BMW R 1150 RT - Manual de Taller - Service Manual - Manuel Reparation
BMW R 1150 RT
MANUAL DE TALLER - SERVICE MANUAL - MANUEL REPARATION
BMW R 1150 RT - SERVICE MANUAL - Multilanguage (English, Español, Deutsch, Français, Italiano, Nederlands and Português) Service Manual, to motorcycles BMW models R 1150 RT. CONTENTS: REPAIR MANUAL INTRODUCTION How to use this manual Key to symbols Contents Activities MAINTENANCE SCHEDULE PRE-DELIVERY CHECK SERVICE DATA CONTENTS 00 TIGHTENING TORQUES, TABLE OF OPERATING FLUIDS Tightening torques Table of operating fluids 00 PRE-DELIVERY CHECK General view of crated motorcycle Checking the crated motorcycle for damage In case of damage in Germany In case of damage in importer markets Unpacking the motorcycle Inspecting motorcycle for damage Checking that delivery is complete Assembling the motorcycle Installing the front wheel Installing front mudguard Assembling case Installing cover for windscreen adjuster and installing windscreen Installing mirrors Filling and charging the battery Integral ABS: Performing bleed test with BMW MoDiTeC Checking engine oil level when cold, adding oil if necessary Checking tyre pressures Checking tightness of rear wheel studs Checking headlight beam angle, adjusting if necessary Final inspection and function check Final cleaning Handing over the motorcycle 00 MAINTENANCE Maintenance interval codes Reading the BMW MoDiTeC fault code memory Integral ABS: Performing bleed test with BMW MoDiTeC Changing engine oil, replacing oil filter element Changing oil in gearbox or at the latest every 2 years Changing the oil in the rear wheel drive every 40,000 km (24,000 miles) or at the latest every 2 years Replacing fuel filter In normal operating conditions every 40,000 km (24,000 miles); if fuel quality is poor every 20,0... Checking battery fluid level and topping up if necessary; cleaning and greasing the battery posts Replacing intake air filter element in very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more ... Checking brake fluid level Front brake Rear brake Checking brake system for correct operation and freedom from leaks; repairing/replacing if necessary Checking brake pads and discs for wear/replacing Checking brake pads for wear Brake pads, front brake Brake pads, rear brake Checking brake disc wear Replacing brake pads Brake pads, front brake Brake pads, rear brake Changing/bleeding brake fluid in wheel circuit Change brake fluid in wheel circuit once a year Bleeding/changing brake fluid in front wheel circuit Instructions for filling front wheel circuit reservoir Bleeding/changing brake fluid in rear wheel circuit Instructions for filling rear wheel circuit reservoir Changing/bleeding brake fluid in control circuit Change brake fluid in control circuit every 2 years Bleeding/changing brake fluid in front control circuit Bleeding/changing brake fluid in rear control circuit Checking clutch operating fluid level Changing the clutch fluid every 2 years at the latest Checking tightness of rear wheel studs Checking rear wheel bearing play by tilting wheel Checking swinging arm bearings, adjusting if necessary Checking function of side stand contact switch Greasing the side stand pivot Tensioning poly-V belt Retension new poly-V belt once after 10,000 km (6,000 miles) Replacing poly-V belt Replace poly-V belt every 60,000 km (37,000 miles) Poly-V belt tensioning procedure Checking/replacing spark plugs (Inspection II) check/(Inspection III) replace Tightening cylinder heads Checking/adjusting valve clearances Checking freedom of throttle cable, checking for chafing and kinks, replacing if necessary Checki... Final inspection with road safety and functional check Road safety check Roadworthiness check 11 MOTOR Technical Data Cutaway drawing of engine Lubricating-oil circuit Cooling-oil circuit Removing and installing engine Removing engine Installing auxiliary frame (raising frame unit clear of engine) Removing auxiliary frame (lowering frame unit onto engine) Disassembling and reassembling engine Disassembling engine Removing cylinder head cover Locking the engine at TDC Firing TDC Removing and installing chain tensioner Work instructions, timing-chain tensioner Removing and installing valve gear carrier Disassembling and assembling valve gear carrier Removing cylinder head Disassembling, checking, repairing and reassembling cylinder head Removing and installing valves Removing valve stem seals Checking valves for wear Remachining valve seat Checking and repairing cylinder head Checking valve guide for wear Replacing valve guides Installing valve and valve stem seal Removing cylinder Removing and disassembling piston assembly Checking pistons and cylinders Assembling pistons Removing and installing conrods Removing and installing alternator mount cover with engine installed Removing alternator mount cover Replacing radial shaft seal in alternator mount cover Removing auxiliary shaft drive Removing oil pump Removing radial shaft seal on crankshaft with engine installed Disassembling crankcase Removing crankshaft, auxiliary shaft and timing chain tensioning and slide rails Removing and installing oil intake strainers Replacing oil level sight glass Removing and installing oil thermostat Removing conrods Checking conrods Measuring main bearing play Measuring radial bearing play Installing main bearing Measuring axial bearing play Measuring big end bearing play Assembling engine Installing conrods Installing crankshaft Installing timing chain tensioning and slide rails Installing auxiliary shaft/timing chains Assembling engine block