 97 Wiring -- 1 Repairing wiring harnesses and electrical connectors -- 1.1 General information on repairs to the vehicle electrical system -- 1.2 ESD (electrostatic discharge) workplace -VAS 6613- -- 1.3 Notes on repairing wiring harnesses and electrical connectors -- 1.4 Repairing wiring for pyrotechnic components -- 1.5 Repairing CAN bus wiring -- 1.6 Repairing FlexRay wiring -- 1.7 Repairing an 0.25 mm2 wire with a single crimp connector -- 1.8 Repairing a wire of 0.35 mm2 section or thicker with a single crimp connector -- 1.9 Repairing an 0.25 mm2 wire by connecting in an additional wire -- 1.10 Repairing a wire of 0.35 mm2 section or thicker by connecting in an additional wire -- 2 Repairing connector housings and electrical connectors -- 2.1 Notes on repairing connector housings and electrical connectors -- 2.2 Repairing contacts in connector housings -- 2.3 Fitting seals for individual wires -- 2.4 Repairing connector housings with insulation displacement technology (IDC) -- 3 Releasing and dismantling connector housings -- 3.1 Notes on releasing and dismantling connector housings -- 3.2 Secondary locking device -- 3.3 Primary locking device -- 3.4 Primary locking device with round connector systems -- 3.5 Primary locking device with flat connector systems -- 3.6 Primary locking device with special connector systems -- 4 Cleaning contact surfaces with contact surface cleaning set -VAS 6410- -- 4.1 Servicing wiring lugs -- 4.2 Servicing screw connections -- 4.3 Cleaning battery terminal clamps and battery terminals -- 4.4 Corrosion protection -- 5 Repairing aerial wires -- 6 Fibre optic cables -- 6.1 Repairing fibre optic cables -- 6.2 Separating fibre optic cable from wiring harness connector -- 7 Vehicle diagnostic, testing and information systems -- 7.1 Notes on operation and safety -- 7.2 Connecting vehicle diagnostic tester C3 - FITTING INSTRUCTIONS RADIO COMMUNICATION SYSTEMS - 91 Radio, telephone, navigation -- 1 Service installation of radio communication systems -- 1.1 General notes -- 1.2 Transmission power and possible fitting locations -- 1.3 Voltage supply -- 1.4 Aerial and aerial wire -- 1.5 Other auxiliary equipment -- 1.6 Overview of battery -A- / transmitter and receiver unit / fuse / wiring harness -- 1.7 Transmission power levels and aerial fitting locations for A2 (from model year 2001 onwards) -- 1.8 Transmission power levels and aerial fitting locations for A3 (from model year 1997 up to model year 2003) -- 1.9 Transmission power levels and aerial fitting locations for A3 (from model year 2004 onwards) -- 1.10 Transmission power levels and aerial fitting locations for A3 Cabriolet (from model year 2008 onwards) -- 1.11 Transmission power levels and aerial fitting locations for A4 (from model year 1995 up to model year 2000) -- 1.12 Transmission power levels and aerial fitting locations for A4 (from model year 2001 up to model year 2007) -- 1.13 Transmission power levels and aerial fitting locations for A4 (from model year 2008 onwards) -- 1.14 Transmission power levels and aerial fitting locations for A4 Cabriolet (from model year 2003 onwards) -- 1.15 Transmission power levels and aerial fitting locations for A5 Cabriolet (from model year 2009 onwards) -- 1.16 Transmission power levels and aerial fitting locations for A5 Coup (from model year 2008 onwards) -- 1.17 Transmission power levels and aerial fitting locations for A6 (from model year 1998 up to model year 2004) -- 1.18 Transmission power levels and aerial fitting locations for A6 (from model year 2005 onwards) -- 1.19 Transmission power levels and aerial fitting locations for A8 (from model year 1994 up to model year 2002) -- 1.20 Transmission power levels and aerial fitting locations for A8 (from model year 2003 onwards) -- 1.21 Transmission power levels and aerial fitting locations for A8 (from model year 2010 onwards) -- 1.22 Transmission power levels and aerial fitting locations for Q5 (from model year 2008 onwards) -- 1.23 Transmission power levels and aerial fitting locations for Q7 (from model year 2007 onwards) -- 1.24 Transmission power levels and aerial fitting locations for R8 (from model year 2007 onwards) -- 1.25 Transmission power levels and aerial fitting locations for R8 Spyder (from model year 2010 onwards) -- 1.26 Transmission power levels and aerial fitting locations for TT (from model year 1999 up to model year 2006) -- 1.27 Transmission power levels and aerial fitting locations for TT (from model year 2007 onwards) -- 1.28 Transmission power levels and aerial fitting locations for A1 (from model year 2010 onwards) -- 1.29 Transmission power levels and aerial fitting locations for A7 Sportback (from model year 2011 onwards) C4 - FITTING INSTRUCTIONS RETROFITTING JUMP START TERMINAL IN ENGINE COMPARTMENT - 97 Wiring -- 1 Retrofitting jump start terminal in engine compartment -- 1.1 Components for retrofitting -- 1.2 Retrofitting jump start terminal D1 - AIR CONDITIONER WITH REFRIGERANT R134A - 87 Air conditioning system -- 1 General information on air conditioning systems -- 1.1 Introduction -- 1.2 Other reference material -- 1.3 Principles of air conditioning systems -- 1.3.1 Physical principles -- 1.3.2 Pressure and boiling point -- 1.3.3 Vapour pressure table for refrigerant R134a -- 1.4 Refrigerant R134a -- 1.4.1 Physical properties of refrigerant R134a -- 1.4.2 Critical point -- 1.4.3 Environmental aspects of refrigerant R134a -- 1.5 Properties of refrigerant R134a -- 1.5.1 Trade names and designations -- 1.5.2 Colour -- 1.5.3 Vapour pressure -- 1.5.4 Physical properties of R134a -- 1.5.5 Reaction with metals -- 1.5.6 Critical temperature/critical pressure -- 1.5.7 Water content -- 1.5.8 Combustibility -- 1.5.9 Charge factor -- 1.5.10 Tracing leaks -- 1.6 Refrigerant oil -- 1.6.1 Properties of refrigerant oil -- 1.7 How air conditioning works -- 1.7.1 Comfort of vehicle occupants -- 1.7.2 Environmental aspects -- 1.8 General work safety -- 1.9 Product properties -- 1.10 Handling refrigerant -- 1.11 Handling pressure vessels -- 1.12 Safety regulations for working with extraction and charging systems -- 1.13 Safety measures for working on vehicles with air conditioning system and for handling refrigerant R134a -- 1.14 Basic rules for working on refrigerant circuit -- 1.14.1 General notes -- 1.14.2 Cleaning refrigerant circuit -- 1.14.3 Additionally for vehicles with air conditioner compressor with no magnetic clutch (with air conditioner compressor regulating valve -N280-) -- 1.14.4 O-rings -- 1.15 Before using air conditioner after system has been re-charged -- 2 General information on refrigerant circuit -- 2.1 Components of refrigerant circuit -- 2.2 Arrangement of the refrigerant circuit components and their influence on the high and low-pressure ends -- 2.2.1 Air conditioner compressor -- 2.2.2 Condenser -- 2.2.3 Evaporator -- 2.2.4 Reservoir -- 2.2.5 Restrictor -- 2.2.6 Receiver -- 2.2.7 Expansion valve -- 2.2.8 Refrigerant line with internal heat exchanger -- 2.2.9 Quick-release couplings on refrigerant line -- 2.2.10 O-rings -- 2.2.11 Pipes and hoses of refrigerant circuit -- 2.2.12 Pressure relief valve -- 2.3 Design of refrigerant circuit -- 2.4 Connections for quick-release coupling in refrigerant circuit -- 2.4.2 Connections with primary sealing valve (ball valve) -- 2.5 Switches and senders in refrigerant circuit and related connections -- 2.5.4 Connections with valve for refrigerant circuit switches -- 2.5.5 Air conditioning system pressure switch -F129- -- 2.5.6 High-pressure sender -G65- -- 2.5.7 Refrigerant pressure and temperature sender -G395- -- 2.5.8 Air conditioner compressor regulating valve -N280- -- 2.6 Electrical components not installed in refrigerant circuit -- 2.6.1 Radiator fan control unit -J293- -- 2.7 Pressures and temperatures in refrigerant circuit -- 2.7.1 Refrigerant circuit with expansion valve -- 2.7.2 Refrigerant circuit with restrictor and reservoir -- 2.8 Test and measurement operations which can be performed with a pressure gauge -- 2.8.1 Pressure gauges permit the following test and measurement operations -- 2.9 Air conditioner service and recycling units -- 2.9.1 Classification of extraction systems -- 2.9.2 Charging systems that do not require a permit -- 2.10 Repair notes for refrigerant circuit -- 3 Laws and regulations -- 3.1 Laws and regulations -- 3.1.1 Conversion of an R12 refrigerant circuit to an R134a refrigerant circuit and servicing (retrofit) -- 3.1.2 Keeping refrigerant records -- 4 Refrigerant circuit -- 4.1 Important repair notes for air conditioning systems -- 4.2 Converting refrigerant circuits from refrigerant R12 to refrigerant R134a -- 4.3 Working with the air conditioner service station -- 4.3.1 Important notes for working with the air conditioner service station -- 4.3.2 Connecting air conditioner service station for measuring and testing -- 4.3.3 Discharging refrigerant circuit with air conditioner service station -- 4.3.4 Evacuating refrigerant circuit with air conditioner service station -- 4.3.5 Charging refrigerant circuit with air conditioner service station -- 4.3.6 Starting up air conditioner after charging -- 4.3.7 Pouring refrigerant into reservoir (charging cylinder or storage vessel) of air conditioner service station -- 4.3.8 Discharging air conditioner service station -- 4.4 Blowing out refrigerant circuit with compressed air and nitrogen -- 4.4.1 Blowing out refrigerant circuit -- 4.5 Flushing (cleaning) refrigerant circuit with refrigerant R134a -- 4.5.1 Block diagrams for various flushing circuits -- 4.5.2 Adapters for connecting flushing circuits -- 4.6 Tracing leaks in refrigerant circuit -- 4.6.1 Tracing refrigerant circuit leaks with electronic leak detector (e.g. V.A.G 1796) -- 4.6.2 Tracing leaks in refrigerant circuit with leak detection system VAS 6201 -- 5 Problems with refrigerant circuit -- 5.1 Possible complaints about refrigerant circuit -- 5.1.1 Test requirements: -- 5.1.2 Possible complaints -- 6 Connecting air conditioner service station -- 6.1 Connecting air conditioner service station on vehicles with a connection on the low and high-pressure end of the refrigerant circuit -- 6.2 Connecting air conditioner service station on vehicles with no connection on the low-pressure end of the refrigerant circuit -- 6.2.3 Connecting air conditioner service station for measuring and testing -- 7 Checking pressures -- 7.1 Checking pressures in refrigerant circuit with air conditioner service station (with ignition switched off) -- 7.1.1 Test requirements -- 7.1.2 Checking pressures -- 7.1.3 Continuation of testing depending on design of refrigerant circuit -- 7.2 Checking pressures on vehicles with a restrictor and reservoir (with internally regulated air conditioner compressor) -- 7.2.1 Specifications for pressures in refrigerant circuit -- 7.3 Checking pressures on vehicles with an expansion valve and receiver (with internally regulated air conditioner compressor) -- 7.3.1 Specifications for pressures in refrigerant circuit -- 7.4 Checking pressures on vehicles with restrictor, reservoir and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor) -- 7.4.1 Specifications for pressures in refrigerant circuit -- 7.5 Checking pressures on vehicles with expansion valve, receiver and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor) -- 7.5.1 Specifications for pressures in refrigerant circuit -- 8 Renewing components of refrigerant circuit -- 8.1 Renewing components -- 8.1.1 Leaking or damaged components (except air conditioner compressor, reservoir or receiver) -- 8.1.2 Leaking or damaged components (except air conditioner compressor, reservoir or receiver) -- 8.1.3 Replacing air conditioner compressor without the need for refrigerant circuit cleaning -- 8.1.4 Replacing air conditioner compressor on account of leakage or internal damage -- 8.1.5 Renewing receiver or reservoir and restrictor after cleaning refrigerant circuit -- 8.1.6 Replacing receiver or reservoir without the need for refrigerant circuit cleaning -- 8.1.7 Replacing dryer cartridge/desiccant bag without the need for refrigerant circuit cleaning -- 9 Capacities for refrigerant R134a, refrigerant oil and approved refrigerant oils -- 9.1 Capacities for refrigerant R134a -- 9.1.1 Capacities for Audi A1 (8X_) 2011 ? -- 9.1.2 Capacities for Audi A2 (8Z_) 2001 ? -- 9.1.3 Capacities for Audi A3 (8L_) 1997 ? and Audi TT (8N_) 1999 ? -- 9.1.4 Capacities for Audi A3 (8P_) 2004 ? -- 9.1.5 Capacities for Audi TT (8J_) 2007 ? -- 9.1.6 Capacities for Audi 80 (8A_ / 8C_), Audi Coup (8B_), Audi Cabriolet (8G_) ? 2002 -- 9.1.7 Capacities for Audi A4 (8D_) 1995 ? -- 9.1.8 Capacities for Audi A4 (8E_) 2001 ?, Audi A4 Cabriolet (8H_) 2003 ? -- 9.1.9 Capacities for Audi A4 (8K_) 2008 ?, Audi A5 Coup and Sportback (8T_) 2008 ?, Audi Q5 (8R_) 2008 ?, Audi A5 Cabriole (8F_) 2009 ? -- 9.1.10 Capacities for Audi 100 / Audi A6 (4A_) ? 1998 -- 9.1.11 Capacities for Audi A6 (4B_) 1998 ? and Audi allroad (4B_) ? 2005 -- 9.1.12 Capacities for Audi A6 (4F_) 2005 ? -- 9.1.13 Capacities for Audi A7 (4G_) 2011 ? -- 9.1.14 Capacities for Audi V8 (4C_) ? 1994 -- 9.1.15 Capacities for Audi A8 (4D_) 1994 ? -- 9.1.16 Capacities for Audi A8 (4E_) 2003 ? -- 9.1.17 Capacities for Audi A8 (4H_) 2010 ? -- 9.1.18 Capacities for Audi Q7 (4L_) 2006 ? -- 9.1.19 Capacities for Audi R8 (42_) 2008 ? -- 9.2 Approved refrigerant oils and refrigerant oil capacities -- 9.2.1 Approved refrigerant oils -- 9.2.2 Refrigerant oil capacities -- 9.2.3 Capacities for Audi A1 (8X_) 2011 ? -- 9.2.4 Capacities for Audi A2 (8Z_) 2001 ? -- 9.2.5 Capacities for Audi A3 (8L_) 1997 ? and Audi TT (8N_) 1999 ? -- 9.2.6 Capacities for Audi A3 (8P_) 2004 ? -- 9.2.7 Capacities for Audi TT (8J_) 2007 ? -- 9.2.8 Capacities for Audi 80 (8A_ / 8C_), Audi Coup (8B_), Audi Cabriolet (8G_) ? 2002 -- 9.2.9 Capacities for Audi A4 (8D_) 1995 ? -- 9.2.10 Capacities for Audi A4 (8E_) 2001 ?, Audi A4 Cabriolet (8H_) 2003 ? -- 9.2.11 Capacities for Audi A4 (8K_) 2008 ?, Audi A5 Coup and Sportback (8T_) 2008 ?, Audi Q5 (8R_) 2008 ?, Audi A5 Cabriolet (8F_) 2009 ? -- 9.2.12 Capacities for Audi 100 / Audi A6 (4A_) ? 1998 -- 9.2.13 Capacities for Audi A6 (4B_) 1998 ? and Audi allroad 2005 ? -- 9.2.14 Capacities for Audi A6 (4F_) 2005 ? -- 9.2.15 Capacities for Audi A7 (4G_) 2011 ? -- 9.2.16 Capacities for Audi V8 (4C_) ? 1994 -- 9.2.17 Capacities for Audi A8 (4D_) 1994 ? -- 9.2.18 Capacities for Audi A8 (4E_) 2003 ? -- 9.2.19 Capacities for Audi A8 (4H_) 2010 ? -- 9.2.20 Capacities for Audi Q7 (4L_) 2006 ? -- 9.2.21 Capacities for Audi R8 (42_) 2008 ? -- 10 Test equipment and tools -- 10.1 List of testers, tools and materials -- 10.1.1 Tools and materials available from regional sales centre or importer -- 10.1.2 Commercially available tools and materials -- 10.1.3 Improvised tools -- 10.2 Tools and materials available from regional sales centre or importer -- 10.3 Commercially available tools and materials -- 10.4 Improvised tools D2 - HEATING AND AIR CONDITIONING - 80 Heating -- 1 Notes on heater repair work -- 1.1 Contact corrosion -- 1.2 Notes on heater guided fault-finding -- 1.3 Checking electrical components of heater -- 1.4 Checking of electrical components actuated by the heater -- 2 Components for control and regulation of heater -- 2.1 Components not located in passenger compartment -- 2.2 Components located in passenger compartment -- 2.2.1 Component group 1 (components on left side) -- 2.2.2 Component group 2 (components on right side) -- 3 Heater components -- 4 Checking actuation of temperature flaps and heat output -- 4.1 Checking heat output and actuation of temperature flaps -- 4.1.1 Test requirements: -- 4.1.2 Checking heat output -- 5 Dismantling and assembling heater -- 5.1 Detaching electrical add-on components from heater/re-attaching -- 5.2 Dismantling and assembling heater -- 5.3 Dismantling and assembling air duct - 87 Air conditioning system -- 1 Safety measures when working on vehicles with air conditioner and for handling refrigerant -- 1.1 Safety precautions -- 1.2 Draining refrigerant circuit -- 1.3 Working on refrigerant circuit -- 1.4 Painting work on vehicles with air conditioner -- 1.5 Further information on air conditioner -- 2 Notes on air conditioner repair work -- 2.1 Contact corrosion -- 2.2 Notes on air conditioner guided fault-finding -- 2.3 Checking electrical components of air conditioner -- 2.3.1 Checking wiring and components with test box -V.A.G 1598 A- -- 2.4 Checking of electrical components actuated by the air conditioner -- 2.4.1 Checking of heated rear window -Z1- -- 2.4.2 Checking heated seats -- 2.4.3 Checking electric supplementary heater -- 3 Servicing work on refrigerant circuit -- 3.1 Exploded view of refrigerant circuit components -- 3.2 Removing and installing high-pressure sender -G65- -- 3.3 Checking pressure signal from high-pressure sender -G65- -- 3.3.1 Pressure signal from high-pressure sender -G65- -- 3.4 O-ring seals for refrigerant circuit -- 3.5 Detaching air conditioner compressor from holder/attaching (vehicles with 4 or 6-cyl. engine) -- 3.6 Detaching air conditioner compressor from holder/attaching (vehicles with 5-cyl. engine) -- 3.7 Checking cut-in signal for air conditioner compressor regulating valve -N280- -- 4 Replacing air conditioner compressor pulley -- 4.1 Preparation -- 4.2 Replacing pulley ( Denso air conditioner compressor, version 1 ) -- 4.3 Detaching pulley (version 1 ) from Denso air conditioner compressor/re-attaching -- 4.3.1 Detaching and re-attaching pulley -- 4.4 Replacing pulley ( Denso air conditioner compressor, version 2 ) -- 4.5 Detaching pulley from Denso air conditioner compressor/re-attaching (version 2 ) -- 4.5.1 Detaching/attaching pulley -- 4.6 Replacing pulley ( Sanden air conditioner compressor) -- 5 Components for control and regulation of air conditioner not located in passenger compartment -- 5.1 Components not located in passenger compartment -- 5.1.1 Group of components 1 not located in passenger compartment -- 5.1.2 Group of components 2 not located in passenger compartment -- 5.2 Checking, removing and installing passenger compartment forced air extractor -- 5.3 Removing/installing, checking and cleaning plenum chamber water drain -- 5.4 Checking, removing and installing cover and grille of fresh-air intake -- 5.4.1 Checking, removing and installing cover of fresh-air intake -- 5.4.2 Removing and installing air intake grille -- 6 Components for control and regulation of air conditioner located in passenger compartment -- 6.1 Components located in passenger compartment -- 6.1.1 Component group 1 (components on left side) -- 6.1.2 Component group 2 (components on right side) -- 6.2 Removing and installing dash panel vent -- 6.3 Cleaning evaporator of air conditioner with ultrasonic air conditioner cleaning unit -VAS 6189- -- 6.3.1 Possible cause of odour formation -- 6.3.2 Cleaning evaporator -- 6.4 Removing and installing sunlight penetration photosensor -G107- -- 6.5 Removing and installing air conditioner operating unit, Climatronic control unit -J255- -- 6.5.1 Removing and installing air conditioner (heater) operating unit -- 6.6 Removing and installing