BMW E30 - Repair Manual - Service Manual
BMW E30
SERVICE MANUAL (1990) - REPAIR MANUAL (1989)
BMW E30 - SERVICE MANUAL (1990) - REPAIR MANUAL (1989) - Repair & Service Manual, to vehicles BMW E30. CONTENTS: SERVICE MANUAL - Contents - 1 Fundamentals - 2 Lubrication and Maintenance - 3 Engine Management - Driveability - 4 Engine - 5 Ignition - 6 Fuel System - 7 Cooling System - 8 Exhaust System and Emission Controls - 9 Manual Transmission and Clutch - 10 Automatic Transmission - 11 Driveshaft and Final Drive - 12 Brakes - 13 Suspension and Steering - 14 Body and Interior - 15 Electrical System - 16 Index REPAIR MANUAL 00.MAINTENANCE AND GENERAL DATA - Table of Contents 1 - Introduction 0-1 - Lifting 0-2 - Towing 0-3 - Precautions 0-4 - Pre-Delivery Inspection 00-1 - Pre-Delivery Inspection 00-2 - Pre-Delivery Inspection 00-3 - Pre-Delivery Inspection 00-4 - Pre-Delivery Inspection 00-5 - Maintenance System 00-6 - Maintenance System 00-7 - Maintenance System 00-8 - Maintenance System 00-9 - Maintenance System 00-10 - Maintenance System 00-11 - Maintenance System 00-12 - Maintenance System 00-13 - Maintenance System 00-14 - Maintenance System 00-15 - Maintenance System 00-16 - Maintenance System 00-17 - Maintenance System 00-18 11.ENGINE - M10 318i - Table of Contents 2 - Diagram 11-1 - Compression Check 11-2 - Remove Engine 11-3 - Remove Engine 11-4 - Install Engine 11-6 - Remove Cylinder Head 11-7 - Remove Cylinder Head 11-8 - Remove Cylinder Head 11-9 - Cylinder Head Gasket 11-10 - Valve Guide Wear 11-11 - Grinding Cylinder Head 11-12 - Upper Oil Pan 11-13 - Lower Timing Case Cover 11-14 - Timing Case Cover Oil Seal 11-15 - Crank Remove Install 11-16 - Pulley on Crank 11-17 - Crank Removal 11-18 - Crank Install 11-18a - Crank Main Bearing 11-18b - Crank Pilot Bearing 11-19 - Flywheel Removal 11-20 - Connecting Rods 11-21 - Piston Removal 11-22 - Piston Rings 11-23 - Camshaft 11-24 - Timing Chain 11-25 - Chain Tensioner 11-26 - Rocker Arms 11-27 - Valves 11-29 - Oil Circuit 11-30 - Oil Pressure 11-31 - Oil Pump 11-32 - Oil Filter 11-33 - Water Pump 11-34 - Fan Remove Install 11-35 - Oxygen Sensor 11-36 - Oxygen Sensor 11-37 - S14 M3 - Table of Contents 4 - Table of Contents 5 - Diagram 11-50 - Compression Check 11-51 - Engine Remove Install 11-52 - Engine Remove Install 11-52a - Engine Remove Install 11-52b - Valve Cover Remove Install 11-53 - Head Remove Install 11-53a - Head Remove Install 11-53b - Head Remove Install 11-53c - Valve Guides 11-54 - Head Grinding 11-55 - Upper Oil Pan 11-55a - Distributor Oil Seal 11-56 - Distributor Oil Seal 11-57 - Timing Case Oil Seal 11-58 - Crank Remove Install 11-59 - Crank Pulley 11-60 - Crank Replace 11-61 - Crank Install 11-61a - Crank Main Bearing 11-61b - Crank Pilot Bearing 11-62 - Flywheel 11-63 - Connecting Rods 11-64 - Pistons 11-65 - Piston Rings 11-66 - Camshaft 11-67 - Camshaft 11-68 - Camshaft 11-69 - Timing Chain 11-70 - Cam Sprocket 11-71 - Chain Tensioner 11-72 - Valve Clearance 11-73 - Valve Remove Install 11-74 - Oil Pressure 11-75 - Oil Pump 11-76 - Oil Filter 11-77 - Oil Dipstick 11-78 - Fan 11-79 - M20 325 - Table of Contents 6 - Table of Contents 7 - Diagram 11-100 - Compression Check 11-101 - Engine Remove Install 11-102 - Engine Remove Install 11-103 - Engine Remove Install 11-104 - Engine Remove Install 11-104a - Engine Remove Install 11-104b - Engine Remove Install 11-104c - Oil Pump 11-105 - Head Remove Install 11-106 - Head Remove Install 11-107 - Head Remove Install 11-107a - Head Remove Install 11-108 - Head Remove Install 11-108a - Head Remove Install 11-108b - Head Remove Install 11-108c - Head Gasket 11-109 - Valve Guide 11-110 - Valve Seats 11-111 - Oil Pan 11-112 - Oil Pan 11-113 - Crank Remove Install 11-114 - Crank Replace 11-115 - Crank Replace 11-115a - Crank Main Bearings 11-115b - Crank Pilot Bearing 11-116 - Flywheel 11-117 - Vibration Damper 11-118 - Connecting Rods 11-119 - Piston Remove Install 11-120 - Piston Rings 11-121 - Camshaft Remove Install 11-122 - Timing Belt 11-123 - Timing Belt 11-123a - Rocker Arm shafts 11-124 - Rocker Arm Replacing 11-125 - Valves 11-126 - Oil Circuit 11-127 - Engine Oil Pressure 11-128 - Oil Pump 11-129 - Pressure Relief Valve 11-130 - Water Pump 11-131 - Fan 11-132 - Oxygen Sensor 11-133 - Oxygen Sensor 11-134 12.ENGINE ELECTRICAL EQUIPMENT - 318 - Table of Contents 8 - Table of Contents 9 - Precautions 12-0 - Engine Electrical Layout 12-1 - Ignition Timing 12-1a - Distributor 12-2 - Distributor Pulse Transmitter 12-3 - Distributor Pulse Transmitter 12-4 - Spark Plug Connector 12-5 - Ignition Coil 12-6 - TCI Control Unit 12-7 - Transistor Control Unit 12-8 - Vacuum Advance 12-9 - Vacuum Advance - Troubleshooting 12-10 - TCI - Troubleshooting 12-20 - TCI - Troubleshooting 12-21 - TCI - Troubleshooting 12-22 - TCI - Troubleshooting 12-23 - TCI - Troubleshooting 12-24 - Alternator - Troubleshooting 12-40 - Alternator and Voltage Regulator 12-41 - Alternator - Remove Install 12-42 - Alternator - Assembly 12-43 - Alternator - Bearings 12-44 - Alternator - Inspection 12-45 - Alternator - Brushes 12-46 - Starter - Troubleshooting 12-50 - Starter - Remove Install 12-51 - Starter - Assembly 12-52 - Starter - Brushes 12-53 - 325 & M3 - Table of Contents 10 - Instructions 12-100 - Engine Electrical Layout (1984/1985) 12-101 - Engine Electrical Layout (1986) 12-102 - Engine Wire Harness Plug 12-103 - Diagnosis Plug 12-104 - Engine Electrical Layout (M20) 12-105 - Engine Electrical Layout (S14) 12-106 - Relay Survey (M20) 12-107 - Master Relay (M20) 12-107a - Engine Plug Connections (M20) 12-107/1 - Engine Plug Connections (S14) 12-107/2 - 55 Pin Plug Connections 12-107/3 - Holding Circuit Wiring Diagram 12-107/4 - DME and Electrical Troubleshooting 12-108 - Engine Electrical 12-108/1 - DME Troubleshooting 12-110 - DME Test Positions 12-111 - Ignition Coil 12-112 - Universal Adapter 12-112/2 - Distributor 12-113 - Ignition Lead 12-113 - DME Power Supply 12-114 - Fuel Supply 12-114/1 - Catalytic Converter 12-115 - Crankcase Vent 12-115 - Cooling System Test 12-115 - TDC Transmitter 12-130 - TDC Transmitter 12-131 - Spark Plug Connector 12-132 - Cylinder Identifying Sensor 12-132/1 - Spark Plug Connector 12-132/2 - Ignition Coil 12-133 - Speed and Reference Mark Sensors 12-134 - Pulse Sender 12-135 - Alternator - Troubleshooting 12-140 - Alternator and Voltage Regulator Checking 12-141 - Alternator - Remove Install 12-142 - Alternator - Assembly 12-142/1 - Alternator - Bearings 12-142/3 - Alternator - Test 12-143 - Alternator - Diode Plate 12-143/1 - Voltage Regulator 12-143/2 - Starter - Troubleshooting 12-150 - Starter - Remove Install 12-151 - Starter Solenoid 12-152 - Starter - Assembly 12-153 - Starter - Layshaft Assembly 12-154 - Starter - Layshaft Assembly 12-154/1 - Starter - Brushes 12-155 - Diagnosis Plug Connections 12-160 - On-Board Diagnosis 12-200 13.FUEL SYSTEM - 318 - Table of Contents 13 - Engine Idle / CO Adjust 13-005 - Fuel Delivery Pressure 13-311 - Idle Control Valve 13-410 - Idle Control Unit 13-416 - Safety Relay 13-420 - Idle Control System 13-421 - Fuel Pressure Regulator 13-510 - Throttle Housing 13-520 - Throttle Housing 13-521 - Throttle Springs 13-531 - Control Unit 13-612 - Air Flow Meter 13-620 - Temp Time Switch 13-626 - Pressure Sensor 13-627 - Coolant Temp Sensor 13-629 - Throttle Switch 13-630 - Throttle Switch 13-631 - Cold Start Valve 13-640 - Fuel Injector 13-642 - Temp Switch 13-700 - Idle Control - Troubleshooting 13-800 - Idle Control Unit Test 13-801 - Idle Control Valve Test 13-802 - Air Conditioner Speed Test 13-803 - Warm-up Speed Test 13-804 - Warm-up Speed Test 13-805 - Preferred Circuit Test 13-806 - L-Jetronic Troubleshooting 13-850 - L-Jetronic Troubleshooting 13-851 - L-Jetronic Troubleshooting 13-852 - L-Jetronic Troubleshooting 13-853 - L-Jetronic Troubleshooting 13-854 - L-Jetronic Troubleshooting 13-855 - L-Jetronic Troubleshooting 13-856 - DME L-Jetronic Connections 13-932 - M3 - Table of Contents 14 - Table of Contents 15 - Engine Idle / CO Adjust 13-700a - Engine Idle / CO Adjust (cat) 13-701 - Engine Idle / CO Adjust (cat) 13-702 - Fuel Pressure 13-710 - Idle Speed Control Valve 13-713 - Fuel Pressure Regulator 13-720 - Throttle Bodies 13-730 - Throttle Bodies 13-731 - Throttle Bodies 13-732 - Control Unit Plug 13-750 - Air Flow Meter 13-760 - Coolant Temp Sensor 13-762 - Throttle Valve Switch 13-771 - Fuel Injector 13-781 - Fuel Injection Troubleshooting 13-900 - Fuel Injection Troubleshooting chart 13-901 - Fuel Injection Troubleshooting chart 13-902 - Fuel Injector Test 13-903 - Cold Start Valve Test 13-904 - Temp Time Switch Test 13-906 - Coolant Temp Sensor Test 13-907 - Throttle Switch Test 13-908 - Throttle Housing Test 13-909 - Control Unit Test 13-910 - Air Flow Meter Test 13-911 - 325 - Table of Contents 16 - Table of Contents 17 - Engine Idle / CO Adjust 13-006 - Engine Idle / CO Adjust 13-007 - Engine Idle / CO Adjust (cat) 13-200 - Engine Idle / CO Adjust (cat) 13-201 - Fuel Delivery Pressure 13-312 - Fuel Pump 13-316 - Fuel Filter 13-325 - Idle Control 13-411 - Idle Speed Control Valve 13-412 - Idle Speed Regulator 13-417 - Fuel Pressure Regulator 13-511 - Throttle Housing 13-523 - Throttle Springs 13-532 - Control Unit 13-613 - Air Flow Meter 13-621 - Air Flow Meter 13-622 - Throttle Switch 13-632 - Cold Start Valve 13-641 - Fuel Injector 13-643 - Temp Switch 13-703 - Idle Control Troubleshooting 13-810 - Idle Control Unit Test 13-811 - Idle Control Valve Test 13-812 - Air Conditioning Speed Test 13-813 - Warm-up Speed Test 13-814 - Warm-up Speed Test 13-815 - Preferred Circuit 13-816 - DME Troubleshooting 13-912 16.FUEL TANK AND LINES - Table of