Chevrolet Volt Service Manual
chevrolet volt
WORKSHOP, SERVICE, REPAIR MANUAL
CHEVROLET VOLT & OPEL AMPERA - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual, to vehicles Chevrolet Volt & Opel Ampera. CONTENTS: 1. Preface Preface Introduction DangerTitle Page Dangers, Warnings, and Cautions Introduction Definition of Danger, Warning, Caution, and NoteABS Component Handling WarningActions to Take When Working with Fuel WarningApproved Equipment for Collision Repair WarningAssistant Driving WarningBattery Disconnect WarningBrake Dust WarningBrake Fluid Irritant WarningChecking Hot Transmission Fluid through Drain Plug Hole WarningCleaning Solvent WarningCollision Sectioning WarningCracked Window WarningDefroster Outlet WarningExhaust Service WarningExpress Window Down WarningEye Protection WarningFoam Sound Deadeners WarningFuel and Evaporative Emission Pipe WarningFuel gauge Leak WarningFuel Pipe Fitting WarningFuel Storage WarningFuel Vapour in Evaporative Emission Components WarningPetrol/Petrol Vapours WarningGlass and Sheet Metal Handling WarningHalogen Bulb WarningBonnet Hold-Open Device WarningHot Exhaust System WarningMoving Parts and Hot Surfaces WarningProtective Goggles and Glove WarningRelieving Fuel Pressure WarningRoad Test WarningSafety Glasses and Compressed Air WarningSafety Glasses WarningSafety Goggles and Fuel WarningSIR Deployed Inflator Modules Are Hot Warning SIR Inflatable Module Deployment Outside Vehicle WarningSIR Inflator Module Disposal WarningSIR Inflator Module Handling and Storage WarningSIR Seatbelt Pretensioner Handling WarningSIR Special Tool WarningSIR WarningSteering Angle Sensor Initialisation WarningTorque-to-Yield Fastener WarningWindow Retention WarningWork Stall Test WarningAir in the Power Steering System CautionAvoid Chipping or Scratching the Coating CautionBall Stud Removal Caution Belt Dressing CautionBrake Calliper CautionBrake Fluid Effects on Paint and Electrical Components CautionClearcoat/Ultraviolet Screeners CautionComponent Fastener Tightening CautionDrive Axle Caution Engine Coolant Thermostat Housing CautionExterior Trim Emblem Removal Caution Fastener Caution Filling the Master Cylinder CautionFuel and Evaporative Emission Hose/Pipe Connection Cleaning CautionHeated Oxygen and Oxygen Sensor CautionHeated Oxygen Sensor Resistance Learn Reset CautionInstalling Hoses without Twists or Bends CautionPaint Damage CautionPipe Spanner Positioning CautionPower Steering Hose Disconnected CautionSilicon Contamination of Heated Oxygen Sensors CautionSteering Column in Lock Position CautionSteering Gear Preload Adjustment CautionSteering Wheel in the Full Turn Position CautionSteering Wheel Straight and Column Locked CautionTest Probe Caution Three-Way Catalytic Converter Damage CautionTorque Reaction Against Timing Drive Chain CautionTorque-to-Yield Fastener CautionTransmission Fluid Vent Cap Removal CautionTransmission Overfill Caution Using Proper Power Steering Fluid CautionTappet Priming Caution Window Edge Damage Caution 2. General Information General Information Specifications Safety Regulations for Hybrid/Electric Vehicles Introduction Arrows and SymbolsVehicle, Engine and Transmission ID and VIN Location, Derivative and UsageVehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID LabelRPO Code List Fasteners Thread Inserts Registered and Non-Registered TrademarksLifting and Jacking the VehicleDiagnostic Information and Procedures Customer Concern Verification Sheets Special Tools and Equipment Special Tools Ordering Information Air/Wind Noise Diagnostic Information and Procedures Air/Wind Noise Tracing Powder or Chalk Test Air Pressure Test Soap Suds or Bubble Test Maintenance and Lubrication Specifications Approximate Fluid Capacities Fluid and Lubricant Recommendations Maintenance Items Maintenance GM Oil Life System Resetting Vibration Diagnosis and Correction Specifications Diagnostic Information and Procedures Tyre and Wheel Runout Specifications Vibration Analysis - Hub and/or Axle InputVibration Analysis - EngineEngine Order ClassificationVibration Analysis - Engine/Accessory IsolationVibration Analysis - Engine BalanceVibration Diagnostic Aids - Vibration Intermittent or Not DuplicatedBrake Disc/Drum Balance Inspection3. Body Hardware and Trim Exterior Trim Specifications Fastener Tightening Specifications Repair Instructions Emblem/Nameplate ReplacementBody Panel Paint Protector Replacement — VGCFront Side Door Window Frame Rear Applique ReplacementTailgate Side Applique ReplacementQuarter Panel Tail Lamp Upper Moulding ReplacementRear Side Door Window Frame Rear Applique ReplacementRadiator Grille ReplacementBonnet Rear Reveal Moulding ReplacementFront Wing Upper Rear Moulding ReplacementSill Panel Moulding ReplacementRoof Panel Joint Finish Molding ReplacementRear End Spoiler ReplacementSpecial Tools and Equipment Special Tools Floor Coverings and Headlinings Specifications Adhesives, Fluids, Lubricants, and Sealers Repair Instructions Eliminating Unwanted Odors in VehiclesFloor Carpet DryingFront Floor Panel Carpet ReplacementFront Side Door Opening Floor Carpet Retainer ReplacementRear Side Door Opening Floor Carpet Retainer ReplacementHeadlining Trim Panel Replacement Instrument Panel and Console Trim Specifications Fastener Tightening Specifications Repair Instructions Instrument Panel Lower Trim Panel Insulator ReplacementSteering Column Opening Lower Filler ReplacementInstrument Panel Side Trim Panel ReplacementInstrument Panel Upper Trim Panel ReplacementInstrument Panel Cluster Trim Plate Cover ReplacementInstrument Panel Cluster Trim Plate ReplacementInstrument Panel Upper Outer Trim Panel Replacement – Right SideInstrument Panel Upper Outer Trim Panel Replacement – Left SideInstrument Panel Lower Extension Trim Panel ReplacementUpper Trim Pad Retainer ReplacementLower Trim Pad Retainer Replacement — Inner Lower Trim Pad Retainer Replacement — Outer Instrument Panel Upper Centre Compartment Replacement Instrument Panel Lower Compartment Replacement Instrument Panel Compartment Door Dampener Replacement Instrument Panel Tie Bar Replacement Instrument Panel Wiring Harness Replacement Front Floor Console Compartment Door Hinge Replacement Front Floor Console Compartment Door Latch Replacement Front Floor Console Side Cover Replacement Front Floor Console Extension Replacement - Right Side Front Floor Console Extension Replacement - Left Side Front Floor Console Retainer Replacement Front Floor Console Replacement Front Floor Rear Console Replacement Front Floor Console Armrest Replacement Front Floor Console Armrest Hinge Cover Replacement Front Floor Console Trim Plate Replacement Front Floor Console Applique Replacement Front Floor Console Rear Cover Replacement Roof Console Replacement Interior Trim and Panelling Specifications Fastener Tightening Specifications Repair Instructions Front Side Door Accessory Switch Mount Plate Replacement — Driver's Side DoorFront Side Door Accessory Switch Mount Plate Replacement — Passenger Side DoorRear Side Door Accessory Switch Mount Plate ReplacementFront Side Door Trim ReplacementRear Side Door Window Garnish Moulding ReplacementFront Side Door Window Garnish Moulding ReplacementRoof Rail Rear Assist Handle ReplacementInside Rearview Mirror Mount Plate Cover ReplacementSunshade ReplacementSunshade Support ReplacementWindscreen Side Garnish Moulding ReplacementCentre Pillar Trim Panel ReplacementBody Lock Pillar Upper Trim Panel ReplacementQuarter Inner Trim Finish Panel ReplacementRear End Trim Finish Panel ReplacementRear Compartment Floor Stowage Compartment Cover Handle ReplacementRear Compartment Floor Stowage Trim Compartment ReplacementRear Compartment Floor Panel Trim ReplacementRear Side Door Trim Replacement Liftgate Window Side Garnish Moulding ReplacementLiftgate Window Upper Garnish Moulding ReplacementTailgate Upper Trim Finish Panel ReplacementTailgate Lower Trim Finish Panel ReplacementBody Side Air Outlet Deflector Replacement 4. Body Repair Bolted Exterior Body Panels and Closures Specifications Fastener Tightening Specifications Diagnostic Information and Procedures DTC B3006 DTC P257D-P257F Symptoms - Bolted Exterior Body Panels and ClosuresBonnet Ajar Indicator/Message MalfunctionRepair Instructions Front Suspension Strut Housing Brace ReplacementBonnet Primary Catch Release Cable ReplacementFront Side Door AdjustmentFront Side Door ReplacementRear Side Door AdjustmentRear Side Door ReplacementFront Wing Replacement – Left SideFront Wing Replacement – Right SideLiftgate AdjustmentLiftgate ReplacementFront Side Door Upper Hinge and Lower Hinge ReplacementBonnet Hinge Replacement — VoltTailgate Hinge ReplacementRear Side Door Upper Hinge and Lower Hinge ReplacementBonnet AdjustmentBonnet Replacement — VoltBonnet Insulator Replacement — VoltBonnet Primary and Secondary Latch Replacement — VoltFront Side Door Check Link ReplacementRear Side Door Check Link ReplacementFuel Tank Filler Door ReplacementFuel Tank Filler Pipe Housing ReplacementBonnet Hold-Open Rod ReplacementBonnet Front Weatherstrip Replacement — VoltBonnet Rear Weatherstrip Replacement — VoltFront Compartment Front Sight Shield Replacement — VoltFront Compartment Side Sight Shield Replacement — VoltLiftgate Strut Replacement Front or Rear Side Door Lower Weatherstrip ReplacementFront Side Door Weatherstrip Replacement - Door SideFront Side Door Weatherstrip Replacement - Body SideLiftgate Weatherstrip ReplacementRear Side Door Weatherstrip Replacement - Door SideRear Side Door Weatherstrip Replacement - Body SideDescription and Operation Bonnet Ajar Indicator Description and Operation Bumpers and Fascias Specifications Fastener Tightening Specifications Repair Instructions Front Bumper Energy Absorber Replacement — VoltFront Bumper Fascia Removal and Installation — VoltFront Bumper Fascia Guide ReplacementFront Bumper Fascia Centre Support ReplacementFront Bumper Fascia Centre Support Bracket ReplacementFront Bumper Lower Fascia Replacement — VoltFront Bumper Upper Fascia Replacement — VoltFront End Panel Outer Deflector Replacement — VoltFront End Panel Centre Deflector Replacement — VoltRear Bumper Fascia Removal and Installation — VoltRear Bumper Fascia Guide ReplacementRear Bumper Fascia Inner Guide ReplacementRear Bumper Fascia Outer Guide ReplacementRear Bumper Upper Fascia Replacement — VoltRear Bumper Lower Fascia Replacement — VoltRear Bumper Energy Absorber Replacement — VoltRear