Bobcat Excavator (56 76 100 116 130 Series) Service and Owners Manual
56 76 100 116 130 series
SERVICE AND OWNERS MANUAL
BOBCAT EXCAVATOR (56 76 100 116 130 SERIES) - SERVICE AND OWNERS MANUAL - Service Manual And Owners Manual, to Bobcat Excavator (56 76 100 116 130 Series). CONTENTS: 56 6570358 OM 1-87 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - HYDRAULIC EXCAVATOR SERIAL NUMBER - ENGINE SERIAL NUMBER - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - SAFETY SIGNS (DECALS) - INSTRUMENTS - LEVER LOCATIONS - CONTROL LEVERS - Control Lever Lock Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir - LUBRICATION OF THE HYDRAULIC EXCAVATOR - SWING CIRCLE - FINAL DRIVE CASE - Checking Oil Level - Draining Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade Off Ground - Lifting Capacity With Blade On Ground - Engine - Operating Weight - Performance - Swing System - Hydraulic Pumps - Capacities - REFERENCE INFORMATION - WARRANTY 56 6570748 OM 2-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - HYDRAULIC EXCAVATOR SERIAL NUMBER - ENGINE SERIAL NUMBER - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - SAFETY SIGNS (DECALS) - INSTRUMENTS - LEVER LOCATIONS - CONTROL LEVERS - Control Lever Lock Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - LIFTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CIRCLE - FINAL DRIVE CASE - Checking Oil Level - Draining Final Drive Case - TRACK TENSION (Rubber Track) - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade Off Ground - Lifting Capacity With Blade On Ground - Engine - Lubrication System - Operating Weight - Performance - Swing System - Hydraulic Pumps - Hydraulic Cylinders - Drive System - Brakes - Undercarriage - Standard Track Shoes - Optional Track Shoes - Capacities - SUGGESTION CARD - WARRANTY 56-76 6570475 SM-1-87 - CONTENTS - SAFETY - GENERAL PRECAUTIONS - PREPARATIONS FOR WORK - PRECAUTIONS DURING WORK - FOREWORD - HOISTING INSTRUCTIONS - STANDARD TIGHTENING TORQUE - STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS - TIGHTENING TORQUE OF SPLIT FLANGE BOLTS - TIGHTENING TORQUE FOR NUTS OF FLARED - COATING MATERIALS - WEIGHT TABLE - LIST OF LUBRICANT AND WATER - ENGINE STRUCTURE AND FUNCTION - ENGINE MOUNT AND PTO (Power Take-Off) 56 - ENGINE MOUNT 76 - PTO (Power Take Off) 76 - RADIATOR 56 - RADIATOR 56 (12001 & Above) - RADIATOR 76 - RADIATOR 76 (12001 & Above) - FUEL TANK AND PIPING 56 - FUEL TANK AND PIPING 76 - FUEL CONTROL 56 - FUEL CONTROL 76 - ENGINE DISASSEMBLY AND ASSEMBLY - REMOVAL OF RADIATOR ASSEMBLY 56 - INSTALLATION OF RADIATOR ASSEMBLY 56 - REMOVAL OF ENGINE ASSEMBLY 56 - INSTALLATION OF ENGINE ASSEMBLY 56 - REMOVAL OF ENGINE ASSEMBLY 76 - INSTALLATION OF ENGINE ASSEMBLY 76 - POWER TRAIN STRUCTURE AND FUNCTION - POWER TRAIN 56 - POWER TRAIN 56 (12001 & Above) - POWER TRAIN 76 - POWER TRAIN 76 (12001 & Above) - SWING CIRCLE 56 - SWING CIRCLE 56 (12001 & Above) - SWING CIRCLE 76 - SWING CIRCLE 76 (12001 & Above) - POWER TRAIN DISASSEMBLY AND ASSEMBLY - REMOVAL OF SWING CIRCLE ASSEMBLY 56 - INSTALLATION OF SWING CIRCLE ASSEMBLY 56 - REMOVAL OF SWING CIRCLE ASSEMBLY 76 - INSTALLATION OF SWING CIRCLE ASSEMBLY 76 - POWER TRAIN MAINTENANCE STANDARD - SWING CIRCLE 56 - SWING CIRCLE 56 (12001 & Above) - SWING CIRCLE 76 - SWING CIRCLE 76 (12001 & Above) - UNDERCARRIAGE STRUCTURE AND FUNCTION - TRACK FRAME AND RECOIL SPRING 56 - TRACK FRAME AND RECOIL SPRING 56 (12001 & Above) - TRACK FRAME AND RECOIL SPRING 76 - TRACK FRAME AND RECOIL SPRING 76 (12001 & Above) - IDLER - TRACK ROLLER - 56 - 76 - TRACK SHOE 56 - TRACK SHOE 76 - UNDERCARRIAGE MAINTENANCE STANDARD - TRACK FRAME AND RECOIL SPRING 56 - TRACK FRAME AND RECOIL SPRING 56 (12001 & Above) - TRACK FRAME AND RECOIL SPRING 76 - TRACK FRAME AND RECOIL SPRING 76 (12001 & Above) - TRACK ROLLER 56 - TRACK ROLLER 56 (12001 & Above) - TRACK ROLLER 76 - TRACK ROLLER 76 (12001 & Above) - IDLER - IDLER 56 (12001 & Above) - IDLER 76 (12001 & Above) - TRACK SHOE 56 - TRACK SHOE 56 (12001 & Above) - TRACK SHOE 76 - TRACK SHOE 76 (12001 & Above) - HYDRAULIC SYSTEM STRUCTURE AND FUNCTION - HYDRAULIC PIPING 56 - HYDRAULIC PIPING 56 (12001 & Above) - HYDRAULIC PIPING 76 - HYDRAULIC PIPING 76 (12001 & Above) - HYDRAULIC DIAGRAM 56 - HYDRAULIC DIAGRAM 76 - HYDRAULIC CIRCUIT 56 - HYDRAULIC CIRCUIT 56 (12001 & Above) - HYDRAULIC CIRCUIT 76 - HYDRAULIC CIRCUIT 76 (12001 & Above) - HYDRAULIC TANK 56 - HYDRAULIC TANK 56 - HYDRAULIC TANK 56 (12001 & Above) - HYDRAULIC TANK 76 - HYDRAULIC TANK 76 (12001 & Above) - HYDRAULC PUMP 56 - HYDRAULIC PUMP 56 (12001 & Above) - HYDRAULIC PUMP 76 - HYDRAULIC PUMP 76 (12001 & Above) - 8-SPOOL CONTROL VALVE 56 - 8-SPOOL CONTROL VALVE 56 (12001 & Above) - 6-SPOOL CONTROL VALVE 76 - 6-SPOOL CONTROL VALVE 76 (12001 & Above) - 2-SPOOL CONTROL VALVE 76 - 2-SPOOL CONTROL VALVE 76 (12001 & Above) - 1-SPOOL CONTROL VALVE 56 (12001 & Above) - 1-SPOOL