Tomberlin Crossfire 150 - Workshop Manual
Tomberlin Crossfire 150
WORKSHOP MANUAL
TOMBERLIN CROSSFIRE 150 WORKSHOP MANUAL English Workshop Manual, to buggy Tomberlin Crossfire 150. CONTENTS: WORKSHOP MANUAL Model Identification Starting the Engine Break in Procedure Checks and Services Engine Oil Final Gear Oil Spark Plug Battery Air Filter Torque Chart Valve Clearence Inspection Valve Mechanism Inspection and Servicing Cylinder Head Removal/Installation Camshaft Cam Chain Rocker Arm and Rocker Shaft Valve and Valve Spring Cylinder Piston Crankcase and Crankshaft Removal Crankshaft Inspection Crankshaft and Crankcase Installation Lubrication System Oil System Transmission Diagram Transmission CVT Mechanism Drive Belt Pulley Clutch Driven Belt Pulley Transmission Belt Carburetor Chain and Axle Rear Axle Removal Rear Sprocket Removal Axle Bearing Removal Swingarm Charging System Ignition System Electrical Starting Mechanism Armature Inspection Carbon Brush Inspection Starter Motor Installation Starter Clutch Reduction Gear Inspection Engaging Mechanism Brakes Rear Brake Inspection Front Brake Inspection Brake Bleeding Fluid Change Rear Brake Disk Removal Front End Adjustments Adjusting the Shocks Wiring Diagram Notes PARTS MANUAL DESCRIPTION Cylinder Head Subassy Plug Spark (C7hsa Ngk) Cylinder Head Gasket Carburetor Insulator Gasket Carburetor Insulator Pipe Comp.In Band Insulator Head Cover Gasket O-Ring 27 2 Tube Breather Bolt Stud M6 18 Bolt Stud M6 50 Bolt Flange M6 25 Nut Flange M6-Zn.D Cylinder Head Cover Comp. Pin Dowel 10 16 Bolt Flange M6 100 Cylinder Head Valve In Valve Stem Seal Valve Spring Outer Seat Spring Valve Outer. .Inner Retainer Valve Spring Cotter Valve Valve.Ex. DESCRIPTION Cylinder Comp. Gasket Cylinder . Washer Sealing 6 Pin Dowel 10 16 Bolt Flange M6 12-Zn.D Gasket Tension Lifter Lifter Assy.Tensioner Guide Comp.Cam Chain Bolt Flange 6 20 DESCRIPTION Cover Rcrankcase Comp Crankcase Cover Gasket Oil Drain Plug Screen Oil Filting Spring Oil Filting Screen Gauge Oil Level Clamper Ac Generator Cord Oil Seal 19.8 30 5 O-Ring 30.8 3 O-Ring 18 3 Pin Dowel 8 14 Bolt Flange M6 28 Bolt Flange M6 95 Bolt Flange M6 100 Bolt Flange M6 110 Bolt Flange M6 35 Bolt Flange M6 20 Bolt Hex M5 12-Zn.D DESCRIPTION Crankcase Assy .R Bush Engine Hanger Rubber Gasket Crankcase Cankcase Assy.L Nut Flange M8 Washer F8 Bolt Stud M8 187.5 Bolt Stud M8 195.5 Bearing Radial Ball E6002 Pin Dowel 8 14 Oil Seal 19.8 30 5 Oil Seal 27 42 7 Bearing Radial Ball E6004-2rs Bolt Flange M6 50 Bearing Radial Ball E6301 Bolt Drain Plug M12 Washer Drainplug F12 Tube Breather Cam Chain Tensioner Guide Bolt Flaneg M6 12 Separator Oil DESCRIPTION Pivot Cam Chain Tensioner Oil Seal 15.2 12 Bolt Flange M6 14 Plate Kick Return Stopper Bolt Flange M6 35 Bolt Flange M6 25 Plug Oil 6.5 5 DESCRIPTION Crankshaft&Conrod Assy Nut M12 1.25 Washer 12-149hv 12-140hv Spanner Nut Washer Gear Kick Drive Washer F 12 Nut M12 Key Woodruff Clip Piston Pin Pin Piston Piston Piston Ping Set DESCRIPTION Nut Tappet Adjusting Screw Tappet Adjusting