dash panel temperature sensor blower -V42- -- 6.7 Removing/installing and checking condensate drain hose -- 6.8 Removing and installing front left (or right) chest vent temperature sensor -- 7 Air conditioner unit components -- 7.1 Removing and installing air recirculation flap control motor -V113- -- 7.2 Preparing adapter lead for control motor actuation -- 7.3 Removing and installing Central flap control motor -V70- -- 7.4 Removing and installing right temperature flap control motor -V159- -- 7.5 Removing and installing evaporator outflow temperature sender -G263- -- 7.6 Removing and installing left footwell vent temperature sender -G261- -- 7.7 Removing and installing right footwell vent temperature sender -G262- -- 7.8 Removing and installing dust and pollen filter -- 7.9 Notes on dust and pollen filter with activated charcoal element -- 7.10 Removing and installing fresh air blower control unit -J126- and fresh air blower -V2- -- 7.10.1 Removing and installing fresh air blower control unit -J126- and fresh air blower -V2- -- 7.10.2 Removing and installing fresh air blower control unit -J126- -- 7.11 Removing/installing and operation of air flow flap control motor -V71- -- 7.11.1 Removing and installing air flow flap control motor -V71- -- 7.11.2 Function of air flow flap control motor -V71- -- 7.12 Removing and installing defroster flap control motor -V107- -- 7.13 Removing and installing left temperature flap control motor -V158- -- 7.14 Removing and installing supplementary heater element -Z35- -- 8 Removing and installing heat exchanger of air conditioner unit (heater) -- 8.1 Preparation for heat exchanger removal -- 8.2 Removing and installing heat exchanger -- 9 Block diagram of air distribution system -- 9.1 Air routing and air distribution in passenger compartment -- 9.2 Air intake, air outlet and air routing in air conditioner unit (heater) -- 9.2.1 Air intake and air outlet openings -- 9.2.2 Air routing in evaporator housing -- 9.2.3 Air routing in air distributor housing -- 10 Checking cooling output of air conditioner -- 10.1 Checking cooling output -- 10.1.1 Prerequisites for checking cooling output -- 10.1.2 Checking cooling output -- 10.1.3 Measures to be taken if readout does not match specification -- 10.1.4 Measures to be taken in the event of temperature increase downstream of evaporator -- 10.1.5 Fault localisation in the event of ice formation at the evaporator -- 11 Checking heat output of air conditioner -- 11.1 Checking heat output -- 11.1.1 Prerequisites for checking heat output -- 11.1.2 Checking heat output -- 12 Servicing refrigerant circuit -- 12.1 Servicing refrigerant circuit -- 12.2 Detaching refrigerant pipes at air conditioner compressor/attaching -- 12.3 Removing and installing air conditioner compressor -- 12.4 Detaching and re-attaching refrigerant pipes from condenser -- 12.5 Removing and installing condenser -- 12.5.1 Removing and installing condenser - vehicles with 4-cyl. engine -- 12.5.2 Removing and installing condenser - vehicles with 5-cyl. engine -- 12.5.3 Removing and installing condenser - vehicles with 6-cyl. engine -- 12.6 Removing and installing receiver -- 12.7 Removing and installing dryer cartridge -- 12.8 Detaching and re-attaching refrigerant pipes from expansion valve -- 12.9 Removing and installing expansion valve -- 12.10 Removing and installing air conditioner unit (heater) -- 12.11 Removing and installing intake housing with recirculated-air and air-flow/fresh-air flap -- 13 Dismantling and assembling air conditioner unit -- 13.1 Detaching and re-attaching electrical add-on components from air conditioner unit -- 13.2 Dismantling and assembling air conditioner unit -- 13.3 Flap at outlet to defroster vents of air distribution housing of air conditioner -- 13.4 Dismantling and assembling evaporator housing -- 13.5 Removing and installing evaporator -- 13.6 Starting up air conditioner after charging refrigerant circuit -- 14 Capacities E1 - GENERAL BODY REPAIRS, INTERIOR - 00 Technical data -- 1 Routing and attaching pipes/hoses and wiring -- 2 Contact corrosion - 68 Interior equipment -- 1 Shelves / trim panels -- 1.1 Exploded view of shelves / trim panels -- 1.2 Exploded view of dash panel trim (driver side) -- 1.3 Removing and installing dash panel trim (driver side) -- 1.4 Exploded view of trim for steering column switch -- 1.5 Removing and installing trim cover for instrument cluster -- 1.6 Removing and installing upper trim for steering column switch -- 1.7 Removing and installing trim (bottom) for steering column switch -- 1.8 Exploded view of glove box -- 1.9 Manually releasing the glove box lid -- 1.10 Removing and installing trim panel for glove box lid -- 1.11 Removing and installing glove box opening mechanism with lock -- 1.12 Removing and installing glove box -- 1.13 Removing and installing cushioning element for glove box lid -- 1.14 Removing and installing storage net -- 2 Centre console -- 2.1 Exploded view of centre console -- 2.2 Removing and installing side trim for centre console -- 2.3 Removing and installing bracket for side trim -- 2.4 Removing and installing centre console trim - vehicles with manual gearbox -- 2.5 Removing and installing centre console trim - vehicles with dual clutch gearbox -- 2.6 Removing and installing trim frame - vehicles with manual gearbox -- 2.7 Removing and installing trim frame - vehicles with dual clutch gearbox -- 2.8 Removing and installing button module in centre console trim -- 2.9 Installation position of convertible roof actuation button -E137- and cabrio windbreak switch -E278- -- 2.10 Removing and installing grip moulding for handbrake lever -- 2.11 Removing and installing ashtray -- 2.12 Removing and installing ashtray lid -- 2.13 Removing and installing trim for ashtray lid -- 2.14 Removing and installing centre console (front) -- 2.15 Removing and installing centre console (rear) -- 2.16 Removing and installing brackets for centre console -- 3 Trim for handbrake grip -- 3.1 Exploded view of trim for handbrake grip -- 3.2 Removing and installing trim for handbrake grip - vehicles with no centre armrest -- 3.3 Removing and installing trim for handbrake grip - vehicles with centre armrest -- 3.4 Removing and installing handbrake trim panels (left and right) - vehicles with centre armrest -- 4 Centre armrest -- 4.1 Exploded view of centre armrest -- 4.2 Removing and installing centre armrest padding -- 4.3 Removing and installing holder for padding -- 5 Interior mirror -- 5.1 Safety regulations for interior mirror -- 5.2 General notes on interior mirror -- 5.3 Switching automatic anti-dazzle function on and off -- 5.4 Switching compass display on and off -- 5.5 Setting magnetic deflection zone -- 5.6 Calibrating digital compass -- 5.7 Adjusting automatic anti-dazzle interior mirror -Y7- for right-hand drive or left-hand drive vehicles -- 5.8 Selecting the applicable deflection zone from the map -- 5.9 Checking operation of automatic anti-dazzle interior mirror -- 5.10 Removing and installing interior mirror -- 5.11 Removing and installing rain and light sensor -G397- - 69 Passenger protection -- 1 Safety regulations and test methods for pyrotechnic, electrical and mechanical components of the restraint system -- 1.1 General safety regulations -- 1.2 Storing, transporting and disposing of airbag units, belt tensioner units and battery isolation units (pyrotechnic components) -- 1.3 Additional safety regulations for side airbags -- 1.4 Additional safety regulations for curtain airbags -- 1.5 Safety regulations for crash sensors (pressure sensors) for side airbag (front) -- 1.6 Additional safety regulations for working on seat occupied sensor controlling deactivation of front passenger airbag - country-specific version -- 1.7 Procedure for dealing with seat occupied sensor controlling deactivation of front passenger airbag following an accident - country-specific version -- 1.8 Renewing pyrotechnic, electrical and mechanical components of the restraint system following an accident -- 1.9 Checking airbag mounting components following an accident -- 1.10 Accident in which no airbag was triggered -- 1.11 Checking seat belts -- 1.12 Checking belt webbing -- 1.13 Checking automatic belt retractor (locking action) -- 1.14 Visual inspection of belt buckle -- 1.15 Functional check of belt buckle -- 1.16 Checking guide fittings and latch plate -- 1.17 Checking securing components and anchorage points following an accident -- 1.18 Checking child seat restraint function for additional child seats (not for driver's seat belt) - country-specific version -- 1.19 Checking child seat anchors following an accident -- 2 Seat belts (Coup ) -- 2.1 Overview of seat belts and anchorage points -- 2.2 Exploded view of three-point seat belt (front) -- 2.3 Removing and installing three-point seat belt with belt tensioner / pressure limiter -- 2.4 Removing and installing outer belt end fitting (front) -- 2.5 Removing and installing belt guide fitting anchorage point -- 2.6 Exploded view of belt buckle anchorage point (front) -- 2.7 Removing and installing front buckle anchorage point -- 2.8 Exploded view of three-point seat belt (rear) -- 2.9 Removing and installing three-point seat belt (rear) -- 2.10 Removing and installing outer belt end fitting (rear) -- 2.11 Exploded view of belt buckle (rear) -- 2.12 Removing and installing belt buckle -- 3 Seat belts (Roadster) -- 3.1 Overview of seat belts and anchorage points -- 3.2 Exploded view of three-point seat belt -- 3.3 Removing and installing three-point seat belt with belt tensioner / pressure limiter -- 3.4 Removing and installing outer belt end fitting -- 3.5 Removing and installing belt guide anchorage point -- 3.6 Overview of buckle anchorage point -- 3.7 Removing and installing front buckle anchorage point -- 4 Child seat anchors (ISOFIX, Top Tether) -- 4.1 Exploded view of child seat anchors (ISOFIX) for front seat -- 4.2 Removing and installing child seat anchor (ISOFIX) -- 4.3 Exploded view of child seat anchors (ISOFIX) for rear seats -- 4.4 Exploded view of child seat anchor (Top Tether) - country-specific version -- 4.5 Removing and installing child seat mounting (Top Tether) -- 5 Servicing airbags -- 5.1 Overview of fitting locations -- 5.2 Exploded view of airbag control unit -J234- -- 5.3 Removing and installing airbag control unit -J234- -- 5.4 Exploded view of battery isolation igniter -N253- -- 5.5 Removing and installing battery isolation igniter -N253- -- 6 Servicing airbag (driver side) -- 6.1 Exploded view of airbag unit (driver side) -- 6.2 Removing and installing airbag igniter on driver side -N95- and airbag igniter 2 on driver side -N250- -- 6.3 Renewing connector at airbag unit -- 7 Servicing airbag (front passenger side) -- 7.1 Exploded view of airbag unit (front passenger side) -- 7.2 Removing and installing airbag unit (front passenger side) -- 7.3 Removing and installing brackets for airbag unit (front passenger side) -- 7.4 Removing and installing key-operated switch to deactivate airbag on front passenger side -E224- -- 7.5 Removing and installing warning lamp for airbag deactivated on front passenger side -K145- -- 8 Servicing side airbag (front) -- 8.1 Exploded view of side airbag (front) -- 8.2 Removing and installing side airbag -- 9 Servicing knee airbag -- 9.1 Exploded view of knee airbag unit (driver and passenger side) -- 9.2 Removing and installing knee restraint (dash panel trim, driver side) -- 9.3 Removing and installing knee airbag (driver side) -- 9.4 Removing and installing supports (left and right) for knee airbag (driver side) -- 9.5 Removing and installing retaining bracket (above knee airbag, driver side) -- 9.6 Removing and installing glove box (on vehicles with knee airbag) -- 9.7 Removing and installing knee airbag (front passenger side) -- 9.8 Removing and installing supports (left and right) for knee airbag (front passenger side) -- 10 Servicing crash sensors for airbags -- 10.1 Overview of fitting locations -- 10.2 Removing and installing crash sensor for front airbag -- 10.3 Removing and installing crash sensor for side airbag -- 11 Belt-fastened recognition -- 11.1 Removing and installing seat occupied sensor (front passenger side) -G128- -- 12 Seat position sensor - country-specific version -- 12.1 Exploded view of seat position sensor -- 12.2 Removing and installing seat position sensor -- 13 Servicing seat occupied recognition system for front passenger's airbag - country-specific version -- 13.1 Exploded view of seat occupied sensor for front passenger airbag - country-specific version -- 13.2 Removing and installing seat occupied recognition system - country-specific version - 70 Trim, insulation -- 1 Door trim -- 1.1 Exploded view of door trim -- 1.2 Removing and installing mid-range loudspeaker trim -- 1.3 Removing and installing bass loudspeaker trim -- 1.4 Removing and installing trim panel for BOSE sound system -- 1.5 Removing and installing trim for door puller -- 1.6 Removing and installing door trim -- 1.7 Removing and installing inner cover panel -- 1.8 Removing and installing interior door handle -- 1.9 Removing and installing door puller -- 1.10 Removing and installing armrest -- 1.11 Removing and installing mounting for mirror adjustment switch -- 1.12 Removing and installing mounting for window regulator switch -- 2 Dash panel -- 2.1 Overview of dash panel -- 2.2 Exploded view of dash panel -- 2.3 Removing and installing dash panel end trim -- 2.4 Removing and installing dash panel vent -- 2.5 Removing and installing side loudspeaker trim -- 2.6 Removing and installing centre loudspeaker trim -- 2.7 Removing and installing trim cover for centre console -- 2.8 Removing and installing cover for instrument cluster -- 2.9 Removing and installing mounting frame for radio / navigation system -- 2.10 Removing and installing dash panel -- 2.11 Removing and installing side defroster vents -- 2.12 Removing and installing defroster vent (centre) -- 3 Central tube -- 3.1 Exploded view of central tube -- 3.2 Removing and installing central tube -- 4 Trim panels (Coup ) -- 4.1 Overview of trim panels -- 4.2 Exploded view of A-pillar trim (top) -- 4.3 Removing and installing A-pillar trim (top) -- 4.4 Exploded view of A-pillar trim (bottom) -- 4.5 Removing and installing A-pillar trim (bottom) -- 4.6 Exploded view of foot rest cover and bracket -- 4.7 Removing and installing foot rest cover -- 4.8 Removing and installing foot rest bracket -- 4.9 Exploded view of sill panel trim -- 4.10 Removing sill panel trim -- 4.11 Exploded view of C-pillar trim -- 4.12 Removing and installing C-pillar trim -- 4.13 Exploded view of rear side trim -- 4.14 Removing and installing rear side trim -- 4.15 Removing and installing bracket for C-pillar trim, rear side trim and luggage compartment side trim -- 4.16 Removing and installing belt exit point trim -- 4.17 Exploded view of roof end trim -- 4.18 Removing and installing roof end trim -- 4.19 Exploded view of floor covering -- 4.20 Removing and installing floor covering -- 4.21 Exploded view of rear lid trim panels -- 4.22 Removing and installing rear lid trim (top) -- 4.23 Removing and installing rear lid trim (bottom) -- 4.24 Removing and installing trim for rear lid lock -- 4.25 Exploded view of rear shelf -- 4.26 Removing and installing front section of rear shelf -- 4.27 Removing and installing rear section of rear shelf -- 4.28 Exploded view of rear cross panel trim -- 4.29 Removing and installing rear cross panel trim -- 4.30 Exploded view of luggage compartment side trim -- 4.31 Removing and installing luggage compartment side trim -- 4.32 Removing and installing fastening ring -- 4.33 Exploded view of luggage compartment floor covering -- 4.34 Removing and installing luggage compartment floor covering -- 5 Trim panels (Roadster) -- 5.1 Overview of trim panels -- 5.2 Exploded view of locking element trim -- 5.3 Exploded view of trim for windscreen frame -- 5.4 Removing and installing trim for windscreen frame -- 5.5 Exploded view of sun visor -- 5.6 Exploded view of A-pillar trim (top) -- 5.7 Removing and installing A-pillar trim (top) -- 5.8 Exploded view of A-pillar trim (bottom) -- 5.9 Removing and installing A-pillar trim (bottom) -- 5.10 Exploded view of foot rest cover and bracket -- 5.11 Removing and installing foot rest cover -- 5.12 Removing and installing foot rest bracket -- 5.13 Exploded view of sill panel trim -- 5.14 Removing and installing sill panel trim -- 5.15 Exploded view of floor covering -- 5.16 Removing and installing floor covering -- 5.17 Exploded view of back panel side trim -- 5.18 Removing and installing back panel side trim -- 5.19 Exploded view of storage compartments (left and right) -- 5.20 Exploded view of centre storage compartment -- 5.21 Removing and installing centre storage compartment -- 5.22 Exploded view of back panel cover -- 5.23 Removing and installing back panel cover -- 5.24 Exploded view of roll-over bar trim -- 5.25 Removing and installing roll-over bar trim -- 5.26 Exploded view of windbreak -- 5.27 Removing and installing windbreak (or mount for windbreak) -- 5.28 Exploded view of convertible roof compartment trim (front) -- 5.29 Removing and installing convertible roof compartment trim (front) -- 5.30 Exploded view of convertible roof compartment trim (rear) -- 5.31 Exploded view of luggage compartment floor covering -- 5.32 Exploded view of rear cross panel trim -- 5.33 Removing and installing rear cross panel trim -- 5.34 Exploded view of luggage compartment side trim -- 5.35 Removing and installing luggage compartment side trim -- 5.36 Exploded view of luggage compartment trim (front and top) -- 5.37 Exploded view of centre storage compartment (bottom) -- 5.38 Removing and installing centre storage compartment (bottom) -- 5.39 Exploded view of rear lid trim panels -- 5.40 Removing and installing rear lid trim -- 5.41 Removing and installing trim for rear lid lock -- 6 Roof trim (Coup ) -- 6.1 Exploded view of moulded headliner -- 6.2 Removing and installing moulded headliner -- 6.3 Exploded view of sun visors -- 6.4 Removing and installing sun visors -- 6.5 Exploded view of centre bracket for sun visor -- 6.6 Removing and installing centre bracket for sun visor - 72 Seat frames -- 1 Overview of seat versions -- 1.1 Moving front seats to service position -- 1.2 Attaching front seat to seat repair stand -VAS 6136- -- 2 Front seats with manual adjustment -- 2.1 Exploded view of front seat -- 2.2 Removing and installing front seat -- 2.3 Unplugging and plugging in connectors -- 2.4 Connecting airbag adapter -- 2.5 Connector point connectors -- 2.6 Exploded view of modular wire routing -- 2.7 Modular wire routing versions -- 2.8 Modular wire routing with corrugated tube at front seat -- 2.9 Removing and installing seat rail covers -- 2.10 Removing and installing stop for longitudinal seat adjustment -- 2.11 Exploded view of trim (sill side and tunnel side) -- 2.12 Removing and installing backrest adjuster -- 2.13 Removing and installing trim (sill side) -- 2.14 Exploded view of lumbar support adjustment switch -E176- / -E177- -- 2.15 Removing and