CONTROL VALVE 76 (12001 & Above) - CENTER SWIVEL JOINT 56 - CENTER SWIVEL JOINT 76 - SWING MOTOR 56 - SWING MOTOR 56 (12001 & Above) - SWING MOTOR 76 - SWING MOTOR 76 (12001 & Above) - TRAVEL MOTOR - 56 (12001 & Above) - 76 (12001 & Above) - BRAKE VALVE - 56 (12001 & Above) - 76 (12001 & Above) - HYDRAULIC MOTOR - TRAVEL MOTOR BRAKE VALVE - HYDRAULIC CYLINDER 56 - HYDRAULIC CYLINDER 56 (12001 & Above) - HYDRAULIC CYLINDER 76 - HYDRAULIC CYLINDER 76 (12001 & Above) - VALVE CONTROL 56 - VALVE CONTROL 56 (12001 & Above) - VALVE CONTROL 76 - VALVE CONTROL 76 (12001 & Above) - HYDRAULIC SYSTEM TESTING AND ADJUSTING - TABLE OF STANDARD AND PERMISSABLE SPECIFICATIONS - 56 HYDRAULIC PUMP - Checking the Output of the Hydraulic Pump - Checking the Output of the Hydraulic Pump at the Arm Cylinder - Adjusting the Main Relief Valve - Checking the Port Relief Pressure - 76 HYDRAULIC PUMP - Checking the Output of the Hydraulic Pump at the Boom Cylinder - Checking the Output of the Hydraulic Pump at the Arm Cylinder - Checking the Output of the Hydraulic Pump at the Blade Cylinder - Adjusting the Main Relief Valve - Checking the Port Relief Valve Pressure - HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY - REMOVAL OF 8-SPOOL CONTROL VALVE ASSEMBLY 56 - INSTALLATION OF 8-SPOOL CONTROL VALVE ASSEMBLY 56 - DISASSEMBLY OF 8-SPOOL CONTROL VALVE ASSEMBLY 56 - ASSEMBLY OF 8-SPOOL CONTROL VALVE ASSEMBLY 56 - REMOVAL OF TRAVEL MOTOR ASSEMBLY 56 - INSTALLATION OF TRAVEL MOTOR ASSEMBLY 56 - REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY 56 - INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY 56 - DISASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY 56 - ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY 56 - REMOVAL OF 6-SPOOL CONTROL VALVE ASSEMBLY 76 - INSTALLATION OF 6-SPOOL CONTROL VALVE ASSEMBLY 76 - REMOVAL OF 2-SPOOL CONTROL VALVE ASSEMBLY 76 - INSTALLATION OF 2-SPOOL CONTROL VALVE ASSEMBLY 76 - DISASSEMBLY OF CONTROL VALVE ASSEMBLY 76 - ASSEMBLY OF CONTROL VALVE ASSEMBLY 76 - REMOVAL OF TRAVEL MOTOR ASSEMBLY 76 - INSTALLATION OF TRAVEL MOTOR ASSEMBLY 76 - REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY 76 - INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY 76 - DISASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY 76 - ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY 76 - HYDRAULIC SYSTEM MAINTENANCE STANDARD - HYDRAULIC PUMP 56 - HYDRAULIC PUMP 56 (12001 & Above) - HYDRAULIC PUMP 76 - HYDRAULIC PUMP 76 (12001 & Above) - 8-SPOOL CONTROL VALVE 56 - 8-SPOOL CONTROL VALVE 56 (12001 & Above) - 6-SPOOL CONTROL VALVE 76 - 6-SPOOL CONTROL VALVE 76 (12001 & Above) - 2-SPOOL CONTROL VALVE 56 - 2-SPOOL CONTROL VALVE 76 (12001 & Above) - 1-SPOOL CONTROL VALVE 56 (12001 & Above) - 1-SPOOL CONTROL VALVE 76 (12001 & Above) - TRAVEL MOTOR BRAKE VALVE - TRAVEL MOTOR BRAKE VALVE 56 (12001 & Above) - TRAVEL MOTOR BRAKE VALVE 76 (12001 & Above) - HYDRAULIC CYLINDER 56 - HYDRAULIC CYLINDER 56 (12001 & Above) - HYDRAULIC CYLINDER 76 (12001 & Above) - WORK EQUIPMENT STRUCTURE AND FUNCTION - WORK EQUIPMENT - 56 - 76 - WORK EQUIPMENT MAINTENANCE STANDARD - WORK EQUIPMENT 56 - WORK EQUIPMENT 56 (12001 & Above) - WORK EQUIPMENT 76 - WORK EQUIPMENT 76 (12001 & Above) - ELECTRICAL SYSTEM STRUCTURE AND FUNCTION - ELECTRICAL WIRING DIAGRAM 56 - ELECTRICAL WIRING DIAGRAM 76 - ELECTRICAL WIRING DIAGRAM 76 (12001 & Above) - ELECTRICAL CIRCUIT DIAGRAM 56 - ELECTRICAL CIRCUIT DIAGRAM 56 (12001 & Above) - ELECTRICAL CIRCUIT DIAGRAM 76 - ELECTRICAL CIRCUIT DIAGRAM 76 (12001 & Above) - SERVICE MANUAL REVISION - 56/76-1 - 56/76-2 76 6570482 OM 2-87 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - Hydraulic Excavator Serial Number - Engine Serial Number - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/Backward Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVERS AND PEDAL LOCATIONS - CONTROL LEVERS - Control Lock Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Cooling Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir Fluid Replacement - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CIRCLE - FINAL DRIVE CASE - Checking Oil Level - Draining The Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade Off Ground - Lifting Capacity With Blade On Ground - Engine - Operating Weight - Performance - Swing Systems - Hydraulic Pumps - Capacities - REFERENCE INFORMATION - WARRANTY 76 6570749 OM 2-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - Hydraulic Excavator Serial Number - Engine Serial Number - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/Backward Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVER LOCATIONS - FUSE BOX - CONTROL LEVERS - Control Lever Lock - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - LIFTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel Filter - Removing Air From The Fuel System - FUEL TANK - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using And Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir Fluid Replacement - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CIRCLE - FINAL DRIVE CASE - Checking Oil Level - Draining The Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade Off Ground - Lifting Capacity With Blade On Ground - Engine - Operating Weight - Performance - Swing System - Hydraulic Pumps - Capacities - REFERENCE INFORMATION - SUGGESTION CARD - WARRANTY 100 6570356 OM 4-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - Hydraulic Excavator Serial Number - Engine Serial Number - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/ Backward Adjustment - Seat Cushion Adjustment - Backrest Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVERS AND PEDAL LOCATIONS - CONTROL LEVERS - Safety Lever Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CASE - Lubricate The Swing Circle Pinion - Swing Circle Bearing - Checking Oil Level - Draining The Swing Case Oil - FINAL DRIVE CASE - Checking Oil Level - Draining Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade Off Ground - Lifting Capacity With Blade On Ground - Engine - Operating Weight - Performance - Swing System - Hydraulic Pumps - Capacities - REFERENCE INFORMATION - WARRANTY 100 6570483 SM 3-87 - CONTENTS - SAFETY - FOREWORD - SYMBOLS - STANDARD TIGHTENING TORQUE - STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS - TIGHTENING TORQUE OF SPLIT FLANGE BOLTS - TIGHTENING TORQUE FOR NUTS OF FLARED - COATING MATERIALS - ELECTRIC WIRE CODE - CLASSIFICATION BY THICKNESS - CLASSIFICATION BY COLOR AND CODE - WEIGHT TABLE - CAPACITY TABLE OF FUEL, COOLANT AND LUBRICANTS (S/N 11999 & Below) - PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS - TABLE OF OIL AND COOLANT QUANTITIES (S/N 12001 & Above) - PROPER SELECTION OF FULE, COOLANT AND LUBRICANTS - ENGINE STRUCTURE AND FUNCTION - ENGINE MOUNT - RADIATOR - POWER TAKE-OFF SYSTEM - FUEL TANK AND PIPING - ENGINE CONTROL - ENGINE TESTING AND ADJUSTING - STANDARDS FOR TESTING AND ADJUSTING (100) - TESTING AND ADJUSTING TOOL LIST - ADJUSTING VALVE CLEARANCE - MEASURING COMPRESSION PRESSURE - TESTING AND ADJUSTING FUEL INJECTION TIMING - FAN BELT TENSION - BLEEDING AIR FROM FUEL LINE - MEASURING ENGINE OIL PRESSURE - MEASURING OIL AND COOLANT TEMPERATURES - ENGINE DISASSEMBLY AND ASSEMBLY - REMOVAL OF STARTING MOTOR ASSEMBLY - INSTALLATION OF STARTING MOTOR ASSEMBLY - REMOVAL OF ALTERNATOR ASSEMBLY - INSTALLATION OF ALTERNATOR ASSEMBLY - REMOVAL OF WATER PUMP ASSEMBLY - INSTALLATION OF WATER PUMP ASSEMBLY - REMOVAL OF NOZZLE HOLDER ASSEMBLY - INSTALLATION OF NOZZLE HOLDER ASSEMBLY - REMOVAL OF CYLINDER HEAD ASSEMBLY - INSTALLATION OF CYLINDER HEAD ASSEMBLY - REMOVAL OF RADIATOR ASSEMBLY - INSTALLATION OF RADIATOR ASSEMBLY - REMOVAL OF ENGING ASSEMBLY - INSTALLATION OF ENGINE ASSEMBLY - POWER TRAIN STRUCTURE AND FUNCTION - POWER TRAIN (S/N 12001 & Above) - SWING CIRCLE (S/N 11999 & Below) - SWING CIRCLE (S/N 12001 & Above) - SWING MACHINERY (S/N 11999 & Below) - SWING MACHINERY (S/N 12001 & Above) - SPROCKET (S/N 11999 & Below) - SPROCKET (S/n 12001 & Above) - POWER TRAIN DISASSEMBLY AND ASSEMBLY - REMOVAL OF SWING CIRCLE ASSEMBLY - INSTALLATION OF SWING CIRCLE ASSEMBLY - REMOVAL OF SWING MACHINERY ASSEMBLY - INSTALLATION OF SWING MACHINERY ASSEMBLY - DISASSEMBLY OF SWING MACHINERY ASSEMBLY - ASSEMBLY OF SWING MACHINERY ASSEMBLY - POWER TRAIN MAINTENANCE STANDARD - SWING CIRCLE (S/N 11999 & Below) - SWING CIRCLE (S/N 12001 & Above) - SWING MACHINERY (S/N 11999 & Below) - SWING MACHINERY (S/N 12001 & Above) - SPROCKET (S/N 11999 & Below) - SPROCKET (S/n 12001 & Above) - UNDERCARRIAGE STRUCTURE AND FUNCTION - TRACK FRAME AND RECOIL SPRING - IDLER - TRACK ROLLER - TRACK SHOE - UNDERCARRIAGE DISASSEMBLY AND ASSEMBLY - REMOVAL OF RECOIL SPRING ASSEMBLY - INSTALLATION OF RECOIL SPRING ASSEMBLY - DISASSEMBLY OF RECOIL SPRING ASSEMBLY - ASSEMBLY OF RECOIL SPRING ASSEMBLY - REMOVAL OF IDLER ASSEMBLY - INSTALLATION OF IDLER ASSEMBLY - REMOVAL OF TRACK ROLLER ASSEMBLY - INSTALLATION OF TRACK ROLLER ASSEMBLY - REMOVAL OF TRACK SHOE ASSEMBLY - INSTALLATION OF TRACK SHOE ASSEMBLY - UNDERCARRIAGE MAINTENANCE STANDARD - TRACK FRAME AND RECOIL SPRING (S/N 11999 & Below) - TRACK FRAME AND RECOIL SPRING (S/N 12001 & Above) - TRACK FRAME AND RECOIL SPRING (S/N 12001 & Above) - IDLER (S/N 11999 & Below) - IDLER (S/N 12001 & Above) - IDLER (S/N 12001 & Above) - TRACK ROLLER (S/N 12001 & Above) - TRACK ROLLER (S/N 11999 & Below) - TRACK ROLLER (S/N 12001 & Above) - TRACK SHOE (S/N 11999 & Below) - TRACK SHOE (S/N 12001 & Above) - TRACK SHOE (S/N 12001 & Above) - HYDRAULIC SYSTEM STRUCTURE AND FUNCTION - HYDRAULIC PIPING (S/N 11999 & Below) - HYDRAULIC PIPING (S/N 12001 & Above) - HYDRAULIC CIRCUIT DIAGRAM (S/N 11001 - 11999) - HYDRAULIC CIRCUIT DIAGRAM (S/N 12001 & Above) - HYDRAULIC CIRCUIT SCHEMATICS (S/N 11001 - 11999) - HYDRAULIC CIRCUIT SCHEMATICS (S/N 12001 & Above) - HYDRAULIC TANK AND FILTER (S/N 11999 & Below) - HYDRAULIC TANK (S/N 12001 & Above) - HYDRAULIC PUMP (S/N 11999 & Below) - 1-SPOOL CONTROL VALVE (Auxilliary) (S/N 12001 & Above) - 2-SPOOL CONTROL VALVE (S/N 11999 & Below) - 3-SPOOL CONTROL VALVE (S/N 11999 & Below) - 3-SPOOL CONTROL VALVE (S/N 12001 & Above) - 4-SPOOL CONTROL VALVE (S/N 11999 & Below) - 4-SPOOL CONTROL VALVE (S/N 11999 & Below) - 6-SPOOL CONTROL VALVE - CENTER SWIVEL JOINT (S/N 11999 & Below) - CENTER SWIVEL JOINT (S/N 12001 & Above) - WORK EQUIPMENT SWIVEL JOINT (S/N 11999 & Below) - SWING MOTOR (S/N 11999 & Below) - SWING MOTOR (S/N 12001 & Above) - TRAVEL MOTOR AND FINAL DRIVE (S/N 11999 & Below) - TRAVEL MOTOR (With Reduction Gear) (S/N 12001 & Above) - HYDRAULIC CYLINDERS - BOOM CYLINDER - ARM CYLINDER - BUCKET CYLINDER - SWING CYLINDER - BLADE CYLINDER - VALVE CONTROL (S/N 11999 & Below) - VALVE CONTROL (S/N 12001 & Above) - HYDRAULIC SYSTEM TESTING AND ADJUSTING - MEASURING DELIVERY OF HYDRAULIC PUMP - MEASURING TEMPERATURE OF HYDRAULIC OIL - TESTING AND ADJUSTING HYDRAULIC PRESSURE - MEASURING TEMPERATURE OF HYDRAULIC OIL - 100 HYDRAULIC PUMP CHECK - Checking the Output of the Hydraulic Pump at the Boom Cylinder - Adjusting the Main Relief Valve - Checking the Output of the Hydraulic Pump at the Arm Cylinder - Adjusting the Main Releif Valve - Checking the Output of the Hydraulic Pump at the Blade Cylinder - Adjusting the Main Relief Valve - Checking the Port Relief Valve - STANDARDS FOR TESTING AND ADJUSTING - HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY - REMOVAL OF HYDRAULIC PUMP ASSEMBLY - INSTALLATION OF HYDRAULIC PUMP ASSEMBLY - REMOVAL OF 4-SPOOL CONTROL VALVE ASSEMBLY (FOR RIGHT TRAVEL, BOOM, BUCKET, SWING) - INSTALLATION OF 4-SPOOL CONTROL VALVE ASSEMBLY - REMOVAL OF 2-SPOOL CONTROL VALVE ASSEMBLY (FOR LEFT TRAVEL, ARM) - INSTALLATION OF 2-SPOOL CONTROL VALVE ASSEMBLY - DISASSEMBLY OF 2-SPOOL CONTROL VALVE ASSEMBLY - ASSEMBLY OF 2-SPOOL CONTROL VALVE ASSEMBLY - REMOVAL OF 3-SPOOL CONTROL VALVE ASSEMBLY (FOR SWING, TRAVAL ACCELERATION, BLADE) - INSTALLATION OF 3-SPOOL CONTROL VALVE ASSEMBLY - DISASSEMBLY OF 3-SPOOL CONTROL VALVE ASSEMBLY - ASSEMBLY OF 3-SPOOL CONTROL VALVE ASSEMBLY - REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY - INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY - REMOVAL OF SWING MOTOR ASSEMBLY - INSTALLATION OF SWING MOTOR ASSEMBLY - REMOVAL OF TRAVEL MOTOR ASSEMBLY - INSTALLATION OF TRAVEL MOTOR ASSEMBLY - REMOVAL OF BOOM CYLINDER ASSEMBLY - INSTALLATION OF BOOM CYLINDER ASSEMBLY - REMOVAL OF ARM CYLINDER ASSEMBLY - INSTALLATION OF ARM CYLINDER ASSEMBLY - REMOVAL OF BUCKET CYLINDER ASSEMBLY - INSTALLATION OF BUCKET CYLINDER ASSEMBLY - REMOVAL OF BLADE CYLINDER ASSEMBLY - INSTALLATION OF BLADE CYLINDER ASSEMBLY - REMOVAL OF BOOM CYLINDER ASSEMBLY - INSTALLATION OF BOOM CYLINDER ASSEMBLY - DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY - ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY - REMOVAL OF SWIVEL JOINT ASSEMBLY FOR WORK EQUIPMENT - INSTALLATION OF SWIVEL JOINT ASSEMBLY FOR WORK EQUIPMENT - HYDRAULIC SYSTEM MAINTENANCE STANDARD - HYDRAULIC PUMP (S/N 11999 & Below) - TRIPLE GEAR PUMP (SBR-10 + 10 + 8) (S/N 12001 & Above) - SWING MOTOR (S/N 11999 & Below) - SWING MOTOR (S/N 12001 & Above) - 1-SPOOL CONTROL VALVE (S/N 12001 & Above) - 2-SPOOL CONTROL VALVE (S/N 11999 & Above) - 3-SPOOL CONTROL VALVE (S/N 11999 & Below) - 3-SPOOL CONTROL VALVE (S/N 12001 & Above) - 4-SPOOL CONTROL VALVE (S/N 11999 & Below) - 6-SPOOL CONTROL VALVE (S/N 12001 & Above) - HYDRAULIC CYLINDER (S/N 11999 & Below) - HYDRAULIC CYLINDER (S/N 12001 & Above) - WORK EQUIPMENT STRUCTURE AND FUNCTION - WORK EQUIPMENT - WORK EQUPMENT (S/N 12001 & Above) - WORK EQUPMENT DISASSEMBLY AND ASSEMBLY - REMOVAL OF WORK EQUIPMENT ASSEMBLY - INSTALLATION OF WORK EQUIPMENT ASSEMBLY - REMOVAL OF BLADE ASSEMBLY - INSTALLATION OF BLADE ASSEMBLY - DISASSEMBLY OF WORK EQUIPMENT ASSEMBLY - REMOVAL OF BUCKET ASSEMBLY - REMOVAL OF ARM ASSEMBLY - REMOVAL OF BOOM ASSEMBLY - ASSEMBLY OF WORK EQUIPMENT ASSEMBLY - INSTALLATION OF BOOM ASSEMBLY - INSTALLATION OF ARM ASSEMBLY - INSTALLATION OF BUCKET ASSEMBLY - WORK EQUIPMENT MAINTENANCE STANDARD - WORK EQUIPMENT - WORK EQUIPMENT STRUCTURE AND FUNCTION - ELECTRICAL WIRING DIAGRAM - ELECTRICAL CIRCUIT DIAGRAM - ELECTRICAL CIRCUIT DIAGRAM (S/N 12001 & Above) - OTHERS DISASSEMBLY AND ASSEMBLY - REMOVAL OF FLOOR FRAME ASSEMBLY - INSTALLATION OF FLOOR FRAME ASSEMBLY - SERVICE MANUAL REVISION - 100-1 - 100-2 100 6570789 OM 4-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - Hydraulic Excavator Serial Number - Engine Serial Number - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/Backward Adjustment - Seat Cushion Adjustment - Backrest Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVERS AND PEDAL LOCATIONS - CONTROL LEVERS - Safety Lever Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Travel Accelerator Pedal - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - LIFTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - Removing Water From The Fuel Separator - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CASE - Lubricate The Swing Circle Pinion - Swing Circle Bearing - Checking Oil Level - FINAL DRIVE CASE - Checking Oil Level - Draining Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade Off Ground - Lifting Capacity With Blade On Ground - Engine - Lubrication System - Operating Weight - Performance - Swing System - Hydraulic System - Hydraulic Cylinders - Drive System - Brakes - Undercarriage - Standard Track Shoes - Capacities - WARRANTY 116 6570362 OM 4-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - Hydraulic Excavator Serial Number - Engine Serial Number - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/Backward Adjustment - Seat Cushion Adjustment - Backrest Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVERS AND PEDAL LOCATIONS - CONTROL LEVERS - Control Lock Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Traveling Accelerator Pedal - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir Fluid Replacement - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CASE - Lubricate The Swing Circle Pinion - Swing Circle Bearing - Checking Oil Level - Draining The Swing Gearcase Oil - FINAL DRIVE CASE - Checking Oil Level - Draining Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade On Ground (Standard Arm) - Lifting Capacity With Blade On Ground (Long Arm) - Engine - Operating Weight - Performance - Swing System - Hydraulic Pumps - Capacities - REFERENCE INFORMATION - SUGGESTION CARD - WARRANTY 116 6570484 SM 4-87 - CONTENTS - SAFETY - GENERAL PRECAUTIONS - PREPARATIONS FOR WORK - PRECAUTIONS DURING WORK - STANDARD TIGHTENING TORQUE - STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS - TIGHTENING TORQUE OF SPLIT FLANGE BOLTS - TIGHTENING TORQUE FOR NUTS OF FLARED - COATING MATERIALS - ELECTRICAL WIRE CODE - CLASSIFICATION BY THICKNESS - CLASSIFICATION BY COLOR AND CODE - WEIGHT TABLE - TABLE OF OIL AND COOLANT QUANTITIES - ENGINE TESTING AND ADJUSTING - TESTING AND ADJUSTING DATA - TESTING AND ADJUSTING TOOL LIST - LUBRICATION SYSTEM - LUBRICATION SYSTEM CHART - ADJUSTING VALVE CLEARANCE - MEASURING COMPRESSION PRESSURE - ADJUSTING FUEL INJECTION TIMING - TESTING AND ADJUSTING FAN BELT TENSION - BLEEDING AIR FROM FUEL LINE - ENGINE DISASSEMBLY AND ASSEMBLY - REMOVAL OF STARTING MOTOR ASSEMBLY - INSTALLATION OF STARTING MOTOR ASSEMBLY - REMOVAL OF ALTERNATOR ASSEMBLY - INSTALLATION OF ALTERNATOR ASSEMBLY - REMOVAL OF FAN PULLEY ASSEMBLY - INSTALLATION OF FAN PULLEY ASSEMBLY - REMOVAL OF WATER PUMP ASSEMBLY - INSTALLATION OF WATER PUMP ASSEMBLY - REMOVAL OF THERMOSTAT ASSEMBLY - INSTALLATION OF THERMOSTAT ASSEMBLY - REMOVAL OF NOZZLE HOLDER ASSEMBLY - INSTALLATION OF NOZZLE HOLDER ASSEMBLY - REMOVAL OF FUEL INJECTION PUMP ASSEMBLY - INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY - REMOVAL OF CYLINDER HEAD ASSEMBLY - REMOVAL OF RADIATOR ASSEMBLY - INSTALLATION OF RADIATOR ASSEMBLY - REMOVAL OF ENGINE ASSEMBLY - INSTALLATION OF ENGINE ASSEMBLY - POWER TRAIN STRUCTURE AND FUNCTION - POWER TRAIN (S/N 11999 & Below) - POWER TRAIN (S/N 12001 & Above) - SWING CIRCLE (S/N 11999 & Below) - SWING CIRCLE (S/N 12001 & Above) - SWING MACHINERY (S/N 11999 & Below) - SWING MACHINERY (S/N 12001 & Above) - SPROCKET (S/N 11999 & Below) - SPROCKET (S/N 12001 & Below) - TRACK FRAME AND RECOIL SPRING (S/N 12001 & Above) - IDLER (S/N 12001 & Above) - TRACK ROLLER - TRACK SHOE (S/N 12001 & Above) - POWER TRAIN DISASSEMBLY AND ASSEMBLY - REMOVAL OF SWING CIRCLE ASSEMBLY - INSTALLATION OF SWING CIRCLE ASSEMBLY - REMOVAL OF SWING MACHINERY ASSEMBLY - INSTALLATION OF SWING MACHINERY ASSEMBLY - DISASSEMBLY OF SWING MACHINERY ASSEMBLY - ASSEMBLY OF SWING MACHINERY ASSEMBLY - POWER TRAIN MAINTENANCE STANDARD - SWING CIRCLE (S/N 11999 & Below) - SWING CIRCLE (S/N 12001 & Above) - SWING MACHINERY (S/N 11999 & Below) - SWING MACHINERY (S/N 12001 & Above) - SPROCKET (S/N 11999 & Below) - SPROCKET (S/N 12001 & Above) - UNDERCARRIAGE STRUCTURE AND FUNCTION - TRACK FRAME AND RECOIL SPRING - IDLER - TRACK ROLLER - TRACK SHOE - UNDERCARRIAGE DISASSEMBLY AND ASSEMBLY - REMOVAL OF RECOIL SPRING ASSEMBLY - INSTALLATION OF RECOIL SPRING ASSEMBLY - DISASSEMBLY OF RECOIL SPRING ASSEMBLY - ASSEMBLY OF RECOIL SPRING ASSEMBLY - REMOVAL OF TRACK SHOE ASSEMBLY - INSTALLATION OF TRACK SHOE ASSEMBLY - UNDERCARRIAGE MAINTENANCE STANDARD - TRACK FRAME AND RECOIL SPRING (S/N 11999 & Below) - TRACK FRAME AND RECOIL SPRING (S/N 12001 & Above) - TRACK ROLLER (S/N 11999 & Below) - TRACK ROLLER (S/N 12001 & Above) - TRACK SHOE (S/N 11999 & Below) - TRACK SHOE (S/N 12001 & Above) - IDLER (S/N 11999 & Below) - IDLER (S/N 12001 & Above) - HYDRAULIC CONTROL STRUCTURE AND FUNCTION - HYDRAULIC PIPING - HYDRAULIC CIRCUIT SCHEMATICS - HYDRAULIC CIRCUIT DIAGRAM - HYDRAULIC CIRCUIT SCHEMATICS (S/N 12001 & Above) - HYDRAULIC CIRCUIT DIAGRAM (S/N 11999 & Below) - HYDRAULIC CIRCUIT DIAGRAM (S/N 12001 & Above) - HYDRAULIC TANK (S/N 11999 & Below) - HYDRAULIC TANK (S/N 12001 & Above) - 6-SPOOL CONTROL VALVE (S/N 11999 & Below) - 6-SPOOL CONTROL VALVE (S/N 12001 & Above) - 4-SPOOL CONTROL VALVE (S/N 12001 & Above) - 3-SPOOL CONTROL VALVE (S/N 11999 & Below) - HYDRAULIC TRIPLE GEAR PUMP (S/N 11999 & Below) - CENTER SWIVEL JOINT (S/N 11999 & Above) - CENTER SWIVEL JOINT (S/N 12001 & Above) - SWING MOTOR (S/N 11999 & Below) - SWING MOTOR (S/N 12001 & Above) - TRAVEL MOTOR (with reduction gear) (S/N 11999 & Below) - BRAKE VALVE - VALVE CONTROL (S/N 11999 & Below) - VALVE CONTROL (S/N 12001 & Above) - HYDRAULIC SYSTEM TESTING AND ADJUSTING - TABLE OF JUDGEMENT STANDARD VALUE - TESTING AND ADJUSTING TOOL - TESTING OPERATING FORCE OF CONTROL LEVER - TESTING TRAVEL OF CONTROL LEVER - TESTING TRAVEL OF CONTROL VALVE SPOOL - TESTING AND ADJUSTING HYDRAULIC PRESSURE - MEASURING DELIVERY OF PUMP - 116 HYDRAULIC PUMP CHECK - Checking the Output of the Hydraulic Pump at the Boom Cylinder - Adjusting the Main Relief Valve - Checking the Output of the Hydraulic Pump at the Arm Cylinder - Adjusting the Main Relief Valve - Checking the Output of the Hydraulic Pump at the Blade Cylinder - Adjusting the Main Relief Valve - 116 PORT RELIEF VALVE CHECK - MEASURING OIL LEAKAGE FROM SWING AND TRAVEL MOTOR - MEASURING OIL LEAKAGE FROM CYLINDER - HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY - REMOVAL OF HYDRAULIC PUMP ASSEMBLY - INSTALLATION OF HYDRAULIC PUMP ASSEMBLY - REMOVAL OF 6-SPOOL CONTROL VALVE ASSEMBLY - INSTALLATION OF 6-SPOOL CONTROL VALVE ASSEMBLY - REMOVAL OF 3-SPOOL CONTROL VALVE ASSEMBLY - INSTALLATION OF 3-SPOOL CONTROL VALVE ASSEMBLY - DISASSEMBLY OF CONTROL VALVE ASSEMBLY - ASSEMBLY OF CONTROL VALVE ASSEMBLY - REMOVAL OF MAIN RELIEF VALVE ASSEMBLY - INSTALLATION OF MAIN RELIEF VALVE ASSEMBLY - REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY - INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY - DISASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY - ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY - REMOVAL OF SWING MOTOR ASSEMBLY - INSTALLATION OF SWING MOTOR ASSEMBLY - REMOVAL OF TRAVEL MOTOR ASSEMBLY - INSTALLATION OF TRAVEL MOTOR ASSEMBLY - REMOVAL OF BOOM CYLINDER ASSEMBLY - INSTALLATION OF BOOM CYLINDER ASSEMBLY - REMOVAL OF ARM CYLINDER ASSEMBLY - INSTALLATION OF ARM CYLINDER ASSEMBLY - REMOVAL OF BUCKET CYLINDER ASSEMBLY - INSTALLATION OF BUCKET CYLINDER ASSEMBLY - REMOVAL OF BLADE CYLINDER ASSEMBLY - INSTALLATION OF BLADE CYLINDER ASSEMBLY - REMOVAL OF BOOM SWING CYLINDER ASSEMBLY - INSTALLATION OF BOOM SWING CYLINDER ASSEMBLY - DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY - ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY - HYDRAULIC SYSTEM MAINTENANCE STANDARD - SWING MOTOR (S/N 12001 & Above) - 6-SPOOL CONTROL VALVE (S/N 11999 & Below) - 6-SPOOL CONTROL VALVE (S/N 12001 & Above) - 4-SPOOL CONTROL VALVE (S/N 12001 & Above) - 3-SPOOL CONTROL VALVE (S/N 11999 & Below) - HYDRAULIC CYLINDER (S/N 11999 & Below) - HYDRAULIC CYLINDER (S/N 12001 & Above) - TRIPLE GEAR PUMP (S/N 11999 & Below) - TRIPLE GEAR PUMP (S/N 12001 & Above) - WORK EQUIPMENT STRUCTURE AND FUNCTION - WORK EQUIPMENT - WORK EQUIPMENT (S/N 12001 & Above) - WORK EQUPMENT DISASSEMBLY AND ASSEMBLY - REMOVAL OF WORK EQUIPMENT ASSEMBLY - INSTALLATION OF WORK EQUIPMENT ASSEMBLY - REMOVAL OF BLADE ASSEMBLY - INSTALLATION OF BLADE ASSEMBLY - REMOVAL OF ARM AND BUCKET ASSEMBLY - INSTALLATION OF ARM AND BUCKET ASSEMBLY - REMOVAL OF BUCKET ASSEMBLY - INSTALLATION OF BUCKET ASSEMBLY - REMOVAL OF ARM ASSEMBLY - INSTALLATION OF ARM ASSEMBLY - REMOVAL OF BOOM ASSEMBLY - INSTALLATION OF BOOM ASSEMBLY - REMOVAL OF FLOOR FRAME ASSEMBLY - INSTALLATION OF FLOOR FRAME ASSEMBLY - WORK EQUIPMENT MAINTENANCE STANDARD - WORK EQUIPMENT - ELECTRICAL SYSTEM STRUCTURE AND FUNCTION - ELECTRICAL CIRCUIT DIAGRAM - ELECTRICAL CIRCUIT DIAGRAM (S/N 12001 & Above) - SERVICE MANUAL REVISION - 116-1 - 116-2 116 6570790 OM 4-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - Hydraulic Excavator Serial Number - Engine Serial Number - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/Backward Adjustment - Seat Cushion Adjustment - Backrest Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVERS AND PEDAL LOCATIONS - CONTROL LEVERS - Control Lock Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Travel Accelerator Pedal - Turning - Making A Counter-Rotation Turn - BOOM SWING LEVER - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - LIFTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removal Air From