Bomag BW145DH-3 - Operating and Maintenance Manual
Bomag BW145DH-3
BOMAG BW145DH-3 - OPERATING MAINTENANCE MANUAL
BOMAG BW145DH-3 - OPERATING MAINTENANCE MANUAL - English Operating Maintenance Manual, to vehicles Bomag BW145DH-3. CONTENTS: BW 145 D-3 / DH-3 / PDH-3 - S/N 101 581 21.... 901 581 47 .... - S/N 101 581 22.... 901 581 48 .... - S/N 101 581 23 .... 901 581 49 .... SINGLE DRUM ROLLER - BOMAG machines are products from the wide range of BOMAG compaction equipment. - BOMAG's vast experience, together with the most up-to-date production and testing methods, includ... -- These instructions comprise: -- Using these instructions will -- Compliance with the maintenance instructions will -- BOMAG shall not assume liability for safe functioning of the machine -- No warranty claims can be lodged for damage resulting from - Please note! - For your own safety you should only use BOMAG-spare parts. - We reserve the right for technical modifications without prior notification. - Please fill in -- Fig. 1 -- Fig. 2 -- Fig. 3 -- 1 Technical Data -- Fig. 4 - BW 145 D-3 - BW 145 DH-3 - BW 145 PDH-3 - BW 145 D-3 - BW 145 DH-3 - BW 145 PDH-3 - Weights - Travel characteristics - Drive - Brakes - Steering - Vibration - Tires - Tank contents - The following noise and vibration values according to the EC-directive for machines, edition (91/... - During operation these values may vary because of the existing operating conditions. - Noise value -- sound pressure level at the work place of the operator (with cabin): -- sound capacity level: - Vibration value -- Vibration of the entire boy (driver s seat) -- Hand-arm vibration values -- 2 Safety regulations - General -- This BOMAG machine is built in accordance with the latest technical standard and the valid techni... -- Each person involved in operation, maintenance and repair of the machine must therefore read and ... - Intended use - Unintended use - Who is allowed to work with the machine? - Conversions and alterations to the machine - Safety notes in the operating and maintenance instructions: - Information and safety stickers/decals on the machine - Loading the machine - Towing the machine - Checking the roll-over protection structure (ROPS) - Starting the machine -- Before starting -- Starting -- Starting with jump leads -- Starting in closed rooms - Driving the machine -- Persons in the danger area -- Driving -- Driving on gradients and slopes -- Behaviour in traffic -- Check the effect of vibration - Parking the machine -- Parking on gradients or slopes - Filling the fuel tank -- Fire protection measures - Maintenance work -- Working on hydraulic lines -- Changing of hydraulic hoses -- Working on the engine -- Working in the electric system -- Working on the battery -- Working on the fuel system -- Working on wheels and tires -- Cleaning -- After maintenance work - Repair -- Test -- 3 Indicators and Controls -- Fig. 5 3.1 GENERAL NOTES - Fig. 6 -- No. 1 = Multi-function display - The control and warning lamps light up while the engine is running: -- Fig. 7 -- No. 2 = Rotary switch for flashing beacon -- Fig. 8 -- No. 3 = Rotary switch, lighting (StVZO) -- Fig. 9 -- No. 4 = Rotary switch for hazard light system -- Fig. 10 -- No. 5 = Rotary switch for direction indicators left / right -- Fig. 11 -- No. 6 = Rotary switch working lights -- Fig. 12 -- No. 7 = Rotary switch, vibration -- Fig. 13 -- No. 