installing lumbar support adjustment switch -E176- / -E177- -- 2.16 Removing and installing trim (tunnel side) -- 2.17 Exploded view of retaining bracket for trim (sill side) -- 2.18 Removing and installing retaining bracket for trim (sill side) -- 2.19 Exploded view of seat height adjustment unit and seat height adjuster -- 2.20 Removing and installing seat height adjuster -- 2.21 Removing and installing seat height adjustment unit -- 2.22 Removing and installing seat longitudinal adjustment handle -- 2.23 Exploded view of front seat backrest -- 2.24 Removing and installing front seat backrest -- 2.25 Exploded view of backrest cover panel -- 2.26 Removing and installing backrest cover panel -- 2.27 Exploded view of spring mat -- 2.28 Removing and installing spring mat -- 2.29 Exploded view of four-way lumbar support -- 2.30 Removing and installing four-way lumbar support -- 2.31 Exploded view of Easy Entry facility (Coup only) -- 2.32 Removing and installing trim with Easy Entry handle (Coup only) -- 2.33 Removing and installing retainer for Easy Entry facility (Coup only) -- 2.34 Removing and installing Bowden cables, left and right (Coup only) -- 2.35 Adjusting Bowden cables for Easy Entry facility (Coup only) -- 2.36 Exploded view of head restraints -- 2.37 Removing and installing head restraints with slide-in locking mechanism -- 2.38 Removing and installing head restraint guides without and with release button -- 2.39 Exploded view of seat pan -- 2.40 Renewing seat pan -- 2.41 Exploded view of storage compartment -- 2.42 Removing and installing storage compartment -- 2.43 Exploded view of storage compartment components -- 2.44 Dismantling and assembling storage compartment -- 3 Front seats with electric adjustment (electrically operated seats) -- 3.1 Exploded view of front seat -- 3.2 Removing and installing front seat -- 3.3 Removing front seat if seat longitudinal adjustment motor -V288- is defective -- 3.4 Unplugging and plugging in connectors -- 3.5 Connecting airbag adapter -- 3.6 Connector point connectors -- 3.7 Exploded view of modular wire routing -- 3.8 Modular wire routing versions -- 3.9 Modular wire routing with corrugated tube at front seat -- 3.10 Removing and installing spindle covers and seat rail covers -- 3.11 Exploded view of trim (sill side and tunnel side) -- 3.12 Removing and installing trim (sill side) -- 3.13 Removing and installing trim (tunnel side) -- 3.14 Exploded view of retaining bracket for trim (sill side) -- 3.15 Removing and installing retaining bracket for trim (sill side) -- 3.16 Exploded view of seat and backrest adjustment actuators -- 3.17 Removing and installing seat adjustment actuator -- 3.18 Removing and installing backrest adjustment actuator -- 3.19 Exploded view of front seat backrest -- 3.20 Removing and installing front seat backrest -- 3.21 Exploded view of backrest cover panel -- 3.22 Removing and installing backrest cover panel -- 3.23 Exploded view of four-way lumbar support -- 3.24 Removing and installing four-way lumbar support -- 3.25 Exploded view of Easy Entry facility (Coup only) -- 3.26 Removing and installing trim with Easy Entry handle (Coup only) up to 10.2006 -- 3.27 Removing and installing trim with Easy Entry handle (Coup only) from 11.2006 onwards -- 3.28 Removing and installing retainer for Easy Entry facility (Coup only) -- 3.29 Removing and installing Bowden cables, left and right (Coup only) -- 3.30 Adjusting Bowden cables for Easy Entry facility (Coup only) -- 3.31 Exploded view of head restraints -- 3.32 Removing and installing head restraints with slide-in locking mechanism -- 3.33 Removing and installing head restraint guides without and with release button -- 3.34 Exploded view of seat pan -- 3.35 Dismantling and assembling seat pan -- 3.36 Exploded view of storage compartment -- 3.37 Removing and installing storage compartment -- 3.38 Exploded view of storage compartment components -- 3.39 Dismantling and assembling storage compartment -- 3.40 Overview of electrical and electronic components -- 3.41 Exploded view of seat rake adjustment motor -V243- / -V244- -- 3.42 Removing and installing seat rake adjustment motor -V243- / -V244- -- 3.43 Exploded view of seat longitudinal adjustment motor -V288- -- 3.44 Removing and installing seat longitudinal adjustment motor -V288- -- 3.45 Exploded view of backrest adjustment motor -V45- / -V46- -- 3.46 Removing and installing backrest adjustment motor -V45- / -V46- -- 3.47 Exploded view of limit switch -E69- / -E70- -- 3.48 Removing and installing limit switch -E69- / -E70- -- 3.49 Exploded view of lumbar support longitudinal and height adjustment motors -- 3.50 Removing and installing lumbar support longitudinal adjustment motor -V125- / -V126- -- 3.51 Removing and installing lumbar support height adjustment motor -V129- / -V130- -- 3.52 Exploded view of seat height adjustment motor -V245- / -V246- -- 3.53 Removing and installing seat height adjustment motor -V245- / -V246- -- 3.54 Removing and installing toothed segment for seat height adjustment -- 3.55 Exploded view of lumbar support adjustment switch -E176- / -E177- -- 3.56 Removing and installing lumbar support adjustment switch -E176- / -E177- -- 3.57 Exploded view of switches for seat longitudinal adjustment, rake adjustment, seat height adjustment and backrest adjustment (-E418-, -E421-, -E424-, -E425-) -- 3.58 Removing and installing seat longitudinal adjustment button, rake adjustment button, seat height adjustment button and backrest adjustment button (-E418-, -E421-, -E424-, -E425-) -- 4 Front bucket seat -- 4.1 Removing and installing seat -- 4.2 Stop for longitudinal seat adjustment -- 4.3 Removing and installing seat rail cover -- 4.4 Unplugging electrical connectors -- 4.5 Removing and installing side trim panels -- 4.6 Removing and installing backrest adjuster knob -- 4.7 Removing and installing seat height adjuster -- 4.8 Removing and installing backrest and seat pan (front) -- 4.9 Removing and installing seat height adjustment unit -- 4.10 Removing and installing backrest cover panels -- 4.11 Exploded view of operating cable for locking backrest -- 4.12 Removing and installing operating cable for locking backrest -- 4.13 Adjusting operating cables for locking backrest -- 5 Rear seats (Coup only) -- 5.1 Exploded view of rear seats -- 5.2 Exploded view of seat bench -- 5.3 Removing and installing seat bench -- 5.4 Exploded view of seat frame -- 5.5 Removing and installing seat frame -- 5.6 Exploded view of 1/2 section of backrest (left and right) -- 5.7 Removing and installing backrest -- 5.8 Removing and installing cap for centre mounting -- 5.9 Exploded view of belt buckle -- 5.10 Removing and installing belt buckle -- 5.11 Exploded view of release mechanism (left-side/right-side) -- 5.12 Removing and installing release mechanism (left-side/right-side) -- 5.13 Removing and installing trim (left-side/right-side) -- 5.14 Removing and installing button for release mechanism -- 5.15 Removing and installing outer filler piece (left-side/right-side) -- 5.16 Removing and installing inner filler piece (left-side/right-side) -- 5.17 Exploded view of child seat mounting (Top Tether) - country-specific version -- 5.18 Removing and installing child seat mounting (Top Tether) -- 5.19 Exploded view of backrest frame and backrest pan -- 5.20 Removing and installing backrest frame -- 5.21 Removing and installing backrest pan - 74 Seat - padding, covers -- 1 Covers and padding on front seat -- 1.1 Exploded view of seat pan cover and padding -- 1.2 Removing and installing seat pan cover and padding -- 1.3 Detaching seat cover from padding (seat pan) -- 1.4 Exploded view of backrest cover and padding -- 1.5 Removing and installing backrest cover and padding -- 1.6 Detaching seat cover from padding (backrest) -- 1.7 Overview of seat heating element -- 1.8 Removing and installing seat heating element -- 1.9 Overview of backrest heating element -- 1.10 Removing and installing backrest heating element -- 1.11 Exploded view of cover and padding for head restraint -- 1.12 Removing and installing cover and padding for head restraint with slide-in locking mechanism -- 2 Covers and padding on front bucket seat -- 2.1 Removing and installing seat pan cover and padding -- 2.2 Removing and installing backrest cover and padding -- 2.3 Removing and installing seat heating element -- 2.4 Removing and installing backrest heating element -- 3 Covers and padding on rear seats (Coup only) -- 3.1 Exploded view of cover and padding for seat bench -- 3.2 Removing and installing cover and padding for seat bench -- 3.3 Detaching seat cover from padding (seat bench) -- 3.4 Exploded view of backrest cover and padding -- 3.5 Removing and installing backrest cover and padding -- 3.6 Detaching seat cover from padding (backrest) E2 - BODY REPAIRS - 00 Technical data -- 1 General notes -- 2 Vehicle identification data -- 2.1 Type plate and vehicle identification number -- 2.2 Vehicle data sticker -- 3 Expanded foam inserts -- 4 General notes on repairs to aluminium parts -- 5 General notes on repairs to steel parts -- 6 Body construction -- 6.1 Aluminium panels -- 7 Corrosion protection -- 8 Bonded joints -- 8.1 Bonded joints -- 8.2 Spot-welded/bonded joints -- 8.3 Inspecting and repairing bonded joints -- 8.4 Repair methods for replacing body parts -- 9 Body panel gaps/shut lines -- 9.1 Body - front and centre -- 9.1.1 Body - rear -- 10 Body dimensions -- 10.1 Floor group, front -- 10.2 Floor group, rear -- 10.3 Body - front -- 10.4 Body - centre -- 10.5 Body - rear -- 11 Straightening jig -- 11.1 Overview -- 11.2 Portal gauge - 50 Body - front -- 1 Longitudinal member, upper part with console (Coup and Roadster identical) -- 1.1 Tools -- 1.2 Procedure -- 2 Support, left-side - Renewal (Coup and Roadster identical) -- 2.1 Tools -- 2.2 Procedure -- 3 Support, right-side - Renewal (Coup and Roadster identical) -- 3.1 Tools -- 3.2 Procedure -- 4 Upper longitudinal member for wheel housing - Renewal (Coup and Roadster identical) -- 4.1 Tools -- 4.2 Procedure -- 5 Suspension strut mounting - Renewal (Coup and Roadster identical) -- 5.1 Tools -- 5.2 Procedure -- 6 Longitudinal member for wheel housing, upper, inner - Renewal (Coup and Roadster identical) -- 6.1 Tools -- 6.2 Procedure -- 7 Front longitudinal member - Renewal (Coup and Roadster identical) -- 7.1 Tools -- 7.2 Procedure -- 8 Front longitudinal member - Partial renewal (Coup and Roadster identical) -- 8.1 Tools -- 8.2 Procedure -- 9 Longitudinal member (front section) - Renewal (Coup and Roadster identical) -- 9.1 Tools -- 9.2 Procedure - 51 Body - centre -- 1 Roof - Renewal -- 1.1 Tools -- 1.2 Procedure -- 2 Roof side member - Renewal -- 2.1 Tools -- 2.2 Procedure -- 2.3 Foam-filling roof side member -- 2.3.1 Procedure -- 2.3.2 Injecting structural foam -- 3 Outer roof frame - Renewal (Roadster) -- 3.1 Tools -- 3.2 Procedure -- 4 Front roof cross member - Renewal -- 4.1 Tools -- 4.2 Procedure -- 5 Rear roof frame - Renewal -- 5.1 Tools -- 5.2 Procedure -- 6 Outer A-pillar - Renewal -- 6.1 Tools -- 6.2 Procedure -- 7 Reinforcement tube and inner A-pillar - Renewal (Roadster) -- 7.1 Tools -- 7.2 Procedure -- 8 Inner A-pillar - Renewal (Coup and Roadster) -- 8.1 Tools -- 8.2 Procedure -- 9 Inner B-pillar - Renewal (Roadster) -- 9.1 Tools -- 9.2 Procedure -- 10 Outer side member - Renewal -- 10.1 Tools -- 10.2 Procedure -- 11 Inner side member - Partial renewal (old part section) -- 11.1 Tools -- 11.2 Procedure -- 12 Inner side member - Renewal (Roadster) -- 12.1 Tools -- 12.2 Procedure -- 13 Floor panel - Renewal (Coup and Roadster identical) -- 13.1 Tools - 53 Body - rear -- 1 Rear cross panel (top section) - Renewal (Coup and Roadster identical) -- 1.1 Tools -- 1.2 Procedure -- 2 Cross panel (inner section) - Renewal (Coup and Roadster identical) -- 2.1 Tools -- 2.2 Procedure -- 3 Rain channel - Partial renewal -- 3.1 Tools -- 3.2 Procedure -- 4 Rear suspension strut mounting - Renewal (Coup and Roadster identical) -- 4.1 Tools -- 4.2 Procedure -- 5 Rear longitudinal member - Partial renewal (Coup and Roadster identical) -- 5.1 Tools -- 5.2 Procedure -- 6 Side panel - Renewal (Coup ) -- 6.1 Tools -- 6.2 Procedure -- 7 Side panel - Renewal (Roadster) -- 7.1 Tools -- 7.2 Procedure -- 8 Inner side panel - Renewal -- 8.1 Tools -- 8.2 Procedure -- 9 Rear wheel housing - Partial renewal (Coup and Roadster identical) -- 9.1 Tools -- 9.2 Procedure -- 10 Rear wheel housing - Renewal (Coup and Roadster identical) -- 10.1 Tools -- 10.2 Procedure -- 11 Spare wheel well - Partial renewal (Coup and Roadster identical) -- 11.1 Tools -- 11.2 Procedure -- 12 Spare wheel well - Renewal (Coup and Roadster) -- 12.1 Tools -- 12.2 Procedure E3 - GENERAL INFORMATION BODY REPAIRS, GENERAL BODY REPAIRS - 1 General notes -- 1.1 Diagnosis of accident vehicles -- 1.2 General notes on body repairs -- 1.3 Condition in which body and/or individual parts must be delivered to paintshop -- 1.4 Straightening -- 1.5 Separating cuts -- 1.6 Body sub-parts and part sections -- 1.7 Original joint -- 1.8 Galvanised body parts -- 1.9 Removing remaining material -- 1.10 New parts -- 1.11 Replacement parts - 2 Safety notes -- 2.1 Removing components -- 2.2 Battery, welding operations -- 2.3 Electronic control units -- 2.4 Procedure for electronic control units following accident repairs -- 2.5 Paintwork, glass, upholstery, trim panels -- 2.6 Fuel tank and fuel pipes -- 2.7 Air conditioner -- 2.8 Airbag system -- 2.9 Checking seat belts -- 2.10 Working on vehicles with belt tensioners -- 2.11 Cutting, straightening and/or dent removal work on vehicles with airbag -- 2.12 Removing seats with side airbag - 3 Anti-corrosion measures -- 3.1 Anti-corrosion protection -- 3.2 Long-term body protection -- 3.3 Notes on warranty -- 3.4 Electrolytic galvanisation -- 3.5 Hot-dip galvanisation - 4 Notes on disposal -- 4.1 Active environmental protection at the factory -- 4.2 Recycling means: -- 4.3 The basic rules for environmental protection are: -- 4.4 Recycling -- 4.5 Plastics -- 4.6 Disposal -- 4.7 Airbag -- 4.8 Protection against contact corrosion - 5 Expanded foam inserts - 6 Explanation of symbols -- 6.1 Symbols for welding operations -- 6.2 Symbols for work procedures -- 6.3 Cavity sealing - 7 Body - Bonded joints - 8 Sheet steel repairs -- 8.1 Extra-high-strength body panels -- 8.2 Galvanised body parts -- 8.3 Joining techniques -- 8.4 Joining techniques - 9 Plastic repair techniques -- 9.1 Plastic repair set -- 9.2 Repairing dents -- 9.3 Repairing scratches -- 9.4 Repairing cracks and tears (up to a length of 100 mm) -- 9.5 Repairing holes (up to 30 mm diameter) -- 9.6 Plastic repairs (glass fibre materials) - 10 Glass repairs -- 10.1 Repairing windscreens -- 10.2 Requirements -- 10.3 Special tools -- 10.4 Description of repair work - 11 Aluminium -- 11.1 Aluminium repairs -- 11.2 Surface treatment -- 11.3 Removing dents - 12 The Audi Space Frame concept - 13 Contact corrosion - 14 Threads - 15 Studs - 16 Paintwork - 17 Replacement parts - 18 Safety notes - 19 Surface treatment - 20 Cutting - 21 Removing dents - 22 Re-forming - 23 Temperature monitoring during heating - 24 Flanging - 25 Welding repairs - 26 Extruded section - 27 Sheet metal panel - 28 Plug welding - 29 Welding aluminium - 30 Checking weld seams and aluminium node castings - 31 Laser weld seam - 32 Overview of rivets and tools - 33 Riveting repairs - 34 Clinching - 35 Solid rivet - 36 Pop rivet - 37 Fitting solid rivets - 38 Fitting punch rivets - 39 Fitting pop rivets - 40 Incorrect riveting - 41 Joddling - 42 Placing additional thickness of same material behind joint - 43 Filling separating cuts - 44 Bonded joint - 45 Inaccessible rivets - 46 Explanation of symbols - 47 Explanation of symbols for riveting operations - 48 Explanation of symbols - 49 Cavity sealing E4 - GENERAL BODY REPAIRS, EXTERIOR - 00 Technical data -- 1 Routing and attaching pipes and wiring -- 2 Contact corrosion - 50 Body - front -- 1 Body - front -- 1.1 Removing and installing lock carrier with attachments - exploded view -- 1.2 Strut for engine mounting - exploded view -- 1.3 Removing and installing plenum chamber cover -- 1.4 Removing and installing front wing - exploded view - 55 Bonnet, rear lid -- 1 Bonnet - TT -- 1.1 Removing and installing bonnet - exploded view -- 1.2 Adjusting bonnet -- 1.3 Removing and installing gas strut - exploded view -- 1.4 Removing and installing seal for bonnet -- 1.5 Removing and installing bonnet lock cable - exploded view -- 2 Bonnet - TT RS -- 2.1 Bonnet - exploded view -- 2.2 Removing and installing bonnet -- 2.3 Removing and installing bonnet hinge -- 2.4 Removing and installing striker with arrester -- 2.5 Removing and installing strikers (left and right) -- 2.6 Removing and installing impact guard -- 2.7 Gap widths at bonnet -- 2.8 Adjusting bonnet -- 2.9 Removing and installing gas strut and releasing gas from gas strut -- 3 Bonnet lock - TT RS -- 3.1 Bonnet lock - exploded view -- 3.2 Removing and installing bonnet lock -- 3.3 Removing and installing bonnet lock (left and right) -- 3.4 Cable for bonnet and cable operating lever - exploded view -- 3.5 Removing and installing mounting bracket for operating lever -- 3.6 Removing and installing cable for bonnet lock -- 3.7 Removing and installing cable for bonnet lock (left-side) -- 3.8 Removing and installing cable for bonnet lock (right-side) -- 3.9 Removing and installing mounting bracket for bonnet lock cables -- 3.10 Adjusting cables for bonnet lock -- 4 Rear lid - Coup -- 4.1 Removing and installing rear lid - exploded view -- 4.2 Adjusting rear lid -- 4.3 Removing and installing rear lid hinge - exploded view -- 4.4 Removing and installing gas strut - exploded view -- 4.5 Removing and installing rear lid lock -- 4.6 Removing and installing seal for rear lid - exploded view -- 4.7 Adjusting rear lid -- 5 Rear lid - Roadster -- 5.1 Removing and installing rear lid - exploded view -- 5.2 Adjusting rear lid -- 5.3 Removing and installing rear lid hinge - exploded view -- 5.4 Removing and installing gas strut - exploded view -- 5.5 Removing and installing rear lid lock -- 5.6 Cable for rear lid lock - exploded view -- 5.7 Removing and installing seal for rear lid - exploded view -- 5.8 Adjusting rear lid -- 6 Tank flap -- 6.1 Removing and installing tank flap - exploded view - 57 Front doors, door components, central locking -- 1 Front door -- 1.1 Removing and installing door -- 1.2 Removing and installing window regulator - exploded view -- 1.3 Adjusting door -- 1.4 Removing and installing door handle and door lock - exploded view -- 1.5 Removing and installing door handle - exploded view -- 1.6 Removing and installing door lock - exploded view -- 1.7 Door seals - Coup -- 1.8 Door seals - Roadster -- 2 Servicing central locking system -- 2.1 Removing and installing bonnet contact switch -F266- -- 2.2 Removing and installing tank filler flap locking motor -V 155- - 61 Convertible roof, hardtop, canopy -- 1 Repairing convertible roof (soft top) -- 1.1 Safety precautions -- 1.2 Convertible roof - exploded view -- 1.3 Removing and installing convertible roof -- 