The Fuel System - DRAINING THE FUEL TANK - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing A New Battery - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir Fluid Replacement - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CASE - Lubricate The Swing Circle Pinion - Swing Circle Bearing - Checking Oil Level - Draining The Swing Gearcase Oil - FINAL DRIVE CASE - Checking Oil Level - Draining Final Drive Case - TRACK TENSION - Adjustment - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade On Ground (Standard Arm) - Lifting Capacity With Blade On Ground (Long Arm) - Engine - Lubrication System - Operating Weight - Performance - Swing System - Hydraulic System - Hydraulic Cylinders - Drive System - Brakes - Undercarriage - Standard Track Shoes - Optional Track Shoes - Capacities - WARRANTY 130 6570364 OM 4-88 - OPERATOR WARNINGS - FOREWORD - CONTENTS - SAFETY INSTRUCTIONS - FIRE PREVENTION - SERIAL NUMBER LOCATIONS - DELIVERY REPORT - HYDRAULIC EXCAVATOR IDENTIFICATION - OPERATING INSTRUCTIONS - GETTING ON AND OFF THE HYDRAULIC EXCAVATOR - GETTING READY FOR OPERATION - Forward/Backward Adjustment - Backrest Adjustment - SAFETY SIGNS (DECALS) - INSTRUMENT PANEL - LEVERS AND PEDAL LOCATIONS - CONTROL LEVERS - Control Lock Operation - Operation Of Left Control Lever - Operation Of Right Control Lever - STEERING LEVERS - Forward And Reverse Travel - Turning - Making A Counter-Rotation Turn - SWING LOCK - FUEL CONTROL LEVER - STARTING SWITCH - BLADE CONTROL LEVER - BEFORE STARTING THE ENGINE - STARTING THE ENGINE - Normal Starting Condition - Cold Temperature Starting Condition - PARKING THE HYDRAULIC EXCAVATOR - OPERATING PROCEDURE - Breaking In A New Machine - General Operation Suggestions - TRANSPORTING THE HYDRAULIC EXCAVATOR - BUCKET - Removal - Installation - Adjustment Of Bucket Linkage Clearance - PREVENTIVE MAINTENANCE - MAINTENANCE SAFETY - SERVICE SCHEDULE - GETTING ON AND OFF THE MACHINE - ENGINE COVER - AIR CLEANER SERVICE - FUEL SYSTEM - Fuel System Service - Fuel Filter - Removing Air From The Fuel System - ENGINE LUBRICATION SYSTEM - Engine Oil And Filter Replacement - COOLING SYSTEM - Coolant Level - Coolant Replacement - ALTERNATOR BELT ADJUSTMENT - ELECTRICAL SYSTEM - Fuses - Fuse Arrangement - Service The Electrical System - Using An Extra Battery (Jump Starting) - Installing New Batteries - HYDRAULIC SYSTEM - Checking And Adding Fluid - Replacement Of The Hydraulic Filter - Hydraulic Reservoir Fluid Replacement - Removing Air From The Hydraulic System - LUBRICATION OF HYDRAULIC EXCAVATOR - SWING CASE - Lubricating The Swing Circle - Swing Case Oil Level - Draining The Swing Case Oil - Swing Circle Pinion - FINAL DRIVE CASE - Checking Oil Level - Draining The Final Drive Case - TRACK TENSION - Adjustment - Track Shoe Bolts - AIR INTAKE HEATER - PTO GEARCASE - FUEL, COOLANT AND LUBRICANTS - OIL SPECIFICATIONS - SPECIFICATIONS - HYDRAULIC EXCAVATOR SPECIFICATIONS - Machine Dimensions - Working Range - Lifting Capacity With Blade On Ground - Engine - Operating Weight - Performance - Swing System - Hydraulic Pumps - Capacities - REFERENCE INFORMATION - WARRANTY 130 6570485 SM 4-87 - CONTENTS - STANDARD TIGHTENING TORQUE - STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS - TIGHTENING TORQUE OF SPLIT FLANGE BOLTS - TIGHTENING TORQUE FOR NUTS AND FLARED - COATING MATERIALS - ELECTRIC WIRE CODE - CLASSIFICATION BY THICKNESS - CLASSIFICATION BY COLOR AND CODE - ENGINE STRUCTURE AND FUNCTION - ENGINE MOUNT - RADIATOR - PTO - FUEL TANK AND PIPING - ENGINE CONTROL - ENGINE TESTING AND ADJUSTING - TESTING AND ADJUSTING DATA - TOOL LIST FOR TESTING AND ADJUSTING - ADJUSTING VALVE CLEARANCE - MEASURING COMPRESSION PRESSURE - ADJUSTING FUEL INJECTION TIMING - TESTING AND ADJUSTING FAN BELT TENSION - TESTING FAN BELT TENSION - ADJUSTING FAN BELT TENSION - ADJUSTING FUEL CONTROL LEVER - ENGINE DISASSEMBLY AND ASSEMBLY - REMOVAL OF STARTING MOTOR ASSEMBLY - INSTALLATION OF STARTING MOTOR ASSEMBLY - REMOVAL OF ALTERNATOR ASSEMBLY - INSTALLATION OF ALTERNATOR ASSEMBLY - REMOVAL OF FUEL INJECTION ASSEMBLY - INSTALLATION OF FUEL INJECTION ASSEMBLY - REMOVAL OF ENGINE OIL COOLER ASSEMBLY - INSTALLATION OF ENGINE OIL COOLER ASSEMBLY - REMOVAL OF FAN AND FAN PULLEY ASSEMBLY - INSTALLATION OF FAN AND FAN PULLEY ASSEMBLY - REMOVAL OF WATER PUMP ASSEMBLY - INSTALLATION OF WATER PUMP ASSEMBLY - REMOVAL OF THERMOSTAT ASSEMBLY - INSTALLATION OF THERMOSTAT ASSEMBLY - REMOVAL OF NOZZLE HOLDER ASSEMBLY - INSTALLATION OF NOZZLE HOLDER ASSEMBLY - REMOVAL OF CYLINDER HEAD ASSEMBLY - INSTALLATION OF CYLINDER HEAD ASSEMBLY - REMOVAL OF HYDRAULIC OIL COOLER ASSEMBLY - INSTALLATION OF HYDRAULIC OIL COOLER ASSEMBLY - REMOVAL OF RADIATOR AND HYDRAULIC OIL COOLER ASSEMBLY - INSTALLATION OF RADIATOR AND HYDRAULIC OIL COOLER ASSEMBLY - REMOVAL OF ENGINE ASSEMBLY - INSTALLATION OF ENGINE ASSEMBLY - REMOVAL