Arm Valve Rocker Shaft Ex Rocker Arm Chain Cam Shaft Cam Shaft Comp 16t Shaft Comp In Rock Arm Plate Comp Stopper Pin Dowel10 16 Holder Camshaft DESCRIPTION Cover L Gasket L Cover Screw Tapping St4.2 8-F-H Plate L Cover Bolt Flange M6 40 Special Bolt Bolt Flange M6 65 Brand Cover Bolt Flange M6 12 DESCRIPTION Fan Cover Comp Starter Cable Clamper Carburetor Cooling Duct Lower Shroud Lower Shroud Seal Upper Shroud Comp High Tension Cord Clip Upper Shroud Seal Screw St 4.8 16-F Bolt M6 25 DESCRIPTION Chain Oil Pump Nut Flange M6 Sprocket Oil Pump Oriven Bolt M6 25 Oil Pump Sub Assy DESCRIPTION Outer Clutch Assy. Belt Drive Pulley Assy Driven DESCRIPTION Cover Transmission Gasket Transmission Cover Bearing Radial Ball E6203 Bearing Radial Ball E6202 Bearing Radial Ball E6204 Bolt Special M8 12 Wiasher F8 Oil Seal 20 32 6 Gear Final Circlip External 20 Shaft Comp. Counter Nut Compressor Flange M12 Washer F12 Shaft Drive DESCRIPTION Stator Comp Flywheel Comp Cooling Fan Comp Flange Bolt M6 18 DESCRIPTION Flange Starting Clutch Outer Comp. Starting Clutch Assy. Bearing Needle 28 32 17 Gear Comp.Starting Clutch Shaft Starter Reduction Gear Gear Starter Reduction Bolt Flange M6 16 Motor Assy.Starter DESCRIPTION Pulley Assy Movable Drive . DESCRIPTION Reverse Gear Part Of Case Body Ring Gear Of Reverse Gear Dowel Pin Paper Washer Planet Gear Seat Planet Gear Planet Gear Shaft Output Shaft Thrust Bearing Needle Bearing Ring Gear Of Positive And Negative Rotation Choke Plug Bearing Shell Of Reverse Gear M10 Coupling Screw Oil Seal Sprocket Wheel,Double Row Circlip Bush Absorber Screw Countersunk Head Shifting Yoke Hollow Dowel Pin M8 Setscrew O-Ring M8 Lick Nut M6 Coupling Screw Split Circlip Dragline Disc Adjusting Holder Of Dragling Gear Shaft Of Gear Shift M6 Lock Screw M6 Setscrew Compression Spring Of Shifting Yoke DESCRIPTION Carburetor Assembly DESCRIPTION Cable Comp. Parking Brake Cable Comp. Reverse Engine Stop Button Ignition Start Switch Rear Cargo Rack Brake Light Main Frame Front Brushguard Nut Locking Flange M8 Headlight Set Headlight Bulb Bolt M8 X55 Headlight Clip Spring Washerf8 R-Washer Nut Locking Flange M8 DESCRIPTION Back Support Arm Bolt M10x1.25x25 Nut M10 Padding Frame Long Bolt M8x60 Padding Frame DESCRIPTION Nut M8 Frame Cross Member T-Bar Washer Spherical M8-32 Bolt M8 X 55 Padding Frame Long Guard Vertical Rail Frame End Cap Seat, Large Frame Cross Member Upper Guard Side Rail Lh Guard Side Rail Lh Spring Washer Bolt M8 X 60 DESCRIPTION Nut Flange M12x1.25 Engine Mount Spacer Link Jam Nut M12 Rr. Engine Bracket Flange Bolt M10x1.25x70 Locknut M10x1.25 Rear Disc Cover Flange Bolt M6x16 Locking Nylon Nut, M6 Bolt M6x20 Locking Washer DESCRIPTION Washer F6 Muffler Bolt M12x1.25x60 Rubber Bush, Rr. Swingarm Nut M12 Guard, Chain Bolt, Hhfs M8x60 Nut Flange M8 Battery Battery Cover Strap Bolt M8x1.25x170 Air Cleaner Clamp Air Cleaner Assy. Nut M10 Bolt M10x1.25x45 Muffler Joint Nut M6 Gasket Exhaust Pipe Battery Band Battery Lower Rear Shock Locking Washer F10 Washer F6 Locking Washer