BMW R 850 C, R 1200 C Service Manual
BMW r 850 c, r 1200 c
SERVICE MANUAL
BMW R 850 C, R 1200 C - SERVICE MANUAL Service Manual, to motorcycles BMW R 850 C &R 1200 C CONTENTS: INTRODUCTION MAINTENANCE SCHEDULE PRE-DELIVERY CHECK 00 MAINTENANCE AND GENERAL INSTRUCTIONS Tightening torques Table of operating fluids Key to maintenance intervals Reading out MoDiTeC fault memory (Inspections I, II, III and IV) Checking throttle cable play, adjusting if necessa... (Inspections I and III) Changing engine oil, renew oil filter element (Inspections I, II, III and IV) Changing oil in gearbox (Inspections III and IV) or at least every 2 years Changing oil in rear wheel drive; cleaning inducti... (Inspections I, III and IV) Every 40 000 km (24 000 miles) or at least every 2... Renewing fuel filter (Inspection III) In normal operating conditions every 40 000 km (24... Checking battery acid level/topping up if necessar... (Inspections III and IV) Renewing intake air cleaner element (Inspection III) In very dirty and dusty operating conditions, rene... Renewing Poly-V belt (every 60 000 km/36 000 miles) (Inspection III) Poly-V belt adjusting procedure: Checking brake fluid level Front brake Rear brake Checking brake pads and discs for wear/renewing (Inspections II and III) Checking front brake pad wear Checking rear brake pad wear Checking brake disc wear Renewing brake pads Front brake Renewing brake pads Rear brake Renewing brake fluid and bleeding brake system Renew the brake fluid annually (Inspection IV) [ABS Inspection II and III] Bleeding front brake circuit/renewing brake fluid Additionally with [ABS] Bleeding rear brake circuit/renewing brake fluid Additionally with [ABS] Checking clutch operating fluid level (Inspections I, II and III) Checking tightness of rear wheel studs (Inspection I) Checking rear wheel bearing play by tilting wheel (Inspection III) Checking swinging arm bearings, adjusting if neces... (Inspections I and III) Greasing the side (prop) stand pivot (Inspections I, II and III) Checking function of side (prop) stand contact swi... (Inspections I, II, III and IV) Tightening cylinder heads (Inspection I) Checking/adjusting valve operating clearances (Inspections I, II and III) Checking/renewing spark plugs (Inspection II)/renewing (Inspection III) Check synchronising (Inspections I, II and III) Final inspection with road safety and functional c... (Inspections I, II, III and IV) Road safety check Roadworthiness check 11 MOTOR Sectioned drawing of engine Lubricating oil circuit Coolant circuit Removing engine Dismantling engine Removing cylinder head cover Locking the engine in the TDC position Top dead centre on ignition stroke: Removing and installing chain tensioner Assembly specification for timing chain tensioner:... Removing valve gear holder Dismantling/reassembling valve gear holder Removing cylinder head Dismantling, checking, repairing and re-assembling... Removing and installing valves Removing valve stem seals Checking valves for wear Remachining valve seat Checking and repairing cylinder head Checking valve guide for wear Replacing valve guides Installing valve and valve stem seal Removing cylinder barrel Removing/dismantling piston Checking pistons and cylinders Assembling pistons Removing/installing conrod Removing and installing alternator cover with engi... Removing alternator mount cover Renewing radial shaft seal in alternator mount cov... Renewing radial shaft seal for rotary breather Removing auxiliary shaft drive Removing oil pump Removing radial shaft seal on crankshaft with engi... Dismantling crankcase Removing crankshaft, auxiliary shaft and timing ch... Removing and installing oil pick-up basket Replacing oil level sight glass Removing conrods Checking conrods Measuring main and big end bearing play Measuring radial bearing play Installing main bearing Measuring axial bearing play Measuring big end bearing play Assembling engine Installing conrod Installing crankshaft Installing timing chain tensioning and slide rails... Installing auxiliary shaft/timing chains Assembling engine block Installing the crankshaft radial seal Installing clutch housing Installing oil pump Installing auxiliary shaft drive Installing piston Installing cylinder Installing cylinder head Adjusting valve clearances Installing right cylinder head Adjustment specification Installing left cylinder head Adjustment specification Installing alternator mount cover Installing magnetic gate/belt pulley Timing the ignition Installing alternator Installing engine 12 ENGINE ELECTRICS Removing and installing coil and ignition lead Check ignition coil resistance Removing and installing alternator Poly-V belt adjusting procedure: Dismantling/reassembling alternator Checking alternator Checking armature for short to ground (earth) Removing and installing starter motor Dismantling/reassembling starter motor Renewing carbon brushes Checking starter motor Checking starter relay Removing and installing magnetic gate Timing the ignition 13 FUEL PREPARATION AND CONTROL Removing and installing air cleaner Removing and installing throttle stub pipe Removing and installing throttle potentiometer Removing and installing throttle positioner Removing and installing throttle potentiometer Removing and installing injectors Removing and installing Motronic control unit 16 FUEL TANK AND LINES Removing and installing fuel tank Removing and installing fuel filter, fuel pump and... Removing and installing fuel filter Removing and installing fuel pump and fuel level s... Checking fuel pump pressure Removing and installing fuel distributor and press... 