Claas Lexion 480 - Repair, Service and Maintenance Manual
Claas Lexion 480
CLAAS LEXION 480 - WORKSHOP, SERVICE, REPAIR MANUAL
CLAAS LEXION 480 - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual, for combine harvester Claas Lexion 480. CONTENTS: GENERAL INFORMATION -General - Introduction - Introduction to the CLAAS Repair Manual - Key to symbols -Safety Rules - Important notice - Identification of warning and danger signs - Correct use of the machine - General safety and accident prevention regulations - Leaving the machine - Compressor-type air conditioner - Maintenance - Basic rule - Pressure accumulator -General repair information - Reason of damage - Spare parts - Engine - Gearboxes - Alternator - Tensioning the steel roller chains - Taper ring fasteners - Self-locking bolts - Liquid locking compound - Correct installation of lock collar bearings - Correct installation of adapter sleeve bearings - Ferrule fittings on hydraulic lines - Progressive ring fittings on hydraulic lines - Taper fittings on hydraulic lines - Welding - Some advice for speedy and correct repair work: -Tightening torques - Bolts - Hydraulic fittings - Brake line screw joints - Wheel bolts - Safety features -Specifications - Lubricants chart - Hydraulic pressure values -Sectional view of machine -Drive diagram - Drive diagram, left-hand - Drive system diagram, right-hand side OPERATOR'S PLATFORM -Air conditioner - Important instructions regarding the compressor-type air conditioning system - Important instructions regarding the installation of parts in the compressor-type air conditioner - Air conditioning system Topping up refrigerant - Checking / topping up the refrigerant oil level at the air conditioner compressor - Topping up refrigerant oil - Removing the condenser - Refitting the condenser - Removing the air conditioner compressor - Installing the air conditioner compressor - Removing the air conditioner compressor electro-magnetic clutch - Air conditioner compressor Sanden Sd 7h 15, disassembled - Installing the air conditioner compressor electro-magnetic clutch - Removing the air conditioner compressor cylinder head / cylinder head gasket - Installing the air conditioner compressor cylinder head / cylinder head gasket - Removing the air conditioner compressor shaft seal - Installing the air conditioner compressor shaft seal - Removing the expansion valve - Air conditioning system (cab side), disassembled - Installing the expansion valve - Removing the thermostat - Installing the thermostat - Removing the evaporator - Installing the evaporator - Removing the filter receiver drier - Filter receiver drier, disassembled - Installing the filter receiver drier -Steering - Scenes of failures on the Orbitrol steering unit - External leaks - Internal leaks - Removing the steering column - Disassembling the steering column - Steering column, disassembled: - Assembling the steering column - Installing the steering column - Removing the valve block from the Orbitrol - Installing the valve block on the Orbitrol - Removing the Orbitrol - Orbitrol, disassembled - Installing the Orbitrol -Parking brake - Removing the parking brake - Installing the parking brake -Foot brake - Removing the master brake cylinder - Master brake cylinder, disassembled - Assembling the master brake cylinder - Installing the master brake cylinder - Adjusting the master brake cylinder -Engine electric system - Alternator THRESHING MECHANISM -Feed rake conveyor - Removing the feed rake conveyor - Installing the feed rake conveyor - Removing the intercepting piece - Installing the intercepting piece - Removing the feed rake conveyor suction blower - Disassembling the feed rake conveyor suction blower - Feed rake conveyor suction blower, disassembled: - Assembling the feed rake conveyor suction blower - Installing the feed rake conveyor suction blower - Removing the top feed rake shaft - Feed rake top shaft, disassembled - Installing the feed rake top shaft - Removing the bottom feed rake roller - Bottom feed rake roller, disassembled - Assembling the bottom feed rake roller - Installing the bottom feed rake roller - Replacing the wooden ledges - Removing the intermediate floor - Installing the intermediate floor - Replacing the runners - Removing the intermediate drive shaft - Intermediate drive shaft, disassembled - Installing the intermediate drive shaft - Removing the reverser drive - Reverser drive, disassembled - Installing the reverser drive - Replacing the feeder chains -Threshing concave - Removing the stone trap - Installing the stone trap - Removing the preconcave - Preconcave, disassembled - Installing the preconcave - Removing the main concave - Main concave, disassembled - Installing the main concave - Basic concave setting - Adjusting the concave potentiometer - Learning the limit stops - Learning the limit stops -Accelerator - Removing the bearing assembly and the shaft on the right-hand side - Disassembling the right-hand bearing assembly - Assembling the right-hand bearing - Installing the right-hand bearing assembly and shaft - Removing the bearing assembly on the left-hand side - Disassembling the left-hand bearing assembly - Assembling the left-hand bearing assembly - Installing the left-hand bearing assembly - Replacing the accelerator caps - Removing the accelerator - Accelerator, disassembled - Installing the accelerator -Threshing drum - Removing the right-hand drum bearing assembly - Disassembling the right-hand drum bearing - Right-hand drum bearing, disassembled: - Installing the right-hand drum bearing - Removing the left-hand drum bearing assembly - Disassembling the left-hand drum bearing - Left-hand drum bearing assembly, disassembled: - Installing the left-hand drum bearing assembly - Removing the threshing drum - Threshing drum, disassembled - Renewing the beater bars - Removing the threshing drum shaft - Installing the threshing drum shaft - Installing the threshing drum -Impeller - Removing the right-hand impeller bearing - Installing the right-hand impeller bearing - Removing the left-hand impeller bearing - Installing the left-hand impeller bearing - Removing the impeller - Installing the impeller - Removing the flanged shaft (from serial no. ...) - Impeller disassembled (from serial no. ...) - Installing the flanged shaft - Removing the impeller shaft (up to serial no. ...) - Impeller disassembled (up to serial no. ...) - Installing the impeller shaft (up to serial no. ...) -Axial rotors - Removing the separation grates - Installing the separation grates - Removing the separating jacket - Installing the separating jacket - Removing the axial rotor supporting arm - Disassembling the axial rotor supporting arm - Supporting arm, disassembled: - Installing the axial rotor supporting arm - Removing the axial rotor - Installing the axial rotor - Removing the hybrid unit completely - Installing the hybrid unit CLEANING UNIT -Return pan - Lowering the return pan (from serial no. ...) - Raising and installing the return pan (from serial no. ...) - Removing the return pan - Rear rocker arm, disassembled - Installing the return pan -Sieve pan - Removing and installing the sieves - Removing the upper sieves (from serial no. ...) - Removing the lower sieves (from serial no. ...) - Installing the sieves (from serial no. ...) - Tightening torques of axial mountings for the upper and lower sieves (from serial no. ...) - Sieves Basic setting (electric sieve adjustment from serial no. ...) - Removing the upper sieves (up to serial no. ...) - Removing the lower sieves (up to serial no. ...) - Installing the sieves (up to serial no. ...) - Tightening torques of axial mountings for the upper and lower sieves (up to serial no. ...) - Sieves Basic setting (electric sieve adjustment up to serial no. ...) - Removing the 3-D upper sieve frame - 3-D upper sieve frame, disassembled - Installing the 3-D upper sieve frame - Removing the sieve pan - Sieve pan, disassembled - Installing the sieve pan - Checking and adjusting the alignment of preparation floor and sieve pan -Preparation floor - Removing the preparation floor - Preparation floor, disassembled - Installing the preparation floor -3-D sieve pan control system - Adjusting the 3-D sieve pan control system - Adjusting pivot arm (A) with the 3-D gauge -Rocker arm drive - Removing the intermediate drive shaft for the rocker arm drive - Intermediate drive shaft for rocker arm drive, disassembled - Installing