Nut M10 Washer F10 DESCRIPTION Head Rest Seat (Passenger) Seat (Driver) Seat Bolt Nut Bolt M8x60 Spring Washer Washer Nut F8 Bolt M12x30 Washer F12 Nut M12 Safety Belt Bolt M10x20 Washer Nut M10 Spring Washerf12 DESCRIPTION Fuel Tank Cap Comp. Fuel Tank Comp. Bolt Washer M8x45 Tank Comp. Collr Nut Rubber Mount Flat Washer F8 Fuel Auto Cock Assy. Fuel Tube Clip Fuel #1 Tube Comp. Fuel Tube Clip Gas Filter Fuel #2 Tube Comp. Vacuum Tube Comp. DESCRIPTION Brake Pedal Pedal Bush Washer F8 Bolt M8x16 Washer F12 Cotter Pin 2x20 Axis Pin U-Joint DESCRIPTION Hex Nut M6 Locking Nylon Nut M8 Rear Brake Tension Rod Rear Brake Return Spring Brake Arm Cotter Pin 2.5x35 Gas Padel Throttle Cable Throttle Return Spring U-Joiner #2 Pedal Cover Bush 8 Front Brake Caliper.L Oil Pipe#1 Front Brake Caliper.R Oil Pipe#2 Oil Pipe#3 Caliper Assy. Rr Master Cylinder Spindle Pin Locking Nylon Nut M8 Reverse Lever Cover DESCRIPTION Cover. Steering Bolt Hhcs M6x12 Washer Lock M6 Steering Wheel Steering Shaft Bolt M8x25 Top Bracket Nut Bottom Bracket Bush. Steering Shaft Circlip 20 Bolt Hhcs M8x25 Locking Washer F8 Steering Knuckle Steering Ball Joint Nut M10 Ball Joint Dust Cover. L. Tie Rod Rod End Assy. Cotter Pin F2x15 Round Nut M16x1.5 Nut M8 Steering Gear Assy. Bolt M8x60 Washer F8 DESCRIPTION Cap, Hub Pin Special3x40 Nut Flange M16x1.5 Washer 16 Dust Cover Nut Flange M8 DESCRIPTION Rr. Tire. L Wheel Hub With Studs Wheel Hub Studs Bolt M8x60 Dust Seal Bearing Bearing Base Nut M8 Bolt Hhfs M8 X 25 Sprocket, Driven Axle Brake Disk Rim, Rr. Tire, Rr. Rr. Tire. R Washer F8 DESCRIPTION Cap, Hub Pin Split 2.5x35 Nut Castle M14 Washer Bushing Brass Bearing Seal Bearing Nut M10 Fr. Wheel Assy. L Wheel Hub Wheel Hub Studs Brake Disk Bolt M6x12 Bearing Bearing Seal Bushing Brass Spindle Front Lh Spindle Front Rh A-Arm Upper Nut Flange M12 DESCRIPTION Heim Joint Bolt Hhfs M12x42 Bolt M8x1.25 Ball Joint Assembly Locking Washer Rim. Fr Tire. Fr Cotter Pin Shock Front Nut M10 Bolt M10x1.25x45 Fr. Wheel Assy. R A-Arm Down A-Arm Down DESCRIPTION C.D.I. Unit Comp. C.D.I. Unit Belt Starting Relay Bolt M4x10 Nut Resistor Comp. Regulater Rectifier Comp. Bolt Washer Locking Washer Nut Not Available Electric Assy. Cover Not Available Wiring Harness DESCRIPTION Collision Warning Label Gas Tank Label Long Hair Warning Label Seat Belt Warning Label Key Switch Graphic Chain Guard Warning Label Operational Warning Label Customer Support Label Park Brake Warning Decal DESCRIPTION No Riding Warning Label Warning Label Gas Tank Danger Label Engineered In Usa, Made In China Label Crossfire 150r Brushguard Decal Rack And Pinion Steering Decal Active X Suspension Decal Hydraulic Disc Brakes Decal Automatic Cvt Transmission Decal Caution Decal Brushguard Danger Label Crossfire 150r Gas Tank Decal Powered By Howhit Decal OWNER S MANUAL Warnings Warning Decals Safety Operation Guidelines Unpacking Parts Parts List Brush Guard Padding Filling The Battery Charging The Battery Assembly Installing The Battery Replacement Batteries Before Each Ride Driving