Contents 18 - Fuel Supply pre 1988 16-0 - Fuel Supply since 1988 16-1 - Fuel Tank 16-2 - Tank Venting Expansion Tank 16-4 - Fuel Tank Venting System 16-5 - Carbon Canister (M20) 16-6 - Carbon Canister (S14) 16-7 - Fuel Intake (pre 1988) 16-8 - Fuel Level Sender (since 1988) 16-9 - Fuel Return Pipe (since 1988) 16-10 - Carbon Canister 16-11 17.RADIATOR - Table of Contents 19 - Coolant Circuit (318) 17-1 - Coolant Circuit (325) 17-2 - Cooling System Leaks 17-3 - Radiator (318 & M3) 17-4 - Radiator (325) 17-4/1 - Coolant Expansion Tank 17-6 - Flushing Radiator 17-6/1 - Extra Fan Assembly 17-7 18.EXHAUST SYSTEM - Table of Contents 20 - 318 - Exhaust Assembly 18-1 - Muffler 18-2 - Pivot Sleeves 18-3 - Catalytic Converter 18-4 - 325 - Exhaust Assembly 18-5 - Muffler 18-6 - Catalytic Converter 18-7 - M3 - Exhaust Assembly 18-8 - Exhaust Suspension 21.CLUTCH - Table of Contents 28 - Bleeding Clutch 21-1 - Clutch Disc 21-2 - Clutch Disc 21-3 - Checking Drive Plate for Lateral Runout 21-4 - Clutch Master Cylinder 21-5 - Overhauling Clutch Master Cylinder 21-6 - Clutch Troubleshooting 21-7 23.MANUAL TRANSMISSION - 318 Getrag 240 - Table of Contents 29 - Assembly Drawing 23-1 - Shift Parts Assembly Drawing 23-2 - Transmission Remove Install 23-3 - Transmission Remove Install 23-3a - Transmission Install 23-3b - Transmission Front Case 23-4 - Guide Sleeve For Clutch Release 23-5 - Output Flange Oil Seal 23-6 - Input Shaft Oil Seal 23-7 - Input / Output Shaft Assembly 23-8 - Input / Output Shaft Assembly 23-9 - Input / Output Shaft Assembly 23-10 - Input / Output Shaft Assembly 23-11 - Input / Output Shaft Assembly 23-12 - Output Shaft 23-13 - Output Shaft 23-14 - Output Shaft 23-15 - Output Shaft 23-16 - Gear and Bearing Layout 23-17 - Bearing Replacing 23-18 - Selector Removal 23-19 - Selector Removal 23-20 - Selector Removal 23-21 - Synchronization Assembly 23-22 - 318 ZF S5 - Table of Contents 30 - Assembly Drawing 23-101 - Assembly Drawing of Shift Parts 23-102 - Transmission Front Case 23-103 - Transmission Front Case 23-104 - Transmission Front Case 23-105 - Guide Sleeve For Clutch Release 23-106 - Output Flange Oil Seal 23-107 - Input Shaft Oil Seal 23-108 - Input / Output Shaft Assembly 23-109 - Input / Output Shaft Assembly 23-110 - Input / Output Shaft Assembly 23-111 - Input / Output Shaft Assembly 23-112 - Output Shaft Replacing 23-113 - Output Shaft Replacing 23-114 - Output Shaft Replacing 23-115 - Output Shaft Replacing 23-116 - Gear and Bearing Layout 23-117 - Bearing Replacing 23-118 - Bearing Replacing 23-119 - Synchronization Assembly 23-120 - Transmission Troubleshooting 23-121 - Transmission Troubleshooting 23-122 - 325 Getrag 260 - Table of Contents 31 - Table of Contents 32 - Assembly Drawing 23-165 - Shift Parts Assembly Drawing 23-166 - Transmission Remove Install 23-167 - Shaft Arm 23-168 - Transmission Install 23-168a - Transmission Front Case 23-169 - Transmission Front Case 23-170 - Transmission Front Case 23-171 - Output Flange Oil Seal 23-172 - Selector Shaft Oil Seal 23-173 - Vibration Damper 23-173a - Input / Output Shaft Assembly 23-174 - Input / Output Shaft Assembly 23-175 - Input / Output Shaft Assembly 23-176 - Input / Output Shaft Assembly 23-177 - Input / Output Shaft Assembly 23-178 - Output Shaft Replacing 23-179 - Output Shaft Replacing 23-180 - Output Shaft Replacing 23-181 - Output Shaft Replacing 23-182 - Gear and Bearling Layout 23-183 - Bearing Replacing 23-184 - Bearing Replacing 23-185 - Bearing Replacing 23-186 - Bearing Replacing 23-187 - Synchronization Assembly 23-188 - M3 Getrag 265/6 - Table of Contents 33 - Table of Contents 34 - Layout Drawing 23-300 - Shift Mechanism Drawing 23-301 - Transmission Remove Install 23-302 - Transmission Remove Install 23-303 - Transmission Install 23-304 - Transmission Front Case 23-305 - Transmission Front Case 23-306 - Transmission Rear Case 23-307 - Transmission Rear Case 23-308 - Transmission Rear Case 23-309 - Clutch Release Guide Tube 23-310 - Output Flange Oil Seal 23-311 - Selector Shaft Oil Seal 23-312 - Input / Output Shaft Assembly 23-313 - Input / Output Shaft Assembly 23-314 - Input / Output Shaft Assembly 23-315 - Input / Output Shaft Assembly 23-316 - Input / Output Shaft Assembly 23-317 - Input / Output Shaft Assembly 23-318 - Output Shaft Replacing 23-319 - Assembly Drawing 23-320 - Bearing Replacing 23-321 - Bearing Replacing 23-322 - Bearing Replacing 23-323 - Synchronization Assembly 23-324 25.GEAR SHIFT MECHANISM - Table of Contents 40 - Shift Layout Drawing Manual (metal) 25-1 - Shift Layout Drawing Manual (alu) 25-2 - Shift Lever (metal) 25-3 - Shift Lever (alu) 25-4 - Shift Lever (325ix) 25-5 - Shift Lever (325ix) 25-6 - Shift Lever Assembly (metal) 25-7 - Shift Lever Assembly (alu) 25-8 - Selector Rod Joint (metal) 25-9 - Selector Rod Joint (alu) 25-10 - Selector