the intermediate drive shaft for the rocker arm drive -Cleaning fan - Removing the bearings of the cleaning fan - Cleaning fan bearing, disassembled - Installing the cleaning fan bearing - Removing the cleaning fan shaft - Removing the centre cleaning fan bearing - Centre cleaning fan bearing, disassembled - Installing the cleaning fan shaft - Removing the cleaning fan rotors - Installing the cleaning fan rotors - Removing the cleaning fan housing - Installing the cleaning fan housing GRAIN DELIVERY -Returns elevator - Removing the returns elevator chain - Installing the returns elevator chain - Removing the top returns auger - Installing the top returns auger - Removing the returns elevator - Disassembling the returns elevator - Assembling the returns elevator - Installing the returns elevator - Removing the returns elevator boot - Installing the returns elevator boot - Removing the lower returns auger - Installing the lower returns auger -Grain elevator - Removing the clean grain elevator chain - Installing the clean grain elevator chain - Removing the clean grain elevator head - Dismantling the clean grain elevator head - Clean grain elevator head, disassembled: - Assembling and installing the clean grain elevator head - Removing the clean grain elevator shaft - Installing the grain elevator shaft - Removing the clean grain elevator boot - Installing the clean grain elevator boot - Removing the clean grain auger - Installing the clean grain auger - Removing the grain tank filler auger - Removing the grain tank filler auger angle drive - Disassembling the grain tank filler auger angle drive - Grain tank filler auger, disassembled: - Installing the grain tank filler auger -Grain tank unloading - Removing the grain tank cross auger - Grain tank cross augers, disassembled - Installing the grain tank cross auger - Removing the vertical grain tank unloading auger - Installing the vertical grain tank unloading auger - Removing the horizontal grain tank unloading auger - Installing the horizontal grain tank unloading auger - Removing the lower grain tank unloading angle drive (from serial no. ...) - Disassembling the lower grain tank unloading angle drive (from serial no. ...) - Lower grain tank unloading angle drive, disassembled: (from serial no. ) - Assembling the lower grain tank unloading angle drive (from serial no. ...) - Installing the lower grain tank unloading angle drive (from serial no. ...) - Removing the lower grain tank unloading angle drive (up to serial no. ...) - Disassembling the lower grain tank unloading angle drive (up to serial no. ...) - Lower grain tank unloading angle drive, disassembled: (up to serial no. ) - Assembling the lower grain tank unloading angle drive (up to serial no. ...) - Installing the lower grain tank unloading angle drive (up to serial no. ...) - Removing the upper grain tank unloading angle drive - Disassembling the upper grain tank unloading angle drive - Upper grain tank unloading angle drive, disassembled: - Assembling the upper grain tank unloading angle drive - Installing the upper grain tank unloading angle drive - Removing the grain tank unloading tube - Refitting the unloading auger tube - Removing the grain tank unloading tube elbow - Installing the grain tank unloading tube elbow - Removing the vertical unloading auger tube - Installing the vertical unloading auger tube STRAW DISCHARGE -Straw chopper - Removing the right-hand straw chopper bearing - Right-hand straw chopper bearing assembly, disassembled - Installing the right-hand straw chopper bearing - Removing the left-hand straw chopper bearing - Left-hand straw chopper bearing assembly, disassembled - Installing the left-hand straw chopper bearing - Removing the cutting cylinder - Cutting cylinder, disassembled - Installing the cutting cylinder - Replacing the free-swinging knives -Uni-spreader - Removing the fan blade bearings - Assembling and installing the fan blade bearing DRIVES -Drive belts - General Information -Drive diagram - Drive diagram, left-hand - Drive system diagram, right-hand side -Left-hand drive belts - Removing the cutterbar drive belt (1) (Cutterbar drive without variable-speed drive) - Installing and adjusting the cutterbar drive