Bumper Impact Bar ReplacementCollision Repair Specifications Dimensions - BodyVisual Identification Structure Identification Repair Instructions Front Bumper Impact Bar ReplacementHeadlamp Mount Panel ReplacementFront End Upper Tie Bar Support ReplacementFront Wheelhouse Front Panel ReplacementFront Wheel housing Panel ReplacementFront Compartment Upper Side Rail ReplacementFront Hinge Pillar Body SectioningBody Hinge Pillar Lower Reinforcement Replacement Roof Outer Panel ReplacementRocker Inner Panel ReplacementRocker Outer Panel SectioningBody Side Outer Panel Reinforcement ReplacementBody Side Inner Panel SectioningRear Compartment Floor Panel SectioningRear Wheelhouse Panel ReplacementQuarter Outer Panel SectioningBody Rear End Panel ReplacementFront Wing Front Bracket ReplacementFront Rail ReplacementCentre Pillar Inner Panel ReplacementCentre Pillar Reinforcement ReplacementCentre Pillar Sectioning – Outer Front Side Door Outer Panel ReplacementRear Side Door Outer Panel ReplacementRail Replacement – Rear SectionRear End Lower Panel Reinforcement ReplacementRear End Panel ReplacementResistance Spot-Welded Full Panel ReplacementMIG-Welded Full Panel ReplacementDescription and Operation Dual Phase Steel High Strength Low Alloy SteelMetal Panel BondingMild Steel Ultra High Strength Dual Phase SteelUltra High-Strength SteelFrame and Underbody Specifications Repair Instructions Fastener Tightening Specifications Underbody Front Air Deflector Replacement – Left Side Underbody Front Air Deflector Replacement – Right Side Underbody Rear Air Deflector Replacement Drive train and Front Suspension Frame Replacement Drivetrain and Front Suspension Frame Front Insulator Replacement Front Wheelhouse Front Liner Replacement Front Wheelhouse Rear Liner Replacement Rear Wheel housing Panel Liner Replacement Special Tools and Equipment Special Tools 5. Body Systems Fixed and Movable Windows Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Moveable Window Schematics Defogger Schematics Diagnostic Information and Procedures DTC B0283 DTC B316B, B317A, B318A, or B319A DTC B3205 Symptoms - Fixed and Moveable Windows Rear Window Defogger Malfunction Power Windows Malfunction Side Door Window Mechanical Diagnosis Repair Instructions Windscreen ReplacementFront Side Door Window AdjustmentFront Side Door Window ReplacementRear Side Door Window AdjustmentRear Side Door Window ReplacementLiftgate Upper Window ReplacementLiftgate Lower Window ReplacementFront Side Door Window Channel ReplacementRear Side Door Window Rear Channel ReplacementFront Side Door Window Switch ReplacementFront Side Door Window and Multifunction Switch ReplacementRear Side Door Window Switch ReplacementFront Side Door Window Regulator ReplacementWindow Motor Programming - Express FunctionFront Side Door Window Regulator Motor ReplacementRear Side Door Window Regulator ReplacementRear Side Door Window Regulator Motor ReplacementRear Side Door Window Belt Reveal Moulding Replacement — UpperRear Side Door Window Belt Reveal Moulding Replacement — LowerFront Side Door Window Belt Reveal Moulding Replacement — UpperFront Side Door Window Belt Reveal Moulding Replacement — LowerFront Side Door Window Outer Weatherstrip ReplacementRear Side Door Window Outer Weatherstrip ReplacementFront Side Door Window Rear Channel ReplacementDescription and Operation Power Windows Description and OperationRear Window Defogger Description and OperationStationary Window Description Special Tools and Equipment Special Tools Horns Specifications Fastener Tightening SpecificationsSchematic and Routing Diagrams Horn Schematics Diagnostic Information and Procedures DTC B2750 Symptoms - Horns Horns Malfunction Repair Instructions Horn Replacement Steering Wheel Horn Contact Replacement Description and Operation Horns System Description and Operation Lighting Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Headlights/Daytime Running Lights (DRL) SchematicsExterior Lamps SchematicsInterior Lights SchematicsInterior Lights Dimming SchematicsDiagnostic Information and Procedures DTC B1395 DTC B1480 DTC B2545 DTC B257A DTC B2580 DTC B2585 or B3867 DTC B2600 or B2605 DTC B2610 DTC B2615 DTC B2625 DTC B2645 DTC B2699 DTC B3588 DTC B3600 DTC B3650 DTC B3806 DTC B3884 DTC B3948 or B3949 DTC C0277 or C0890 DTC C0297 Symptoms - Lighting Automatic Light Malfunction Backup Lamps Malfunction Courtesy Lamps Malfunction Interior Lights Malfunction Hazard Lamps Malfunction Headlamps Malfunction Interior Backlighting Malfunction Lights On Indicator Malfunction Park, License, and/or Tail Lamps Malfunction Reading Lamps Malfunction Stop Lamps Malfunction Sunshade Illumination Malfunction Indicator Lamps and/or Indicators MalfunctionRepair Instructions Brake Pedal Position Sensor Calibration Brake Pedal Position Sensor Replacement Reading Lamp Replacement Dome and Reading Lamp Replacement Dome and Reading Lamp Bulb Replacement Sun Visor Illuminated Mirror Lamp Bulb Replacement Outside Rearview Mirror Direction Indicator Lamp Replacement Headlamp Replacement — Volt Headlamp Bulb Replacement Headlamp Aiming Front Direction Indicator Lamp Replacement — Volt Rear Fog Lamp Replacement — Volt Ampera (T79) Rear Fog Lamp Bulb Replacement — Volt Ampera (T79) Rear Reflector Replacement — Volt Front Direction Indicator Lamp Bulb Replacement — Volt High Mount Brake lamp Replacement Cargo Centre Courtesy Lamp Bulb Replacement Reverse Lamp Replacement Reverse Lamp Bulb Replacement Rear Number plate Lamp Replacement Rear Number Plate Light Bulb Replacement Tail Lamp Replacement Rear Compartment Courtesy Lamp ReplacementDescription and Operation Exterior Lighting Systems Description and OperationInterior Lighting Systems Description and Operation Special Tools and Equipment Special Tools Mirrors Specifications Fastener Tightening SpecificationsAdhesives, Fluids, Lubricants, and Sealers Schematic and Routing Diagrams Inside Rearview Mirror Schematics Outside Rearview Mirror Schematics Diagnostic Information and Procedures Symptoms - MirrorsHeated Mirrors Malfunction Automatic Day-Night Mirrors MalfunctionPower Mirror Folding MalfunctionPower Mirror Malfunction Repair Instructions Outside Rearview Mirror Applique ReplacementOutside Rearview Mirror ReplacementOutside Rearview Mirror Housing Cover ReplacementOutside Rearview Mirror Housing Bezel ReplacementOutside Remote Control Rearview Mirror Switch ReplacementOutside Rearview Mirror Inner Actuator ReplacementOutside Rearview Mirror Glass ReplacementInside Rearview Mirror ReplacementInside Rearview Mirror Bracket Installation Description and Operation Automatic Day-Night Mirror Description and OperationOutside Mirror Description and Operation Vehicle Access Specifications Fastener Tightening SpecificationsSchematic and Routing Diagrams Door Lock/Indicator SchematicsRelease Systems Schematics — Release System Schematics Release Systems Schematics — Liftgate Schematics Diagnostic Information and Procedures DTC B2500 DTC B3125, B3130, or B3135 DTC B3140 or B3150 DTC B3265 DTC B3618 DTC B3930 DTC P0CC6 DTC P0CC7, P0CC9, or P0CCA DTC P0CCC, P0CCE, or P0CCF DTC P0CD1 DTC P0CD2 DTC P04B6 DTC P04B8-P04BA or P04DC DTC P04BB, P04BC, or P04C0 DTC P04C3-P04C6 DTC P04C8, P04CA, or P04CB DTC P169D Symptoms - Vehicle Access Charger Door Ajar Indicator Malfunction Charger Door Release Malfunction Exterior Door Handle Switch Malfunction – DTC B1474, B1534, B1535, or B3849 Fuel Filler Door Ajar Indicator Malfunction Fuel Filler Door Release Malfunction Hatch Release Malfunction Door Ajar Indicator Malfunction Power Door Child Lock Malfunction Power Door Lock Key Cylinder Switches Malfunction Power Door Locks Malfunction Rear Hatch/Gate Ajar Indicator MalfunctionRepair Instructions Fuel Tank Filler Door Lock Actuator Replacement Front Side Door Inside Handle Cable Replacement Rear Side Door Inside Handle Cable Replacement Front Side Door Lock Cylinder Replacement Opening the Liftgate Without Electrical Power Front Side Door Outside Handle Replacement — Base Front Side Door Outside Handle Replacement — Pass Key Entry ATH Front Side Door Outside Handle Bracket Replacement Rear Side Door Outside Handle Bracket Replacement Liftgate Catch Replacement Rear Side Door Outside Handle Replacement Front Side Door Lock Cylinder Opening Cover Replacement Rear Side Door Lock Cylinder Opening Cover Replacement Front Side Door Lock Replacement Rear Side Door Lock Replacement Front Side Door Locking Rod Replacement Front Side Door Lock Cylinder Rod Replacement Front Side Door Outside Handle Rod Adjustment Front Side Door Outside Handle Rod Replacement Rear Side Door Locking Rod Replacement Rear Side Door Outside Handle Rod AdjustmentRear Side Door Outside Handle Rod ReplacementFront Side Door Lock Striker AdjustmentFront Side Door Lock Striker ReplacementLiftgate Catch Striker ReplacementRear Side Door Lock Striker AdjustmentRear Side Door Lock Striker ReplacementRear Compartment Lid and Fuel Filler Door Release Switch ReplacementOpening the Fuel Tank Filler Door when the Door Lock MalfunctionsFuel Tank Filler Door Lock Release Switch ReplacementCharger Door Release Switch ReplacementTailgate Release Switch ReplacementDescription and Operation Charge Port Door Description and OperationDoor Ajar Indicator Description and OperationFuel Fill Door Description and OperationLiftgate Ajar Indicator Description and OperationPower Door Locks Description and OperationRear Hatch/Gate Description and OperationWipers and Washers Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Wiper/Washer Schematics Diagnostic Information and Procedures DTC B371A DTC B3873 Symptoms - Wiper/Washer Systems Windscreen Wiper System Malfunction Washer Malfunction Wiper Blade Element Check Repair Instructions Windscreen Wiper and Washer Switch ReplacementWindscreen Washer Nozzle ReplacementWindscreen Washer Pump Hose ReplacementWindscreen Washer Solvent Container Filler Tube ReplacementWindscreen Washer Solvent Container Grommet ReplacementWindscreen Washer Solvent Container ReplacementWindscreen Washer Pump ReplacementWindscreen Washer Solvent Level Sensor ReplacementPlenum Upper Panel Insulator ReplacementPlenum Drain Tube ReplacementAir Inlet Grille Panel Replacement Air Inlet Grille Panel Extension Replacement Windscreen Wiper Arm Replacement — Driver Windscreen Wiper Arm Replacement — Passenger Windscreen Wiper Blade Replacement — Driver Windscreen Wiper Blade Replacement — Passenger Windscreen Wiper Motor