Installing radial shaft seals on crankshaft Installing the crankshaft-end radial shaft seal Installing the clutch-end radial shaft seal Installing clutch housing Installing oil pump Installing auxiliary shaft drive Installing piston Installing cylinder Installing cylinder head Adjusting valve clearances Installing cylinder head, right Adjustment specification Installing left cylinder head Adjustment specification Installing alternator mount cover Installing magnetic gate/belt pulley Timing the ignition Installing alternator Poly-V belt adjusting procedure Installing engine 12 ENGINE ELECTRICS Technical Data Removing and installing coil and ignition lead Checking ignition coil resistance Removing and installing alternator Poly-V belt adjusting procedure Disassembling and assembling alternator Checking alternator Checking armature for short to ground (earth) Removing and installing starter motor Disassembling and assembling starter motor Replacing carbon brushes Checking starter motor Checking starter relay Removing and installing magnetic gate Timing the ignition 13 FUEL PREPARATION AND CONTROL Technical Data Removing and installing air filter housing Removing and installing throttle-valve stub pipe Removing and installing throttle-valve potentiometer Removing and installing Motronic control unit 16 FUEL TANK AND LINES Technical Data Removing and installing fuel tank Removing and installing roll- over valve Removing and installing fuel- pump unit Fuel filter removal and installation Removing and installing fuel pump Checking fuel pump pressure Removing and installing fuel distributor and pressure regulator Removing and installing immersed level sensor 18 EXHAUST SYSTEM Technical Data Removing and installing exhaust system Removing and installing silencer and oxygen sensor Removing and installing exhaust manifold 21 CLUTCH Technical Data Removing and installing clutch Removing clutch Removing clutch from vehicle Removing clutch from engine Installing clutch Installing clutch in engine Installing clutch in vehicle Removing and installing clutch hydraulic line Removing and installing clutch slave cylinder Filling and bleeding clutch line 23 GEARBOX Technical Data Gearbox - sectional drawing Removing and installing gear-shift lever Removing and installing gearbox Replacing shaft sealing rings in gearbox housing and gearbox cover Replacing input shaft sealing ring at input end Replacing output shaft sealing ring Replacing input shaft sealing ring at output end Replacing shaft sealing ring for selector drum Replacing sealing ring for gearshift shaft Disassembling gearbox Removing gearbox housing Removing selector drum Disassembling and assembling selector shaft Removing gearbox shafts Replacing grooved ball bearings of intermediate shaft Disassembling and assembling input shaft Disassembling input shaft Assembling input shaft/checking and adjusting end float of spring cluster Disassembling and assembling output shaft Disassembling output shaft Assembling output shaft Checking endplay Checking and adjusting fully assembled length of gearbox shafts and selector drum Checking and adjusting fully assembled length of intermediate shaft Checking and adjusting fully assembled length of output shaft Checking and adjusting fully assembled length of input shaft Checking and adjusting fully assembled length of selector drum Shimming selector shaft Assembling gearbox Installing input, output and intermediate shafts Installing selector shaft Installing selector drum Installing gearbox housing 31 FRONT FORKS Technical Data Removing and installing telescopic fork Removing and installing telescopic fork without fork bridge Removing and installing fork bridge Removing and installing pot-type joints Removing and installing angular-contact ball bearing Removing and installing slider tube bridge Removing and installing ball joint in slider tube bridge Checking friction at ball joint/ angular-contact ball bearing Assembly instructions for telescopic fork Disassembling and assembling telescopic fork Disassembling telescopic fork Assembling telescopic fork Measuring telescopic fork Examining slider tube bridge and fork bridge Checking runout of fixed tube Checking runout of slider tube Removing and installing leading link Disassembling and assembling leading link Measuring the leading link Removing and installing front suspension strut 32 STEERING Technical Data Removing and installing handlebar grip unit Removing and installing left handlebar grip unit Removing and installing left multi- function switch Removing and installing clutch switch Removing and installing clutch piston in handlebar fitting Adjusting blow-by clearance at handlebar fitting for clutch Removing and installing right handlebar grip unit Removing and installing right multi- function switch Removing and installing front-brake switch for brake light Removing and installing brake piston in handlebar fitting Adjusting blow-by clearance at handlebar fitting for brake Removing and installing handlebars Removing and installing left handlebar Removing and installing right handlebar Removing and installing Bowden-cable divider, Bowden cable for throttle actuation and starting-sp... Disassembling Bowden-cable divider 33 REAR WHEEL DRIVE Technical Data Removing, disassembling, reassembling and installing rear wheel drive Removing rear wheel drive Removing and installing taper roller bearing in rear wheel drive Removing input bevel pinion Disassembling input bevel pinion Removing needle roller bearing for input bevel pinion Installing needle roller bearing for input bevel pinion