Daewoo Solar S140W-V Excavator - Repair, Service and Maintenance Manual
Daewoo Solar S140W-V Excavator
DAEWOO SOLAR S140W-V EXCAVATOR - WORKSHOP, SERVICE, REPAIR MANUAL
DAEWOO SOLAR S140W-V EXCAVATOR - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual, to excavator Daewoo Solar S140W-V. CONTENTS: SAFETY - Wheel Excavator Safety S0102025K -- To the Operator of a Daewoo Excavator -- Learn the Signal Words Used with the Safety Alert Symbol -- General Safety Essentials -- Accessory Applications -- Lifting Capacity Rating Configuration -- Location of Safety Labels -- Summary of Safety Precautions for Lifting in Digging Mode -- Unauthorized Modifications -- General Hazard Information -- Safety Rules -- Safety Features -- Inside Operator's Compartment -- Clothing and Personal Protective Items -- Breathing Masks, Ear Protection May be Required -- Mounting and Dismounting -- Fuel, Oil and Hydraulic Fluid Fire Hazards -- Precautions When Handling Fluids at High Temperature -- Asbestos Dust Hazard Prevention -- Injury from Work Equipment -- Fire Extinguisher and First Aid Kit -- Protection from Falling or Flying Objects -- Attachment Precautions -- Accumulator -- Indoor Ventilation -- Emergency Exit -- Before Starting Engine -- Work Site Precautions -- Checks Before Starting Engine -- Engine Starting -- Before Operating Machine -- Machine Operation -- When Swinging or Changing Direction of Travel -- Travel Precautions -- Traveling on Slopes -- Prohibited Operations -- Precautions for Operation -- Avoid High-voltage Cables -- Operate Carefully on Snow, Ice and in Very Cold Temperatures -- Operations on Slopes -- Parking Machine -- Never Let Anyone Ride on Attachment -- Maintenance -- Warning Tag -- Clean Before Inspection or Maintenance -- Proper Tools -- Use of Lighting -- Fire Prevention and Explosion Prevention -- Burn Prevention -- Welding Repairs -- Warning for Counterweight and Front Attachment Removal -- Precautions for Removal, Installation, and Storage of Attachments -- Precautions when Working on Machine -- Lock Inspection Covers -- Crushing Prevention and Cutting Prevention -- Supports and Blocking for Work Equipment -- Action When Abnormally Is Found During Inspection -- Precautions with High Pressure Line, Tubes and Hoses -- Waste Materials -- Battery -- Battery Hazard Prevention -- Boost Starting or Charging Engine Batteries -- Towing -- Precautions When Towing -- Shipping and Transportation -- Obey State and Local Over-the-Road Regulations -- Lifting With Sling SPECIFICATIONS - Specifications for S140W-V / 160W-V S0202055K -- General Description -- Component Location -- SOLAR 140W-V -- General Dimensions -- Working Range -- SOLAR 160W-V -- General Dimensions -- Working Range -- Front Linkage Pin Size -- Hydraulic Cylinders -- Engine Specifications -- Engine Performance Curves (Per DIN 6270 Standard) -- Approximate Weight of Workload Materials -- General Specifications -- Hydraulic System Component Specifications -- System Component Specifications -- Drive System -- Swing Mechanism -- Brake System -- Steering System -- Chocking System -- Performance Tests and Standards -- Standards -- Tests -- Test Conditions -- Travel Speed Tests -- Swing Speed Test -- Swing Speed Test -- Swing Deceleration Force Test -- Cylinder Performance Tests -- Boom Cylinders Test -- Arm Cylinder Test -- Bucket Cylinder Test -- Hydraulic Cylinder Natural Drop Test GENERAL MAINTENANCE - General Maintenance Procedures S0302000 -- Welding Precautions and Guidelines -- Hydraulic System - General Precautions -- Maintenance Service and Repair Procedure -- General Precautions -- Hydraulic System Cleanliness and Oil Leaks -- Maintenance Precautions for Hydraulic System Service -- Oil Leakage Precautions -- Cleaning and Inspection -- General Guidelines -- Bearing inspection - Standard Torques S0309000 -- Torque Values for Standard Metric Fasteners -- Torque Values for Standard U.S. Fasteners -- Type 8 Phosphate Coated Hardware -- Torque Values for Hose Clamps -- Torque Values for Split Flanges -- Torque Wrench Extension Tools -- Torque Multiplication -- Other Uses for Torque Wrench Extension Tools -- Tightening Torque Specifications (Metric) UPPER STRUCTURE - Cab S0402040K -- Removal -- Installation - Counterweight S0403015K -- General -- Removal -- Installation - Fuel Tank S0405045K -- General Description -- Parts List -- Specifications -- Removal -- Installation -- Start-up Procedures - Fuel Transfer Pump S0405500 -- General Description -- Theory of Operation -- Troubleshooting -- Replacement of Rotor and Vane -- Replacement of Rear Cover -- Replacement of Armature - Swing Bearing S0407010 -- Swing Bearing Maintenance -- Operating Recommendation -- Measuring Swing Bearing Axial Play -- Measuring Bearing Lateral Play -- Swing Bearing Basic Operation -- Rebuilding Swing Bearing - Swing Reduction Gearbox S0408025K -- General Description -- Theory of Operation -- Parts List -- Special Tools and Materials -- Special Tools -- Troubleshooting, Testing and Adjustment -- Removal -- Disassembly -- Reassembly -- Installation LOWER STRUCTURE AND CHASSIS - Ram Lock Valve Operation S0503000 -- Theory of Operation ENGINE AND DRIVE TRAIN - Front Axle (Dana) S0602055K -- Introduction -- Introductory Remarks -- Maintenance and Lubricant -- Definition of Viewpoints -- Data Plate -- Maintenance Points -- Maintenance Intervals -- Adjustment and Checks -- Tightening Torques -- Screw-locking, Sealing and Lubricating Materials -- Notes on Safety Precautions -- Checking Wear and Replacing Brake Disks -- Disassembly of Brake Units -- Assembly of Brake Units -- Steering Case -- Removal and Disassembly -- Assembly and Installation -- U-Joint -- Notes on Safety Precautions -- Removal and Disassembly -- Assembly and Installation -- Planetary Reduction -- Disassembly -- Assembly -- Steering Cylinder -- Removal -- Installation -- Disassembly -- Assembly -- Differential Unit -- Removal and Disassembly -- Assembly, Adjusting and Installation -- Bevel Pinion -- Removal -- Adjusting and Installation -- Special Tools -- Troubleshooting - Rear Axle (Dana) S0602056K -- Introduction -- Introductory Remarks -- Maintenance and Lubricant -- Definition of Viewpoints -- Data Plate -- Maintenance Points -- Maintenance Intervals -- Adjustment and Checks -- Tightening Torques -- Screw-locking, Sealing and Lubricating Materials -- Notes on Safety Precautions -- Checking Wear and Replacing Brake Disks -- Disassembly of Brake Units -- Assembly of Brake Units -- Planetary Reduction and Axle Shaft -- Notes on Safety Precautions -- Disassembly -- Assembly -- Bevel Pinion -- Removal -- Adjusting and Installation -- Special Tools -- Troubleshooting - Air-Conditioner S0605060K -- General Description -- Refrigerant Circulation -- Control Panel -- Control Specifications -- Temperature Level Control and Display -- Air Discharge According to Path Selection -- Air-conditioning System Circuit Diagram -- Troubleshooting -- Weight of R134a Gas Used In Machines -- Refrigerant System Repairs -- Refrigerant Safe Handling Procedures -- Repair and Replacement Procedure -- Refrigerant Recovery -- Vacuuming Refrigerant System -- Leakage Check -- Refrigerant Charging -- Inspecting System For Leakage - Transmission (ZF 2HL-100) S0607055K -- Specifications -- Transmission Operation -- Transmission Disassembly -- Detaching Drive (Input) Housing -- Disassembling Input Shaft Assembly -- Disassembling Planetary Drive -- Disassembling Clutch and Spur Gear -- Disassembling Shift Lock -- Final Drive, Drive Shaft and Differential Disassembly -- Transmission Reassembly -- Shimming Drive Pinion -- Reassembling Drive Pinion -- Adjusting Rolling Resistance of Drive Pinion Bearing -- Installing Differential -- Adjusting Backlash and Bearing Preload -- Installing Helical Gear and Clutch -- Installing Planetary Carrier -- Adjusting Shift Lever -- Preassembling and Installing Clutch -- Checking Clutch -- Installing Brake -- Installing Drive Casing -- Drive Pinion / Crown Wheel Contact Pattern -- Correct Pattern -- Increase Pinion Distance -- Decrease Pinion Distance -- Transmission Governor -- Parts List -- Disassembly of Governor -- Reassembly of Governor - Drive Coupling (Main Pump) S0609000 -- Drive Coupling -- Special Tools -- Kawasaki / Tong Myung Pump Tool -- Uchida Pump Tool -- Drive Coupling Installation -- Installation Procedure HYDRAULICS - Hydraulic System Troubleshooting, Testing and Adjustment S0702065K -- Hydraulic System - General Notes -- Hydraulic Schematic -- General Notes -- Operation of Working Components -- Boom Operating Circuit -- Boom Up Circuit -- Boom Down Circuit -- Arm Operating Circuit -- Arm Crowd Circuit -- Arm Dump Circuit -- Bucket Operating Circuit -- Bucket Crowd Circuit -- Bucket Dump Circuit -- Swing Operating Circuit -- Right Swing Operating Circuit -- Left Swing Operating Circuit -- Swing Relief Valve and Make-up Valve -- Procedural Troubleshooting Baseline Recommendations -- Initial Checks and Tests to Establish Operating Condition of the Excavator -- Pilot Pressure -- Adjustment and Testing -- Power Mode Valve -- Current Signal and Hydraulic Pressure Adjustments -- Swing Priority Valve -- Control Valve Pressure and Current Adjustments -- Pressure Up Valve -- Checks and Adjustments -- Pump Input Power Control -- Pump Regulator Adjustment -- Flow Meter and Flow Meter Kit Installation and Testing -- Swing System Troubleshooting -- Precautions/Initial Checks -- Swing Relief Valve Checking and Adjustment -- Troubleshooting - Swing Gearbox -- Troubleshooting - Hydraulic Problems -- Troubleshooting - Control Valve -- Troubleshooting - Travel Pedal Valve -- Troubleshooting - Joystick Control Valve - Accumulator S0703010K -- General Description -- Specifications - Center Joint (Swivel) S0704070 -- General Description -- Parts List -- Troubleshooting, Testing and Adjustment -- Inspection -- Testing -- Disassembly -- Reassembly - Cylinders S0705000 -- General Description -- Theory of Operation -- Parts List -- Special Tools and Materials -- Piston Nut -- Piston Jig -- Steel bush Jig -- Dust Wiper Jig -- Slipper Seal Jig -- Slipper Seal Straightening Jig -- Disassembly -- Assembly - Swing Motor S0707260 -- General Description -- Theory of Operation -- Swing Motor Anti-cavitation Make-up Valve -- Relief Valve -- Swing Brake Operation -- Parts List (Solar 140W-V, 160W-V) -- Parts List (Solar 170LC-V, 170W-V, 450LC-V, 470LC-V) -- Specifications -- Special Tools (Solar 140W-V, 160W-V) -- Special Tools (Solar 170LC-V, 170W-V) -- Special Tools (Solar 450LC-V, 470LC-V) -- Disassembly -- Cleaning and Inspection (Wear Limits and Tolerances) -- Reassembly - Travel Motor S0707350 -- General Description -- Theory of Operation -- Parts List -- Specifications -- Travel Motor General Disassembly and Reassembly Instructions -- Recommended Tools -- Precautions for Disassembly and Assembly -- Disassembly of Travel Motor -- Appearance of Motor -- Removal of counterbalance Valve -- Removal of Outer Piping -- Removal of Stroke Limiter -- Removal of Oil Seal -- Removal of Control Unit -- Removal of Control Valve -- Disassemble Control Valve -- Disassemble Stroke Limiter -- Reassemble Stroke Limiter -- Reassemble Control Valve -- Installation of Control Valve -- Reassembly of Travel Motor -- Assembly of Control Unit -- Installation of Oil Seal -- Installation of Stroke Limiter -- Installation of Outer Piping -- Installation of Counterbalance Valve - Main Pump (Tongmyung) S0708306K -- Swash Plate Type K5V Series Axial Piston Pump -- Type Designation -- Specifications -- Construction and Function -- Cautions for Operation -- Troubleshooting -- Construction of Tandem Type Duplex Pump -- Tools -- Axial Piston Pump Disassembling -- Axial Piston Pump Reassembling -- Axial Pump Maintenance Criteria -- Tightening Torques -- Regulator for T5V Series of Tongmyung Swash Plate Type Axial Piston Pump -- Type Description -- Construction of Regulator -- Functional Explanations -- Adjustment of Maximum and Minimum Flows -- Fault Finding and Remedies on Regulator -- Preparation for Disassembly -- Tools -- Regulator Disassembly -- Regulator Reassembly -- Tightening Torque - Gear Pump (Steering Pump & Brake Pump) S0708435K -- General Description -- Theory of Operation -- Parts List -- Specifications - Brake Supply Valve S0709220 -- Parts List -- Specifications - Counterbalance Valve S0709300 -- General Description -- While Operating to Run Forward -- While Operating to Stop -- While Operating to Back -- Adjustment of Relief Valve -- Troubleshooting -- Counterbalance Valve -- Recommended Tools -- Disassembly -- Order of Disassembly and Torque Values -- Reassembly - Main