Replacement Windshield Wiper Transmission Replacement Windshield Glass Cleaning Wiper Blade Element Cleaning Wiper Chatter Repair Description and Operation Wiper/Washer System Description and Operation 6. Brakes Antilock Brake System Specifications Fastener Tightening SpecificationsSchematic and Routing Diagrams Antilock Brake System Schematics Diagnostic Information and Procedures DTC C0035-C0050, C1207-C1210, C1221-C1228, or C1232-C1235 DTC C005A DTC C0110, C12E0, C12E8, or C12E9 DTC C012A, C128B, C128E, or C12B2-C12B4 DTC C012B or C12B6-C12B8 DTC C012C, C121A, C128C, C128F, C12B9, C12BA, C12BB, or C12F7 DTC C012D, C120A, C128A, C128D, C12BC, or C12BE DTC C012E or C12FE DTC C012F, C12A7, C12DC, or C12DD DTC C0161 DTC C0186, C0196, or C0287 DTC C0201, C120D, or C120E DTC C0242 or P0856 DTC C0245, C122E DTC C0252 DTC C0256, C12E6, or C12E7 DTC C0294, C120C, or C12F8 DTC C0299 or C12FF DTC C029C, C120C, C129A-C129F, C12B1, or C12F8 DTC C0552 DTC C0561 DTC C056D, C121C-C121F, C123A-C1256, C126E-C127D, C12C2-C12DF, or C12F2-C12F6 DTC C0574 DTC C0710 DTC C0870 or C12E4 DTC C0880, C12E5, or C120F DTC C0898 DTC C0914 DTC C1120 or C1121 DTC C1122 or C1123 Symptoms - Antilock Brake System ABS Indicator Malfunction Traction Control/Stability Control Indicator Malfunction Repair Instructions Antilock Brake System Automated Bleed Steering Angle Sensor Centring Electronic Brake Control Module Replacement Electronic Brake Control Module with Brake Pressure Modulator Valve Replacement Brake Control Brake Pedal Position Sensor Replacement Electronic Brake Control Position Sensor Replacement Brake Pressure Modulator Valve Pressure Sensor Calibration Brake Pressure Modulator Valve Bracket Replacement Front Wheel Speed Sensor Replacement Rear Wheel Speed Sensor Replacement Vehicle Yaw Sensor Learn Vehicle Yaw Sensor with Vehicle Lateral and Longitudinal Accelerometer Replacement Description and Operation ABS Description and Operation Special Tools and Equipment Special Tools Disc Brakes Specifications Fastener Tightening Specifications Disc Brake Component Specifications Adhesives, Fluids, Lubricants, and Sealers Diagnostic Information and Procedures Brake Disc Thickness Measurement Brake Disc Thickness Variation Measurement Brake Disc Surface and Wear Inspection Brake Disc Assembled Lateral Runout Measurement Brake Pad Inspection Brake Calliper Inspection Front Disc Brake Mounting and Hardware Inspection Rear Disc Brake Mounting and Hardware Inspection Repair Instructions Front Disc Brake Pads Replacement Rear Disc Brake Pads Replacement Front Brake Calliper Replacement Rear Brake Calliper Replacement Front Brake Calliper Overhaul Rear Brake Calliper Overhaul Front Brake Calliper Hardware Replacement Rear Brake Calliper Hardware Replacement Front Brake Calliper Bracket Replacement Rear Brake Calliper Bracket Replacement Front Brake Disc Replacement Rear Brake Rotor Replacement Front Brake Shield Replacement Rear Brake Shield Replacement Brake Disc Assembled Lateral Runout Correction Brake Rotor Assembled Lateral Runout Correction - Indexing Brake Rotor Assembled Lateral Runout Correction - Correction Plates Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe Brake Disc Refinishing Description and Operation Disc Brake System Description and Operation Special Tools and Equipment Special Tools Hydraulic Brakes Specifications Fastener Tightening Specifications Brake Component Specifications Brake System Specifications Adhesives, Fluids, Lubricants, and Sealers Schematic and Routing Diagrams Hydraulic Brake Schematics Diagnostic Information and Procedures DTC C0267 Symptoms - Hydraulic Brakes Brake Warning Indicator Malfunction Brake Pulsation Brake System Noise Braking Action Uneven - Pulls to One Side Braking Action Uneven - Front to Rear Brake Pedal Excessive Travel Brake Pedal Excessive Effort Brakes Drag Brake System Slow Release Brake Fluid Loss Disc Brake System Diagnosis Brake Hydraulic and Assist System DiagnosisBrake System Vehicle Road TestBrake Pedal Travel Measurement and InspectionBrake System External Leak InspectionBrake System Internal Leak TestHydraulic Brake Component Operation Visual InspectionBrake Pipe and Hose InspectionRepair Instructions Master Cylinder Reservoir Filling Master Cylinder Reservoir Replacement Master Cylinder Replacement Master Cylinder Bench Bleeding Brake Fluid Level Indicator Switch Replacement Brake Pedal Assembly Replacement Brake Pipe Replacement Brake Master Cylinder Reservoir Hose Replacement Front Brake Hose Replacement Rear Brake Hose Replacement Hydraulic Brake System Bleeding — Pressure Hydraulic Brake System Flushing Description and Operation Brake System, Hydraulic, Assist, and Control Description and Operation Brake Warning System Description and Operation Hydraulic Brake System Description and Operation Special Tools and Equipment Special Tools Park Brake Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Park Brake System Schematics Diagnostic Information and Procedures DTC C028A DTC C028B DTC C028D DTC C028F DTC C0293 DTC C0298 DTC C0558 DTC C0561 DTC C0574 Symptoms - Park Brake Park Brake Will Not Hold or Release Park Brake System Diagnosis Repair Instructions Electronic Parking Brake Control Module Replacement Parking Brake Switch Replacement Handbrake Cable Replacement Handbrake Rear Cable Replacement - Left Side Handbrake Rear Cable Replacement - Right Side Handbrake Cable Adjuster Disabling Handbrake Cable Adjuster Enabling Description and Operation Electronic Handbrake Control Module Description Park Brake System Description and Operation 7. Diagnostic Overview, Starting Point, and Programming Programming and Setup Repair Instructions Accessory DC Power Control Module Programming and SetupAir Conditioning Compressor Control Module Programming and SetupAudio Amplifier Programming and SetupBattery Charger Programming and SetupBattery Energy Control Module Programming and SetupBody Control Module Programming and SetupControl Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 4ET50Coolant Heater Control Module Programming and SetupDrive Motor Generator Power Inverter Module Programming and SetupElectronic Brake Control Module Programming and SetupElectronic Handbrake Control Module Programming and SetupEngine Control Module Programming and SetupFuel Pump Flow Control Module Programming and SetupHeated Seat Control Module Programming and SetupHybrid Battery Interface Control Module Programming and SetupHybrid Powertrain Control Module 2 Programming and SetupHVAC System Control Module Programming and SetupInflatable Restraint Sensing and Diagnostic Module Programming and SetupInstrument Cluster Programming and SetupKeyless Entry Control Module Programming and SetupMobile Telephone Control Module Programming and SetupObject Alarm Module Programming and SetupPassenger Presence System Programming and SetupPower Steering Control Module Programming and SetupRadio Control Programming and SetupRadio Programming and SetupRemote Control Door Lock Receiver Programming and SetupSteering Column Lock Control Module Programming and Setup Theft Deterrent Module Programming and SetupTyre Pressure Indicator Receiver Programming and SetupSpecial Tools and Equipment Special Tools Vehicle Diagnostic Information Specifications Body Control Module Scan Tool InformationDriver Seat and Passenger Seat Heater Control Module Scan Tool InformationElectronic Brake Control Module Scan Tool Information Electronic Parking Brake Control Module Scan Tool InformationEngine Control Module Scan Tool InformationFuel Pump Flow Control Module Scan Tool InformationHybrid Powertrain Control Module 2 Scan Tool InformationInflatable Restraint Passenger Presence System Scan Tool InformationInflatable Restraint Sensing and Diagnostic Module Scan Tool InformationInstrument Cluster Scan Tool Information Keyless Entry Control Module Scan Tool InformationMobile Telephone Control Module Scan Tool InformationObject Alarm Module Scan Tool InformationPower Steering Control Module Scan Tool InformationRadio Scan Tool Information Steering Column Lock Control Module Scan Tool InformationTransmission Control Module Scan Tool Information Diagnostic Information and Procedures Strategy Based DiagnosisDiagnostic Procedure InstructionsDiagnostic System Check InstructionsDiagnostic Starting Point - VehicleDiagnostic System Check - VehiclePowertrain Diagnostic Trouble Code (DTC) Type DefinitionsEngine Cranks But Does Not RunInspection/Maintenance System CheckDiagnostic Repair Verification8. Driveline/Axle Wheel Drive Shafts Specifications Fastener Tightening Specifications Adhesives, Fluids, Lubricants, and Sealers Diagnostic Information and Procedures Symptoms - Wheel Drive Shafts Click Noise In Turns Clunk When Accelerating from Freewheel Clunk Noise When Accelerating During Turns Repair Instructions Front Wheel Drive Intermediate Shaft Replacement Front Wheel Drive Shaft Replacement Front Wheel Drive Shaft Inner Joint Boot Replacement Front Wheel Drive Shaft Outer Joint Boot Replacement Description and Operation Wheel Drive Shafts Description and Operation Special Tools and Equipment Special Tools 9. Driver Information and Entertainment Mobile, Entertainment, and Navigation Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Radio/Navigation System Schematics Cellular Telephone Schematics Diagnostic Information and Procedures DTC B0000 DTC B1020 DTC B1025, B1035, B1045, or B1055 DTC B125A DTC B1265 DTC B1271 DTC B1278 or B1279 DTC B1287 DTC B2462 DTC B2470 DTC B2485 Symptoms - Cellular Communication Symptoms - Entertainment Auxiliary Audio Input Malfunction Mobile Telephone Conversation Partner Does Not Hear You Mobile Telephone Conversation Partner Cannot Be Heard Mobile Telephone Charging Malfunction Mobile Telephone Microphone Malfunction No Global Positioning System (GPS) Reception Wireless Communication Interface Aerial Malfunction — UHP Radio Controls Malfunction Radio Information Display Malfunction – DTC U0257 Radio Poor Reception Speaker Replacement Reference Speaker Malfunction Repair Instructions Mobile Telephone Microphone Replacement Communication Centre Call Switch Replacement Communication Interface Module Replacement Wireless Communication Interface Antenna Replacement Communication Interface Module Bracket Replacement Radio Replacement Radio Control Assembly Replacement Audio Disc Player, USB, Auxiliary In, and Memory Card Receptacle Replacement Radio Speaker Amplifier Replacement Navigation