Rod Joint (325ix) 25-11 - Shift Lever Console (metal) 25-12 - Shift Lever Console (alu) 25-13 - Shift Lever Console (alu) 25-14 - Shift Layout Drawing Auto Trans 25-15 - Shift Layout Drawing Auto Trans (325ix) 25-16 - Selector Lever 25-17 - Selector Lever (325ix) 25-18 - Selector Lever 25-19 - Selector Lever (325ix) 25-20 - Selector Lever Cable 25-21 - Selector Lever Cable 25-22 26.PROPELLER SHAFT - Table of Contents 41 - Vibration and Noise Removal 26-1 - Vibration and Noise Removal 26-1a - Vibration and Noise Removal 26-2 - Propeller Shaft Remove Install 26-3 - Propeller Shaft Remove Install 26-4 - Propeller Shaft Remove Install 26-5 - Joint Disc Replacing 26-6 - Joint Disc Replacing 26-7 - Front Center Replacing 26-9 - Center Mount Replacing 26-10 - Center Mount Replacing 26-11 - Troubleshooting Propeller Shaft 26-15 - Troubleshooting Propeller shaft 26-16 - 325ix - Propeller Shaft Remove Install 26-5 - Join Disc Replacing 26-8 - Front Shaft Remove Install 26-12 - Cap for Front Shaft Replacing 26-13 - Joint Disc Front Shaft 26-14 27.TRANSFER BOX - Table of Contents 42 - Central Lock Checking 27-1 - Central Lock Checking 27-2 - Visco Central Locks 27-3 - Transfer Box (manual) 27-4 - Transfer Box (manual) 27-5 - Transfer Box (manual) 27-6 - Transfer Box (auto) 27-7 - Transfer Box (auto) 27-8 - Transfer Box (auto) 27-9 - Transfer Box Gear Set Layout Drawing 27-11 - Transfer Box Assembly 27-12 - Transfer Box Assembly 27-13 - Transfer Box Assembly 27-14 - Transfer Box Assembly 27-15 - Transfer Box Assembly 27-16 - Transfer Box Assembly 27-17 - Transfer Box Assembly 27-18 - Transfer Box Assembly 27-19 - Transfer Box Assembly 27-20 - Transfer Box Assembly 27-21 - Transfer Box Assembly 27-22 - Transmission Mount 27-23 - Transmission Mount 27-24 - Transmission Mount 27-25 31.FRONT AXLE - Table of Contents 43 - Table of Contents 44 - Table of Contents 45 - Drawing of Wheel Suspension 31-1 - Front Axle Assembly 31-2 - Front Axle Assembly 31-3 - Front Axle Carrier 31-4 - Front Axle Carrier 31-5 - Control Arm 31-6 - Control Arm Bracket 31-7 - Control Arm Rubber Mount 31-8 - Wheel Bearing 31-10 - Spring Strut 31-11 - Shock and Spring Drawing 31-12 - Shocks 31-13 - Spring Strut Mount 31-15 - Coil Spring 31-16 - Checking and Correcting Height 31-16.1 - Stabalizer 31-17 - Front Axle Troubleshooting 31-18 - Front Axle Troubleshooting 31-19 - Shock Troubleshooting 31-20 - 325ix - Front Axle Carrier 31-5.1 - Control Arm 31-6.1 - Wheel Hub 31-9 - Wheel Hub Bearing 31-9.1 - Spring Strut 31-11.1 - Checking and Correcting Height 31-16.3 - Final Drive 31-21 - Final Drive 31-22 - Shaft Seal Input Flange 31-23 - Shaft Seal Input Flange 31-24 - Shaft Seal Output Flange 31-25 - Drive Set 31-26 - Drive Pinion Bearing 31-27 - Drive Pinion Bearing 31-28 - Drive Pinion Bearing 31-29 - Drive Pinion and Ring Gear 31-30 - Drive Pinion and Ring Gear 31-31 - Output Shaft Bearing Right 31-32 - Differential Remove 31-33 - Differential Gears 31-34 - Differential Gears 31-35 - Differential Gears 31-36 - Differential Bearings 31-37 - Differential Bearings 31-38 - Differential Adjustments 31-39 - Differential Adjustments 31-40 - Differential Adjustments 31-41 - Differential Adjustments 31-42 - Differential Tooth Contact Pattern 31-43 - Differential Tooth Contact Pattern 31-44 - Output Shaft Right 31-45 - Output Shaft Right 31-46 - Constant Velocity Joint 31-47 - Output Shaft Dust Cover 31-48 32.STEERING AND WHEEL ALIGNMENT - Talble of Contents 46 - Table of Contents 47 - General Information 32-1 - General Information 32-2 - Alignment 32-3 - Front Wheel Alignment Troubleshooting 32-4 - Adjusting Toe 32-5 - Correcting Camber 32-5.1 - Rear Wheel Alignment Troubleshooting 32-6 - Power Steering Filling and Bleeding 32-7 - Power Steering Filling and Bleeding 32-7.1 - Steering Gear Layout Drawing 32-7.2 - Power Steering Gear 32-7.3 - Power Steering Gear 32-7.4 - Power Steering Gear 32-7.5 - Power Steering Gear 32-7.6 - Tie Rod 32-8 - Steering Column Casing 32-9 - Steering Spindle 32-10 - Steering Spindle 32-11 - Steering Column 32-12 - Steering Lock Assembly 32-13 - Steering Lock Assembly 32-14 - Steering Lock Cylinder 32-14.1 - Steering Wheel 32-15 - Power Steering Pump 32-15.1 - Power Steering Pump 32-16 - Power Steering Pump Drawing 32-17 - Power Steering Pump Assembly 32-18 - Power Steering Pump Assembly 32-19 - Power Steering Gear 32-20 - SRS System 32-50 - SRS Safety Regulations 32-51 - SRS Safety Regulations 32-51a - SRS Troubleshooting 32-52 - SRS Defect Code Table 32-53 - SRS Test Plan A 32-54 - SRS Test Plan A 32-55 - SRS Troubleshooting B 32-55.1 - SRS Fault Code Table 32-55.2 - SRS Test Plan B 32-55.3 - SRS Test Plan B 32-55.4 - SRS Test Plan B 32-55.5 - SRS Current Circuit Diagram 32-55.6 - SRS Steering Column 32-56 - SRS Steering Wheel 32-57 - SRS Unit 32-58 - SRS Contact Ring 32-59 - SRS Diagnois