1.4 Convertible roof compartment trim (front) - exploded view -- 1.5 Removing and installing convertible roof compartment trim (front) -- 1.6 Detaching tensioner at main mounting -- 1.7 Adjusting convertible roof -- 1.8 Removing and installing seals for convertible roof -- 1.9 Removing and installing flap for convertible roof frame -- 1.10 Removing and installing trim for convertible roof storage compartment -- 1.11 Removing and installing locking mechanism for convertible roof -- 1.12 Removing and installing convertible roof cover - exploded view -- 1.13 Removing and installing headliner -- 2 Repairing hydraulic system for convertible roof -- 2.1 General information on hydraulic system -- 2.2 Rules for cleanliness -- 2.3 Filling and bleeding the hydraulic system -- 2.4 Hydraulic system - exploded view -- 2.5 Removing hydraulic pump -- 2.6 Renewing pump motor -- 2.7 Checking fluid level in hydraulic pump -- 2.8 Hydraulic cylinder - exploded view - 63 Bumpers -- 1 Bumper (front) - Audi TT -- 1.1 Removing and installing bumper - exploded view -- 1.2 Removing bumper -- 1.3 Removing and installing impact bar - exploded view -- 2 Bumper (front) - Audi TT RS -- 2.1 Bumper (front) - exploded view -- 2.2 Removing and installing bumper -- 2.3 Removing and installing guide for bumper -- 2.4 Removing and installing air intake grille -- 2.5 Removing and installing inner cover panel -- 2.6 Removing and installing spoiler (top section) -- 2.7 Removing and installing spoiler (bottom section) -- 2.8 Impact bar and impact absorber - exploded view -- 2.9 Removing and installing impact absorber -- 2.10 Removing and installing impact bar -- 3 Bumper (rear) - Audi TT -- 3.1 Removing and installing bumper (rear) - exploded view -- 3.2 Removing bumper (rear) -- 3.3 Removing and installing impact bar - exploded view -- 4 Bumper (rear) - Audi TT RS -- 4.1 Bumper (rear) - exploded view -- 4.2 Removing and installing bumper (rear) -- 4.3 Removing and installing spoiler for bumper -- 4.4 Removing and installing diffuser trim -- 4.5 Removing and installing exhaust trim panels -- 4.6 Impact bar, impact absorber and guide - exploded view -- 4.7 Removing and installing impact absorber -- 4.8 Removing and installing impact bar -- 4.9 Removing and installing bumper bracket -- 4.10 Removing and installing guide -- 4.11 Removing and installing inner guide - 64 Glazing -- 1 Flush-bonded windows -- 1.1 Removing and installing flush-bonded windows -- 1.2 Windscreen - exploded view -- 1.3 Removing and installing windscreen -- 1.4 Side window - exploded view -- 1.5 Removing and installing side window -- 1.6 Rear window - exploded view -- 1.7 Removing and installing rear window -- 2 Windows secured by threaded fasteners -- 2.1 Removing and installing front door window -- 2.2 Adjusting door window - 66 Exterior equipment -- 1 Strips and panels -- 1.1 Removing and installing roof trim strip - exploded view -- 1.2 Renewing A-pillar trim - exploded view -- 1.3 Removing and installing outer sill panel trim - exploded view -- 1.4 Removing and installing side member trim - exploded view -- 2 Exterior mirrors -- 2.1 Tools -- 2.2 Removing and installing exterior mirror - exploded view -- 2.3 Removing and installing mirror glass -- 2.4 Removing and installing mirror housing - exploded view -- 2.5 Removing and installing electric mirror adjustment unit -- 3 Radiator grille - Audi TT -- 3.1 Removing and installing radiator grille - exploded view -- 4 Radiator grille - TT RS -- 4.1 Radiator grille and number plate holder - exploded view -- 4.2 Removing and installing number plate holders -- 4.3 Removing and installing cover for radiator grille -- 4.4 Removing and installing radiator grille -- 5 Spoiler - TT -- 5.1 Spoiler for rear lid - exploded view -- 5.2 Wheel spoiler (front) - exploded view -- 5.3 Wheel spoiler (rear) - exploded view -- 6 Spoiler - TT RS -- 6.1 Rear spoiler - exploded view -- 6.2 Removing and installing spoiler -- 6.3 Assembling spoiler -- 7 Trim on underbody -- 7.1 Removing and installing noise insulation - exploded view -- 7.2 Heat shields -- 8 Wheel housing liners -- 8.1 Removing and installing wheel housing liner (front) - exploded view -- 8.2 Removing and installing wheel housing liner (rear) - exploded view -- 9 Model emblems E5 - FITTING INSTRUCTIONS FILLING ROOF SIDE MEMBER WITH FOAM MATERIAL - 51 Body - centre -- 1 Filling roof side member with foam material -- 1.1 Procedure -- 1.2 Applying structural foam material F2 - 6-SPEED MANUAL GEARBOX 02S, FRONT-WHEEL DRIVE - 00 Technical data -- 1 Gearbox identification -- 1.1 Code letters, allocation, transmission ratios, capacities -- 2 Transmission layout -- 3 Calculating ratio i -- 4 General repair instructions - 30 Clutch -- 1 Overview - clutch mechanism -- 2 Notes on removing and installing clutch master cylinder and slave cylinder -- 2.1 Function check for clutch master cylinder and slave cylinder -- 3 Exploded view - pedal cluster, clutch master cylinder -- 3.1 Removing and installing over-centre spring -- 3.2 Removing and installing clutch pedal -- 3.3 Removing and installing mounting bracket -- 3.4 Removing and installing clutch position sender -G476- -- 3.5 Removing and installing clutch master cylinder -- 4 Exploded view - hydraulic system (LHD vehicles) -- 4.1 Removing and installing clutch slave cylinder -- 4.2 Removing and installing pipe/hose assembly -- 4.3 Bleeding clutch system -- 5 Exploded view - hydraulic system (RHD vehicles) -- 6 Exploded view - clutch release mechanism -- 7 Overview - servicing clutch -- 7.1 Clutch identification -- 7.2 Exploded view - Sachs version clutch -- 7.3 Removing and installing clutch (Sachs version) -- 7.4 Exploded view - LuK version clutch -- 7.5 Removing and installing clutch (LuK version) - 34 Controls, housing -- 1 Overview - selector mechanism -- 1.1 Gear knob and covers - exploded view -- 1.2 Removing and installing gear knob with gear lever boot -- 1.3 Exploded view - selector mechanism -- 1.4 Dismantling and assembling selector mechanism -- 1.5 Removing and installing selector mechanism -- 1.6 Exploded view - gear selector cable, gate selector cable and gearbox selector lever -- 1.7 Removing and installing gear selector cable and gate selector cable -- 1.8 Adjusting selector mechanism -- 2 Removing and installing gearbox -- 2.1 Removing and installing gearbox on vehicles with 1.8 ltr. TFSI engine -- 2.2 Installing gearbox on vehicles with 1.8 ltr. FSI turbocharged engine -- 2.3 Transporting gearbox -- 3 Exploded view - assembly mountings -- 3.1 Removing and installing gearbox mounting -- 3.2 Removing and installing pendulum support -- 4 Checking gear oil level and filling up with gear oil -- 4.1 Preparations -- 4.2 Draining off gear oil -- 4.3 Filling up with gear oil -- 5 Overview - gearbox -- 5.1 Exploded view - dismantling and assembling gearbox -- 5.2 Exploded view - removing and installing gearbox housing cover and 5th/6th gear -- 5.3 Exploded view - removing and installing gearbox housing and selector mechanism -- 5.4 Exploded view - removing and installing input shaft, output shaft (pinion shaft), differential and selector forks -- 5.5 Dismantling and assembling sequence -- 5.5.1 Dismantling -- 5.5.2 Assembling -- 6 Exploded view - gearbox housing and clutch housing -- 6.1 Servicing gearbox housing and clutch housing -- 7 Exploded view - gearbox housing cover -- 7.1 Servicing gearbox housing cover -- 8 Exploded view - servicing selector unit -- 8.1 Dismantling and assembling selector unit -- 9 Exploded view - selector forks -- 9.1 Dismantling and assembling selector forks - 35 Gears, shafts -- 1 Exploded view - input shaft -- 1.1 Dismantling and assembling input shaft -- 2 Adjusting input shaft -- 3 Exploded view - output shaft -- 3.1 Dismantling and assembling output shaft -- 4 Adjusting output shaft -- 5 Exploded view - reverse shaft -- 5.1 Dismantling and assembling reverse shaft - 39 Final drive - differential -- 1 Renewing flange shaft oil seals with gearbox installed -- 1.1 Renewing flange shaft oil seal (left-side) -- 1.2 Renewing flange shaft oil seal and sleeve (right-side; one-piece oil seal and sleeve) -- 2 Exploded view - differential -- 2.1 Dismantling and assembling differential -- 3 Table of adjustments -- 4 Adjusting differential F3 - 6-SPEED MANUAL GEARBOX 02Q, FRONT-WHEEL DRIVE - 00 Technical data -- 1 Gearbox identification -- 1.1 Code letters, allocation, transmission ratios, capacities -- 2 Transmission layout -- 3 Calculating ratio i -- 4 General repair instructions -- 4.1 Contact corrosion! -- 4.2 Repair instructions - 30 Clutch -- 1 Overview - clutch mechanism -- 1.1 Notes on removing and installing clutch master cylinder and slave cylinder -- 1.2 Function check for clutch master cylinder and slave cylinder -- 2 Exploded view - pedal cluster, clutch master cylinder -- 2.1 Removing and installing over-centre spring -- 2.2 Removing and installing clutch pedal -- 2.3 Removing and installing mounting bracket -- 2.4 Removing and installing clutch position sender -G476- -- 2.5 Removing and installing clutch master cylinder -- 3 Exploded view - hydraulics (LHD) -- 3.1 Removing and installing pipe/hose assembly or plastic pipe -- 3.2 Bleeding clutch system -- 4 Exploded view - hydraulics (RHD) -- 5 Exploded view - clutch release mechanism, slave cylinder -- 5.1 Removing and installing clutch slave cylinder together with release bearing -- 6 Clutch identification -- 7 Exploded view - Sachs version clutch -- 7.1 Removing and installing clutch (Sachs version) -- 8 Exploded view - LuK version clutch -- 8.1 Removing and installing clutch (LuK version) - 34 Controls, housing -- 1 Overview - selector mechanism -- 1.1 Exploded view - gear knob and covers -- 1.2 Removing and installing gear knob with gear lever boot -- 1.3 Exploded view - gear lever and selector housing for vehicles with vehicle ID No. up to 8J-7-013000 -- 1.4 Exploded view - gear lever and selector housing for vehicles with vehicle ID No. from 8J-7-013001 onwards -- 1.5 Dismantling and assembling selector mechanism for vehicles with vehicle ID No. from 8J-7-013001 onwards -- 1.6 Removing and installing selector mechanism -- 1.7 Exploded view - gear selector cable and gate selector cable up to model year 2007 -- 1.8 Exploded view - gearbox selector lever and gate relay lever up to model year 2007 -- 1.9 Exploded view - gear selector cable and gate selector cable from model year 2008 onwards -- 1.10 Removing and installing gear selector cable and gate selector cable -- 2 Adjusting selector mechanism -- 3 Removing and installing gearbox -- 3.1 Removing gearbox on vehicles with 2.0 ltr. FSI turbocharged engine -- 3.2 Installing gearbox on vehicles with 2.0 ltr. FSI turbocharged engine -- 3.3 Transporting gearbox -- 3.3.1 Procedure -- 4 Exploded view - assembly mountings -- 4.1 Removing gearbox mounting - vehicles with 2.0 ltr. TFSI engine -- 4.2 Installing gearbox mounting -- 4.3 Removing and installing pendulum support -- 5 Checking oil level in manual gearbox -- 5.1 Securing gearbox to assembly stand -- 6 Dismantling and assembling gearbox -- 6.1 General layout of gearbox -- 6.2 Exploded view -- 6.3 Exploded view - gearbox housing and selector mechanism -- 6.4 Exploded view - input shaft, output shafts, differential and selector rods -- 6.5 Dismantling and assembling gearbox (version without circlip -A- for input shaft sealing cap) -- 6.6 Dismantling and assembling gearbox (version with circlip -A- for input shaft sealing cap) -- 7 Exploded view - gearbox housing -- 7.1 Servicing gearbox housing -- 8 Exploded view - clutch housing -- 8.1 Servicing clutch housing -- 9 Renewing input shaft oil seal -- 10 Exploded view - selector mechanism in gearbox -- 10.1 Renewing oil seal for selector shaft -- 10.2 Removing and installing selector shaft -- 11 Exploded view - selector forks -- 11.1 Dismantling and assembling selector forks - 35 Gears, shafts -- 1 Exploded view - input shaft -- 1.1 Dismantling and assembling input shaft -- 1.2 Modifications in area of grooved ball bearing -- 2 Exploded view - output shaft for 1st - 4th gear -- 2.1 Dismantling and assembling output shaft for 1st - 4th gear -- 2.2 Adjusting output shaft for 1st - 4th gear -- 3 Exploded view - output shaft for 5th, 6th and reverse gear -- 3.1 Dismantling and assembling output shaft for 5th, 6th and reverse gear -- 3.2 Adjusting output shaft for 5th, 6th and reverse gear - 39 Final drive - differential -- 1 Renewing flange shaft oil seals -- 1.1 Renewing flange shaft oil seal (left-side) -- 1.2 Renewing flange shaft oil seal (right-side) -- 2 Exploded view - differential -- 2.1 Dismantling and assembling differential -- 2.2 Table of adjustments -- 2.3 Adjusting differential F4 - 6-SPEED MANUAL GEARBOX 0A6, FOUR-WHEEL DRIVE - 00 Technical data -- 1 Gearbox identification -- 2 Code letters, allocation, transmission ratios, capacities -- 3 Bevel box identification -- 3.1 Code letters, allocation, capacities -- 4 Transmission layout -- 5 General repair instructions -- 5.1 Contact corrosion! -- 5.2 Repair instructions - 30 Clutch -- 1 Overview - clutch mechanism -- 2 Exploded view - pedal cluster, clutch master cylinder -- 2.1 Removing and installing over-centre spring -- 2.2 Removing and installing clutch pedal -- 2.3 Removing and installing mounting bracket -- 2.4 Removing and installing clutch position sender -G476- -- 2.5 Removing and installing clutch master cylinder -- 3 Exploded view - hydraulics (LHD) -- 3.1 Removing and installing pipe/hose assembly -- 3.2 Exploded view - hydraulics (RHD) -- 3.3 Bleeding clutch system -- 4 Exploded view - clutch release mechanism, clutch slave cylinder -- 4.1 Removing and installing clutch slave cylinder with release bearing -- 5 Exploded view - LuK version clutch -- 5.1 Removing and installing clutch - 34 Controls, housing -- 1 Overview - selector mechanism -- 2 Exploded view - gear knob and covers -- 2.1 Removing and installing gear knob with gear lever boot -- 3 Assembly overview - gear lever and selector housing -- 3.1 Removing and installing selector mechanism -- 3.2 Dismantling and assembling selector mechanism -- 4 Exploded view - gear selector cable and gate selector cable -- 4.1 Removing and installing gear selector cable and gate selector cable -- 5 Exploded view - gearbox selector lever and gate relay lever -- 6 Adjusting selector mechanism -- 7 Removing and installing gearbox -- 7.1 Removing gearbox - vehicles with 2.5 ltr. TFSI engine -- 7.2 Installing gearbox -- 8 Transporting gearbox -- 9 Exploded view - assembly mountings -- 9.1 Removing and installing gearbox mounting -- 9.2 Removing and installing pendulum support -- 10 Removing and installing bevel box (gearbox installed) -- 11 Checking oil level in manual gearbox -- 12 Overview - gear oil in bevel box -- 12.1 Checking gear oil level in bevel box -- 12.2 Topping up gear oil in bevel box -- 13 Securing gearbox to engine and gearbox support -- 14 Dismantling and assembling gearbox -- 14.1 General layout of gearbox -- 14.2 Exploded view -- 14.3 Exploded view - removing and installing gearbox housing and selector unit -- 14.4 Exploded view - removing and installing input shaft, output shafts, differential, selector rods and bevel box -- 14.5 Dismantling and assembling sequence -- 14.5.1 Installing -- 15 Servicing gearbox housing -- 16 Servicing clutch housing -- 17 Servicing selector unit -- 17.1 Renewing selector shaft oil seal -- 18 Exploded view - dismantling and assembling selector forks - 35 Gears, shafts -- 1 Exploded view - input shaft -- 1.1 Dismantling and assembling input shaft -- 2 Exploded view - output shaft for 1st and 2nd gear -- 2.1 Dismantling and assembling output shaft for 1st and 2nd gear -- 3 Exploded view - output shaft for 3rd 6th gear -- 3.1 Dismantling and assembling output shaft for 3rd 6th gear -- 4 Exploded view - output shaft for reverse gear -- 4.1 Dismantling and assembling output shaft for reverse gear -- 4.1.1 Removing and installing stop ring and spring on reverse selector gear - 39 Final drive - front differential -- 1 Renewing stub shaft oil seal (left-side) with gearbox installed -- 2 Renewing stub shaft oil seal (right-side) with bevel box installed -- 3 Renewing oil seal between gearbox and bevel box with gearbox installed -- 4 Exploded view - oil seals in bevel box and stub shaft bearing in bevel box -- 4.1 Renewing oil seal between gearbox and bevel box (on bevel box) -- 4.2 Renewing stub shaft oil seals (with bevel box removed) -- 4.3 Renewing output flange oil seal on bevel box (bevel box removed) -- 4.4 Renewing needle bearing (polygon bearing) on stub shaft of bevel box -- 5 Exploded view - differential -- 5.1 Dismantling and assembling differential -- 5.2 Adjusting differential -- 6 Propshaft -- 7 Rear final drive F5 - 6-SPEED MANUAL GEARBOX 02Q, FOUR-WHEEL DRIVE - 00 Technical data -- 1 Gearbox identification -- 2 Code letters, allocation, transmission ratios, capacities -- 3 Transmission layout -- 3.1 Calculating ratio i -- 4 General repair instructions -- 4.1 Contact corrosion! -- 4.2 Repair instructions - 30 Clutch -- 1 Overview - clutch mechanism -- 1.1 Notes on removing and installing clutch master cylinder and slave cylinder -- 1.2 Function check for clutch master cylinder and slave cylinder -- 2 Exploded view - pedal cluster, clutch master cylinder -- 2.1 Removing and installing over-centre spring -- 2.2 Removing and installing clutch pedal -- 2.3 Removing and installing mounting bracket -- 2.4 Removing and installing clutch position sender -G476- -- 2.5 Removing and installing clutch master cylinder -- 3 Exploded view - hydraulics (LHD) -- 3.1 Removing and installing pipe/hose assembly or plastic pipe -- 3.2 Bleeding clutch system -- 4 Exploded view - hydraulics (RHD) -- 5 Exploded view - clutch release mechanism, slave cylinder -- 5.1 Removing and installing clutch slave cylinder together with release bearing -- 6 Clutch identification -- 7 Exploded view - Sachs version clutch -- 7.1 Removing and installing clutch (Sachs version) -- 8 Exploded view - LuK version clutch -- 8.1 Removing and installing clutch (LuK version) - 34 Controls, housing -- 1 Overview - selector mechanism -- 2 Exploded view - gear knob and covers -- 2.1 Removing and installing gear knob with gear lever boot -- 3 Exploded view - gear lever and selector housing for vehicles with vehicle ID No. up to 8J-7-013000 -- 4 Exploded view - gear lever and selector housing for vehicles with vehicle ID No. from 8J-7-013001 onwards -- 4.1 Dismantling and assembling selector mechanism -- 5 Removing and installing selector mechanism -- 6 Exploded view - gear selector cable and gate selector cable up to model year 2007 -- 6.1 Exploded view - gearbox selector lever and gate relay lever up to model year 2007 -- 6.2 Exploded view - gear selector cable and gate selector cable from model year 2008 onwards -- 6.3 Removing and installing gear selector cable and gate selector cable -- 7 Adjusting selector mechanism -- 8 Removing and installing gearbox -- 8.1 Removing gearbox - vehicles with 2.0 ltr. TFSI engine -- 8.2 Removing gearbox - vehicles with 3.2 ltr. MPI engine -- 8.3 Removing gearbox - vehicles with 2.0 ltr. TDI