Signal Splitter Replacement Radio Antenna Base Replacement Radio Aerial Replacement Radio and Telephone Control Switch Replacement Radio Windscreen Side Garnish Moulding Speaker Replacement Radio Front Side Door Speaker Replacement Radio Rear Side Door Speaker Replacement Radio Rear Compartment Speaker Replacement Description and Operation Cellular Telephone Description and Operation Radio/Audio System Description and Operation Special Tools and Equipment Special Tools Displays and Gauges Specifications Ambient Air Temperature Sensor Resistance Schematic and Routing Diagrams Instrument Cluster Schematics Driver Information System Schematics Audible Warnings Schematics Diagnostic Information and Procedures DTC B0550 Symptoms - Displays and Gauges Chime Malfunction Driver Information Centre Switch Malfunction - DTC B3567 Engine Oil Pressure Indicator Malfunction – DTC P0520 Fuel Gauge Malfunction - DTC P0461-P0464 Instrument Cluster Gauges Malfunction Instrument Cluster Display Malfunction Speedometer and/or Odometer Malfunction Repair Instructions Driver Information Display ReplacementDriver Information Display and Multifunction Switch ReplacementInstrument Cluster Replacement Battery Charge Indicator ReplacementAccessory Switch ReplacementDescription and Operation Audible Warnings Description and OperationDriver Information Centre (DIC) Description and OperationIndicator/Warning Message Description and OperationInstrument Cluster Description and OperationSecondary and Configurable Customer Controls Schematic and Routing Diagrams Steering Wheel Secondary/Configurable Control Schematics Diagnostic Information and Procedures Symptoms - Secondary and Configurable Customer ControlsSteering Wheel Controls Malfunction Description and Operation Steering Wheel Controls Description and Operation 10. Engine Cruise Control Schematic and Routing Diagrams Cruise Control Schematics Diagnostic Information and Procedures DTC B3794 DTC P0564 DTC P0571 DTC P0703 Symptoms - Cruise ControlCruise Control Indicator Malfunction Cruise Control Malfunction Repair Instructions Cruise Control Switch Replacement Description and Operation Cruise Control Description and Operation Engine Controls/Fuel – 1.4L (LUU) Specifications Temperature Versus ResistanceAltitude Versus Barometric Pressure Ignition System SpecificationsFastener Tightening SpecificationsAdhesives, Fluids, Lubricants, and Sealers Schematic and Routing Diagrams Engine Controls Schematics Diagnostic Information and Procedures DTC P0010 or P0013 DTC P0011 or P0014 DTC P0016 or P0017 DTC P0030, P0036, P0053, P0054, P0135, or P0141 DTC P0101 DTC P0102 or P0103 DTC P0106 DTC P0107 or P0108 DTC P0111 DTC P0112, P0113, or P0114 DTC P0116 DTC P0117, P0118, or P0119 DTC P0121-P0123, P0222, P0223, or P2135 DTC P0128 DTC P0131, P0132, P0134, P0137, P0138, or P0140 DTC P0133, P013A, P013B, P013E, P013F, P1133, P2270, P2271, or P2A00 DTC P0171 or P0172 DTC P018B-P018D DTC P0201, P0202, P0203, or P0204 DTC P0231, P0232, or P023F DTC P025A DTC P0300-P0304 DTC P0315 DTC P0324, P0326, or P06B6 DTC P0325, P0327, or P0328 DTC P0335 or P0336 DTC P0340 or P0365 DTC P0341 or P0366 DTC P0351-P0354 DTC P0420 DTC P043E, P043F, or P145F DTC P0442 or P0455 DTC P0443, P0458, or P0459 DTC P0449, P0498, or P0499 DTC P0451-P0453 DTC P0497 DTC P0601-P0604, P0606, P062B, P062F, P0630, P16F3, or P2610 — ECM DTC P0601-P0604, P0606, or P062F — Fuel Pump Control ModuleDTC P0628 or P0629 DTC P0641 or P06A6 — Fuel Pump Control ModuleDTC P0641, P0651, P0697, or P06A3 — ECM DTC P0650 DTC P0685, P0689, P0690, or P1682 DTC P069E DTC P0700 DTC P0AC4 DTC P1101 DTC P121B or P121C DTC P1255 or P064A DTC P1400 DTC P1458-P145A DTC P145C or P145D DTC P145E DTC P1461 DTC P1516, P2101, P2119, or P2176 DTC P15F9 DTC P15FB DTC P162D DTC P1B12 DTC P1E00 DTC P2122, P2123, P2127, P2128, or P2138 DTC P219A DTC P2400-P2402 DTC P2418-P2420 DTC P2422 DTC P2450 DTC P2534 — Fuel Pump Control Module DTC P2537 DTC P2618 or P2619 DTC P2635 — Fuel Pump Control Module Symptoms - Engine Controls Poor Fuel Fill Quality Malfunction Indicator Lamp (MIL) Diagnosis Engine Cranks But Does Not Run Fuel System Diagnosis Fuel Pump Electrical Circuit Diagnosis Fuel Injector Solenoid Coil Test Fuel Injector Balance Test Alcohol/Contaminants-in-Fuel Diagnosis Evaporative Emission Control System Diagnosis Electronic Ignition System Diagnosis Inspection/Maintenance System Check Inspection/Maintenance Complete System Set Procedure Inspection/Maintenance (I/M) Test DTC TableRepair Instructions Engine Control Module Replacement Engine Control Module Bracket Replacement Crankshaft Position System Variation Learn Throttle/Idle Learn Engine Coolant Temperature Sensor Replacement - Thermostat Engine Coolant Temperature Sensor Replacement — Water Outlet Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement Manifold Absolute Pressure Sensor Replacement Heated Oxygen Sensor Replacement - Sensor 1 Heated Oxygen Sensor Replacement - Sensor 2 Accelerator Pedal Position Sensor Replacement Throttle Body Assembly Replacement Throttle Body Inspection and Cleaning Fuel Pressure Gauge Installation and Removal Fuel Tank Draining Fuel Tank Replacement Fuel Pressure Sensor Replacement - Fuel Feed Pipe Fuel Tank Filler Pipe Replacement Fuel Feed Pipe Replacement — Chassis Fuel Feed Pipe Replacement — Engine Compartment Fuel Tank Fuel Pump Module Replacement Fuel Pump Flow Control Module Replacement Fuel Tank Pressure Sensor Replacement Fuel Level Sensor Replacement Plastic Collar Quick Connect Fitting Service Fuel Injection Fuel Rail Assembly Replacement Fuel Injector Replacement Evaporative Emission Canister Vent Solenoid Valve Replacement Evaporative Emission Canister Replacement Evaporative Emission Canister Purge Solenoid Valve Replacement Evaporative Emission System Vacuum Leak Detection Pump Replacement Evaporative Emission System Cleaning Ignition Coil Replacement Spark Plug Inspection Spark Plug Replacement Camshaft Position Actuator Solenoid Valve Replacement — Exhaust Camshaft Position Actuator Solenoid Valve Replacement — Intake Crankshaft Position Sensor Replacement Camshaft Position Sensor Replacement — Exhaust Camshaft Position Sensor Replacement — Intake Knock Sensor Replacement Air Cleaner Outlet Duct Replacement Air Cleaner Resonator Outlet Duct Replacement Air Cleaner Element Replacement Air Cleaner Assembly ReplacementDescription and Operation Camshaft Actuator System DescriptionElectronic Ignition System DescriptionEngine Control Module DescriptionEngine Maintenance and Fuel Monitor DescriptionEvaporative Emission Control System DescriptionFuel System DescriptionThrottle Actuator Control (TAC) System Description Special Tools and Equipment Special Tools — Diagnostic Tools Engine Cooling Specifications Temperature Versus Resistance Fastener Tightening Specifications Engine Cooling System Specifications Adhesives, Fluids, Lubricants, and Sealers Schematic and Routing Diagrams Engine Cooling Schematics Diagnostic Information and Procedures DTC P00B3 or P00B4 DTC P00B6 DTC P00B7 DTC P0597-P0599 DTC P1485-P1487 DTC P2181 Symptoms - Engine Cooling Engine Overheating Loss of Coolant Thermostat Diagnosis Engine Fails To Reach Normal Operating Temperature Pressure Cap Testing Cooling System Leak Testing Repair Instructions Cooling System Draining and FillingFlushingRadiator CleaningCoolant Recovery Reservoir ReplacementRadiator Inlet Hose ReplacementRadiator Outlet Front Hose ReplacementRadiator Upper Bracket ReplacementCooling Fan and Shroud ReplacementEngine Coolant Thermostat ReplacementEngine Coolant Air Bleed Hose Connector ReplacementWater Outlet Replacement Water Inlet Replacement Water Pump Belt Replacement Water Pump Replacement Engine Coolant Temperature Sensor Replacement Radiator Replacement Radiator Air Lower Baffle and Deflector Replacement Radiator Air Side Baffle Replacement – Left Side Radiator Air Side Baffle Replacement – Right Side Radiator Air Seal Replacement Special Tools and Equipment Special ToolsEngine Electrical Schematic and Routing Diagrams Starting and Charging Schematics Diagnostic Information and Procedures DTC B1325, B1330, B1517, C0800, C0899, C0900, C12E1, C12E2, P0562, P0563, P1A0C, P1A0D, or P1EFC DTC B1516 DTC B151A DTC B1527 Symptoms - Engine ElectricalBattery Inspection/TestBattery ChargingBattery Electrical Drain/Parasitic Load TestCharging System TestRepair Instructions Battery Positive and Negative Cable Replacement Battery Positive Cable Replacement Battery Replacement Description and Operation Battery Description and Operation Charging System Description and Operation Electrical Power Management Description and Operation Starting System Description and Operation Special Tools and Equipment Special ToolsEngine Exhaust Specifications Fastener Tightening Specifications Diagnostic Information and Procedures Symptoms - Engine Exhaust Restricted Exhaust Exhaust Leakage Exhaust Noise Repair Instructions Exhaust Manifold with Catalytic Converter Replacement Exhaust System Replacement Catalytic Converter Replacement Catalytic Converter Brace Replacement Exhaust Resonator Replacement Exhaust Pipe Heat Shield Replacement — Front Exhaust Pipe Heat Shield Replacement — Centre Exhaust Pipe Heat Shield Replacement — Rear Exhaust Rear Silencer Replacement Description and Operation Exhaust System Description Special Tools and Equipment Special Tools Engine Mechanical – 1.4L (LUU) Specifications Fastener Tightening Specifications Engine Mechanical Specifications Adhesives, Fluids, Lubricants, and Sealers Visual Identification Disassembled Views Engine Identification Diagnostic Information and Procedures Symptoms - Engine Mechanical Oil Consumption Diagnosis Engine Noise Under Load Engine Noise on Start-Up, but Only Lasting a Few Seconds Base Engine Misfire without Internal Engine Noises Base Engine Misfire with Abnormal Internal Lower Engine Noises Base Engine Misfire with Abnormal Valve Train Noise Base Engine Misfire with Coolant Consumption Base Engine Misfire with Excessive Oil Consumption Upper Engine Noise, Regardless of Engine Speed Lower Engine Noise, Regardless of Engine Speed Engine Will Not Crank - Crankshaft Will Not Rotate Drive Belt Chirping, Squeal, and Whine Diagnosis Drive Belt Rumbling and Vibration Diagnosis Drive Belt Falls Off and Excessive Wear Diagnosis Repair Instructions Engine Mount Replacement - Right SideEngine Mount InspectionEngine Mount Bracket Replacement - Right SideInlet Manifold