Maintenance Important Information Trouble Shooting Wiring Diagram California Emissions Kart Specifications Notes 150CC. GY6 ENGINE WORKSHOP MANUAL Chassis Nuts And Bolts Engine Lubrication System Fuel Supply System Transmission Components Electrical Starting System Belt Drive Cvt Mechanism Clutch Rear Transmission System Electrical System Ignition System 150CC. GY6 ENGINE PARTS Cover Comp Cylinder Head Gasket Head Cover Connection,Tube Breather Plate ,Ward Cross Round Screwsm4 8 Blot Flangem6 25 Cylinder Pin Dowel 10 14 Piston Pin Piston Circlip Ring? Ring? Wiper Ring Oil Ring Chain Adjuster Gasket Cam Chain Adjuster Blot Flange "0"Ring 9.5 1.5,Chain Adjuster Cross Recessed Round Screwsm4 8 Blot Flange Blot Flange Steel Washer6.5 12.5 1.0 Cylinder Head Pipe Comp In,Carburetor Clip Tube Guide Cam Chain Shaft Comp Cam Arm Rocker,Holder Cam Spr Valve Outer Spr Valve Inner Valve Inlet Valve Exhaust Retainer Valve Spr Seal Valve Stem Cotter Valve Washer Valve Inner Pin Dowel 10 14 Bakelite Pad Washer,Bakelite Pad Plug Spark Bolt Flange With Casher M8 Washer8.2 18.0 2.0 Washer,Cylinder Head Bolt Stud 8*40 Bolt Stud 8*40 Nut M6 Crank Case Assy L Crank Case Assy R Exceed Clutch Drive Shaft Chain Cam Chain Oil Pump Driven Gear,Double-Tooth Gear,Double-Tooth Bearing 6204 Bearing 6203 Bearing 6202 Washer,Cylinder Oil Seal20 32 6 Bush(Big) Iron Bush20 10.5 19 Chain Adjuster Bolt, Hex In M6 21.5 O Ring 15.2 1.5 Oil Pump Bolt,Oil Pump Plate M6 30 Sprocket Wheel,Oil Pump Blot Flange With Washer Plate,Oil Pump Nut M21 6 Washer,22.2 31.0 2.2 Blot Flange M6 12(Crank Case L)Bolt Special Flangem14 10 Pin Dowel 8 14 Blot Flange M6 50 Chain Adjuster Bolt Stud 8*40 Bolt Stud 8*40 Cover R Rotor,A.C.G Fltwheel Stator Comp,A.C.G Fltwheel Guage Oil Level Cover,Oil Filter Spring,Oil Filter O Ring 29.5 3 Oil Filter Blot Flangem8 28 Blot Flangem5 12 Pin Dowel 8 14 Oil Seal 19.8 30 5 Steel Bush 13.5 24.0 2.0 Blot Flange With Washer M12 Clamper Blot Flangem6 110 Blot Flangem6 100 Blot Flangem6 95 Blot Flangem6 35 Blot Flangem6 28 Crankcase Cover Comp Mission Gear, Output Assy Middle Gear,? Middle Gear,Primary Gear Shifting Fork Assy Bearing6004 Bearing6301 Bearing6202 Blot Flange With Washer M8 Connection,Tube Breather Washer5.5 8.5 1.0 Stud Bolt Special Flangem5 12 Gasket Crankcase Washer,Cover L Oil Seal30 42 7 Iron Bush 22 10.5 19 Pin Dowel 8 14 Gasket Mission Cover Blot Flange M6 70 Blot Flange M6 65 Blot Flange M6 50 Big Cover L Cover,Big Cover L Plate Sub Assy Drive Drive Sprocket Assy. Drive Sprocket,Cvt Cooling Three Jaw Chuck Ball Bearing Gear,Plate Sub Assy Drive Starter Gear Assy Belt 743 20 32 Fan Impeller Blot Flange M6 18 Motor Plate,Starter Shift Blot Flange M6 14 Blot Flange M6 16 Blot Flange M6 100 Pin Dowel 8 14 Blot Flange With Washerm12 Washer13.0 24 2.0 Blot Flange M6 40 Cover,A Cover,B Cover,Fan Pipe, Air Flooding Clip, Pipe Self Tapping Screwm5 16 Blot Flange M6 20
Tomberlin Crossfire 150 - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami n - truck
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