18 EXHAUST SYSTEM Removing and installing exhaust system Removing and installing silencer (muffler) Removing and installing front exhaust pipes 21 CLUTCH Removing and installing clutch hydraulic line Removing and installing clutch slave cylinder Filling/bleeding clutch line Removing and installing clutch Removing clutch Installing clutch 23 GEARBOX Removing and installing gear pedal Removing gearbox Renewing the shaft sealing rings in the gearbox ho... Renew the input shaft sealing ring at the input en... Renewing output shaft sealing ring Renewing input shaft sealing ring at output side Renewing shaft sealing ring for selector drum Renewing sealing ring for selector shaft Dismantling gearbox Removing gearbox housing Removing selector drum Dismantling/assembling selector shaft Removing gearbox shafts Renewing deep-groove ball bearing on intermediate ... Dismantling/assembling input shaft Dismantling input shaft Assembling input shaft Dismantling/reassembling output shaft Stripping down output shaft Assembling output shaft Checking endplay Checking/adjusting fully compressed length of gear... Checking/adjusting fully-compressed length of inte... Checking/adjusting fully-compressed length of outp... Checking/adjusting fully-compressed length of inpu... Checking/adjusting fully-compressed length of sele... Shimming selector shaft Assembling gearbox Installing input, output and intermediate shaft Installing selector shaft Installing selector drum Assembling gearbox housing 31 FRONT FORK Removing and installing telescopic fork Removing and installing telescopic fork Removing and installing fork bridge Removing and installing pot-type joints Removing and installing ball thrust bearing Removing and installing slider tube bridge Removing and installing ball joint Checking friction at ball joint/ball thrust bearin... Assembly specification for telescopic fork: Dismantling/reassembling telescopic fork Dismantling telescopic fork Assembling telescopic fork Measuring telescopic fork Check slider tube bridge Checking runout of fixed tube Removing and installing leading link Dismantling/reassembling leading link Removing and installing front suspension strut 32 STEERING Removing and installing left handlebar fitting Removing and installing right handlebar fitting Removing and installing handlebar Removing/installing throttle cable 33 REAR WHEEL DRIVE Removing, dismantling, reassembling and installing... Removing rear wheel drive Removing input bevel pinion Disassembling input bevel pinion Removing needle roller bearing for input bevel pin... Installing needle roller bearing for input bevel p... Assembling input bevel pinion Installing input bevel pinion Removing and dismantling the crown wheel Assembling/installing crown wheel Checking/adjusting backlash Checking tooth contact pattern Shimming housing cover Installing housing cover Installing splined element Removing/installing rear swinging fork Removing rear swinging arm Removing and installing taper roller bearing Removing and installing flexible gaiter Removing drive shaft Checking universal joint for wear Installing drive shaft Installing rear swinging arm Installing rear wheel drive Removing and installing suspension strut 34 BRAKES Removing and installing front brake caliper Dismantling and assembling front brake caliper Dismantling front brake caliper Assembling front brake caliper Removing and installing rear brake caliper Dismantling and assembling rear brake caliper Dismantling rear brake caliper Assembling rear brake caliper Removing and installing front brake disc Removing/installing rear brake disc Removing and installing front ABS sensor Adjusting front ABS sensor gap Marking sensor wheel Checking and adjusting sensor gap Removing and installing rear ABS sensor Adjusting rear ABS sensor gap Marking sensor wheel Checking and adjusting sensor gap Removing and installing rear brake master cylinder... Checking and adjusting relief clearance of piston ... Removing and installing brake pedal Removing and installing ABS unit Removing the ABS unit Installing the ABS unit Removing and installing ABS relay and relay base Removing ABS relay Installing the ABS relay Removing ABS relay base Installing the ABS relay base Removing and installing brake lines Removing and installing front brake line Removing and installing rear brake line 36 WHEELS AND TYRES Removing and installing front wheel Removing front wheel Installing front wheel Removing and installing wheel bearings Removing/installing rear wheel Static balancing of front wheel/rear wheel Checking front/rear wheel rim for runout Removing/installing spokes Centering the wheel rim Centering lateral runout 46 FRAME Removing and installing rear mudguard Removing/installing front mudguard Removing and installing front frame Removing and installing rear frame Removing/installing footrest supports Removing and installing side (prop) stand Checking running gear Measuring wheel track offset 51 EQUIPMENT Removing and installing ignition switch/steering l... Removing and installing ignition/light switch Removing and installing lock barrel Drilling out lock barrel Removing and installing lock barrel for fuel tank ... Drilling out lock barrel 52 SEAT Removing and installing seat 61 GENERAL ELECTRICAL EQUIPMENT Removing and installing central electrical equipme... Relay positions (central electrical equipment box)... Connections to fuses: Frame wiring harness Wiring harness View from left Wiring harness View from right 62 INSTRUMENTS Removing and installing instrument cluster Dismantling and assembling instrument cluster 63 LIGHTS Removing and installing headlight Adjusting headlight
BMW R 850 C, R 1200 C Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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