Replacement Camshaft Timing Chain ReplacementTiming Chain Tensioner ReplacementHydraulic Valve Lash Adjuster Arm ReplacementHydraulic Valve clearance Adjuster ReplacementCamshaft Intake and Exhaust Sprocket ReplacementCylinder Head ReplacementOil Pan ReplacementAutomatic Transmission Flex Plate ReplacementCrankshaft Balancer ReplacementCrankshaft Front Oil Seal ReplacementCrankshaft Rear Oil Seal ReplacementEngine Front Cover with Oil Pump ReplacementEngine Oil Pressure Indicator Switch ReplacementEngine ReplacementEngine Oil and Oil Filter ReplacementCamshaft Cover ReplacementIntake Camshaft ReplacementExhaust Camshaft ReplacementValve Stem Oil Seal and Valve Spring ReplacementEngine Mount Bracket RemovalCamshaft Timing Chain InspectionCamshaft Timing Chain AdjustmentDraining Fluids and Oil Filter RemovalEngine Lift Bracket RemovalExhaust Manifold Removal Engine Coolant Thermostat Housing RemovalWater Outlet Removal Air Conditioning Compressor Bracket RemovalWater Pump Pulley RemovalCrankshaft Balancer Removal Water Pump RemovalThrottle Body RemovalInlet Manifold Removal Ignition Coil RemovalCamshaft Cover Removal Camshaft Position Actuator Solenoid Valve Removal Sump RemovalEngine Front Cover and Oil Pump RemovalCamshaft Timing Chain RemovalTiming Chain Tensioner RemovalEngine Front Cover Gasket RemovalCamshaft Sprocket RemovalIntake Camshaft Removal Exhaust Camshaft Removal Hydraulic Valve Lash Adjuster Arm RemovalHydraulic Valve clearance Adjuster RemovalCylinder Head RemovalPiston, Connecting Rod, and Bearing RemovalCrankshaft and Bearing RemovalCylinder Head DisassembleCylinder Head Cleaning and InspectionCylinder Head AssembleEngine Block DisassembleEngine Block AssemblePiston and Connecting Rod DisassemblePiston, Connecting Rod, and Bearing Cleaning and InspectionPiston and Connecting Rod AssembleIntake Manifold Disassemble Inlet Manifold Cleaning and InspectionIntake Manifold Assemble Crankshaft and Bearing Cleaning and InspectionEngine Front Cover and Oil Pump Cleaning and InspectionEngine Front Cover and Oil Pump DisassembleSump Cleaning and InspectionCrankshaft and Bearing InstallationPiston, Connecting Rod, and Bearing InstallationCylinder Head InstallationHydraulic Valve clearance Adjuster InstallationHydraulic Valve Lash Adjuster Arm InstallationIntake Camshaft Installation Exhaust Camshaft Installation Camshaft Sprocket InstallationTiming Chain Tensioner InstallationEngine Front Cover Gasket InstallationCamshaft Timing Chain InstallationEngine Front Cover and Oil Pump InstallationSump InstallationCamshaft Position Actuator Solenoid Valve Installation Camshaft Cover Installation Ignition Coil InstallationOil Filter Installation Inlet Manifold Installation Throttle Body InstallationWater Pump InstallationCrankshaft Balancer Installation Water Pump Pulley Installation Air Conditioning Compressor Bracket InstallationWater Pump Belt InstallationWater Outlet Installation Engine Coolant Thermostat Housing InstallationExhaust Manifold Installation Engine Lift Bracket InstallationEngine Mount Bracket InstallationEngine Front Cover and Oil Pump AssembleWater Pump Belt RemovalAutomatic Transmission Flex Plate Removal Engine Block Cleaning and InspectionAutomatic Transmission Flex Plate Installation Description and Operation Engine Component Description Lubrication Description Special Tools and Equipment Special Tools 11. HVAC Heating, Ventilation, and Air Conditioning Specifications Fastener Tightening SpecificationsAdhesives, Fluids, Lubricants, and Sealers Refrigerant System SpecificationsDiagnostic Information and Procedures Handling of Refrigerant Lines and FittingsLeak TestingAir Conditioning (A/C) System Performance TestA/C Diagnostics ChartHeating Performance DiagnosticDefrosting InsufficientNoise Diagnosis - Blower MotorAir Conditioning Compressor Oil DiagnosisNoise Diagnosis - HVAC ModuleOdour DiagnosisRepair Instructions Odour Correction Refrigerant Recovery and Recharging — High Voltage Electric CompressorFlushingAir Conditioning and Drive Motor Battery Cooling Compressor ReplacementAir Conditioning Compressor and Condenser Hose ReplacementAir Conditioning Compressor Front Hose ReplacementAir Conditioning Compressor and Evaporator Hose ReplacementAir Conditioning Evaporator Thermal Expansion Valve Tube Replacement Air Conditioning Refrigerant Service Valve Core ReplacementAir Conditioning Refrigerant Desiccant ReplacementAir Conditioning Evaporator Thermal Expansion Valve Replacement — A/C EvaporatorAir Conditioning Evaporator Thermal Expansion Valve Replacement — Drive Motor Battery Coolant CoolerAir Conditioning Refrigerant Pressure Sensor Replacement – Low PressureAir Conditioning Refrigerant Pressure Sensor Replacement – High PressureAir Conditioning Refrigerant Temperature Sensor ReplacementAmbient Air Temperature Sensor ReplacementAir Conditioning Condenser ReplacementAir Conditioning and Heater Module Assembly Removal and InstallationAir Conditioning Evaporator ReplacementAir Conditioning Evaporator and Fan Module Drain Hose ReplacementHeater Inlet Hose ReplacementHeater Inlet And Outlet Pipe ReplacementHeater Outlet Hose ReplacementHeater Core Outlet Tube ReplacementHeater Core Inlet Tube ReplacementHeater Inlet Pipe Adapter ReplacementAir Inlet Valve Actuator Gear ReplacementPassenger Compartment Air Filter ReplacementAir Inlet ReplacementAir Inlet Assembly ReplacementBlower Motor Control Module ReplacementAir Inlet Valve and Inside Air Valve Control Cam ReplacementAir Inlet Valve Lever ReplacementBlower Motor ReplacementAir Distributor Case ReplacementInstrument Panel Outer Air Outlet Replacement - Left SideInstrument Panel Centre Air Outlet ReplacementInstrument Panel Outer Air Outlet Replacement - Right SideFloor Front Air Outlet Duct Replacement – Right SideFloor Front Air Outlet Duct Replacement – Left SideInstrument Panel Centre Air Outlet Duct ReplacementWindscreen Defroster Nozzle ReplacementSide Window Defogger Outlet Duct Replacement – Left SideSide Window Defogger Outlet Duct Replacement – Right SideHeater and Air Conditioning Remote Control ReplacementMode Control Cam Actuator ReplacementMode Valve Lever ReplacementHeater Coolant Heater Heat Shield ReplacementHeater Core ReplacementHeater Coolant Heater Air Supply Hose ReplacementHeater Coolant Heater Replacement Heater Water Auxiliary Pump ReplacementAccessory DC Power Control Module Cooling Air Inlet Duct Replacement Accessory DC Power Control Module Cooling Air Duct Replacement Accessory DC Power Control Module Cooling Fan Replacement Heater Water Shutoff Valve Replacement Heater Water Shutoff Valve Actuator Inlet Hose Replacement Heater Water Shutoff Valve Inlet Hose Replacement Heater Water Auxiliary Pump Inlet Hose Replacement Heater Vent Hose Replacement Heater Outlet Hose Vapour Vent Hose Replacement Description and Operation Heating and Air Conditioning System Description and Operation Special Tools and Equipment Special ToolsHVAC - Automatic Specifications Sensor Resistance Table Schematic and Routing Diagrams HVAC Schematics Diagnostic Information and Procedures HVAC Component Replacement Reference DTC B0163 DTC B0173, B0178, or B3933 DTC B018A, B048C, B048F, or B1395 DTC B0183 DTC B0193 DTC B0223, B0233, B023A, or B0408 DTC B0468, B046B, or B046C DTC B046A DTC P0071-P0073 DTC P0531, P0532, or P0533 DTC P0534 DTC P0536-P0538 or P153B DTC P0D69-P0D7F DTC P151C or P2516-P2518 DTC P1ECA or P1EC9 DTC P1F0A-P1F0D DTC P2681, P26A3, P26A6, P26A7, or P26A9 Symptoms - HVAC Systems - Automatic HVAC System Malfunction Actuator Recalibration Repair Instructions Heater and Air Conditioning Remote Control Replacement Air Inlet Valve Actuator ReplacementMode Control Cam Actuator ReplacementTemperature Valve Actuator ReplacementAir Conditioning Refrigerant Temperature Sensor ReplacementDuct Air Temperature Sensor Replacement – UpperDuct Air Temperature Sensor Replacement – LowerAmbient Air Temperature Sensor ReplacementInside Air Moisture and Windscreen Temperature Sensor ReplacementSun Load Temperature and Headlamp Automatic Control Ambient Light Sensor ReplacementDescription and Operation Automatic HVAC Description and Operation 12. Hybrid/EV Hybrid/EV Controls Specifications Temperature Versus ResistanceSchematic and Routing Diagrams Hybrid Controls Schematics Component Locator Hybrid Controls Electronic Component Views Diagnostic Information and Procedures DTC P0335 or P0336 DTC P0506 or P0507 DTC P0601-P0604, P0606, P062F, P1EB6, or P1EB7 — Hybrid Powertrain Control Module DTC P061A or P061B DTC P06AF DTC P06B1, P06B2, P06B4, P06B5, P06E7, or P06E8 DTC P0A1B or P0A1C DTC P0A2B-P0A2D or P0A31-P0A33 DTC P0A2F DTC P0A35 DTC P0A3F, P0A40, P0C52, P0C53, P0C5C, P0C5D, or P1B03 DTC P0A45, P0A46, P0C57, P0C58, P0C61, P0C62, or P1B04 DTC P0A78 or P0A79 DTC P0A89 DTC P0A8D-P0A8F DTC P0AB9 DTC P0AEE, P0AEF, P0AF0, P0AF3-P0AF5, P0BD2-P0BD4, P0BD7-P0BD9, P0BDC-P0BDE, or P0BE1-P0BE3 DTC P0B0D DTC P0BE6-P0BE8, P0BEA-P0BEC, P0BEE, P0BEF, P0BF0, P0BF2-P0BF4, P0BF6-P0BF8, or P0BFA-P0BFC DTC P0BFD or P0BFE DTC P0C01 or P0C04 DTC P0C05 or P0C08 DTC P0C0B or P0C0E DTC P0C17 or P0C18 DTC P0C19 DTC P0C1A DTC P0C20 DTC P0C28 DTC P0C4E DTC P0C4F DTC P150D or P150E DTC P15F0 DTC P15F1 DTC P15F2 DTC P16E0 DTC P16F2 DTC P16F3 DTC P16F4 DTC P16F6 DTC P179A DTC P181C-P181F, P183A-P183E, P184A, or P184B DTC P183F DTC P1A4F, P1A50-P1A54, P1ADC, or P1ADD DTC P1A71-P1A73 DTC P1A90-P1A92 DTC P1ABC or P1ABD DTC P1ADE, P1ADF, P1AE0, or P1AE1 DTC P1AE8, P1AE9, P1AEA, or P1AEB DTC P1AEC-P1AEF DTC P1AF0 or P1AF2 DTC P1AF4-P1AF7 DTC P1B0B or P1B0C DTC P1B0D or P1B0E DTC P1B0F or P1B10 DTC P1B15 DTC P1B41 or P1B42 DTC P1B43 or P1B44 DTC P1BFF or P1E23-P1E25 DTC P1E0A or P1E0B DTC P1E0E DTC P1E15-P1E18 DTC P1E19 or P1E1A DTC P1E1B-P1E1F DTC P1E20-P1E22 DTC P1E27 or P1E28 DTC P1E29 DTC P1E2A-P1E2F or P1E30-P1E32 DTC P1E33 DTC P1E34-P1E36 DTC P1E37 DTC P1E38 DTC P1E39 DTC P1E3A DTC P1E3E or P1E3F DTC P1E40-P1E42 DTC P1E43 or P1E44 DTC P1E45 DTC P1E46-P1E49 DTC P1E4A or P1E4B DTC P1EA9 DTC P1EB8 DTC P2797 Symptoms – Hybrid Controls DC Power Conversion Test Repair Instructions Drive Motor Generator Power Inverter Module Cover Replacement Drive Motor Generator Power Inverter Module Replacement Accessory DC Power Control Module Replacement Description and Operation Accessory DC Power Control Module Description and Operation Drive Motor Generator Power Inverter Module Description and Operation Electromagnetic Compatibility Description High Voltage