OF PTO ASSEMBLY - INSTALLATION OF PTO ASSEMBLY - DISASSEMBLY OF PTO ASSEMBLY - ASSEMBLY OF PTO ASSEMBLY - POWER TRAIN STRUCTURE AND FUNCTION - POWER TRAIN - TRAVEL SYSTEM - TRAVEL CONTROL CIRCUIT SCHEMATICS - TRAVEL CONTROL CIRCUIT - TRAVEL MOTOR - CENTER SWIVEL JOINT - STRAIGHT TRAVEL SYSTEM - TRAVEL CONTROL - SWING SYSTEM - SWING CONTROL CIRCUIT SCHEMATICS - SWING CONTROL CIRCUIT - SWING MOTOR AND BRAKE VALVE - SWING MOTOR - SAFETY VALVE - SWING PRIORITY CIRCUIT - SWING PRIORITY VALVE - OPERATION - SWING MACHINERY - SWING CIRCLE - SPROCKET - POWER TRAIN DISASSEMBLY AND ASSEMBLY - REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY - INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY - DISASSEMBLY OF CENTER SWIVEL JOINT - ASSEMBLY OF CENTER SWIVEL JOINT - REMOVAL OF TRAVEL MOTOR UNIT - INSTALLATION OF TRAVEL MOTOR UNIT - REMOVAL OF SWING MOTOR - INSTALLATION OF SWING MOTOR - REMOVAL OF SWING CIRCLE ASSEMBLY - INSTALLATION OF SWING CIRCLE ASSEMBLY - REMOVAL OF SWING MACHINERY ASSEMBLY - INSTALLATION OF SWING MACHINERY ASSEMBLY - REMOVAL OF SPROCKET ASSEMBLY - INSTALLATION OF SPROCKET ASSEMBLY - POWER TRAIN MAINTENANCE STANDARD - SWING MACHINERY - SWING CIRCLE - SWING MOTOR - SPROCKET - UNDERCARRIAGE STRUCTURE AND FUNCTION - TRACK FRAME - IDLER - RECOIL SPRING - TRACK ROLLER - CARRIER ROLLER - TRACK SHOE - UNDERCARRIAGE DISASSEMBLY AND ASSEMBLY - REMOVAL OF RECOIL SPRING - INSTALLATION OF RECOIL SPRING - DISASSEMBLY OF RECOIL SPRING - ASSEMBLY OF RECOIL SPRING - REMOVAL OF TRACK ROLLER ASSEMBLY - INSTALLATION OF TRACK ROLLER ASSEMBLY - REMOVAL OF CARRIER ROLLER ASSEMBLY - INSTALLATION OF CARRIER ROLLER ASSEMBLY - REMOVAL OF TRACK SHOE ASSEMBLY - INSTALLATION OF TRACK SHOE ASSEMBLY - UNDERCARRIAGE MAINTENANCE STANDARD - TRACK FRAME AND RECOIL SPRING - IDLER - CARRIER ROLLER - TRACK ROLLER - TRACK SHOE - HYDRAULIC SYSTEM STRUCTURE AND FUNCTION - HYDRAULIC PIPING - HYDRAULIC SCHEMATICS - HYDRAULIC CIRCUIT - HYDRAULIC TANK - HYDRAULIC PUMP - PISTON PUMP - CHARGING PUMP - SERVO VALVE - PRESSURE COMPENSATING CONTROL SYSTEM - CONTROL VALVE - L.H. 6-SPOOL CONTROL VALVE - R.H. 6-SPOOL CONTROL VALVE - HYDRAULIC CYLINDER - BOOM CYLINDER - ARM CYLINDER - BUCKET CYLINDER - BLADE CYLINDER - SPECIFIATIONS - WORK EQUIPMENT CONTROL - BOOM CONTROL - ARM CONTROL - BUCKET CONTROL - BLADE CONTROL - WORK EQUIPMENT - HYDRAULIC SYSTEM TESTING AND ADJUSTING - TABLE OF STANDARD VALUES - MEASURING HYDRAULIC OIL TEMPERATURE - TESTING OPERATING FORCE OF CONTROL LEVERS - TESTING TRAVEL OF CONTROL LEVERS - TESTING TRAVEL OF CONTROL VALVE SPOOLS - TESTING AND ADJUSTING MAIN RELIEF VALVE - TESTING AND ADJUSTING CHARGING PUMP RELIEF VALVE - MEASURING DELIVERY OF PISTON PUMP - CHECKING PERFORMANCE OF WORK EQUIPMENT - AIR BLEEDING - CHECKING TRAVEL MOTOR PERFORMANCE - CHECKING PERFORMANCE OF SWING MOTORS - MEASURING OIL LEAKAGE FROM SWING AND TRAVEL MOTORS - MEASURING OIL LEAKAGE FROM CENTER SWIVEL JOINT - CHECKING VISUALLY OR BY "FEEL" - TROUBLESHOOTING - ELECTRICAL CIRCUIT - STARTING CIRCUIT - CHARGING CIRCUIT - PREHEATING CIRCUIT - STRAIGHT-TRAVEL CIRCUIT - LOCATION OF CONNECTORS - CONNECTION TABLE FOR CONNECTOR PINS - TROUBLESHOOTING PROCEDURE - CHECKS BEFORE TROUBLESHOOTING - HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY - REMOVAL OF CONTROL PUMP ASSEMBLY - INSTALLATION OF CONTROL PUMP ASSEMBLY - REMOVAL OF MAIN PUMP ASSEMBLY - INSTALLTION OF MAIN PUMP ASSEMBLY - REMOVAL OF L.H. 6-SPOOL CONTROL VALVE ASSEMBLY - INSTALLATION OF L.H. 6-SPOOL CONTROL VALVE ASSEMBLY - REMOVAL OF R.H. 5-SPOOL CONTROL VALVE ASSEMBLY - INSTALLATION OF R.H. 5-SPOOL CONTROL VALVE ASSEMBLY - DISASSEMBLY OF CONTROL VALVE ASSEMBLY - ASSEMBLY OF CONTROL VALVE - REMOVAL OF BOOM CYLINDER ASSEMBLY - INSTALLATION OF BOOM CYLINDER ASSEMBLY - REMOVAL OF ARM CYLINDER ASSEMBLY - INSTALLATION OF ARM CYLINDER ASSEMBLY - REMOVAL OF BUCKET CYLINDER ASSEMBLY - INSTALLATION OF BUCKET CYLINDER ASSEMBLY - DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY - ASSEMBLY OF HYDRAULIC CYLINDER - HYDRAULIC SYSTEM MAINTENANCE STANDARD - CHARGING PUMP - L.H. 6-SPOOL CONTROL VALVE - R.H. 6-SPOOL CONTROL VALVE - HYDRAULIC CYLINDER - BOOM CYLINDER - ARM CYLINDER - BUCKET CYLINDER - BLADE CYLINDER - SWING CYLINDER - WORK EQUIPMENT - WORK EQUIPMENT DISASSEMBLY AND ASSEMBLY - REMOVAL OF WORK EQUIPMENT ASSEMBLY - INSTALLATION OF WORK EQUIPMENT ASSEMBLY - DISASSEMBLY OF BUCKET - ASSEMBLY OF BUCKET - REMOVAL OF ARM ASSEMBLY - INSTALLATION OF ARM ASSEMBLY - REMOVAL OF BOOM ASSEMBLY - INSTALLATION OF BOOM ASSEMBLY - REMOVAL OF ARM, BUCKET ASSEMBLY - INSTALLATION OF ARM, BUCKET ASSEMBLY - ELECTRICAL SYSTEM STRUCTURE AND FUNCTION - ELECTRICAL SYSTEM - ELECTRICAL CIRCUIT DIAGRAM - SERVICE MANUAL REVISION - 130-1
Bobcat Excavator (56 76 100 116 130 Series) Service and Owners Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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