engine -- 8.4 Installing gearbox -- 9 Transporting gearbox -- 10 Securing gearbox to assembly stand -- 11 Exploded view - assembly mountings -- 11.1 Removing gearbox mounting - vehicles with 2.0 ltr. TFSI engine -- 11.2 Removing gearbox mounting - vehicles with 3.2 ltr. MPI engine -- 11.3 Removing gearbox mounting - vehicles with 2.0 ltr. TDI engine -- 11.4 Installing gearbox mounting -- 11.5 Removing and installing pendulum support -- 12 Overview - oil level in manual gearbox -- 12.1 Checking oil level in manual gearbox -- 13 Removing and installing bevel box -- 13.1 Removing bevel box - vehicles with 2.0 ltr. TFSI engine -- 13.2 Removing bevel box - vehicles with 3.2 ltr. MPI engine -- 13.3 Removing bevel box - vehicles with 2.0 ltr. TDI engine -- 13.4 Installing bevel box -- 14 Overview - gear oil in bevel box -- 14.1 Checking gear oil level in bevel box -- 14.2 Topping up gear oil in bevel box -- 15 Dismantling and assembling gearbox -- 15.1 General layout of gearbox -- 15.2 Exploded view -- 15.3 Exploded view - gearbox housing and selector mechanism -- 15.4 Exploded view - input shaft, output shafts, differential, bevel box and selector rods -- 15.5 Dismantling and assembling gearbox (version without circlip -A- for input shaft sealing cap) -- 15.6 Dismantling and assembling gearbox (version with circlip -A- for input shaft sealing cap) -- 16 Exploded view - gearbox housing -- 16.1 Servicing gearbox housing -- 17 Exploded view - clutch housing -- 17.1 Servicing clutch housing -- 17.2 Renewing input shaft oil seal -- 18 Exploded view - selector mechanism in gearbox -- 18.1 Renewing oil seal for selector shaft -- 18.2 Removing and installing selector shaft -- 19 Exploded view - selector forks -- 19.1 Dismantling and assembling selector forks - 35 Gears, shafts -- 1 Exploded view - input shaft -- 1.1 Dismantling and assembling input shaft -- 1.2 Modifications in area of grooved ball bearing -- 2 Exploded view - output shaft for 1st - 4th gear -- 2.1 Dismantling and assembling output shaft for 1st - 4th gear -- 2.2 Adjusting output shaft for 1st - 4th gear -- 3 Exploded view - output shaft for 5th, 6th and reverse gear -- 3.1 Dismantling and assembling output shaft for 5th, 6th and reverse gear -- 3.2 Adjusting output shaft for 5th, 6th and reverse gear - 39 Final drive - front differential -- 1 Exploded view - flange shaft and oil seals on gearbox -- 1.1 Removing and installing flange shaft (left-side) -- 1.2 Renewing oil seal for flange shaft (left-side) -- 1.3 Renewing oil seal for bevel box with gearbox installed -- 2 Exploded view - flange shaft and oil seals on bevel box -- 2.1 Removing and installing flange shaft (right-side) -- 2.2 Renewing flange shaft oil seal (right-side) at bevel box (outer seal) -- 2.3 Renewing needle bearings (polygon bearings) for flange shaft (right-side) -- 2.4 Renewing oil seal between gearbox and bevel box (on bevel box) -- 2.5 Renewing oil seal for output flange on bevel box -- 3 Exploded view - differential -- 3.1 Dismantling and assembling differential -- 3.2 Table of adjustments -- 3.3 Adjusting differential -- 4 Propshaft -- 5 Rear final drive F6 - 7-SPEED DUAL CLUTCH GEARBOX 0BH (S TRONIC) - 00 Technical data -- 1 Gearbox identification -- 2 Code letters, gearbox allocation, ratios, equipment -- 2.1 Calculating ratio i -- 3 Capacities -- 4 Safety precautions -- 4.1 When working on the vehicle -- 4.2 When working on vehicles with start/stop system -- 4.3 When using test equipment while road-testing the vehicle -- 5 Notes on dual clutch gearbox 0BH -- 5.1 General notes -- 5.2 Safety functions of gearbox control unit -- 6 Notes on tow-starting and towing -- 7 Repair instructions -- 7.1 Contact corrosion! -- 7.2 Rules for cleanliness -- 8 Exploded view - dual clutch gearbox - 30 Clutch -- 1 There is currently no provision for repairs to the clutch. - 34 Controls, housing -- 1 Electrical/electronic components and fitting locations -- 2 Exploded view - selector lever handle, selector lever display illumination bulb -L101- -- 2.1 Removing and installing selector lever handle -- 2.2 Detaching selector lever boot from selector lever handle -- 2.3 Moving interlock button on selector lever handle into installation position -- 3 Removing and installing selector lever display illumination bulb -L101- -- 4 Exploded view - selector mechanism -- 4.1 Operating manual release of selector mechanism from position P -- 4.2 Checking selector mechanism and ignition key removal lock -- 4.3 Removing and installing selector mechanism -- 4.4 Adjusting and checking selector lever cable -- 4.5 Removing and installing selector lever sensors control unit -J587- with selector lever -E313-, tiptronic switch -F189- and selector lever locked in position P switch -F319- -- 4.6 Removing and installing selector lever lock solenoid -N110- -- 4.7 Checking connectors on selector mechanism -- 5 Removing and installing gearbox -- 5.1 Removing gearbox -- 5.2 Installing gearbox -- 6 Transporting dual clutch gearbox -- 7 Securing gearbox to engine and gearbox support -- 8 Exploded view - assembly mountings -- 8.1 Removing and installing gearbox mounting -- 8.2 Removing and installing pendulum support -- 9 Gear oil in dual clutch gearbox - overview -- 9.1 Checking gear oil level and topping up -- 9.2 Draining and filling gear oil -- 10 Removing and installing gear oil cooler and gear oil filter -- 10.1 Removing and installing gear oil cooler -- 10.2 Removing and installing gear oil filter -- 11 Removing and installing bevel box -- 11.1 Removing bevel box -- 11.2 Installing bevel box - 35 Gears, shafts -- 1 Exploded view - oil pan, mechatronic unit for dual clutch gearbox -J743- -- 1.1 Removing and installing oil pan -- 1.2 Removing and installing mechatronic unit for dual clutch gearbox -J743- -- 1.3 Removing and installing gearbox input speed sender -G182-/oil temperature sender for multi-plate clutch -G509- - 39 Final drive - front differential -- 1 Renewing oil seals with dual clutch gearbox installed -- 1.1 Renewing oil seal (left-side) -- 1.2 Renewing stub shaft oil seal (right-side) with bevel box installed -- 1.3 Renewing oil seal between dual clutch gearbox and bevel box with gearbox installed -- 2 Exploded view - oil seals in bevel box and stub shaft bearings in bevel box -- 2.1 Renewing oil seals for stub shaft (right-side) with bevel box removed -- 2.2 Renewing needle bearing (polygon bearing) on stub shaft of bevel box -- 2.3 Renewing oil seal between bevel box and dual clutch gearbox (on bevel box) -- 2.4 Renewing output flange oil seal on bevel box (bevel box removed) -- 3 Gear oil in bevel box -- 3.1 Overview of tightening torques -- 3.2 Checking gear oil level -- 3.3 Topping up gear oil -- 3.4 Draining gear oil and filling up after repairs -- 4 Propshaft -- 5 Rear final drive F7 - DIRECT SHIFT GEARBOX 02E, FOUR-WHEEL DRIVE - 00 Technical data -- 1 Gearbox identification -- 2 Code letters, gearbox allocation, ratios, equipment -- 2.1 Calculating ratio i -- 3 Capacities -- 4 Safety precautions -- 5 Notes on the direct shift gearbox 02E -- 5.1 General notes -- 5.2 Safety functions of gearbox control unit -- 6 Notes on tow-starting and towing -- 7 Repair instructions -- 7.1 Contact corrosion! -- 8 Rules for cleanliness - 30 Clutch -- 1 Exploded view - servicing multiple clutch -- 1.1 Removing and installing multiple clutch - 34 Controls, housing -- 1 Electrical/electronic components and fitting locations -- 2 Exploded view - selector lever handle with interlock button (side), selector lever display illumination bulb -L101- -- 2.1 Removing and installing selector lever handle with interlock button (side) -- 3 Exploded view - selector lever handle with interlock button (front), selector lever display illumination bulb -L101- -- 3.1 Removing and installing selector lever handle with interlock button (front) -- 3.2 Detaching selector lever boot from selector lever handle -- 3.3 Moving interlock button on selector lever handle into installation position -- 4 Removing and installing selector lever display illumination bulb -L101- -- 5 Exploded view - selector mechanism -- 5.1 Manual release of selector mechanism -- 5.2 Checking selector mechanism and ignition key removal lock -- 5.3 Removing and installing selector mechanism -- 5.4 Removing and installing selector lever cable -- 5.5 Adjusting selector lever cable -- 5.6 Removing and installing tiptronic switch -F189- -- 5.7 Removing and installing selector lever lock solenoid -N110- -- 5.8 Checking connectors on selector mechanism -- 6 Overview - removing and installing gearbox -- 6.1 Removing gearbox - vehicles with 2.0 ltr. TFSI engine -- 6.2 Installing gearbox - vehicles with 2.0 ltr. TFSI engine -- 6.3 Removing gearbox - vehicles with 3.2 ltr. MPI engine -- 6.4 Installing gearbox - vehicles with 3.2 ltr. MPI engine -- 7 Transporting the direct shift gearbox -- 8 Securing gearbox to engine and gearbox support -- 9 Exploded view - assembly mountings -- 9.1 Removing and installing gearbox mounting and gearbox support - vehicles with 2.0 ltr. TFSI engine -- 9.2 Removing and installing gearbox mounting and gearbox support - vehicles with 3.2 ltr. MPI engine -- 9.3 Removing and installing pendulum support -- 10 Overview - gear oil in direct shift gearbox -- 10.1 Checking gear oil level and topping up -- 10.2 Draining gear oil and filling up after repairs -- 11 Exploded view - gear oil cooler and gear oil filter -- 11.1 Removing and installing gear oil cooler -- 11.2 Removing and installing gear oil filter -- 12 Overview - removing and installing bevel box -- 12.1 Removing and installing bevel box - vehicles with 2.0 ltr. TFSI engine -- 12.2 Removing and installing bevel box - vehicles with 3.2 ltr. MPI engine - 35 Gears, shafts -- 1 Exploded view - oil pan, mechatronic unit, gear oil pump -- 1.1 Removing and installing oil pan -- 1.2 Removing and installing mechatronic unit for dual clutch gearbox -J743- -- 1.3 Removing and installing gearbox input speed sender -G182- and clutch temperature sender -G509- -- 1.4 Removing and installing gear oil pump - 39 Final drive - front differential -- 1 Exploded view - flange shaft and oil seals on gearbox -- 1.1 Removing and installing flange shaft (left-side) -- 1.2 Renewing oil seal for flange shaft (left-side) -- 1.3 Renewing oil seal between bevel box and gearbox (on gearbox) -- 1.4 Renewing oil seal for selector shaft -- 2 Exploded view - flange shaft, oil seals and bracket on bevel box -- 2.1 Removing and installing flange shaft (right-side) -- 2.2 Renewing flange shaft oil seal (right-side) at bevel box (outer seal) -- 2.3 Renewing needle bearings (polygon bearings) for flange shaft (right-side) -- 2.4 Renewing oil seal between gearbox and bevel box (on bevel box) -- 2.5 Renewing oil seal for output flange on bevel box -- 3 Overview - gear oil in bevel box -- 3.1 Checking gear oil level and topping up -- 3.2 Draining gear oil and filling up after repairs -- 4 Propshaft -- 5 Rear final drive F8 - DIRECT SHIFT GEARBOX 02E, FRONT-WHEEL DRIVE - 00 Technical data -- 1 Gearbox identification -- 2 Code letters, gearbox allocation, ratios, equipment -- 2.1 Calculating ratio i -- 3 Capacities -- 4 Safety precautions -- 5 Notes on the direct shift gearbox 02E -- 5.1 General notes -- 5.2 Safety functions of gearbox control unit -- 6 Notes on tow-starting and towing -- 7 Repair instructions -- 8 Rules for cleanliness - 30 Clutch -- 1 Servicing multiple clutch - exploded view -- 1.1 Removing and installing multiple clutch - 34 Controls, housing -- 1 Electrical/electronic components and fitting locations -- 2 Selector lever handle, selector lever display illumination bulb -L101- - exploded view -- 2.1 Removing and installing selector lever handle -- 2.2 Removing and installing selector lever display illumination bulb -L101- -- 3 Servicing selector mechanism - exploded view -- 3.1 Manual release of selector mechanism -- 3.2 Checking selector mechanism and ignition key removal lock -- 3.3 Removing and installing selector mechanism -- 3.4 Removing and installing selector lever cable -- 3.5 Adjusting selector lever cable -- 3.6 Removing and installing tiptronic switch -F189- -- 3.7 Removing and installing selector lever lock solenoid -N110- -- 3.8 Checking connectors on selector mechanism -- 4 Removing gearbox -- 5 Installing gearbox -- 5.1 Tightening torques (installing gearbox) -- 6 Transporting the direct shift gearbox -- 7 Securing gearbox to assembly stand -- 8 Assembly mountings - exploded view -- 8.1 Removing and installing gearbox mounting -- 8.2 Removing and installing pendulum support -- 9 Gear oil in direct shift gearbox - overview -- 9.1 Checking gear oil level and topping up -- 9.2 Changing gear oil or filling up after performing repairs -- 10 Gear oil cooler and gear oil filter - exploded view -- 10.1 Removing and installing gear oil cooler -- 10.2 Removing and installing gear oil filter - 35 Gears, shafts -- 1 Oil pan, mechatronic unit, gear oil pump - exploded view -- 1.1 Oil pan, mechatronic unit, gear oil pump -- 1.2 Removing and installing oil pan -- 1.3 Removing and installing mechatronic unit for direct shift gearbox -J743- -- 1.4 Removing and installing gearbox input speed sender -G182- and clutch temperature sender -G509- -- 1.5 Removing and installing gear oil pump - 39 Final drive - differential -- 1 Flange shafts and oil seals - exploded view -- 1.1 Removing and installing flange shaft (left-side) -- 1.2 Removing and installing flange shaft (right-side) -- 1.3 Renewing oil seal for flange shaft (left-side) -- 1.4 Renewing oil seal for flange shaft (right-side) -- 1.5 Renewing oil seal for selector shaft F9 - REAR FINAL DRIVE 02D, 0AV, 0BR AND 0BY - 00 Technical data -- 1 Rear final drive identification -- 2 Audi A3 2004 ? Code letters, allocation, transmission ratios, capacities -- 2.1 Audi A3 with rear final drive 02D/0AV -- 2.2 Audi A3 with rear final drive 0BR -- 3 Audi TT 2007? Code letters, allocation, transmission ratios, capacities -- 3.1 Audi TT with rear final drive 02D/0AV -- 3.2 Audi TT with rear final drive 0BR -- 3.3 Audi TT RS with rear final drive 0BY -- 4 Transmission layout -- 5 General repair instructions -- 5.1 Gear oil and oil for Haldex coupling -- 5.2 Components -- 5.3 Contact corrosion! -- 6 Safety precautions -- 6.1 Safety precautions for Audi TT and Audi A3 Cabriolet -- 6.2 Safety precautions for Audi A3 - 39 Final drive - rear differential -- 1 Exploded view propshaft with detachable centre bearing (up to 05.07) -- 2 Removing propshaft with detachable centre bearing (up to 05.07) -- 2.1 Installing propshaft with detachable centre bearing (up to 05.07) -- 3 Exploded view propshaft with non-detachable centre bearing (from 05.07 onwards) -- 3.1 Removing propshaft with non-detachable centre bearing (from 05.07 onwards) -- 3.2 Installing propshaft with non-detachable centre bearing (from 05.07 onwards) -- 4 Exploded view - propshaft (Audi TT RS) -- 4.1 Removing and installing propshaft (Audi TT RS) -- 5 Removing and installing flexible coupling (rear) -- 6 Connecting vehicle diagnostic, testing and information system -VAS 5051B- and checking system -- 7 Checking function of Haldex coupling, rear final drive 02D/0AV -- 7.1 Final drive 02D/0AV Checking function of open Haldex coupling on vehicles with manual gearbox -- 7.2 Final drive 02D/0AV Checking function of closed Haldex coupling on vehicles with manual gearbox -- 7.3 Final drive 02D/0AV Checking function of open Haldex coupling on vehicles with dual clutch gearbox -- 7.4 Final drive 02D/0AV Checking function of closed Haldex coupling on vehicles with dual clutch gearbox -- 8 Checking function of Haldex coupling, rear final drive 0BR and 0BY -- 9 Electrical and electronic components and fitting locations, rear final drive 02D/0AV -- 10 Exploded view removing and installing four-wheel drive control unit -J492-, rear final drive 02D/0AV -- 10.1 Removing and installing four-wheel drive control unit -J492-, rear final drive 02D/0AV -- 11 Electrical and electronic components and fitting locations, rear final drive 0BR and 0BY -- 12 Exploded view removing and installing four-wheel drive control unit -J492-, rear final drive 0BD and 0BY -- 12.1 Removing and installing four-wheel drive control unit -J492- -- 13 Exploded view - removing and installing Haldex coupling -- 13.1 Removing and installing Haldex coupling (with final drive installed) -- 14 Exploded view dismantling and assembling Haldex coupling, rear final drive 02D/0AV -- 14.1 Removing and installing oil filter for Haldex coupling, final drive 02D/0AV -- 14.2 Removing and installing Haldex coupling pump -V181-, final drive 02D/0AV -- 14.3 Renewing grooved ball bearing for Haldex coupling, final drive 02D/0AV -- 15 Exploded view dismantling and assembling Haldex coupling, rear final drive 0BR/0BY -- 15.1 Removing and installing Haldex coupling pump -V181-, final drive 0BR/0BY -- 16 Renewing oil seal for propshaft flange at rear final drive - final drive remains installed -- 17 Exploded view Removing and installing rear final drive -- 17.1 Removing rear final drive (not TT RS) -- 17.2 Installing rear final drive (not TT RS) -- 18 Removing and installing rear final drive (Audi TT RS) -- 19 Renewing bonded rubber bushes in rear final drive - exploded view -- 20 Renewing flange shaft oil seals (right and left) - rear final drive remains installed -- 21 Checking oil level in Haldex coupling and topping up -- 21.1 Checking oil level in Haldex coupling -- 21.2 Topping up oil in Haldex coupling -- 22 Renewing high performance oil for Haldex coupling -- 23 Checking gear oil in rear final drive -- 23.1 Checking gear oil level in rear final drive 02D/0AV -- 23.2 Checking gear oil level in rear final drive 0BR and 0BY G1 - CURRENT FLOW DIAGRAM - 001 - Basic equipment -- 1. Basic equipment -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, suppression filter, main fuse holder, electronics box, in engine compartment -- 4. Fuses -- 5. Terminal 50 voltage supply relay, relay for power sockets, fuses -- 6. Steering column electronics control unit, ignition/starter switch, steering angle sender, ignition key withdrawal lock solenoid -- 7. Steering column electronics control unit, turn signal switch, headlight dipper/flasher switch, intermittent wiper switch, cruise control system switch, horn plate -- 8. Steering column electronics control unit, CAN bus wiring -- 9. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 10. Onboard supply control unit -- 11. Onboard supply control unit, light switch, switches and instruments illumination regulator, front and rear fog light switch -- 12. Onboard supply control unit, horn relay, light switch, headlight range control regulator, treble tone horn, bass tone horn, switch for day driving lights switch off -- 13. Onboard supply control unit, operating unit in front of centre console -- 14. Onboard supply control unit, headlight washer system relay, wiper motor control unit, rain and light sensor -- 15. Onboard supply control unit, left fog light bulb, left side light bulb, front left turn signal bulb, left headlight range control motor, left dipped beam bulb, left main beam bulb -- 16. Onboard supply control unit, right fog light bulb, right side light bulb, front right turn signal bulb, right headlight range control motor, right dipped beam bulb, right main beam bulb -- 17. Onboard supply control unit, left and right tail light -- 18. Onboard supply control unit, rear fog light, left and right tail light USA -- 19. Onboard supply control unit, heated rear window button, high level brake light bulb, number plate left and right light -- 20. Onboard supply control unit, heated rear window relay, heated rear window, washer jet heater element -- 21. Onboard power supply control unit, brake light switch, brake pedal switch, reversing light switch, clutch position sender -- 22. Onboard supply control unit, terminal 30 voltage supply relay 2, vanity mirror contact switch, glove compartment light, illuminated vanity mirror -- 23. Front interior light button, reading light button, front interior light, reading light, automatic anti-dazzle interior mirror -- 24. Convenience system central control unit, automatic anti-dazzle interior mirror, tank filler flap locking motor -- 25. Convenience system central control unit, parking brake contact switch, socket illumination bulb, cigarette lighter, 12 V socket, luggage compartment light -- 26. Control unit in dash panel insert, data bus diagnostic interface -- 27. Control unit in dash panel insert, data bus diagnostic interface, immobilizer control unit, immobilizer reader coil -- 28. Control unit in dash panel insert, diagnosis socket, radio controlled clock receiver, radio controlled clock -- 29. Control unit in dash panel insert, brake fluid level warning contact, ambient temperature sensor, front left brake pad wear sender, brake pad warning lamp, coolant shortage indicator switch, washer fluid warning contact -- 30. Control unit in dash panel insert, oil pressure switch, fuel gauge sender, fuel gauge sender 2, oil level and oil temperature sender, fuel pump control unit -- 31. Power steering control unit, steering moment sender - 002 - 2.0 l - Fuel injection engine (147 kW - FSI - 4 cylinder), engine code BWA -- 1. 2.0 l - Fuel injection engine (147 kW - FSI - 4 cylinder), engine code BWA -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, main fuse holder, electronics box, in engine compartment -- 4. Terminal 50 voltage supply relay, fuses -- 5. Engine component current supply relay, fuses -- 6. Engine control unit, Motronic current supply relay, suppression filter -- 7. Engine control unit -- 8. Engine control unit, ignition coil 1 up to 4 with output stage -- 9. Engine control unit, injector cylinder 1 up to 4 -- 10. Engine control unit, throttle valve module, air mass meter, accelerator position sender -- 11. Engine control unit, charge air pressure sender, radiator outlet coolant temperature sender, fuel pressure sender for low pressure, intake manifold flap potentiometer, intake manifold flap motor -- 12. Engine control unit, intake air temperature sender, coolant temperature sender, fuel pressure sender, Hall sender -- 13. Engine control unit, engine speed sender, knock sensor -- 14. Engine control unit, activated charcoal filter solenoid valve 1, inlet camshaft control valve 1, turbocharger air recirculation valve, fuel pressure regulating valve, charge pressure control solenoid valve -- 15. Engine control unit, lambda probe, lambda probe heater after catalytic converter, lambda probe heater, lambda probe 1 heater after catalytic converter -- 16. Engine control unit, brake light switch, brake pedal switch, cutch position sender -- 17. Engine control unit, continued coolant circulation relay, continued coolant circulation pump, fuel system diagnostic pump -- 18. Engine control unit, fuel pump control unit, radiator fan control unit, radiator fan -- 19. Control unit in dash panel insert, fuel pump control unit, fuel gauge sender, fuel system pressurisation pump -- 20. Control unit in dash panel insert, oil pressure switch, coolant shortage indicator switch, oil level and oil temperature sender - 003 - 3.2 l - Fuel injection engine (184 kW - 6 cylinder), engine code BUB -- 1. 3.2 l - Fuel injection engine (184 kW - 6 cylinder), engine code BUB -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, main fuse holder, electronics box, in engine compartment -- 4. Terminal 50 voltage supply relay, fuses -- 5. Engine control unit, Motronic current supply relay, suppression filter -- 6. Engine control unit, ignition coil 1 up to 3 with output stage -- 7. Engine control unit, ignition coil 4 up to 6 with output stage -- 8. Engine control unit, injector cylinder 1 up to 6 -- 9. Engine control unit, engine speed sender, knock sensors -- 10. Engine control unit, Hall sender, coolant temperature sender -- 11. Engine control unit, lambda probe, lambda probe heater after catalytic converter, lambda probe heater, lambda probe 1 heater after catalytic converter, fuses -- 12. Engine control unit, lambda probe 2, lambda probe 2 after catalytic converter, lambda probe 2 heater, lambda probe 2 heater after catalytic converter, air mass meter, secondary air injection sensor 1 -- 13. Engine control unit, radiator outlet coolant temperature sender, throttle valve module, accelerator position sender -- 14. Engine control unit, active charcoal filter system solenoid valve 1, variable intake manifold change-over valve, inlet camshaft control valve 1, heater element for crankcase breather -- 15. Engine control unit, continued coolant circulation relay, continued coolant circulation pump, fuses -- 16. Engine control unit, secondary air pump relay, secondary air pump motor, fuel system diagnostic pump, secondary air inlet valve -- 17. Engine control unit, brake light switch, brake pedal switch, cutch position sender -- 18. Engine control unit, radiator fan control unit, radiator fan -- 19. Fuel pump relay, electric fuel pump 2 relay -- 20. Control unit in dash panel insert, oil pressure switch, coolant shortage indicator switch, fuel gauge sender, fuel gauge, fuel system pressurisation pump, fuel gauge sender 2 -- 21. Control unit in dash panel insert, oil level and oil temperature sender - 004 - Direct shift gearbox 02E -- 1. Direct shift gearbox 02E -- 2. Mechatronic unit for dual clutch gearbox, solenoid valves, fuses -- 3. Mechatronic unit for dual clutch gearbox, gearbox input speed sender, gear selector movement sensors, clutch temperature sender, automatic gearbox pressure regulating valves -- 4. Mechatronic unit for dual clutch gearbox, gearbox oil temperature sender, temperature sender in control unit, diagnosic connetion -- 5. Automatic gearbox control unit, Tiptronic switch, selector lever locked in position P switch, selector lever display illumination bulb, selector lever lock solenoid - 005 - Airbag -- 1. Airbag -- 2. Airbag control unit, battery isolation igniter -- 3. Airbag control unit, driver side airbag igniter, front passenger side airbag igniter, airbag coil connector and return spring with slip ring -- 4. Airbag control unit, driver and front passenger seat belt tensioner igniter 1, side airbag igniter on driver side and passenger side, rear belt tensioner igniter on driver and front passenger side -- 5. Airbag control unit, driver side belt switch, side airbag crash sensor on driver side and front passenger, crash sensor for front airbag -- 6. Key operated switch to deactivate front passenger side airbag, front passenger side airbag deactivated warning lamp - 006 - Airbag USA -- 1. Airbag USA -- 2. Airbag control unit, battery isolation igniter -- 3. Airbag control unit, driver side airbag igniter, front passenger side airbag igniter, airbag coil connector and return spring with slip ring -- 4. Airbag control unit, driver and front passenger seat belt tensioner igniter 1, side airbag igniter on driver side and passenger side, rear belt tensioner igniter on driver and front passenger side -- 5. Airbag control unit, front airbag crash sensor for driver side and front passenger, driver side and front passenger knee airbag igniter,front passenger side airbag deactivated warning lamp -- 6. Airbag control unit, driver side belt switch, side airbag crash sensor on driver side and front passenger, driver side and front passenger belt force limiter -- 7. Airbag control unit, seat occupied recognition control unit, pressure sensor for seat occupied recognition, seat belt force sensor for seat occupied recognition, front passenger side belt switch - 007 - Air conditioning system -- 1. Air conditioning system -- 2. Climatronic control unit, fuses -- 3. Climatronic control unit, fresh air blower control unit, fresh air blower -- 4. Climatronic control unit, dash panel temperature sensor, high pressure sender, compressor regulating valve, air conditioning system compressor regulating valve, temperature sensor blower -- 5. Climatronic control unit, potentiometer for centre flap control motor, potentiometer for air flow flap control motor, potentiometer for air recirculation flap control motor -- 6. Climatronic control unit, potentiometer for defroster flap control motor, potentiometer for left temperature flap control motor, potentiometer for right temperature flap control motor -- 7. Climatronic control unit, sunlight penetration photosensor, left and right footwell vent temperature sender, evaporator output temperature sender, front left and right chest vent temperature sensor -- 8. Climatronic control unit, heated driver and front passenger seat regulator, front left and right seat temperature sender, front left and right seat heating - 008 - Convenience system -- 1. Convenience system -- 2. Driver door control unit, fuses -- 3. Driver door control unit, central locking deadlock function warning lamp -- 4. Driver door control unit, driver side central locking lock unit, driver door contact switch, alarm system off switch, interior monitoring deactivation switch -- 5. Driver door control unit, operating unit for window regulator in driver door, rear lid remote release button, front left window regulator switch, fuel tank flap release button -- 6. Driver door control unit, mirror adjustment switch, mirror adjustment change-over switch, adjustment switch for mirror with fold-in feature, driver side interior locking button for central locking system -- 7. Driver door control unit, driver side exterior mirror turn signal bulb, driver side mirror adjustment motor, driver side fold-in mirror motor, driver side mirror adjustment motor, driver side automatic anti-dazzle exterior mirror, driver side anti-dazzle exterior mirror -- 8. Front passenger door control unit, automatic anti-dazzle interior mirror -- 9. Front passenger door control unit, front passenger side central locking lock unit, front passenger side interior locking button for central locking system, front passenger door contact switch -- 10. Front passenger door control unit, window regulator switch in front passenger door, front passenger side mirror adjustment motor, front passenger side mirror adjustment motor, front passenger side fold-in mirror motor, front passenger side automatic a ti-dazzle exterior mirror, front passenger side heated exterior mirror, front passenger side exterior mirror turn signal bulb -- 11. Convenience system central control unit, fuses -- 12. Convenience system central control unit, tank filler flap locking motor, rear lid contact switch for anti-theft alarm, rear lid central locking motor, glass breakage sensor for rear window -- 13. Convenience system central control unit, alarm horn, anti-theft alarm sensor, aerial amplifier -- 14. Convenience system central control unit, adjustable rear spoiler switch, rear spoiler position warning lamp, adjustable rear spoiler motor -- 15. Onboard supply control unit, bonnet contact switch -- 16. Onboard supply control unit, light switch - 009 - Anti-locking brake system (ABS) MK60 with traction control system (TCS) and electronic stability program (ESP) -- 1. Anti-locking brake system (ABS) MK60 with traction control system (TCS) and electronic stability program (ESP) -- 2. ABS control unit, ABS hydraulic pump, fuses -- 3. ABS control unit, brake light switch, brake pressure sender 1, TCS and ESP button -- 4. ABS control unit, rear right and left speed sensor, front right and left speed sensor -- 5. ABS control unit, ABS hydraulic unit, ESP sensor unit, brake servo vacuum sender -- 6. ABS control unit, tyre pressure monitor control unit 2, CAN bus wiring - 010 - Electric tyre pressure monitor -- 1. Electric tyre pressure monitor -- 2. Tyre pressure monitor control unit 2, fuses -- 3. Tyre pressure monitor control unit 2, ABS control unit -- 4. Tyre pressure monitor control unit 2, tyre pressure monitor button, tyre pressure monitor warning lamp - 011 - Electronically controlled damping - Audi Magnetic Ride -- 1. Electronically controlled damping - Audi Magnetic Ride -- 2. Electronically controlled damping control unit, fuses -- 3. Electronically controlled damping control unit, front left and right vehicle level sender, front left and right shock absorber damper adjustment valve -- 4. Electronically controlled damping control unit, rear left and right vehicle level sender, rear left and right shock absorber damper adjustment valve -- 5. Electronically controlled damping control unit, shock absorber damping adjustment button, shock absorber damping adjustment warning lamp - 012 - Garage door opener -- 1. Garage door opener -- 2. Garage door operation control unit, garage door operating unit -- 3. Garage door operating unit, garage door opener button - 013 - Rear parking aid -- 1. Rear parking aid -- 2. Parking aid control unit, fuses -- 3. Parking aid control unit, rear parking aid sender, rear parking aid warning buzzer - 014 - Heated front seats -- 1. Heated front seats -- 2. Climatronic control unit, heated driver seat regulator, heated front passenger seat regulator, fuses -- 3. Heated seat cushion for front left seat, heated seat cushion for front right seat, front left seat temperature sender, front right seat temperature sender - 015 - Driver seat electric seat adjustment, front passenger seat electric seat adjustment -- 1. Driver seat electric seat adjustment, front passenger seat electric seat adjustment -- 2. Driver seat rake adjustment switch, driver seat longitudinal adjustment switch, driver seat adjustment thermal fuse 1, driver seat rake adjustment motor, seat longitudinal adjustment motor -- 3. Driver seat backrest adjustment switch, driver seat height adjustment switch, lumbar support adjustment switch, lumbar support longitudinal adjustment motor, lumbar support height adjustment motor -- 4. Front passenger seat adjustment switch, front passenger seat adjustment motor - 016 - Electric seat adjustment, driver seat (with folding backrest), electric seat adjustment, front passenger seat (with folding backrest) -- 1. Electric seat adjustment, driver seat (with folding backrest), electric seat adjustment, front passenger seat (with folding backrest) -- 2. Driver seat adjustment switch, driver seat adjustment thermal fuse 1, driver seat height adjustment motor, seat longitudinal adjustment motor -- 3. Driver seat backrest limit switch, driver seat adjustment switch, driver seat adjustment motor -- 4. Front passenger seat adjustment switch, front passenger seat adjustment motor -- 5. Front passenger seat backrest limit switch, front passenger seat backrest adjustment switch, front passenger seat backrest adjustment motor -- 6. Driver seat lumbar support adjustment switch, front passenger seat lumbar support adjustment switch, driver seat lumbar support adjustment motors, front passenger seat lumbar support adjustment motors - 017 - Driver seat, front passenger seat electric lumbar support adjustment -- 1. Driver seat, front passenger seat electric lumbar support adjustment -- 2. Lumbar support adjustment switch, lumbar support adjustment motors, fuses - 018 - CAN bus wiring -- 1. CAN bus wiring -- 2. Drive train CAN bus, high 1 -- 3. Drive train CAN bus, low 1 -- 4. Drive train CAN bus, high 2, drive train CAN bus, low 2 -- 5. Convenience CAN bus, high 1, convenience CAN bus, low 1 -- 6. Convenience CAN bus, high 2, convenience CAN bus, low 2 -- 7. CAN bus, high, CAN bus, low -- 8. Infotainment CAN bus, high 1 -- 9. Infotainment CAN bus, low 1 - 019 - Haldex coupling with four-wheel drive -- 1. Haldex coupling with four-wheel drive -- 2. Four-wheel drive control unit, haldex coupling pump, fuses -- 3. Four-wheel drive control unit, brake light switch, oil pressure and oil temperature sender, coupling opening control valve - 020 - Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit -- 5. Onboard supply control unit, right gas discharge light control unit -- 6. Control unit for headlight range control, rear left vehicle level sender, front left vehicle level sender -- 7. Control unit for headlight range control, CAN bus wiring - 021 - Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit, power output module for left headlight -- 5. Onboard supply control unit, power output module for left headlight, power output module for right headlight, swivel module position sensor, dynamic cornering light control motor -- 6. Onboard supply control unit, right gas discharge light control unit, power output module for right headlight -- 7. Control unit for headlight range control, rear left vehicle level sender, front left vehicle level sender -- 8. Control unit for headlight range control, CAN bus wiring - 022 - Multifunction steering wheel -- 1. Multifunction steering wheel -- 2. Steering column electronics control unit, fuses -- 3. Steering column electronics control unit, airbag coil connector and return spring with slip ring, driver side airbag igniter, horn plate, multifunction steering wheel control unit -- 4. Steering column electronics control unit, turn signal switch, headlight dipper/flasher switch, intermittent wiper switch, cruise control system switch, operating unit in steering wheel, multifunction buttons on left in steering wheel -- 5. Steering column electronics control unit, ignition/starter switch, ignition key withdrawal lock solenoid, operating unit in steering wheel, multifunction buttons on right in steering wheel, steering angle sender -- 6. Data bus diagnostic interface, control unit in dash panel insert, CAN bus wiring - 023 - Steering wheel with Tiptronic switch rockers -- 1. Steering wheel with Tiptronic switch rockers -- 2. Steering column electronics control unit, fuses -- 3. Steering column electronics control unit, operating unit in steering wheel, airbag coil connector and return ring with slip ring - 024 - Preparation for radio (8YU) -- 1. Preparation for radio (8YU) -- 2. Preparation for radio supply -- 3. Preparation for radio loudspeakers - 025 - Radio with standard soundsystem (9VD) Coup -- 1. Radio with standard soundsystem (9VD) Coup -- 2. Radio, fuses -- 3. Radio, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio, digital sound package control unit, front left treble loudspeaker, front left bass loudspeaker, centre mid-range and treble loudspeaker -- 5. Radio, digital sound package control unit, rear left treble loudspeaker, front