8 = Rotary switch for speed range selection -- Fig. 14 -- No. 9 = Push button for warning horn -- Fig. 15 -- No. 10 = Emergency stop switch -- Fig. 16 -- No. 11 = Ignition switch -- Fig. 17 -- No. 12 = Push button for vibration -- Fig. 18 -- No. 13 = Travel lever -- Fig. 19 -- No. 14 = Throttle lever -- No. 15 = Locking plate for throttle lever -- Fig. 20 -- No. 16 = Fuses in electric installation box -- Fig. 21 -- No. 17 = Main fuse for battery -- Fig. 22 -- No. 18 = Pedal for dozer blade -- Fig. 23 -- No. 19 = Fuse box, cabin -- No. 20 = Toggle switch, heating blower -- No. 21 = Toggle switch, flashing beacon -- No. 22 = Toggle switch, windscreen wiper/ washer, front -- No. 23 = Toggle switch, windscreen wiper/ washer, rear -- No. 24 = Cabin light -- No. 25 = Vent for fresh air intake -- Fig. 24 -- No. 26 = Shut-off valve for cabin heater -- 4 Operation 4.1 GENERAL NOTES 4.2 TESTS BEFORE TAKING INTO OPERATION - Check: 4.3 STARTING THE ENGINE - Fig. 25 - Fig. 26 - Fig. 27 - Fig. 28 - Fig. 29 - Fig. 30 - Fig. 31 - Fig. 32 - Fig. 33 4.4 STARTING WITH JUMP LEADS - Fig. 34 4.5 DRIVING THE MACHINE - Fig. 35 - Fig. 36 - Fig. 37 - Important notes on travel operation 4.6 EMERGENCY EXIT 4.7 OPERATING THE PARKING BRAKE, STOPPING THE MACHINE - Fig. 38 4.8 SHUTTING THE ENGINE DOWN - Fig. 39 - Fig. 40 - Fig. 41 4.9 SWITCHING THE VIBRATION ON AND OFF - Preselecting the vibration -- Fig. 42 - Switching the vibration on -- Fig. 43 -- Fig. 44 - Switching the vibration off 4.10 ADJUSTING THE SEAT - Fig. 45 4.11 OPERATING THE HOOD - Fig. 46 - Fig. 47 4.12 TOWING IN CASE OF AN ENGINE FAILURE - Fig. 48 - Fig. 49 - Fig. 50 - After towing -- Fig. 51 -- Fig. 52 4.13 TRANSPORT - Fig. 53 - Fig. 54 - Fig. 55 - Weights: See technical data -- 5 Maintenance 5.1 GENERAL NOTES ON MAINTENANCE - Notes on the fuel system - Notes on the performance of the engine - Notes on the hydraulic system 5.2 FUELS AND LUBRICANTS - Engine oil -- Quality -- Approved engine oils -- Oil viscosity -- Fig. 56 -- Oil change intervals -- ACEA -- API - Fuels -- Quality -- Winter fuel -- Operation with rape seed oil methyl ester (RME Bio Diesel ) - Hydraulic oil -- Bio-degradable hydraulic oil - Oil for drive axle - Lubrication grease 5.3 TABLE OF FUELS AND LUBRICANTS - Assembly - Fuel or lubricant - Quantity approx. - Summer - Winter 5.4 RUNNING-IN INSTRUCTIONS - The following maintenance work must be performed when running in new machines or overhauled engines: - After 50 operating hours - After 500 operating hours 5.5 MAINTENANCE CHART - With all maintenance intervals perform also the work for shorter preceding service intervals. - No. - Designation - Note - Every 10 operating hours - Every 250 operating hours - Every 500 operating hours - Every 1000 operating hours - Every 2000 operating hours - Every 3000 operating hours - Every 5000 operating hours - As required 5.6 CHECKING THE ENGINE OIL LEVEL - Fig. 57 - For quality and quantity of oil refer to the table of fuels and lubricants 5.7 CHECKING THE FUEL FILTER WATER SEPARATOR - Fig. 58 5.8 CHECKING THE FUEL LEVEL - Fig. 59 - Fig. 60 - For quality of fuel refer to the table of fuels and lubricants. 5.9 CHECKING THE HYDRAULIC OIL LEVEL - Fig. 61 - Normal level - Minimum level -- Fig. 62 - For quality and quantity of oil refer to the table of fuels and lubricants. 5.10 CHECKING THE TIRE PRESSURE - Fig. 63 - Nominal value see "technical data". 