Unit 32-60 - SRS Safetly Switch Replacing 32-61 33.REAR AXLE - Table of Contents 48 - Table of Contents 49 - Table of Contents 50 - Table of Contents 51 - Table of Contents 52 - Table of Contents 53 - Axle Layout Drawing 33-0 - Differential Remove Install 33-1 - Differential Shaft Seal 33-2 - Differential Rubber Mount 33-3 - Output Shaft 33-4 - Output Shaft Dust Cover 33-5 - Subframe Assembly 33-6 - Trailing Arm 33-7 - Trailing Arm 33-8 - Trailing Arm 33-9 - Left Wheel Toe 33-10 - Right Wheel Toe 33-11 - Subframe Rubber Mount 33-13 - Wheel Bearing and Shaft Seal 33-14 - Wheel Bearing and Shaft Seal 33-15 - Shock Absorbers 33-16 - Coil Spring 33-17 - Axle Troubleshooting 33-18 - Shaft Seal and Input Flange 33-101 - Shaft Seal and Input Flange 33-102 - Shaft Seal for Input Flange 33-103 - Shaft Seal for Input Flange 33-104 - Shaft Seal for Final Drive 33-105 - Differential Case Bearings 33-106 - Differential Case Bearings 33-107 - Differential Case Bearings 33-109 - Differential Case Bearings 33-110 - Differential Pinion Bearings 33-111 - Differential Pinion Bearings 33-112 - Differential Pinion Bearings 33-113 - Differential Shim Thickness Chart 33-114 - Differential Pinion Bearings 33-115 - Differential Pinion Bearings 33-116 - Drive Pinion with Ring Gear 33-117 - Drive Pinion with Ring Gear 33-118 - Drive Pinion with Ring Gear 33-119 - Drive Pinion with Ring Gear 33-120 - Drive Pinion with Ring Gear 33-121 - Drive Pinion with Ring Gear 33-122 - Drive Pinion with Ring Gear 33-123 - Drive Pinion with Ring Gear 33-124 - Drive Pinion with Ring Gear 33-125 - Differential Tooth Contact Pattern 33-126 - Differential Tooth Contact Pattern 33-127 - Differential Gears 33-128 - Differential Gears 33-129 - Differential Limited Slip 33-130 - Differential Limited Slip 33-131 - Differential Limited Slip 33-132 - Differential Limited Slip 33-133 - Differential Limited Slip 33-134 - Differential Limited Slip 33-135 - Differential Limited Slip Assembly 33-136 - Differential Limited Slip Assembly 33-137 - Differential Limited Slip Assembly 33-138 - Shaft Seal and Input Flange 33-201 - Shaft Seal and Input Flange 33-202 - Shaft Seal for Input Flange 33-203 - Shaft Seal for Input Flange 33-204 - Shaft Seal for Differential 33-205 - Differential Case Bearings 33-206 - Differential Case Bearings 33-207 - Differential Case Bearings 33-208 - Differential Case Bearings 33-209 - Differential Case Bearings 33-210 - Drive Pinion Bearings 33-211 - Drive Pinion Bearings 33-212 - Drive Pinion Bearings 33-213 - Drive Pinion Bearings Shim Thickness 33-214 - Drive Pinion Bearings 33-215 - Drive Pinion Bearings 33-216 - Drive Pinion with Ring Gear 33-217 - Drive Pinion with Ring Gear 33-218 - Drive Pinion with Ring Gear 33-219 - Drive Pinion with Ring Gear 33-220 - Drive Pinion with Ring Gear 33-221 - Drive Pinion with Ring Gear 33-222 - Drive Pinion with Ring Gear 33-223 - Drive Pinion with Ring Gear 33-224 - Drive Pinion with Ring Gear 33-225 - Tooth Contact Pattern 33-226 - Tooth Contact Pattern 33-227 - Differential Gears 33-228 - Differential Gears 33-229 - Differential Gears 33-230 - Differential Limited Slip 33-231 - Differential Limited Slip 33-232 - Differential Limited Slip 33-233 - Differential Limited Slip 33-234 - Differential Limited Slip 33-235 - Differential Limited Slip 33-236 - Differential Limited Slip Assembly 33-237 - Differential Limited Slip Assembly 33-238 - Differential Limited Slip Assembly 33-239 - 325ix - Checking Visco Rear Axle Lock 33-0/1 - Checking Visco Rear Axle Lock 33-0/2 - Visco Limited Slip Differential 33-240 - Visco Limited Slip Differential 33-241 - Visco Limited Slip Differential 33-242 - Visco Limited Slip Differential 33-243 - Visco Limited Slip Differential 33-244 - Visco Limited Slip Differential 33-245 - Visco Limited Slip Differential 33-246 - Visco Limited Slip Differential 33-247 - Visco Limited Slip Differential 33-248 34.BRAKES - Table of Contents 54 - Table of Contents 55 - Table of Contents 56 - Brake Test 34-1 - Bleeding Brakes 34-2 - Adjusting Parking Brake 34-3 - Brake Pads Front 34-4 - Brake Discs Front 34-5 - Brake Shoes (318i) 34-6 - Brake Shoes (318i) 34-7 - Brake Pads Rear 34-8 - Brake Calipers Rear 34-9 - Brake Disc Rear 34-10 - Brake Line Route 34-10a - Brake Master Cylinder 34-11 - Brake Master Cylinder 34-12 - Brake Master Cylinder 34-13 - Brake Lines 34-14 - Brake Booster 34-15 - Brake Booster 34-16 - Brake Force Regulator 34-17 - Brake Force Regulator 34-18 - Parking Brake Lever 34-19 - Parking Brake Cable 34-20 - Brake Troubleshooting 34-21 - Brake Troubleshooting 34-22 - Brake Troubleshooting 34-23 - Brake Troubleshooting 34-24 - ABS Description and Design 34-25 - ABS Description and Design 34-26 - ABS Layout Drawing 34-27 - ABS Indicator Lamp 34-28 - ABS Checking 34-29 - ABS Control Unit 34-30 - ABS Control Unit 34-31 - Acceleration