Monitoring Systems Description Hybrid Modes of Operation Description Special Tools and Equipment Special ToolsHybrid/EV Cooling Specifications Temperature Versus Resistance Hybrid Cooling System SpecificationsSchematic and Routing Diagrams Hybrid Cooling Schematics Diagnostic Information and Procedures DTC P0480 or P0483 DTC P0A7E DTC P0A9C-P0A9E, P0AC6-P0ACD, P0AE9-P0AEB, P0BC3-P0BC5, P0C34-P0C36, P0C7D-P0C9A, or P0CA9-P0CBA DTC P0C32 DTC P0C43-P0C45 Hybrid/EV Battery Pack Coolant Pump Malfunction – DTC P0C47, P0C4A, or P1F18 DTC P0CD6-P0CD8 DTC P0CE0, P0CE2, P0CE3, P1EC7, or P1EC8 DTC P0CE6 or P0CE7 Hybrid/EV Electronics Coolant Pump Malfunction – DTC P0CE9 or P0CEDDTC P0CEF-P0CF1 Cooling Fan Malfunction – DTC P148A-P148C14 Volt Power Module Cooling Fan Malfunction – DTC P1EA6 or P1EA7 Hybrid/EV Battery Pack Coolant Heater Malfunction – DTC P1EC6 Hybrid Cooling System Pressure Cap Testing Hybrid Cooling System Leak Test Hybrid Battery Pack Coolant Passage Leak TestRepair Instructions Drive Motor Battery Cooling System Draining and Filling Drive Motor Generator Power Inverter Module Cooling System Draining and Filling Coolant Temperature Sensor Replacement Generator Control Module Coolant Tank Hose Replacement Drive Motor Generator Control Module Coolant Pump Hose Replacement Drive Motor Generator Control Module Cooling Outlet Hose Replacement Drive Motor Generator Control Module Radiator Outlet Hose Replacement Generator Control Module Coolant Radiator Hose Replacement Generator Control Module Coolant Pump Replacement Radiator Grille Screen Replacement Drive Motor Power Inverter Module Cooling Inlet Hose Replacement Drive Motor Battery Coolant Cooler Replacement Drive Motor Battery Coolant Radiator Replacement Drive Motor Battery Coolant Filter Replacement Drive Motor Battery Coolant Pump Replacement Drive Motor Battery Coolant Pump Inlet Hose Replacement Drive Motor Battery Radiator Surge Tank Replacement Drive Motor Battery Coolant/Air Separator Replacement Drive Motor Battery Coolant Cooler Outlet Hose Replacement Drive Motor Battery Coolant Flow Control Valve Replacement Drive Motor Battery Coolant Inlet Hose Replacement Drive Motor Battery Coolant Outlet Hose Replacement Drive Motor Battery Radiator Inlet Hose Replacement Drive Motor Battery Radiator Outlet Hose Replacement Drive Motor Battery Coolant Cooler Inlet Hose Replacement Drive Motor Battery Coolant Cooler Inlet Hose Assembly Replacement Hybrid/EV Battery Pack Coolant Control Solenoid Valve LearnDescription and Operation Drive Motor Battery Cooling Description Drive Motor Generator Control Module Cooling System Description and Operation Hybrid Cooling System Description and Operation Special Tools and Equipment Special Tools Hybrid/EV Energy Storage Schematic and Routing Diagrams Hybrid Energy Storage Schematics Diagnostic Information and Procedures High Voltage SafetyHigh Voltage DisablingHigh Voltage EnablingDTC P0601-P0604 or P0606 — Hybrid Powertrain Control Module 2DTC P0641-P0643 or P0651-P0653 DTC P0A0C or P0A0D DTC P0A80 DTC P0AA1, P0AD9, P0ADD, P0AE2, P0AE4, P0D0A, P0D11, P1EBC-P1EBF, P1EC0, or P1EC3-P1EC5 DTC P0AA6, P1AE6, or P1F0E DTC P0ABB, P0ABC, or P0ABD DTC P0AC1, P0AC2, P0B10, P0B11, P0B13, P1EBA, or P1EBB DTC P0AF8 DTC P0AFA or P0AFB DTC P0B3B-P0BBB, P1B16-P1B2D, P1B45-P1BFE, P1E01-P1E06, or P1E4C-P1E8A DTC P0BBE DTC P0C77 or P0C78 DTC P0D17 or P0D18 DTC P0D5E DTC P1A07, P1E93, P1E99, P1E9F, or P1EA5 DTC P1E3D DTC P1E92, P1E98, P1E9E, or P1EA4 DTC P1EAB or P1EAC DTC P1F17 Loss of Isolation on the High Voltage Main BusHybrid\EV Battery Voltage PresentRepair Instructions High Voltage System Inspection Battery Charger and 14 V Power Module Maxi 20 A Fuse Replacement 300-Volt Battery Positive and Negative Cable Replacement — Drive Motor Battery-to-Inverter 300-Volt Battery Positive and Negative Cable Replacement — Inverter-to-Compressor/Heater Module 300-Volt Battery Positive and Negative Cable Replacement — Drive Motor Battery-to-Charger 300-Volt Battery Positive and Negative Cable Replacement — Drive Motor Battery-to-APM Module Drive Motor Battery Replacement and Shipping Preparation Clear Secured High Voltage DTCs Hybrid/EV Battery Pack Data Reset Hybrid/EV Battery Pack Capacity Learn Description and Operation Drive Motor Battery System Description Special Tools and Equipment Special ToolsPlug-In Charging Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Plug-In Charging Schematics Diagnostic Information and Procedures DTC P0CF4-P0CF6 DTC P0CF9 or P0D01 DTC P0D1F DTC P0D20, P0D22, P1EFA, or P1EFB DTC P0D21, P0D23, P1EF0, or P1EF1 DTC P0D26 DTC P0D2A DTC P0D2B or P0D2C DTC P0D39-P0D3B, P0D49, P0D4E-P0D54, P1ECB-P1ECD, P1ED0-P1ED9, P1EDB, P1EDC, P1EDE-P1EED, or P1EFE-P1F02 DTC P0D3E or P0D3F DTC P0D40, P1EDA, P1EDD, or P1F03-P1F05 DTC P0D43-P0D45 DTC P0D58 or P0D59 DTC P0D5B, P0D5C, P1ECE, or P1EFD DTC P0D5E DTC P1EE6 DTC P1EEF or P1EFE DTC P1EF3-P1EF5 Repair Instructions Charge Port Housing Bezel Replacement Charge Port Door Replacement Charge Port Housing Replacement Charge Port Door Actuator Replacement Charge Port Door Hinge Bezel Replacement Charge Port Door Actuator Cable Replacement Charge Port Door Actuator Seal Replacement Charge Port Door Hinge Seal Replacement Charge Port Door Ajar Indicator Switch Replacement Drive Motor Battery Charger Replacement Drive Motor Battery Charger Receptacle ReplacementDescription and Operation Plug-In Charging System Description and Operation Special Tools and Equipment Special Tools 13. Power and Signal Distribution Data Communications Schematic and Routing Diagrams Data Communication Schematics Body Control System Schematics Diagnostic Information and Procedures Control Module U Code List DTC B1000 DTC B1001 DTC B1016 DTC B101D DTC B101E DTC C0550 DTC C056D DTC C056E DTC C078A DTC P0601-P0604, P0606, or P062F DTC P06E4 DTC P0A1F, P1A05, or P1A06 DTC P16B7 DTC P16B8-P16BA DTC P16C1-P16C5 DTC P16C6 DTC P1E8E-P1E91 DTC P1E94-P1E97 DTC P1E9A-P1E9D DTC P1EA0-P1EA3 DTC P1EB1 DTC P1EB2-P1EB5 DTC P1EB9 DTC P1EC1 or P1EC2 DTC P1EF8 DTC P1F06-P1F09 DTC P262B DTC U0001 DTC U0002 DTC U0020 DTC U0073 or U2100 DTC U0074 DTC U0077 DTC U007A DTC U0078 DTC U0100-U02FF DTC U0300-U0336 DTC U0400-U05FF DTC U1500-U15BF DTC U1793 DTC U1795 DTC U179A DTC U1803 DTC U1806 DTC U1807 DTC U180A DTC U180B DTC U180C DTC U180D DTC U1814 DTC U1817 DTC U1818 DTC U1821 DTC U182D DTC U182E or U182F DTC U1833 DTC U1838 DTC U1839 DTC U183B DTC U183C DTC U183E DTC U1845 or U1846 DTC U1849 DTC U184A DTC U184B DTC U184C DTC U184D DTC U184E DTC U1850 DTC U1858 DTC U185A DTC U185B DTC U185C DTC U1860 DTC U1861 DTC U186A DTC U186B DTC U1876 DTC U1879 DTC U1885 DTC U18B9-U18BF DTC U2099 DTC U2101 DTC U2103 DTC U2105-U2199 DTC U2401 DTC U2602 DTC U2603 DTC U2604 DTC U2605 DTC U2606 DTC U2608 DTC U2609 DTC U2611 DTC U2612 Symptoms - Data Communications Scan Tool Does Not Power Up Scan Tool Does Not Communicate with Chassis High Speed GMLAN Device Scan Tool Does Not Communicate with High Speed GMLAN Device Scan Tool Does Not Communicate with Low Speed GMLAN Device Data Link References Repair Instructions Body Control Module Replacement Hybrid Powertrain Control Module 2 Replacement Description and Operation Body Control System Description and Operation Data Link Communications Description and OperationPower Outlets Schematic and Routing Diagrams Cigar Lighter/Power Outlet Schematics Diagnostic Information and Procedures Symptoms - Power Outlets Power Outlet Receptacle Malfunction – DTC B1445 Repair Instructions Accessory Power Receptacle Replacement Description and Operation Power Outlets Description and Operation Special Tools and Equipment Special Tools Wiring Systems and Power Management SpecificationsFastener Tightening Specifications Schematic and Routing Diagrams Harness Routing Views Electrical Schematic Symbols Vehicle Zoning Strategy — Passenger Car Power Distribution Schematics Power Moding Schematics Ground Distribution Schematics Component Locator Master Electrical Component List Front of Vehicle/Engine Compartment Component Views Powertrain Component Views Instrument Panel/Centre Console Component Views Passenger Compartment/Roof Component Views Door Component Views Luggage Compartment/Rear of Vehicle Component Views Wheels/Vehicle Underbody Component Views Ground Views Visual Identification Electrical Centre Identification Views Component Connector End Views Splice Pack Connector End Views Inline Harness Connector End Views Diagnostic Information and Procedures DTC B144B DTC B1451 DTC C0847, C0848, C1240, or C1241 DTC C0857 or C1242 DTC P15B9, P15BA, P1A5E, P1A5F, P1EF6, P1EF7, P2534, or P2535 DTC P1A60 Symptoms - Wiring Systems Power Mode Mismatch Retained Accessory Power Malfunction Vehicle ON/OFF Switch Indicator Malfunction – DTC B097C Vehicle Will Not Change Power Mode – DTC B097B General Electrical Diagnosis Checking Aftermarket Accessories Circuit Testing Using Connector Test Adapters Probing Electrical Connectors Fault-finding with a Digital Multimeter Fault-finding with a Test Lamp Using Fused Jumper Wires Measuring Voltage Measuring Voltage DropMeasuring FrequencyTesting Ground and Low Reference CircuitsTesting for ContinuityTesting for Short to GroundTesting for a Short to VoltageTesting for Intermittent Conditions and Poor ConnectionsInducing Intermittent Fault ConditionsTesting for Electrical IntermittentsScan Tool Snapshot ProcedureCircuit Protection - Fuses Circuit Protection - Circuit Breakers Circuit Protection - Fusible Links Wiring RepairsRepairing Damaged Wire InsulationFlat Wire RepairsFolded-Over Wire RepairGMLAN Wiring RepairsHigh Temperature Wiring RepairsHeated Oxygen Sensor Wiring RepairsSplicing Copper Wire Using Splice SleevesSplicing Twisted or Shielded CableSplicing Inline Harness DiodesSIR/SRS Wiring RepairsConnector RepairsConnector Position Assurance Locks Terminal Position Assurance Locks AFL/EPC ConnectorsBosch Connectors - BSK Bosch Connectors - 0.64 Bosch Connectors - 2.8 JPT Bosch Connectors - ECM Delphi Connectors - Weather PackDelphi Connectors - Push To SeatDelphi Connectors - Pull To SeatDelphi Connectors - Micro-Pack 100WDelphi Connectors - Micro .64Delphi Connectors - 12-WayDelphi Connectors — Steering GearFCI Connectors — Lever Lock FCI Connectors — SIR FEP Connectors — Steering GearJST Connectors Kostal Connectors - Glow Plug Control ModuleKostal Connectors - Transmission Molex Connectors Sumitomo Connectors Tyco/AMP Connectors - CM 42-WayTyco/AMP Connectors - SensorTyco/AMP Connectors - 0.25 CapTyco/AMP Connectors - 43-WayTyco/AMP Connectors - Door ModuleTyco/AMP Connectors - 102-Way InlineTyco/AMP Connectors - SeatTyco/AMP Connectors - SIRYazaki Connectors - 2-WayYazaki Connectors - 16-WayRepairing Connector Terminals — Terminated Lead RepairTerminal Removal Repair Instructions Relay Replacement - Attached to Wire HarnessRelay Replacement - Within an Electrical CentreFuse Block ReplacementAccessory Wiring Junction Block ReplacementIgnition and Start Switch ReplacementDescription and Operation Power Mode Description and OperationRetained Accessory Power Description and Operation Special Tools and Equipment Special Tools 15. Safety and Security Immobilizer Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Immobilizer Schematics Diagnostic Information and Procedures DTC B2955 DTC B3031 DTC B3055 DTC B3060 DTC B389A DTC B3902 DTC B3935 DTC B3976 DTC B3984 DTC P0513 DTC P0633 DTC P1631 Repair Instructions Theft Deterrent Module ReplacementImmobilizer System Component ProgrammingKey with Integrated Transmitter Programming Description and Operation Immobilizer Description and OperationObject Detection Schematic and Routing Diagrams Object Detection Schematics Diagnostic Information and Procedures DTC B0954, B0955, B0956, or B0957 DTC B0958, B0959, B0960, or B0961 DTC B0967 or B0968 DTC B1015 DTC B1405 Symptoms - Object DetectionParking Assist System MalfunctionRear Vision Camera System MalfunctionRepair Instructions Front and Rear Object Alarm Module ReplacementFront Parking Assist Alarm Sensor ReplacementRear Parking Assist Alarm Sensor ReplacementRearview Camera Image Display Module Replacement — VoltDescription and Operation Object Detection Description and Operation — UD5 Object Detection Description and Operation — UVC Remote Functions Schematic and Routing Diagrams Remote Function Schematics Diagnostic Information and Procedures DTC B097B DTC B3101 DTC B3105 DTC B3106 DTC B3109-B3113 DTC B310D-B310F DTC B3119 DTC B3120 DTC B3121 DTC B3122 DTC B3123 DTC B3124 Symptoms - Remote Functions No Remote Detected Keyless Entry System Malfunction — Active Keyless Entry System Malfunction — Passive Remote Vehicle Start Malfunction Repair Instructions Ignition Lock Key Transmitter Antenna Replacement – Instrument PanelIgnition Lock Key Transmitter Antenna Replacement – Floor Console — FrontIgnition Lock Key Transmitter Antenna Replacement – Floor Console — RearKeyless Entry Control Module ReplacementRemote Control Door Lock Receiver ReplacementGarage Door Opener Transmitter ReplacementGarage Door Opener Transmitter Pushbutton ReplacementDescription and Operation Keyless Entry System Description and Operation Seat Belts Schematic and Routing Diagrams Seat Belt Schematics Diagnostic Information and Procedures Symptoms - Seat BeltsSeat Belt Indicator Circuit Malfunction - Driver Seat Belt Indicator Circuit Malfunction - PassengerSeat Belt Indicator Circuit Malfunction - Rear Repair Instructions Front Seat Belt Buckle Replacement Shoulder Belt Replacement - Rear Rear Seat Shoulder Belt Buckle Replacement Description and Operation Seat Belt System Description and Operation Supplemental Inflatable Restraints Schematic and Routing Diagrams SIR Schematics Component Locator SIR Identification Views Diagnostic Information and Procedures DTC B0012 or B0013 DTC B0014, B0021, B0031, or B0038 DTC B0015, B001A, B001B, or B0022 DTC B0016, B0018, B0023, or B0025 DTC B0017 or B0024 DTC B0019 or B0020 DTC B0052 DTC B0083 or B0084 DTC B0085 or B0088 DTC B0086 or B0087 DTC B0098 DTC B067F or B0680 DTC B1001 DTC B1019 Symptoms - SIR Air Bag Indicator Circuit Malfunction — Passenger Air Bag Indicator Circuit Malfunction — Driver SIR Disabling and EnablingIntroduction SIR Service Precautions Repair Instructions Front End Inflatable Restraint Discriminating Sensor Replacement Inflatable Restraint Side Impact Sensor Replacement Inflatable Restraint Sensing and Diagnostic Module Replacement Steering Wheel Inflatable Restraint Module Replacement Steering Wheel Airbag Coil Replacement Inflatable Restraint Steering Wheel Module Coil Centring Instrument Panel Inflatable Restraint Module Replacement Inflatable Restraint Instrument Panel Lower Module Replacement – Driver Side Inflatable Restraint Instrument Panel Lower Module Replacement – Passenger Side Driver or Passenger Seat Side Inflatable Restraint Module Replacement Inflatable Restraint Rear Side Door Side Impact Sensor Replacement Inflatable Restraint Instrument Panel Module Indicator Replacement Roof Side Rail Inflatable Restraint Module Replacement Front Seat Belt Anchor Plate Tensioner Replacement Driver or Passenger Seat Retractor Side Belt Replacement Inflatable Restraint Module Handling and Scrapping Pretensioner Handling and Scrapping Description and Operation SIR System Description and Operation Special Tools and Equipment Special ToolsTheft Deterrent Schematic and Routing Diagrams Theft Deterrent System Schematics Diagnostic Information and Procedures Symptoms - Theft Deterrent Content Theft Deterrent Malfunction Inclination/Intrusion Sensor Malfunction Theft Deterrent Alarm Malfunction Description and Operation Theft Systems Description and Operation 16. Seats Seat Hardware, Trim, and Upholstery Repair Instructions Driver or Passenger Seat Replacement Driver or Passenger Seat Cushion Outer Finish Panel Replacement Driver or Passenger Seat Wiring Harness Replacement – Seat Back Driver or Passenger Seat Wiring Harness Replacement – Cushion Driver or Passenger Seat Adjuster Vertical Actuator Handle Replacement Driver or Passenger Seat Adjuster Handle Replacement Front Seat Adjuster Track Finish Cover Replacement Driver or Passenger Seat Head Restraint Replacement Front Seat Head Restraint Adjust Rod Guide Replacement Front Seat Head Restraint Adjust Knob Replacement Driver or Passenger Seat Cushion Closeout Cover Replacement Driver or Passenger Seat Outer Recliner Finish Cover Replacement Driver or Passenger Seat Inner Recliner Finish Cover Replacement Driver or Passenger Seat Cushion Frame Replacement Front Seat Cushion Cover and Pad Replacement Driver or Passenger Seat Cushion Pad Wire Replacement Driver or Passenger Seat Backrest Cushion Cover and Pad Replacement Driver or Passenger Seat Back Cushion Pad Wire Replacement Driver or Passenger Seat Back Cushion Frame Replacement Driver or Passenger Seat Recliner Handle Replacement Driver or Passenger Seat Back Cushion Finish Panel Replacement Rear Seat Latch Striker Bezel Replacement Rear Seat Head Restraint Replacement Rear Seat Head Restraint Guide Replacement Rear Seat Back Cushion Pivot Support Replacement Rear Seat Cushion Cover and Pad Replacement Rear Seat Cushion Replacement Rear Seat Latch Replacement Rear Seat Back Cushion Replacement Rear Seat Back Cushion Panel Replacement Rear Seat Back Cushion Cover and Pad Replacement Rear Seat Back Cushion Hinge Replacement Rear Seat Back Cushion Latch Release Handle Bezel Replacement Rear Seat Anchor Plate Bezel Replacement Seat Heating and Cooling Schematic and Routing Diagrams Heated/Cooled Seat Schematics Diagnostic Information and Procedures DTC B1925 or B2170 DTC B2345 DTC B2425 or B2430 DTC B242A Symptoms - Seat Heating and Cooling Front Heated Seat Malfunction Repair Instructions Front Seat Heater Control Module ReplacementDriver or Passenger Seat Backrest Cushion Heater ReplacementDriver Seat Cushion Heater ReplacementPassenger Seat Cushion Heater ReplacementDescription and Operation Heated Seats Description and Operation 17. Steering Power Steering Specifications Fastener Tightening Specifications Schematic and Routing Diagrams Power Steering Schematics Diagnostic Information and Procedures DTC C0176 DTC C044A DTC C0456 DTC C0475 DTC C047A DTC C0545 DTC C0565 DTC C0569 DTC C0710 Rattle, Clunk, or Shudder Noise from the Power Steering System Repair Instructions Steering Linkage Outer Track rod Replacement Steering Gear Boot Replacement Steering Gear Replacement Steering Linkage Inner Track Rod Replacement Steering Gear Drive Coupling Replacement Power Steering Assist Motor Replacement Power Steering Control Module CalibrationDescription and Operation Power Steering System Description and Operation — Electronic Power Steering Special Tools and Equipment Special Tools Steering Wheel and Column Specifications Fastener Tightening SpecificationsAdhesives, Fluids, Lubricants, and Sealers Schematic and Routing Diagrams Column Lock Schematics Diagnostic Information and Procedures DTC B1023 DTC B144C DTC B2515 DTC B2897 DTC B2910 DTC B305A Repair Instructions Intermediate Steering Shaft ReplacementSteering Column Upper Trim Cover ReplacementSteering Column Lower Trim Cover ReplacementSteering Column Lock Control Module ReplacementIndicator Switch Bracket ReplacementIndicator Multifunction Switch ReplacementSteering Wheel ReplacementSteering Wheel Spoke Lower Cover ReplacementSteering Column ReplacementSteering Angle Sensor ReplacementDescription and Operation Steering Wheel and Column Description and Operation 18. Suspension Front Suspension Specifications Repair Instructions Fastener Tightening Specifications Stabiliser Shaft ReplacementStabilizer Shaft Link ReplacementFront Wheel Bearing and Hub ReplacementSteering Knuckle ReplacementLower Control Arm ReplacementFront Lower Control Arm Bush ReplacementWheel Stud ReplacementStrut Assembly Removal and InstallationSuspension Shock/Strut DisposalStrut, Strut Component, or Spring ReplacementDescription and Operation Front Suspension Description and Operation Special Tools and Equipment Special Tools Rear Suspension Specifications Fastener Tightening SpecificationsAdhesives, Fluids, Lubricants, and Sealers Repair Instructions Rear Wheel Bearing and Hub ReplacementShock Absorber ReplacementShock Absorber DisposalRear Spring, Insulator, and Jounce Bumper ReplacementRear Axle ReplacementWheel Stud ReplacementDescription and Operation Rear Suspension Description and Operation Special Tools and Equipment Special Tools Suspension General Diagnosis Specifications Trim Height Specifications Diagnostic Information and Procedures Body Leans or Sways in CornersTorque SteerMemory SteerTrim Height InspectionTire Pressure Monitoring Schematic and Routing Diagrams Tyre Pressure Monitoring System Schematics Diagnostic Information and Procedures DTC C0569 DTC C0750, C0755, C0760, or C0765 DTC C0775 Symptoms - Tire Pressure MonitoringLow Tyre Pressure Indicator MalfunctionRepair Instructions