belt (1) (Cutterbar drive without variable-speed drive) - Removing the cutterbar drive belt (2) (Cutterbar drive with variable-speed drive) - Installing and adjusting the cutterbar drive belt (2) (Cutterbar drive with variable-speed drive) - Removing the cutterbar variable-speed drive belt (3) - Installing and adjusting the cutterbar variable-speed drive belt (3) - Removing the impeller drive belt (4) - Installing and adjusting the impeller drive belt (4) - Removing the cutterbar intermediate drive belt (5) - Installing and adjusting the cutterbar intermediate drive belt (5) - Removing the uni-spreader hydraulic pump drive belt (6) - Installing and adjusting the uni-spreader hydraulic pump drive belt (6) - Removing the main intermediate drive belt (7) - Installing and adjusting the main intermediate drive belt (7) - Removing the grain tank unloading intermediate drive belt (8) - Installing and adjusting the grain tank unloading intermediate drive belt (8) - Removing the straw chopper intermediate drive belt (9) - Installing and adjusting the straw chopper intermediate drive belt (9) - Removing the straw chopper drive belts (10 and 11) - Installing and adjusting the straw chopper drive belts (10 and 11) - Removing the uni-spreader intermediate drive belt (12) - Installing and adjusting the uni-spreader intermediate drive belt (12) - Removing the sieve pan intermediate drive belt (13) - Installing and adjusting the sieve pan intermediate drive belt (13) - Removing the sieve pan intermediate drive belt (14) - Installing and adjusting the sieve pan intermediate drive belt (14) - Removing the sieve pan drive belt (15) - Installing and adjusting the sieve pan drive belt (15) - Removing the uni-spreader drive belt (16) - Installing and adjusting the uni-spreader drive belt (16) - Removing the grain tank unloading drive chain (17) - Installing and adjusting the grain tank unloading drive chain (17) -Right-hand drive belts - Adjusting the axial rotor step drive (18) - Adjusting the axial rotor intermediate drive (19) - Removing the fan intermediate drive belt (20) - Installing and adjusting the fan intermediate drive belt (20) - Removing the fan drive belt (21) - Installing and adjusting the fan drive belt (21) - Removing the threshing mechanism variable-speed drive belt (22) - Installing and adjusting the threshing mechanism variable-speed drive belt (22) - Removing the threshing drum drive belt (23) - Installing and adjusting the threshing drum drive belt (23) - Removing the accelerator drive belt (24) - Installing and adjusting the accelerator drive belt (24) - Removing the radiator chaff screen intermediate drive belt (25) - Installing and adjusting the rotary chaff screen intermediate drive belt (25) - Removing the radiator chaff screen drive belt (26) - Installing and adjusting the rotary chaff screen drive belt (26) - Removing the fan drive belt (27) - Installing and adjusting the fan drive belt (27) - Removing the suction blower drive belt (28) - Installing and adjusting the suction blower drive belt (28) - Removing the air conditioner compressor drive belt (29) - Installing and adjusting the air conditioner compressor drive belt (29) - Removing the compressed-air compressor drive belt (30) - Installing and adjusting the compressed-air compressor drive belt (30) - Removing the alternator drive belt (31) - Installing and adjusting the alternator drive belt (31) - Removing the feed rake conveyor suction blower drive belt (34) - Installing and adjusting the feed rake conveyor suction blower drive belt (34) - Removing the straw spreader drive belt (36) - Installing and adjusting the straw spreader drive belt (36) -Cutterbar drive - Removing the front pulley of cutterbar drive (1) - Installing the front pulley of cutterbar drive (1) - Removing the deflection pulley of cutterbar drive (1) - Deflection pulley of cutterbar drive (1), disassembled - Installing the deflection pulley of cutterbar drive (1) - Removing the slip clutch of cutterbar drive (1) - Installing the slip clutch of cutterbar drive (1) - Replacing the slip clutch linings of cutterbar drive (1) - Slip clutch of cutterbar drive (1), dismantled - Removing the jockey pulley of cutterbar drive (1) - Jockey