right treble loudspeaker, front right bass loudspeaker, rear left mid-range and bass loudspeaker -- 6. Radio, digital sound package control unit, rear right treble loudspeaker, rear right mid-range and bass loudspeaker -- 7. Radio, CD changer, iPod holder -- 8. Aerial amplifier, rear window aerial - 026 - Radio with BOSE soundsystem (8RY) Coup -- 1. Radio with BOSE soundsystem (8RY) Coup -- 2. Radio, fuses -- 3. Radio, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio, digital sound package control unit, centre mid-range and treble loudspeaker, microphone unit in front roof module -- 5. Radio, digital sound package control unit, front left treble loudspeaker, front left and right bass loudspeaker, front left mid-range loudspeaker -- 6. Radio, digital sound package control unit, rear left treble loudspeaker, front right treble loudspeaker, front right mid-range loudspeaker, rear left mid-range and bass loudspeaker -- 7. Radio, digital sound package control unit, rear right treble loudspeaker, rear right mid-range and bass loudspeaker, middle loudspeaker -- 8. Radio, CD changer, iPod holder -- 9. Aerial amplifier, rear window aerial - 027 - Preparation for mobile telephone (9ZF, 9ZG) -- 1. Preparation for mobile telephone (9ZF, 9ZG) -- 2. Telephone transmitter and receiver unit, fuses -- 3. Telephone transmitter and receiver unit, aerial for Bluetooth, microphone unit in front roof module -- 4. Telephone transmitter and receiver unit, mobile telephone, telephone bracket -- 5. Coup , aerial amplifier for mobile telephone, telephone bracket, radio, telephone and navigation system aerial -- 6. Roadster, aerial amplifier for mobile telephone, telephone bracket, telephone aerial - 028 - Preparation for mobile telephone (9ZD) -- 1. Preparation for mobile telephone (9ZD) -- 2. Preparation for mobile telephone -- 3. Preparation for mobile telephone - 029 - Navigation system RNS-low (7Q9) -- 1. Navigation system RNS-low (7Q9) -- 2. Control unit with display for radio and navigation system, fuses -- 3. Control unit with display for radio and navigation system, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio/ control unit with display for radio and navigation, digital sound package control unit -- 5. Control unit with display for radio and navigation system, CD changer, iPod holder -- 6. Coup , control unit with display for radio and navigation system, aerial amplifier, rear window aerial, radio, telephone and navigation system aerial -- 7. Roadster, control unit with display for radio and navigation system, aerial amplifier, navigation system aerial - 030 - Communication -- 1. Communication -- 2. Navigation system with CD drive control unit, fuses -- 3. Radio standard soundsystem (9VD), navigation system with CD drive control unit, digital sound package control unit -- 4. Radio standard soundsystem (9VD), navigation system with CD drive control unit, digital sound package control unit, front left and right treble loudspeaker, front left and right bass loudspeaker, centre mid-range and treble loudspeaker -- 5. Radio standard soundsystem (9VD), navigation system with CD drive control unit, digital sound package control unit, rear left and right treble loudspeaker, rear left and right mid-range and bass loudspeaker -- 6. Radio BOSE soundsystem (8RY), navigation system with CD drive control unit, digital sound package control unit -- 7. Radio BOSE soundsystem (8RY), navigation system with CD drive control unit, digital sound package control unit, front left and right treble loudspeaker, front left and right mid-range loudspeaker -- 8. Radio BOSE soundsystem (8RY), navigation system with CD drive control unit, digital sound package control unit, front left and right bass loudspeaker, centre mid-range and treble loudspeaker, middle loudspeaker, microphone unit in front roof module -- 9. Radio BOSE soundsystem (8RY), navigation system with CD drive control unit, digital sound package control unit, rear left and right treble loudspeaker, rear left and right mid-range and bass loudspeaker -- 10. Navigation system with CD drive control unit, microphone unit in front roof module -- 11. Navigation system with CD drive control unit, CD changer, iPod holder -- 12. Navigation system with CD drive control unit, TV tuner -- 13. Navigation system with CD drive control unit, TV tuner, AUX-in bus, Audi Music Interface - AMI interface -- 14. Coup , navigation system with CD drive control unit, TV tuner, aerial amplifier -- 15. Coup , navigation system with CD drive control unit, TV tuner, aerial amplifier, radio, telephone and navigation system aerial -- 16. Roadster, navigation system with CD drive control unit, TV tuner, aerial amplifier -- 17. Roadster, navigation system with CD drive control unit, TV tuner, TV aerial 2 and 3, navigation system aerial, satellite aerial - 031 - Navigation system Japan (7Q4) -- 1. Navigation system Japan (7Q4) -- 2. Navigation system with CD drive control unit, fuses -- 3. Navigation system with CD drive control unit, digital sound package control unit, centre mid-range and treble loudspeaker -- 4. Navigation system with CD drive control unit, digital sound package control unit, front left and right treble loudspeaker, front left and right bass loudspeaker -- 5. Navigation system with CD drive control unit, digital sound package control unit, rear left and right treble loudspeaker, rear left and right mid-range and bass loudspeaker -- 6. Coup , navigation system with CD drive control unit, aerial amplifier -- 7. Coup , navigation system with CD drive control unit, aerial amplifier, radio, telephone and navigation system aerial -- 8. Roadster, navigation system with CD drive control unit, aerial amplifier, TV aerial 2 -- 9. Roadster, navigation system with CD drive control unit, navigation system aerial, TV aerial 3 -- 10. Navigation system with CD drive control unit, TV card reader - 032 - Communication USA -- 1. Communication USA -- 2. Navigation system with CD drive control unit, connection for external audio source (Aux-In), fuses -- 3. Navigation system with CD drive control unit, digital sound package control unit -- 4. Navigation system with CD drive control unit, digital sound package control unit, front left and right treble loudspeaker, front left and right bass loudspeaker, centre mid-range and treble loudspeaker -- 5. Navigation system with CD drive control unit, digital sound package control unit, rear left and right treble loudspeaker, rear left and right mid-range and bass loudspeaker -- 6. Navigation system with CD drive control unit, digital sound package control unit -- 7. Navigation system with CD drive control unit, digital sound package control unit, front left and right treble loudspeaker, front left and right mid-range loudspeaker -- 8. Navigation system with CD drive control unit, digital sound package control unit, front left and right bass loudspeaker, centre mid-range and treble loudspeaker, middle loudspeaker, microphone unit in front roof module -- 9. Navigation system with CD drive control unit, digital sound package control unit, rear left and right treble loudspeaker, rear left and right mid-range and bass loudspeaker -- 10. Navigation system with CD drive control unit, microphone unit in front roof module -- 11. Navigation system with CD drive control unit, CD changer -- 12. Navigation system with CD drive control unit, CD changer, satellite radio -- 13. Navigation system with CD drive control unit, iPod holder -- 14. Navigation system with CD drive control unit, iPod holder, satellite radio -- 15. Coup , navigation system with CD drive control unit, aerial amplifier, radio, telephone and navigation system aerial -- 16. Roadster, navigation system with CD drive control unit, aerial amplifier, navigation system aerial, satellite aerial - 033 - Radio with BOSE soundsystem (8RY) Roadster -- 1. Radio with BOSE soundsystem (8RY) Roadster -- 2. Radio, fuses -- 3. Radio, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio, digital sound package control unit, centre mid-range and treble loudspeaker, microphone unit in front roof module -- 5. Radio, digital sound package control unit, front left treble loudspeaker, front left and right bass loudspeaker, front left mid-range loudspeaker -- 6. Radio, digital sound package control unit, rear left treble loudspeaker, front right treble loudspeaker, front right mid-range loudspeaker, rear left mid-range and bass loudspeaker -- 7. Radio, digital sound package control unit, rear right treble loudspeaker, rear right mid-range and bass loudspeaker, middle loudspeaker -- 8. Radio, CD changer, iPod holder -- 9. Aerial amplifier, radio aerial 2 - 034 - Radio with standard soundsystem (9VD) Roadster -- 1. Radio with standard soundsystem (9VD) Roadster -- 2. Radio, fuses -- 3. Radio, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio, digital sound package control unit, front left treble loudspeaker, front left bass loudspeaker, centre mid-range and treble loudspeaker -- 5. Radio, digital sound package control unit, rear left treble loudspeaker, front right treble loudspeaker, front right bass loudspeaker, rear left mid-range and bass loudspeaker -- 6. Radio, digital sound package control unit, rear right treble loudspeaker, rear right mid-range and bass loudspeaker -- 7. Radio, CD changer, iPod holder -- 8. Aerial amplifier, radio aerial 2 - 035 - Power operated convertible top -- 1. Power operated convertible top -- 2. Convertible roof actuation control unit, fuses -- 3. Convertible roof actuation control unit, right and front latch switch for convertible roof, convertible roof actuation button, convertible roof actuation switch illumination bulb, convertible roof actuation hydraulic pump -- 4. Convertible roof actuation control unit, convertible roof stowed switch, convertible roof front switch, open convertible roof latch closed switch, convertible roof latch closed switch, convertible roof lock motor -- 5. Convertible roof actuation control unit, convertible roof stowed switch, heated rear window -- 6. Convertible roof actuation control unit, left and right sender for convertible top flap, right and left convertible top cover motor -- 7. Electric windbreak -- 8. Electric windbreak - 036 - Electric tyre pressure monitor USA (7K8) -- 1. Electric tyre pressure monitor USA (7K8) -- 2. Tyre pressure monitor control unit, tyre pressure monitor warning lamp, fuses -- 3. Tyre pressure monitor control unit, tyre pressure monitor button, front left and right tyre pressure sensor, rear left and right tyre pressure sensor - 037 - Interface for special functions: -- 1. Interface for special functions: -- 2. Interface for special functions: -- 3. Interface for special functions: - 038 - Radio -- 1. Radio -- 2. Radio, fuses -- 3. Radio, front left treble loudspeaker, front left bass loudspeaker, front right treble loudspeaker, front right bass loudspeaker -- 4. Radio, CD changer, iPod holder -- 5. Aerial amplifier, rear window aerial - 039 - Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit, power output module for left headlight -- 5. Onboard supply control unit, left headlight range control motor, right headlight range control motor -- 6. Onboard supply control unit, right gas discharge light control unit, power output module for right headlight -- 7. Control unit for headlight range control, rear left vehicle level sender, front left vehicle level sender -- 8. Control unit for headlight range control, CAN bus wiring - 040 - Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit, power output module for left headlight -- 5. Onboard supply control unit, power output module for left headlight, power output module for right headlight, swivel module position sensor, dynamic cornering light control motor -- 6. Onboard supply control unit, right gas discharge light control unit, power output module for right headlight -- 7. Control unit for headlight range control, rear left vehicle level sender, front left vehicle level sender -- 8. Control unit for headlight range control, CAN bus wiring - 041 - Rear parking aid -- 1. Rear parking aid -- 2. Parking aid control unit, fuses -- 3. Parking aid control unit, rear parking aid sender, rear parking aid warning buzzer - 042 - 2.0 l - TDI, Common Rail (125 kW - 4 cylinder), engine code CBBB -- 1. 2.0 l - TDI, Common Rail (125 kW - 4 cylinder), engine code CBBB -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, main fuse holder, electronics box, in engine compartment -- 4. Terminal 50 voltage supply relay, fuses -- 5. Relay for supplementary fuel pump, supplementary fuel pump, fuses -- 6. Automatic glow period control unit, glow plugs fuse, glow plugs -- 7. Engine control unit, terminal 30 voltage supply relay, suppression filter -- 8. Engine control unit -- 9. Engine control unit, injector for cylinders 1 up to 4, air mass meter -- 10. Engine control unit, throttle valve module, accelerator position sender -- 11. Engine control unit, engine speed sender, exhaust gas recirculation potentiometer, position sender for charge pressure positioner -- 12. Engine control unit, coolant temperature sender, fuel temperature sender, fuel pressure sender, Hall sender -- 13. Engine control unit, variable intake manifold position sender, charge pressure control solenoid valve, exhaust gas recirculation cooler changeover valve, pump for exhaust gas recirculation cooler -- 14. Engine control unit, charge air pressure sender, intake air temperature sender, exhaust gas pressure sensor 1, fuel pressure regulating valve, fuel metering valve -- 15. Engine control unit, lambda probe, radiator outlet coolant temperature sender, exhaust temperature sender 1, exhaust temperature sender 3, exhaust temperature sender 4 -- 16. Engine control unit, brake light switch, cutch position sender -- 17. Engine control unit, low heat output relay, high heat output relay, heater element for crankcase breather, auxiliary air heater element -- 18. Engine control unit, fuel pump relay, radiator fan control unit, radiator fan, radiator fan 2 -- 19. Control unit in dash panel insert, fuel gauge sender, fuel gauge, high-pressure sender, fuel gauge sender 2 -- 20. Control unit in dash panel insert, oil pressure switch, coolant shortage indicator switch, oil level and oil temperature sender -- 21. Control unit for structure-borne sound, actuator for structure-borne sound - 043 - 1.8 l - Fuel injection engine (118 kW - TFSI - 4 cylinder), engine code CDAA -- 1. 1.8 l - Fuel injection engine (118 kW - TFSI - 4 cylinder), engine code CDAA -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, main fuse holder, electronics box, in engine compartment -- 4. Terminal 50 voltage supply relay, fuses -- 5. Engine component current supply relay, fuses -- 6. Engine control unit, Motronic current supply relay, suppression filter -- 7. Engine control unit -- 8. Engine control unit, ignition coil 1 up to 4 with output stage -- 9. Engine control unit, injector cylinder 1 up to 4 -- 10. Engine control unit, throttle valve module, accelerator position sender -- 11. Engine control unit, radiator outlet coolant temperature sender, intake air temperature sender, coolant temperature sender, air mass meter -- 12. Engine control unit, charge air pressure sender, intake air temperature sender, intake manifold flap potentiometer, fuel pressure sender -- 13. Engine control unit, Hall sender, engine speed sender, knock sensor -- 14. Engine control unit -- 15. Engine control unit, fuel pressure regulating valve, lambda probe, lambda probe after catalytic converter -- 16. Engine control unit, brake light switch, cutch position sender -- 17. Engine control unit, oil pressure switch for reduced oil pressure, continued coolant circulation relay, continued coolant circulation pump -- 18. Engine control unit, fuel pump control unit, radiator fan control unit, radiator fan -- 19. Control unit in dash panel insert, fuel pump control unit, fuel gauge sender, fuel gauge, fuel system pressurisation pump -- 20. Control unit in dash panel insert, oil pressure switch, coolant shortage indicator switch, oil level and oil temperature sender, oil pressure warning lamp, coolant temperature and coolant shortage warning lamp - 044 - Radio with standard soundsystem (9VD) Coup -- 1. Radio with standard soundsystem (9VD) Coup -- 2. Radio, fuses -- 3. Radio, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio, digital sound package control unit, front left treble loudspeaker, front left bass loudspeaker, centre mid-range and treble loudspeaker -- 5. Radio, digital sound package control unit, rear left treble loudspeaker, front right treble loudspeaker, front right bass loudspeaker, rear left mid-range and bass loudspeaker -- 6. Radio, digital sound package control unit, rear right treble loudspeaker, rear right mid-range and bass loudspeaker -- 7. Radio, CD changer, iPod holder -- 8. Aerial amplifier, rear window aerial - 045 - Radio with standard soundsystem (9VD) Roadster -- 1. Radio with standard soundsystem (9VD) Roadster -- 2. Radio, fuses -- 3. Radio, digital sound package control unit, connection for external audio source (Aux-In) -- 4. Radio, digital sound package control unit, front left treble loudspeaker, front left bass loudspeaker, centre mid-range and treble loudspeaker -- 5. Radio, digital sound package control unit, rear left treble loudspeaker, front right treble loudspeaker, front right bass loudspeaker, rear left mid-range and bass loudspeaker -- 6. Radio, digital sound package control unit, rear right treble loudspeaker, rear right mid-range and bass loudspeaker -- 7. Radio, CD changer, iPod holder -- 8. Aerial amplifier, radio aerial 2 - 046 - 2.5 l - Fuel injection engine (250 kW - 5 cylinder), engine code CEPA -- 1. 