Tire Pressure Indicator Sensor Replacement Description and Operation Tire Pressure Monitor Description and Operation Tyres and Wheels Specifications Fastener Tightening SpecificationsAdhesives, Fluids, Lubricants, and Sealers Repair Instructions Tyre and Wheel Removal and Installation Special Tools and Equipment Special Tools Wheel Alignment Specifications Wheel Alignment Specifications Fastener Tightening Specifications Repair Instructions Wheel Alignment MeasurementWheel Alignment - Steering Wheel Angle and/or Front Toe AdjustmentRear Camber AdjustmentRear Toe AdjustmentDescription and Operation Caster Description 19. Transmission Automatic Transmission – 4ET50 Specifications Fastener Tightening SpecificationsTransmission General SpecificationsFluid Pump Selective SpecificationsTaper Bearing Preload Selective SpecificationsRange ReferenceShift Solenoid Valve State and Gear Ratio Solenoid Valve Pressure SpecificationsTransmission Internal Mode Switch LogicTransmission Fluid Pressure Switch LogicSchematic and Routing Diagrams Automatic Transmission Controls Schematics Component Locator Disassembled Views Component LocationBushing, Bearing, and Washer LocationsSeal Locations Ball Check Valve Locations Fluid PassagesDiagnostic Information and Procedures DTC P0601-P0606, P060B, P062F, P16F3, P16F7, P16F8, or P179B — TCM DTC P0634 DTC P0667, P0668, or P0669 DTC P06AC, P06AD, or P06AE DTC P0711, P0712, or P0713 DTC P0721 DTC P0751 DTC P0752 DTC P0756 DTC P0757 DTC P0776 or P0777 DTC P077B DTC P0796 or P0797 DTC P079A DTC P079B DTC P079C DTC P07A3 DTC P07A5 DTC P07A7 DTC P0961-P0963 DTC P0965-P0967 DTC P0969-P0971 DTC P0973 or P0974 DTC P0976 or P0977 DTC P1762 DTC P1824, P182A-P182F, P1838, or P1839 DTC P215B DTC P215C DTC P2534 or P2535 DTC P2537 DTC P2714 or P2715 DTC P2719-P2721 DTC P2728-P2730 Symptoms - Automatic TransmissionDrive Motor Generator Power Inverter Module Cable InspectionControl Solenoid Valve and Transmission Control Module Assembly InspectionControl Solenoid Valve and Transmission Control Module Assembly Output Shaft Speed Input TestControl Solenoid Valve and Transmission Control Module Assembly Solenoid Performance TestControl Valve Body Diagnostic InspectionTransmission Fluid Level and Condition Check Line Pressure Check Road Test Clutch Plate DiagnosisEngine Coolant/Water in TransmissionAutomatic Transmission OverheatingCase Porosity RepairTransmission Fluid Cooler Flushing and Flow TestBushing and Mating Shaft InspectionMain Fluid Pump Pressure High or LowAuxiliary Fluid Pump Pressure High or Low Automatic Transmission Fluid Leaks Fluid Leak DiagnosisWhine/Growl Noise That Changes with Vehicle Speed Noise in Drive or Reverse Gear Vibration Noise and Vibration Analysis No Park or Drive No Drive in All Ranges No Reverse Gear No Drive or Reverse Gear Harsh, Soft, Delayed or Slipping Drive or Reverse Gear Stuck in Drive or Reverse Gear Harsh Garage ShiftRepair Instructions Auxiliary Fluid Pump Control Module Replacement Transmission Control Lever Knob Replacement Transmission Control Replacement Automatic Transmission Range Selector Lever Replacement Range Selector Lever Cable Replacement Range Selector Lever Cable Adjustment Range Selector Lever Cable Bracket Replacement Transmission Fluid Replacement Transmission Fluid Cooler Thermal Bypass Valve Replacement Transmission Fluid Cooler Pipe Connector Replacement - Radiator Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection Transmission Fluid Auxiliary Cooler Replacement Transmission Fluid Cooler Outlet Pipe Replacement Transmission Fluid Cooler Inlet Pipe Replacement Automatic Transmission Fluid Pressure Test Hole Plug Replacement Front Wheel Drive Shaft Seal Replacement - Left Side Front Wheel Drive Shaft Seal Replacement - Right Side Manual Shift Shaft Position Switch Replacement Control Valve Body Cover Replacement Control Valve Body Replacement Control Solenoid Valve and Transmission Control Module Assembly Replacement Transmission Mount Bracket Replacement - Rear Transmission Mount Transmission-Side Bracket Replacement Transmission Mount Replacement - Left Side Transmission Rear Mount Replacement Transmission Replacement Holding Fixture Installation Torque Dampener Removal Control Valve Body Cover Removal Control Solenoid Valve and Transmission Control Module Assembly RemovalManual Shift Shaft Position Switch and Fluid Level Control Valve Removal Control Valve Body and Channel Plate RemovalOutput Shaft RemovalTorque Dampener and Differential Housing with Fluid Pump RemovalFront Differential Carrier Assembly Removal1-3-Reverse Clutch, Input Clutch Hub, and Hub Shaft RemovalDrive Motor Generator Rotor and Stator Removal – Unit A Automatic Transmission Wiring Harness and Output Speed Sensor RemovalPark Pawl and Manual Shift Shaft Removal Front Differential Drive Pinion Gear with Transfer Gear Removal Front Wheel Drive Shaft Seal Removal – Case Side Case Extension Assembly RemovalCase Cover Removal Drive Motor Generator Rotor and Stator Removal – Unit B Output Sun Gear, Sun Gear Shaft, Carrier, and Carrier Shell RemovalVariable High and 2-3-4 Clutch Hub and Clutch RemovalCentre Support Assembly RemovalDrive Motor Power Inverter Module Cable Terminal Insulator Block Removal Variable High and 2-3-4, Variable Low and 1-2 Reverse, and 1-3 Reverse Clutch Accumulator Piston RemovalTransmission Case Cleaning and InspectionManual Shift Shaft Seal Removal Front Differential Drive Pinion Gear Bearing Cup Replacement – Case SideFront Differential Drive Pinion Gear Roller Bearing and Lubricant Dam ReplacementVariable High and 2-3-4, Variable Low and 1-2 Reverse, and 1-3 Reverse Clutch Accumulator Piston InstallationDrive Motor Power Inverter Module Cable Terminal Insulator Block Installation Torque Dampener and Differential Housing with Fluid Pump DisassembleTorque Dampener and Differential Housing Cleaning and InspectionFront Wheel Drive Shaft Seal Replacement – Torque Dampener SideFront Differential Drive Pinion Gear Bearing Cup Removal – Torque Dampener SideFront Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Removal – Torque Dampener SideAuxiliary Fluid Pump Motor and Fluid Pump DisassembleInput Shaft Bearing Replacement1-3-Reverse Clutch Housing Seal ReplacementFluid Pump Body, Torque Dampener Fluid Seal, and Torque Dampener Bearing DisassembleFluid Pump Body Cleaning and InspectionFluid Pump Body, Torque Dampener Fluid Seal, and Torque Dampener Bearing AssembleFluid Pump Selective MeasurementAuxiliary Fluid Pump Motor and Fluid Pump AssembleTorque Dampener and Differential Housing with Fluid Pump AssembleDrive Motor Generator Position Sensor Stator Removal Centre Support Assembly DisassembleVariable Low and 1-2 Reverse Clutch Piston Removal Variable Low and 1-2 Reverse Clutch Housing and Front Differential Transfer Drive Gear DisassembleInput Sun Gear Thrust Bearing ReplacementVariable High and 2-3-4 Clutch Seal InstallationVariable Low and 1-2 Reverse Clutch Housing and Front Differential Transfer Drive Gear AssembleVariable Low and 1-2 Reverse Clutch Piston Installation Centre Support Assembly AssembleVariable Low and 1-2 Reverse Clutch Piston Air Check Drive Motor Generator Position Sensor Stator Installation Variable High and 2-3-4 Clutch DisassembleCentre Support Roller Bearing ReplacementVariable High and 2-3-4 Clutch AssembleVariable High and 2-3-4 Clutch Piston Air CheckCentre Support Assembly InstallationVariable High and 2-3-4 Clutch and Hub InstallationOutput Carrier Bearing ReplacementOutput Carrier Shell, Carrier, Sun Gear, and Sun Gear Shaft InstallationDrive Motor Generator Rotor and Stator Installation – Unit B Case Cover Assembly DisassembleCase Cover Assembly AssembleCase Cover Assembly InstallationFront Wheel Drive Shaft Bearing ReplacementCase Extension Assembly InstallationFront Differential Drive Pinion Gear with Transfer Gear Overhaul Front Differential Carrier Bearing ReplacementFront Differential Carrier Cleaning and InspectionFront Differential Drive Pinion Gear Bearing Thrust Washer and Front Differential Bearing Washer MeasurementFront Differential Drive Pinion Gear Bearing Cup Installation – Torque Dampener SideFront Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Installation – Torque Dampener SideFront Differential Drive Pinion Gear with Transfer Gear Installation Park Pawl and Manual Shift Shaft Installation Manual Shift Shaft Seal Installation Automatic Transmission Wiring Harness and Output Speed Sensor InstallationDrive Motor Generator Rotor and Stator Installation – Unit A Input Clutch Hub and Shaft Installation1-3-Reverse Clutch Disassemble Input Shaft Seal Replacement1-3-Reverse Clutch Assemble 1-3-Reverse Clutch Piston Air Check 1-3-Reverse Clutch Installation Front Differential Carrier Installation Torque Dampener and Differential Housing with Fluid Pump InstallationFront Differential Carrier Final Rotational Torque MeasurementOutput Shaft Installation Front Wheel Drive Shaft Seal Installation – Case Side Control Valve Body Assembly DisassembleControl Valve Body Cleaning and InspectionControl Valve Body Assembly AssembleControl Valve Body and Channel Plate InstallationManual Shift Shaft Position Switch and Fluid Level Control Valve Installation Control Solenoid Valve and Transmission Control Module Assembly InstallationControl Valve Body Cover InstallationTorque Dampener InstallationHolding Fixture RemovalDescription and Operation Definitions and Abbreviations Transmission Identification Information Transmission General Description Transmission Component and System Description Hybrid Transmission Modes of Operation Transmission Adaptive Functions Transmission Indicators and Messages Electronic Component Description Park Engine Off Park Engine On Neutral Engine Off Neutral Engine On Engine Start Reverse Output Split Engine Off Reverse Output Split Engine On Reverse Series Mode Engine Off Reverse Series Mode Engine On Drive Series Mode Engine Off Drive Series Mode Engine On Drive Output Split Engine Off Drive Output Split Engine On Power Off Default Special Tools and Equipment Special Tools Shift Lock Control Schematic and Routing Diagrams Shift Lock Control Schematics Diagnostic Information and Procedures DTC B270A Symptoms - Automatic Transmission Shift Lock Control Transmission Control Lever Malfunction Description and Operation Automatic Transmission Shift Lock Control Description and Operation
Chevrolet Volt Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
e-mail