pulley of cutterbar drive (1), disassembled - Removing the rear pulley of cutterbar drive (1) (up to serial no. ...) - Dismantling the rear pulley of cutterbar drive (1) (up to serial no. ...) - Rear pulley of cutterbar drive (1), disassembled: (up to serial no. ...) - Assembling the rear pulley of cutterbar drive (1) (up to serial no. ...) - Installing the rear pulley of cutterbar drive (1) (up to serial no. ...) - Removing the rear pulley of cutterbar drive (1) (from serial no. ...) - Dismantling the rear pulley of cutterbar drive (1) (from serial no. ...) - Rear pulley of cutterbar drive (1), disassembled: (from serial no. ...) - Assembling the rear pulley of cutterbar drive (1) (from serial no. ...) - Installing the rear pulley of cutterbar drive (1) (from serial no. ...) - Removing the cutterbar variable-speed pulley assembly (spring-loaded) - Disassembling the cutterbar variable-speed pulley assembly (spring-loaded) - Cutterbar variable-speed pulley assembly (spring-loaded), disassembled: - Assembling the cutterbar variable-speed pulley assembly (spring-loaded) - Installing the cutterbar variable-speed pulley assembly (spring-loaded) - Removing the cutterbar drive V-belt pulley when a cutterbar variable-speed drive is fitted - Disassembling the cutterbar drive V-belt pulley when a cutterbar variable-speed drive is fitted - Cutterbar drive V-belt pulley with a cutterbar variable-speed drive fitted, disassembled: - Assembling the cutterbar drive V-belt pulley with a cutterbar variable-speed drive fitted - Installing the cutterbar drive V-belt pulley with a cutterbar variable-speed drive fitted - Removing and disassembling the cutterbar drive deflection pulley (2) with a cutterbar variable-sp... - Assembling and installing the cutterbar drive deflection pulley (2) with a cutterbar variable-spe... - Removing the cutterbar variable-speed pulley assembly (hydraulic) - Disassembling the cutterbar variable-speed pulley assembly (hydraulic) - Cutterbar variable-speed pulley assembly (hydraulic), disassembled: - Assembling the cutterbar variable-speed pulley assembly (hydraulic) - Installing the cutterbar variable-speed pulley assembly (hydraulic) - Removing the cutterbar clutch - Cutterbar clutch, disassembled - Installing the cutterbar clutch -Left-hand threshing mechanism drive - Removing the threshing mechanism drive pulley assembly - Threshing mechanism drive pulley assembly, disassembled - Installing the threshing mechanism drive pulley assembly -Right-hand threshing mechanism drive - Removing the threshing drum variable-speed pulley assembly (hydraulic) - Disassembling the threshing drum variable-speed pulley assembly (hydraulic) - Threshing drum variable-speed pulley assembly (hydraulic), disassembled: - Assembling the threshing drum variable-speed pulley assembly (hydraulic) - Installing the threshing drum variable-speed pulley assembly (hydraulic) - Removing the threshing drum variable-speed pulley assembly (spring-loaded) - Disassembling the threshing drum variable-speed pulley assembly (spring-loaded) - Threshing drum variable-speed pulley assembly (spring-loaded), disassembled: - Assembling the threshing drum variable-speed pulley assembly (spring-loaded) - Installing the threshing drum variable-speed pulley assembly (spring-loaded) - Removing the threshing mechanism drive pulley - Disassembling the threshing mechanism drive pulley - Threshing mechanism drive pulley, disassembled: - Assembling the threshing mechanism drive pulley - Installing the threshing mechanism drive pulley -Threshing drum reduction gearbox - Removing the threshing drum reduction gearbox - Disassembling the threshing drum reduction gearbox - Threshing drum reduction gearbox, disassembled: - Assembling the threshing drum reduction gearbox - Installing the threshing drum reduction gearbox -Threshing mechanism intermediate drive - Removing the right-hand intermediate drive shaft bearing - Installing the right-hand intermediate drive shaft bearing - Removing the left-hand intermediate drive shaft bearing AND MORE....
Claas Lexion 480 - Repair, Service and Maintenance Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami n - truck
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