Assembling input bevel pinion Installing input bevel pinion Removing and disassembling crown wheel Assembling and installing crown wheel Shimming input bevel pinion and crown wheel Checking tooth contact pattern Checking and adjusting backlash Shimming housing cover Installing housing cover Installing splined element Installing rear-wheel drive unit Removing and installing spring strut Removing and installing rear swinging arm Removing rear swinging arm. Removing and installing taper roller bearing Removing and installing flexible gaiter Removing drive shaft Checking universal joint for wear Installing drive shaft Installing rear swinging arm 34 BRAKES Technical Data Removing and installing front brake caliper Disassembling and assembling front brake caliper Removing and installing rear brake caliper Disassembling and assembling rear brake caliper Disassembling rear brake caliper Assembling rear brake caliper Removing and installing front brake discs Removing and installing rear brake disc Removing and installing Integral ABS sensor Removing and installing front Integral ABS sensor Removing and installing rear Integral ABS sensor Removing and installing footbrake lever Removing and installing rear brake master cylinder Checking and adjusting blow-by clearance of piston rod Checking blow-by clearance of piston rod Adjusting blow-by clearance at piston rod Checking and adjusting setting of rear brake light switch Checking setting of brake light switch, rear Adjusting brake light switch, rear Removing and installing piston in brake-lever fitting Removing and installing Integral ABS pressure modulator Removing Integral ABS pressure modulator Installing Integral ABS pressure modulator Draining the Integral ABS brake system Drain both wheel circuits Draining front wheel circuit Draining rear wheel circuit Draining control circuits Draining front control circuit Draining rear control circuit Filling and bleeding Integral ABS system Filling and bleeding control circuits Filling the front control circuit Bleeding front control circuit Filling the rear control circuit Bleeding the rear control circuit Filling and bleeding wheel circuits Filling and bleeding front wheel circuit Instructions for filling front wheel circuit reservoir Filling and bleeding rear wheel circuit Instructions for filling rear wheel circuit reservoir Integral ABS Reading fault memory with BMW MoDiTeC Integral ABS Performing bleed test with BMW MoDiTeC Integral ABS Removing and installing bleed lines, wheel circuit reservoirs Integral ABS: Removing and installing brake lines Installed position of front brake line Installed position of rear brake line 36 WHEELS AND TYRES Technical Data Removing and installing front wheel Removing front wheel Installing front wheel Removing and installing wheel bearings Removing wheel bearings Installing wheel bearings Removing and installing rear wheel Removing rear wheel Installing rear wheel Static balancing of front wheel/rear wheel Checking front/rear wheel rim for runout 46 FRAME Technical Data Exploded view of fairing sections and trim panels Removing and installing windscreen adjuster Removing and installing inner trim of fairing Removing and installing fairing Removing and installing fairing side section Removing and installing tank trim Removing and installing upper section of fairing Removing and installing rear trim panels Removing and installing front mudguard Removing and installing the rear section Removing and installing number-plate carrier Removing and installing luggage rack/case holder Removing and installing footrest plates Removing and installing left footrest plate Removing and installing right footrest plate Removing and installing fairing bracket Removing and installing frame Removing and installing frame front section Removing and installing frame rear section Removing and installing main (centre) stand Removing and installing side stand Measuring wheel track offset Measurement record, wheel track offset Key to measurement result: Front wheel Rear wheel Example 51 EQUIPMENT Removing and installing ignition switch/steering lock Removing and installing ignition/light switch Removing and installing lock barrel Drilling out lock barrel Removing and installing lock barrel for fuel tank filler cap Drilling out lock barrel Removing and installing seat lock Removing and installing seat lock Removing and installing cover of radio compartment/stowage compartment 52 SEAT Disassembling and assembling seat 61 GENERAL ELECTRICAL EQUIPMENT Technical Data Removing and installing central electrical equipment box Disassembling and assembling central electrical equipment box Relay positions/fuse assignments (central electrical equipment box) Relay positions Fuse assignments Wiring-harness routing, frame Wiring-harness routing/connection in central electrical equipment box Wiring-harness routing/central electrical equipment box/output Wiring-harness routing View from left Wiring-harness routing View from right Wiring harness Front Removing and installing battery carrier 62 INSTRUMENTS Technical Data Removing and installing instrument cluster Disassembling and assembling instrument cluster 63 LIGHTS Technical Data Removing and installing headlight Adjusting headlight Removing and installing Bowden cable for headlight beam throw adjustment Removing Bowden cable Installing and adjusting Bowden cable Removing and installing rear light cluster
BMW R 1150 RT - Manual de Taller - Service Manual - Manuel Reparation
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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