Pickup (325ix) 34-31a - Acceleration Pickup 34-31b - Acceleration Pickup for ABS 34-31b - Acceleration Pickup for ABS 34-31c - ABS Speed Sensor 34-32 - ABS Hydrolic Unit Relay 34-33 - ABS Wiring Diagram 34-34 - ABS Wiring Diagram (325ix) 34-34a - ABS Wiring Diagram (since 8/87) 34-34b - ABS Wiring Diagram (325ix since 8/87) 34-34c - ABS Troubleshooting 34-35 - ABS Troubleshooting 34-36 - ABS Troubleshooting 34-37 - ABS Troubleshooting 34-38 - ABS Troubleshooting 34-39 - ABS Troubleshooting 34-40 - ABS Troubleshooting 34-41 - ABS Troubleshooting 34-42 - ABS Troubleshooting 34-43 - ABS Troubleshooting 34-44 - ABS Troubleshooting (325ix) 34-45 35.PEDALS - Table of Contents 57 - Pedal Layout Drawings 35-1 - Pedal Control Distances 35-2 - Pedal Base Assembly 35-3 - Pedal Base Assembly 35-4 - Brake Pedal 35-5 - Brake Pedal 35-5.1 - Clutch Pedal 35-6 - Brake Pedal Bearing Sleeve 35-7 - Accelerator Pedal 35-8 - Accelerator Cable 35-9 - Accelerator Pedal 35-10 36.WHEELS AND TIRES - Table of Contents 57 - Wheel Balancing 36-1 - Wheel Balancing 36-2 - Wheel Balancing 36-3 - Wheel Balancing 36-4 - Wheel Lateral Radial Runout 36-5 - Wheel Remove/Install 36-6 - Wheel Balancing 36-7 - Rim Lateral Radial Runout 36-8 - Tire Replacing 36-9 - Tire Replacing 36-10 - Tire Replacing 36-11 41.BODY - Table of Contents 58 - Table of Contents 59 - Table of Contents 60 - Table of Contents 61 - Table of Contents 62 - Table of Contents 63 - Table of Contents 64 - Introduction 41-001 - Introduction 41-002 - Introduction 41-002.1 - Safety Precautions 41-003 - Frame Alignment Dimensions 41-004 - Frame Alignment Dimensions 41-005 - Die Stamping Chassis Number 41-006 - Repairing Body Glass Fiber Plastic 41-010 - Safety Precautions when Repairing Glass Fiber Plastic 41-011 - Repairing Glass Fiber Plastic 41-012 - Repairing Glass Fiber Plastic 41-013 - Repairing Glass Fiber Plastic 41-014 - Repairing Glass Fiber Plastic 41-015 - Front Subframe (325ix) 41-101 - Front Subframe (325ix) 41-102 - Front Subframe (325ix) 41-103 - Front Subframe Left 41-104 - Front Subframe Left 41-105 - Front Subframe Left 41-106 - Front Subframe Left 41-107 - Front Subframe Left 41-108 - Front Subframe Left 41-109 - Front Subframe Left 41-110 - Side Member Cover 41-111 - Side Member Cover 41-112 - Side Member Cover 41-113 - Side Member Cover 41-114 - Side Member Cover 41-115 - Side Member Cover 41-116 - Side Member Cover 41-117 - Trunk Floor Plate 41-118 - Trunk Floor Plate 41-119 - Trunk Floor Plate 41-120 - Trunk Floor Plate Cross Member 41-121 - Wheel House Left Front 41-122 - Wheel House Left Front 41-123 - Wheel House Left Front 41-124 - Wheel House Left Front 41-125 - Wheel House Left Front 41-126 - Wheel House Right Rear 41-127 - Wheel House Right Rear 41-128 - Wheel House Right Rear 41-129 - Wheel House Right Rear 41-130 - Door Pillar Center 41-201 - Door Pillar Center 41-202 - Door Pillar Center 41-203 - Door Pillar Outer Section Center 41-204 - Door Pillar Outer Section Center 41-205 - Door Pillar Outer Section Center 41-206 - Door Pillar Front 41-207 - Door Pillar Front 41-208 - Door Pillar Front 41-209 - Door Pillar Front 41-210 - Roof Frame 41-211 - Roof Frame 41-212 - Roof Frame 41-213 - Roof Frame 41-214 - Roof Frame 41-215 - Roof Frame Front 41-216 - Roof Frame Front 41-217 - Roof Panel (no sunroof) 41-301 - Roof Panel (no sunroof) 41-302 - Roof Panel (no sunroof) 41-303 - Cowl Panel 41-304 - Cowl Panel 41-305 - Cowl Panel 41-305c - Front Panel 41-306 - Front Panel 41-307 - Front Panel 41-308 - Tail Panel 41-309 - Tail Panel 41-310 - Tail Panel 41-311 - Side Panel Left Rear 41-312 - Side Panel Left Rear 41-313 - Side Panel Left Rear 41-314 - Side Panel Left Rear 41-315 - Side Panel Left Rear 41-316 - Side Panel Left Rear 41-317 - Side Panel Right Rear 41-318 - Side Panel Right Rear 41-319 - Side Panel Right Rear 41-320 - Side Panel Right Rear 41-321 - Side Panel Right Rear 41-322 - Side Panel Right Rear 41-323 - Side Panel Right Rear 41-324 - Side Panel Right Rear 41-325 - Side Panel Right Rear 41-326 - Side Panel Right Rear 41-327 - Side Panel Right Rear 41-328 - Side Panel Right Rear 41-329 - Side Panel Right Rear 41-330 - Side Panel Right Rear 41-331 - Side Panel Right Rear 41-332 - Side Panel Right Rear 41-333 - Side Panel Right Rear 41-334 - Side Panel Right Rear 41-335 - Door Hinge Bearing Sleeve 41-500 - Door Adjustment 41-501 - Door Adjustment 41-502 - Door Remove/Install 41-503 - Door Front Replacing 41-504 - Door Adjustment Rear 41-505 - Door Lock Adjustment 41-506 - Door Rear Remove/Install 41-507 - Door Rear Replacing 41-508 - Hood Alignment 41-601 - Trunk Lid Alignment 41-602 - Side Member Cover (convertible) 41-101c - Side Member Cover (convertible) 41-102c - Side Member Cover (convertible) 41-103c - Side Member Cover (convertible) 41-104c - Side Member Cover (convertible) 41-105c - Side