Control Valve S0709416K -- Control Valve Operation -- Arm Priority Circuitry -- Bucket (Junction) Circuitry -- Straight Traveling Circuit -- Plunger Replacement -- Main Relief Valve -- Overload Relief Valve -- Arm Load Holding Valve -- Boom Load Holding Valve -- Arm Regeneration -- Foot Relief Valve -- Parts List -- Specifications -- Control Valve Drawing and Hydraulic Circuit -- Disassembly and Reassembly -- General Disassembly -- General Reassembly -- Main Plunger Element -- Main Relief Valve -- Main Relief Valve Adjustment -- Overload Relief Valve -- Overload Relief Valve (BM UP) -- Arm Load Holding Valve -- Boom Load Holding Valve -- Arm Regeneration Valve -- Foot Relief Valve -- Center Bypass Valve (CB Valve) -- Arm Parallel Switch Valve -- Boom Unity Check Valve -- Straight Travel Selector Valve -- Check Valve - Locations -- Check Valve - Pilot Control Valve (Work Lever / Joystick) S0709451K -- General Description -- Theory of Operation -- Parts List -- Specifications -- Removal -- Disassembly -- Cleaning and Inspection (Wear Limits and Tolerances) -- Reassembly -- Installation -- Start-up Procedures - Steering Valve S0709710 -- General Description -- Theory of Operation -- Parts List -- Specifications -- Special Tools and Materials -- Special Tools -- Disassembly -- Reassembly - Dozer Control Valve S0709905K -- Parts List -- Specifications - Hydraulic Schematic (S140W-V / 160W-V) S0792145K -- General Description -- Solar 140W-V / 160W-V ELECTRICAL SYSTEM - Electrical System S0802125K -- Troubleshooting - Electrical System -- Overview -- Electric Supply System -- Engine Starting Circuit -- Operation During Start Process -- Operation After Start Process -- Engine Preheating System -- Engine Stop System -- Charging System -- Monitoring System -- Instrument Panel -- Monitoring System Schematic -- Operation -- Instruments -- Warning and Indicator Lights -- Control Unit -- Operation Schematic -- Operation Specification -- Console Warning Light -- Initial Operation -- Mode Select Switch -- Graphic Information Area Display -- Overview -- Main Menus for the Graphic Display Area -- Menu Selection Buttons -- Main Menu -- Language setting -- Time Setting -- Filter/Oil information -- Special Menu -- Entering/Accessing and Exiting/Escaping Menus -- Special Menu Selections -- Electronic Hydraulic Control System (e-EPOS) -- Power Mode Control -- Operation -- Throttle Position Sensor -- Power Mode Control - Circuit Diagram -- Work Mode Control -- Operation -- Work Mode Control - Circuit Diagram -- Engine Control System -- Engine Control Motor -- Engine Control Dial -- Engine Control Circuit Diagram -- Automatic Deceleration Control (Auto Idle Control) -- Automatic Deceleration Control Circuit -- Operation -- Engine Overheat Protection System -- Power Boost Mode -- Operation -- Power Boost Control - Circuit Diagram -- Cruise Control -- Cruise Control Circuit -- Adjusting Method of Engine Control Unit -- Adjusting Method of Engine Control System -- Adjusting Method of Engine RPM -- Adjustment of TPS (Throttle Position Sensor) -- Self-diagnostic Function -- e-EPOS Controller -- Engine Throttle Controller -- Wiper System -- Wiper Circuit -- Wiper Operation -- Window Washer Operation -- Overload Warning Device -- Overload Warning Device Circuit Diagram - Electrical Schematic (S140W-V / 160W-V) S0892075K -- General Description -- Solar 140W-V / 160W-V ATTACHMENTS - Boom and Arm S0902060 -- Front Attachment Pin Specifications -- Front Attachment - Removal and Installation -- Arm Removal Procedure -- Boom Removal Procedure -- Front Attachment - Installation -- Arm Installation Procedure -- Boom Installation Procedure -- Start-up Procedures - Bucket S0904000 -- Bucket Tooth Inspection and Replacement -- Type 1 -- Type 2 -- Type 3 -- Bucket O-ring Replacement -- Type 1 -- Type 2 -- Bucket Shimming Procedures -- New Bucket Installation -- Type 1 -- Type 2 -- Bucket Attachment, Removal and Reversal -- Detaching the Bucket -- Attaching The bucket -- Reversing the Bucket PUBLICATION REQUEST FOR PROPOSED REVISION
Daewoo Solar S140W-V Excavator - Repair, Service and Maintenance Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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