5.11 CLEANING THE COOLING FINS ON THE RADIATOR - Cleaning with compressed air -- Fig. 64 - Cleaning with cold cleansing agent 5.12 CLEANING THE COOLING FINS ON THE HYDRAULIC OIL COOLER - Cleaning with compressed air -- Fig. 65 - Cleaning with cold cleansing agent 5.13 CHECK THE OIL LEVEL IN THE DRIVE AXLE - Fig. 66 - For quality of oil refer to the table of fuels and lubricants. 5.14 CHECKING THE OIL LEVEL IN LEFT/ RIGHT WHEEL HUBS - Fig. 67 - For quality of oil refer to the table of fuels and lubricants. 5.15 CHECKING THE OIL LEVEL IN THE VIBRATION BEARINGS - Fig. 68 - For quality of oil refer to the table of fuels and lubricants. 5.16 SERVICING THE BATTERY - Fig. 69 - Fig. 70 5.17 DRAINING THE SLUDGE FROM THE FUEL TANK - Fig. 71 5.18 CHANGE ENGINE OIL AND OIL FILTER CARTRIDGE - Fig. 72 - Fig. 73 - Fig. 74 - For quality and quantity of oil refer to the table of fuels and lubricants. -- Fig. 75 -- Fig. 76 5.19 CHECKING THE V-BELT TENSION, TIGHTENING - Checking the V-belt -- Fig. 77 - Retightening the V-belt -- Fig. 78 5.20 CHECKING, ADJUSTING THE VALVE CLEARANCE - Valve clearance -- Fig. 79 -- Fig. 80 -- Fig. 81 -- Fig. 82 - Adjusting the valve clearance -- Fig. 83 5.21 CHANGING THE OIL IN THE VIBRATION BEARINGS - Fig. 84 - Fig. 85 - For quality and quantity of oil refer to the table of fuels and lubricants. 5.22 CHANGE THE OIL IN THE DRIVE AXLE - Fig. 86 - Fig. 87 - For quality and quantity of oil refer to the table of fuels and lubricants. 5.23 CHANGE THE OIL IN THE WHEEL HUBS - Fig. 88 - Fig. 89 - For quality and quantity of oil refer to the table of fuels and lubricants. 5.24 CHANGING THE FUEL PRE-FILTER - Fig. 90 5.25 CHANGING THE FUEL FILTER CARTRIDGE - Fig. 91 5.26 CHECKING THE FASTENINGS ON THE DIESEL ENGINE - Fig. 92 - Fig. 93 5.27 TIGHTENING THE FASTENING OF THE AXLE ON THE FRAME - Fig. 94 5.28 TIGHTENING THE WHEEL NUTS - Fig. 95 - Tightening torques 550 Nm (405 ft-lb) (M22x1,5) 5.29 CHECKING THE ROPS - Fig. 96 5.30 CHANGING HYDRAULIC OIL AND BREATHER FILTER - Fig. 97 - Fig. 98 - Nominal value: - For quality and quantity of oil refer to the table of fuels and lubricants. 5.31 CHANGING THE HYDRAULIC OIL FILTER - Fig. 99 5.32 CHECKING THE INJECTION VALVES 5.33 REPLACING THE TOOTHED BELT - Fig. 100 5.34 CHECKING, CLEANING, CHANGING THE COMBUSTION AIR FILTER - Fig. 101 - Fig. 102 - Fig. 103 - Fig. 104 - Fig. 105 - Fig. 106 - Fig. 107 - Dry cleaning of the main filter element -- Fig. 108 - Changing the safety filter element -- Fig. 109 5.35 ADJUSTING THE PARKING BRAKE - Fig. 110 - Fig. 111 - Fig. 112 5.36 CHANGING THE TIRES - Fig. 113 5.37 ADJUSTING THE SCRAPERS - smooth drum only -- Fig. 114 - padfoot drum only -- Fig. 115 5.38 CHANGING THE FRESH AIR FILTER IN THE CABIN - Fig. 116 5.39 TIGHTENING TORQUES - Fig. 117 5.40 ENGINE CONSERVATION - Anti-corrosion oils are those that comply with the specification MIL-L-21260 B or TL 9150- 037/2 ... - A machine with a conserved engine must be marked by attaching a clearly visible warning tag. -- 6 Trouble shooting 6.1 GENERAL NOTES - The following work must only be carried out by qualified and trained personnel or by the sales se... - Please observe strictly the safety regulations in chapter 2 of these operating and maintenance in... 6.2 ENGINE - Faults - Possible cause - Remedy
Bomag BW145DH-3 - Operating and Maintenance Manual
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