Member Cover (convertible) 41-106c - Trunk Floor Plate (convertible) 41-107c - Trunk Floor Plate (convertible) 41-108c - Trunk Floor Plate (convertible) 41-109c - Trunk Floor Plate (convertible) 41-110c - Trunk Floor Plate (convertible) 41-111c - Trunk Floor Plate (convertible) 41-112c - Trunk Floor Plate (convertible) 41-113c - Trunk Floor Plate (convertible) 41-114c - Wheel House Outer Section (convertible) 41-115c - Wheel House Outer Section (convertible) 41-116c - Wheel House Outer Section (convertible) 41-117c - Door Pillar Front (convertible) 41-201c - Door Pillar Front (convertible) 41-202c - Door Pillar Front (convertible) 41-203c - Door Pillar Front (convertible) 41-204c - Side Panel Right Rear (convertible) 41-301c - Side Panel Right Rear (convertible) 41-302c - Side Panel Right Rear (convertible) 41-303c - Side Panel Right Rear (convertible) 41-304c 51.BODY EQUIPMENT - Table of Contents 65 - Table of Contents 66 - Table of Contents 67 - Table of Contents 68 - Table of Contents 69 - Bumpers Plastic 51-110 - Bumpers Plastic 51-111 - Bumper Front Drawing 51-112 - Bumper Front Drawing M3 51-113 - Bumper Front 51-114 - Bumper Front (M3) 51-115 - Bumper Front Impact Absorber 51-116 - Bumper Rear Drawing M3 51-120 - Bumper Rear 51-121 - Bumper Rear (M3) 51-122 - Bumper Rear (M3) 51-123 - Bumper Side 51-124 - Bumper Rear Guard 51-125 - Grill Center 51-130 - Rain Molding Strip 51-131 - Emblem Front 51-140 - Model Sign Rear 51-141 - Rubber Strip Front Side Panel 51-150 - Mirror Exterior 51-160 - Mirror Interior 51-161 - Tray (interior) 51-162 - Tray (interior) 51-163 - Glove Box 51-164 - Door Striker Front 51-210 - Door Lock Right Front 51-211 - Door Lock Right Front 51-212 - Door Lock Cylinder 51-213 - Door Lock Cylinder 51-214 - Door Handle (exterior) 51-215 - Window Recess Cover Strip 51-216 - Door Striker Rear 51-220 - Door Lock Rear 51-221 - Hood Lock 51-230 - Truck Lid Lock 51-240 - Truck Lid Torsion Bars 51-241 - Locking Element 51-250 - Top Lid Lock Cables 51-251 - Top Lid Lock 51-252 - Door Lock Front Switch 51-260 - Door Lock Rear Switch 51-261 - Truck Lock Switch 51-262 - Fuel Tank Flap Lock Switch 51-263 - Windsheild 51-310 - Window Rear 51-311 - Window (M3) 51-312 - Winsheild (M3) 51-313 - Winsheild (M3) 51-314 - Winsheild (M3) 51-315 - Window Rear (M3) 51-316 - Window Rear (M3) 51-317 - Window Rear (M3) 51-318 - Window Rear (M3) 51-319 - Window Stone Damage 51-319a - Window Regulator Front 51-320 - Door Window Adjustment 51-321 - Door Window Adjustment 51-322 - Door Window Glass 51-323 - Door Window Glass 51-324 - Fixed Front Door Window 51-325 - Power Window Regulator Front 51-330 - Window Regulator Rear 51-340 - Door Window Rear Adjustment 51-341 - Door Window Rear 51-342 - Door Window Rear 51-343 - Window Fixed in Frame Rear 51-344 - Window Fixed in Frame Rear 51-345 - Side Window Rear 51-360 - Side Window Rear Strips 51-361 - Power Window Regulator Rear 51-370 - Window Regulator 51-371 - Rear Side Window 51-372 - Door Trim Panel Front 51-410 - Door Trim Panel Front 51-411 - Door Trim Panel Rear 51-420 - Door Trim Panel Rear (convertible) 51-431 - Door Pillar Trim Panel 51-432 - Roof Liner Plate Front 51-440 - Instrument Panel Trim 51-450 - Instrument Panel Trim 51-451 - Instrument Panel Trim 51-452 - Instrument Panel Trim 51-453 - Instrument Panel Trim 51-454 - Instrument Panel Trim 51-455 - Instrument Panel Trim 51-456 - Hatrack Trim Panel 51-460 - Entrance Cover Strip 51-470 - Entrance Cover Strip (convertible) 51-470 - Trunk Trim Panel Rear Wall 51-472 - Trunk Trim Panel Right 51-473 - Engine Splash Guard 51-475 - Front Spoiler 51-710 - Plate on Front Side Panel 51-711 - Plate on Rear Side Panel 51-712 - Plate on Rear Side Panel 51-713 - Side Member Trim Panel 51-714 - Side Member Trim Panel 51-715 - Stone Guard Rear 51-716 - Stone Guard Rear 51-717 - Rear Spoiler 51-756 - Rear Spoiler (M-Tech) 51-757 - Rear Spoiler (M-Tech) 51-758 - Foot Rest (M-Tech) 51-769 - Foot Rest (M-Tech) 51-770 - Central Locks - Troubleshooting 51-800 - Central Locks - Troubleshooting 51-801 - Central Locks - Troubleshooting 51-802 - Central Locks - Troubleshooting 51-803 - Central Locks - Troubleshooting 51-804 - Central Locks - Troubleshooting 51-805 - Central Locks - Troubleshooting 51-806 - Central Locks - Troubleshooting 51-807 - Central Locks - Troubleshooting 51-808 - Power Windows - Description 51-810 - Power Windows - Troubleshooting 51-811 - Power Windows - Troubleshooting 51-812 - Power Windows - Troubleshooting 51-813 - Power Windows - Troubleshooting 51-814 - Power Windows - Troubleshooting 51-815 52.SEATS - Table of Contents 70 - Seat Front 52-101 - Seat Reclining Mechanism Front 52-102 - Seat Backrest Back Panel 52-103 - Rear Seat 52-201 54.HOOD SUN ROOF - Table of Contents 70 - Sunroof Adjusting 54-1 - Sunroof Winder 54-2 - Sunroof Lid 54-3 - Sunroof