2.5 l - Fuel injection engine (250 kW - 5 cylinder), engine code CEPA -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, main fuse holder, electronics box, in engine compartment -- 4. Terminal 50 voltage supply relay, fuses -- 5. Control relay, fuses -- 6. Engine control unit, Motronic current supply relay, suppression filter -- 7. Engine control unit, ignition coil 1 up to 3 with output stage -- 8. Engine control unit, ignition coil 4 and 5 with output stage, oil pressure switch, oil pressure switch for reduced oil pressure -- 9. Engine control unit, injector cylinder 1 up to 5 -- 10. Engine control unit, throttle valve module, accelerator position sender -- 11. Engine control unit, intake air temperature sender, intake manifold pressure sender, fuel pressure sender, intake manifold flap potentiometer -- 12. Engine control unit, engine speed sender, Hall sender, coolant temperature sender -- 13. Engine control unit, knock sensors 1 and 2, activated charcoal filter system solenoid valve 1 -- 14. Engine control unit, charge pressure control solenoid valve, turbocharger air recirculation valve, fuel metering valve, exhaust flap 1 valve -- 15. Engine control unit, additional coolant pump relay, engine component current supply relay, continued coolant circulation pump -- 16. Engine control unit, exhaust temperature sender 1, camshaft control valve 1, intake manifold flap valve, exhaust camshaft control valve 1 -- 17. Engine control unit, charge air pressure sender, fuel pressure sender for low-pressure, intake air temperature sender 2 -- 18. Engine control unit, brake light switch, brake pedal switch, cutch position sender -- 19. Engine control unit, lambda probe, lambda probe heater after catalytic converter, lambda probe heater, lambda probe 1 heater after catalytic converter -- 20. Engine control unit, sport program button, sports program warning lamp -- 21. Engine control unit, fuel pump control unit, radiator fan control unit, radiator fan -- 22. Control unit in dash panel insert, fuel pump control unit, fuel gauge sender, fuel gauge, fuel system pressurisation pump -- 23. Control unit in dash panel insert, coolant shortage indicator switch, oil pressure warning lamp, coolant temperature and coolant shortage warning lamp, oil level and oil temperature sender - 047 - Basic equipment -- 1. Basic equipment -- 2. Battery, starter, battery isolation igniter, main fuse box, in luggage compartment, rear right, on the battery -- 3. Alternator, suppression filter, main fuse holder, electronics box, in engine compartment -- 4. Fuses -- 5. Terminal 50 voltage supply relay, relay for power sockets, fuses -- 6. Steering column electronics control unit, ignition/starter switch, steering angle sender, ignition key withdrawal lock solenoid -- 7. Steering column electronics control unit, turn signal switch, headlight dipper/flasher switch, intermittent wiper switch, cruise control system switch, horn plate -- 8. Steering column electronics control unit, CAN bus wiring -- 9. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 10. Onboard supply control unit -- 11. Onboard supply control unit, light switch, front and rear fog light switch -- 12. Onboard supply control unit, light switch, headlight range control regulator, daytime running lights switch -- 13. Onboard supply control unit, operating unit in front of centre console -- 14. Onboard supply control unit, operating unit in front of centre console -- 15. Onboard supply control unit, left fog light bulb, left side light bulb, front left turn signal bulb, left headlight range control motor, left dipped beam bulb, left main beam bulb -- 16. Onboard supply control unit, right fog light bulb, right side light bulb, front right turn signal bulb, right headlight range control motor, right dipped beam bulb, right main beam bulb -- 17. Onboard supply control unit, left and right tail light -- 18. Onboard supply control unit, rear fog light, left and right tail light USA -- 19. Onboard supply control unit, headlight washer system relay, wiper motor control unit, rain and light sensor -- 20. Onboard supply control unit, heated rear window relay, heated rear window, washer jet heater element -- 21. Onboard supply control unit, heated rear window button, high level brake light bulb, number plate left and right light -- 22. Onboard power supply control unit, brake light switch, brake pedal switch, reversing light switch, clutch position sender -- 23. Onboard supply control unit, horn relay, treble horn, bass horn, tank filler flap locking motor -- 24. Onboard supply control unit, parking brake contact switch, socket illumination bulb, cigarette lighter, 12 V socket, luggage compartment light -- 25. Onboard supply control unit, vanity mirror contact switch, glove compartment light, illuminated vanity mirror -- 26. Front interior light button, reading light button, front interior light, reading light, automatic anti-dazzle interior mirror -- 27. Automatic anti-dazzle interior mirror with and without main beam assist -- 28. Control unit in dash panel insert, data bus diagnostic interface -- 29. Control unit in dash panel insert, data bus diagnostic interface, immobilizer control unit, immobilizer reader coil -- 30. Control unit in dash panel insert, diagnostic connector, radio controlled clock receiver, radio controlled clock -- 31. Control unit in dash panel insert, brake fluid level warning contact, ambient temperature sensor, front left brake pad wear sender, brake pad warning lamp, coolant shortage indicator switch, washer fluid warning contact -- 32. Control unit in dash panel insert, oil pressure switch, fuel gauge sender, fuel gauge sender 2, oil level and oil temperature sender, fuel pump control unit -- 33. Power steering control unit, steering moment sender - 048 - Convenience system -- 1. Convenience system -- 2. Driver door control unit, fuses -- 3. Driver door control unit, central locking deadlock function warning lamp -- 4. Driver door control unit, driver side central locking lock unit, driver door contact switch, alarm system off switch, interior monitoring deactivation switch -- 5. Driver door control unit, operating unit for window regulator in driver door, rear lid remote release button, front left window regulator switch, fuel tank flap release button -- 6. Driver door control unit, mirror adjustment switch, mirror adjustment change-over switch, adjustment switch for mirror with fold-in feature, driver side interior locking button for central locking system -- 7. Driver door control unit, driver side exterior mirror turn signal bulb, driver side mirror adjustment motor, driver side fold-in mirror motor, driver side mirror adjustment motor, driver side automatic anti-dazzle exterior mirror, driver side anti-dazzle exterior mirror -- 8. Front passenger door control unit, automatic anti-dazzle interior mirror -- 9. Front passenger door control unit, front passenger side central locking lock unit, front passenger side interior locking button for central locking system, front passenger door contact switch -- 10. Front passenger door control unit, window regulator switch in front passenger door, front passenger side mirror adjustment motor, front passenger side mirror adjustment motor, front passenger side fold-in mirror motor, front passenger side automatic a ti-dazzle exterior mirror, front passenger side heated exterior mirror, front passenger side exterior mirror turn signal bulb -- 11. Onboard power supply control unit, fuses -- 12. Onboard supply control unit, bonnet contact switch -- 13. Onboard supply control unit, alarm horn, anti-theft alarm sensor, aerial amplifier -- 14. Onboard supply control unit, adjustable rear spoiler switch, rear spoiler position warning lamp, adjustable rear spoiler motor -- 15. Onboard supply control unit, tank filler flap locking motor, rear lid contact switch for anti-theft alarm, rear lid central locking motor, glass breakage sensor for rear window -- 16. Onboard supply control unit, light switch - 049 - Air conditioning system -- 1. Air conditioning system -- 2. Climatronic control unit, fuses -- 3. Climatronic control unit, fresh air blower control unit, fresh air blower -- 4. Climatronic control unit, dash panel temperature sensor, high pressure sender, compressor regulating valve, air conditioning system compressor regulating valve, temperature sensor blower -- 5. Climatronic control unit, potentiometer for centre flap control motor, potentiometer for air flow flap control motor, potentiometer for air recirculation flap control motor -- 6. Climatronic control unit, potentiometer for defroster flap control motor, potentiometer for left temperature flap control motor, potentiometer for right temperature flap control motor -- 7. Climatronic control unit, sunlight penetration photosensor, left and right footwell vent temperature sender, evaporator output temperature sender, front left and right chest vent temperature sensor -- 8. Climatronic control unit, heated driver and front passenger seat regulator, front left and right seat temperature sender, front left and right seat heating - 050 - CAN bus wiring -- 1. CAN bus wiring -- 2. Drive train CAN bus, high 1 -- 3. Drive train CAN bus, low 1 -- 4. Drive train CAN bus, high 2, drive train CAN bus, low 2 -- 5. Convenience CAN bus, high 1, convenience CAN bus, low 1 -- 6. Convenience CAN bus, high 2, convenience CAN bus, low 2 -- 7. Infotainment CAN bus, high 1 -- 8. Infotainment CAN bus, low 1 - 051 - Power operated convertible top -- 1. Power operated convertible top -- 2. Convertible roof actuation control unit, fuses -- 3. Convertible roof actuation control unit, right and front latch switch for convertible roof, convertible roof actuation button, convertible roof actuation switch illumination bulb, convertible roof actuation hydraulic pump -- 4. Convertible roof actuation control unit, convertible roof stowed switch, convertible roof front switch, open convertible roof latch closed switch, convertible roof latch closed switch, convertible roof lock motor -- 5. Convertible roof actuation control unit, convertible roof stowed switch, heated rear window -- 6. Convertible roof actuation control unit, left and right sender for convertible top flap, right and left convertible top cover motor -- 7. Electric windbreak -- 8. Electric windbreak - 052 - Rear parking aid -- 1. Rear parking aid -- 2. Parking aid control unit, fuses -- 3. Parking aid control unit, rear parking aid sender, rear parking aid warning buzzer - 053 - Haldex coupling with four-wheel drive -- 1. Haldex coupling with four-wheel drive -- 2. Four-wheel drive control unit, haldex coupling pump, fuses -- 3. Four-wheel drive control unit, brake light switch, oil pressure and oil temperature sender, coupling opening control valve - 054 - Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit -- 5. Onboard supply control unit, right gas discharge light control unit -- 6. Headlight range control, control unit, rear left vehicle level sender -- 7. Control unit for headlight range control, CAN bus wiring - 055 - Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit, power output module for left headlight -- 5. Onboard supply control unit, power output module for left headlight, power output module for right headlight, swivel module position sensor, dynamic cornering light control motor -- 6. Onboard supply control unit, right gas discharge light control unit, power output module for right headlight -- 7. Control unit for headlight range control, rear left vehicle level sender, front left vehicle level sender -- 8. Control unit for headlight range control, CAN bus wiring - 056 - Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon) and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit, power output module for left headlight -- 5. Onboard supply control unit, left headlight range control motor, right headlight range control motor -- 6. Onboard supply control unit, right gas discharge light control unit, power output module for right headlight -- 7. Headlight range control, control unit, rear left vehicle level sender -- 8. Control unit for headlight range control, CAN bus wiring - 057 - Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 1. Headlight for gaseous discharge light (Bixenon), cornering light and automatic headlight range control -- 2. Onboard supply control unit, terminal 15 voltage supply relay 2, fuses -- 3. Onboard supply control unit, light switch -- 4. Onboard supply control unit, left gas discharge light control unit, power output module for left headlight -- 5. Onboard supply control unit, power output module for left headlight, power output module for right headlight, swivel module position sensor, dynamic cornering light control motor -- 6. Onboard supply control unit, right gas discharge light control unit, power output module for right headlight -- 7. Control unit for headlight range control, rear left vehicle level sender, front left vehicle level sender -- 8. Control unit for headlight range control, CAN bus wiring - 058 - Preparation for mobile telephone with Bluetooth interface (9ZX) -- 1. Preparation for mobile telephone with Bluetooth interface (9ZX) -- 2. Telephone transmitter and receiver unit, fuses -- 3. Telephone transmitter and receiver unit, aerial for Bluetooth, microphone unit in front roof module - 059 - 7-speed dual clutch gearbox 0BH (S tronic) -- 1. 7-speed dual clutch gearbox 0BH (S tronic) -- 2. Mechatronic unit for dual clutch gearbox -- 3. Mechatronic unit for dual clutch gearbox, Valve 1 in sub-gearbox 1 -- 4. Mechatronic unit for dual clutch gearbox -- 5. Selector lever sensors control unit, Selector lever lock solenoid - 060 - Energy recovery -- 1. Energy recovery -- 2. Battery, Starter, Battery monitor control unit, Battery isolation igniter -- 3. Alternator - 061 - 2.0l petrol engine , CESA, CETA -- 1. 2.0l petrol engine , CESA, CETA -- 2. Battery, Starter, Battery monitor control unit, Battery isolation igniter -- 3. Alternator -- 4. Terminal 50 voltage supply relay -- 5. Engine component current supply relay -- 6. Suppression filter, Main relay, Engine control unit -- 7. Engine control unit -- 8. Engine control unit, Ignition coil 1 with output stage -- 9. Engine control unit, Injector, cylinder 1, Injector, cylinder 2, Injector, cylinder 3, Injector, cylinder 4 -- 10. Accelerator position sender, Throttle valve module, Engine control unit -- 11. Engine control unit -- 12. Engine control unit -- 13. Engine control unit, Fuel pressure regulating valve, Fuel system diagnostic pump -- 14. Intake air temperature sender, Coolant temperature sender, Intake manifold pressure sender, Radiator outlet coolant temperature sender, Engine control unit -- 15. Hall sender, Knock sensor 1, Fuel pressure sender, Intake manifold flap potentiometer, Engine control unit -- 16. Engine speed sender, Charge pressure sender, Engine control unit -- 17. Lambda probe, Lambda probe after catalytic converter, Engine control unit -- 18. Brake light switch, Clutch position sender, Engine control unit -- 19. Oil pressure switch for reduced oil pressure, Continued coolant circulation relay, Engine control unit -- 20. Radiator fan control unit, Fuel pump control unit, Engine control unit, Radiator fan -- 21. Fuel gauge sender, Fuel system pressurisation pump, Control unit in dash panel insert, Fuel pump control unit -- 22. Oil pressure switch, Coolant shortage indicator switch, Oil level and oil temperature sender, Control unit in dash panel insert - 801 - -Fitting Locations: Fuses - 3 -- 1. Fuses -- 1.1 Overview of fuses -- 1.2 Location of fuses (SA) on fuse holder A -- 1.2.1 Fuse locations on main fuse holder, in front left engine compartment -- 1.3 Location of fuses (SB) on fuse holder B -- 1.3.1 Position of fuses of fuse carrier 1 (black), fuse holder B in electronics box, engine compartment -- 1.3.2 Position of fuses of fuse carrier 2 (brown), fuse holder B in electronics box, engine compartment -- 1.4 Location of fuses (SC) on fuse holder C -- 1.4.1 Position of fuses in fuse holder C, left dash panel -- 1.5 Location of fuses (SF) on fuse holder F -- 1.5.1 Position of fuses in fuse holder F, right in luggage compartment -- 1.6 Location of fuses (SD) on fuse holder D -- 1.6.1 Position of fuses on main fuse holder D, in luggage compartment, rear right, on the battery -- 1.7 Safety cutout, on left under dash panel - 802 - -Fitting Locations: Coupling stations and pin connectors from wiring harness set - 3 -- 1. Coupling stations and pin connectors from wiring harness set -- 1.1 Overview of coupling stations and pin connectors -- 1.2 Coupling station under left front seat -- 1.3 Coupling station under right front seat -- 1.4 Coupling station right rear lid, in rear right roof frame -- 1.5 Coupling station left rear lid (Roadster) -- 1.6 Coupling station left rear lid behind side panel - 803 - -Fitting Locations: Earth points - 3 -- 1. Earth points -- 1.1 Overview of earth points - 804 - -Fitting Locations: Control units - 3 -- 1. Control units -- 1.1 Control units overview -- 1.2 ABS control unit -J104- -- 1.2.2 Connector assigment of ABS control unit -J104- -- 1.3 Engine control unit -J623- -- 1.3.2 Connector assigment of engine control unit -J623- -- 1.4 Parking aid control unit -J446- -- 1.4.2 Connector assigment of parking aid control unit -J446- -- 1.5 Convenience system central control unit -J393- (up to May 2009) -- 1.5.2 Connector assigment of convenience system central control unit -J393- -- 1.6 Driver door control unit -J386- -- 1.6.2 Connector assigment of driver side door control unit -J386- -- 1.7 Front passenger door control unit -J387- -- 1.7.2 Connector assigment of front passenger door control unit -J387- -- 1.8 Convertible roof actuation control unit -J256- (Roadster) -- 1.9 Digital sound package control unit -J525- -- 1.10 Electronically controlled damping control unit -J250- -- 1.10.2 Connector assigment of electronically controlled damping control unit -J250- -- 1.11 Steering column electronics control unit -J527- -- 1.11.1 Connector assigment of steering column electronics control unit -J527- -- 1.11.2 Pin connectors -- 1.11.3 B - 10-pin connector -T10ab- - mountingturn signal switch -E2-/ cruise control system switch -E45-/ headlight dipper/flasher switch -E4-/ cruise control system (CCS) SET button -E227- -- 1.11.4 C - 20-pin connector -T20c-, black -- 1.11.5 D - 4-pin connector -T4d-, yellow -- 1.11.6 E - 12-pin connector -T12i- - mountingignition/starter switch -D-/ ignition key withdrawal lock solenoid -N376- -- 1.11.7 F - 8-pin connector -T8f- -intermittent wiper switch -E22-/ washer pump switch (automatic wash/wipe and headlight washer system) -E44-/intermittent wiper regulator -E38-/ multifunction display call-up button -E86- -- 1.11.8 G - 10-pin connector -T10ag- - steering angle sender -G85- -- 1.11.9 H - 10-pin connector -T10ah- - airbag coil connector and return spring with slip ring -F138- -- 1.12 Onboard supply control unit -J519- -- 1.12.2 Connector assigment, up to May 2009: -- 1.12.4 Connector assigment, from June 2009: -- 1.13 Control unit in dash panel insert -J285- -- 1.13.1 Location: -- 1.14 Data bus diagnostic interface -J533- -- 1.15 Headlight range control, control unit -J431- -- 1.15.2 Connector assigment of control unit for headlight range control -J431- -- 1.16 Airbag control unit -J234- -- 1.16.2 Connector assigment of airbag control unit -J234- -- 1.17 Fuel pump control unit -J538- -- 1.18 Tyre pressure monitor control unit 2 -J793- - 805 - -Fitting Locations: Relay - 3 -- 1. Relay -- 1.1 Overview of relay carrier -- 1.2 Relay positions under left dash panel -- 1.3 Relay locations on electronics box, engine compartment -- 1.4 Relay positions on onboard supply control unit, under left dash panel, up to May 2009 -- 1.5 Relay positions on onboard supply control unit, under left dash panel, from June 2009 - 806 - -Fitting Locations: Routing in the vehicle - 3 -- 1. Routing in the vehicle -- 1.1 Routing rear lid/roof -- 1.2 Routing door -- 1.3 Routing dash panel wiring harness -- 1.4 Routing in the interior -- 1.5 Routing wiring harness plenum chamber - engine compartment SSP380 - AUDI TT COUP 07 - SERVICE TRAINING SSP381 - AUDI TT COUP 07 - SUSPENSION SYSTEM SSP382 - AUDI TT COUP 07 - ELECTRICAL AND INFOTAINMENT SYSTEMS SSP383 - AUDI TT COUP 07 - BODY SSP391 - AUDI TT ROADSTER - SERVICE TRAINING
Audi TT Mk2 (8J) - Workshop Manual - Wiring Diagram
inicio - index
coche - car
moto
4x4
quad - buggy
cami n - truck
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