Gear (manual) 54-4 - Sunroof Cables (manual) 54-5 - Sunroof Cables (power) 54-6 - Sunroof Gate 54-7 - Sunroof Motor/Gear 54-8 - Sunroof - Troubleshooting 54-9 - Sunroof - Troubleshooting 54-10 - Hardtop 54-14 - Hardtop Information 54-14/1 - Hardtop Information 54-14/2 - Adjusting Top 54-16 - Canvas Top 54-17 - Canvas Top 54-18 - Canvas Top 54-19 61.ELECTRICAL SYSTEM - Table of Contents 71 - Main Harness Layout Drawing 61-1 - Main Wire Harness 61-2 - Main Wire Harness 61-3 - Plug Connectors 61-4 - 20 Pin Plug 61-5 - Pin Plug Coupling 61-6 - Fuse/Relay Plate 61-101 - Fuse/Relay Connections 61-102 - Battery 61-201 - Turn Signal Headlight Dimmer Switch 61-301 - Light Switch 61-302 - Intensive Cleaning Control Unit 61-303 - Door Lock Heating Control Unit 61-304 - Trunk Light Contact Switch 61-305 - Backup Light Switch 61-306 - Stop Light Switch 61-307 - Parking Brake Indicator Lamp Switch 61-307/1 - Glove Box Light Switch 61-308 - Check Control Bulb Tester 61-309 - Horns 61-310 - Windsheild Wiper Console 61-601 62.INSTRUMENTS - Table of Contents 72 - Table of Contents 73 - Printed Circuit for Service Indicator 62-1 - Temperature Gauge 62-2 - Speedometer 62-3 - Tachometer 62-4 - Check Control 62-5 - Instrument Carrier Assembly 62-6 - Service Indicator 62-51 - Service Indicator 62-52 - Service Indicator Resetting 62-53 - Fuel Consumption Indicator 62-61 - Check Control 62-71 - Check Control 62-72 - Check Control 62-73 - Check Control Wiring Diagram 62-74 - Check Control Test 62-75 - Check Control Test 62-76 - Check Control Test 62-77 - Check Control Test 62-78 - Check Control Test 62-79 - Check Control Test 62-80 - Instrument Cluster Simulator 62-81 - Instrument Cluster Simulator 62-82 - Instrument Cluster Simulator 62-83 - Instrument Cluster Simulator 62-84 - Instrument Cluster Simulator 62-85 - Instrument Cluster Simulator 62-86 - Instrument Cluster Simulator 62-87 63.LIGHTS - Table of Contents 73 - Aiming Headlights 63-1 - High Beam Lamp 63-2 - High Beam Lamp 63-2a - Turn Signal Bulb 63-3 - Additional Stop Light (convertible) 63-4 64.HEATING AND AIR CONDITIONING - Table of Contents 74 - Table of Contents 75 - Description of Heating and A/C System 64-01 - Air Conditioning System Diagram 64-1 - Vent System Diagram 64-2 - Air Conditioning System Description 64-4 - Discharging and Charging Station 64-5 - Discharging and Charging Air Conditioner 64-6 - Discharging and Charging Air Conditioner 64-7 - Discharging and Charging Air Conditioner 64-8 - Discharging and Charging Air Conditioner 64-9 - Valve Core 64-10 - Cable for Footwell Ventilation 64-110 - Cable for Window Ventilation 64-111 - Cable for Temperature Mixing Flap 64-112 - Cable for Fresh Air Flap 64-113 - Motor for Fresh Air Flaps 64-114 - Heater 64-116 - Heater 64-117 - Heater Motor 64-118 - Blower Switch 64-119 - Blower Motor Resistor Plate 64-120 - Water Valve for Heater 64-121 - Water Valve for Heater 64-122 - Heater Core 64-123 - Rear Window Ventilation 64-124 - Expansion Valve 64-500 - Expansion Valve 64-501 - Freezing Prevention Switch 64-502 - Evaporator 64-503 - Evaporator 64-504 - Compressor 64-505 - Compressor 64-505a - Drier 64-506 - Condensor 64-507 65.RADIO AND SPECIAL EQUIPMENT - Table of Contents 76 - Table of Contents 77 - Sound System Layout 65-90 - Front Speaker 65-91 - Rear Speaker 65-92 - Cassette Box 65-93 - Cassette Box 65-94 - Retractable Antenna 65-101 - Retractable Antenna 65-101a - Retractable Antenna 65-102 - Retractable Antenna 65-103 - Automatic Antenna 65-151 - Automatic Antenna 65-151a - Automatic Antenna 65-152 - Automatic Antenna 65-153 - Telescope for Automatic Antenna 65-191 - Cruise Control 65-301 - Cruise Control 65-302 - Cruise Control 65-303 - Cruise Control 65-304 - Cruise Control 65-305 - Cruise Control 65-306 - Cruise Control 65-307 - Cruise Control - Troubleshooting 65-351 - Cruise Control - Troubleshooting 65-352 - Cruise Control - Troubleshooting 65-353 - Cruise Control - Troubleshooting 65-354 - Cruise Control - Troubleshooting 65-355 - Cruise Control - Troubleshooting 65-356 - On-Board Computer 65-360 - Air Tempurature Sensor 65-361 - On-Board Computer Testing 65-500 - On-Board Computer Testing 65-501 - On-Board Computer Testing 65-502 - On-Board Computer Testing 65-503 72.EQUIPMENT AND ACCESSORIES FOR BODY - Table of Contents 78 - Front Seat Belt 72-110 - Front Seat Belt 72-111 - Front Seat Belt 72-112 - Rear Seat Belt 72-113 - Rear Seat Belt (convertible) 72-114 - Automatic Seat Belts 72-115 - Automatic Seat Belts 72-116 - Automatic Seat Belt Test 72-117 - Automatic Seat Belt Test 72-118 - Sun Roof Wind Deflector 72-120 97.BODY CAVITY SEALING AND UNDERCOATING - Table of Contents 79 - Body Cavity Sealing 97-1 - Body Cavity Chart 97-2
BMW E30 - Repair Manual - Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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