Daewoo Solar S180W-V Excavator - Repair, Service and Maintenance Manual
Daewoo Solar S180W-V Excavator
DAEWOO SOLAR S180W-V EXCAVATOR - WORKSHOP, SERVICE, REPAIR MANUAL
DAEWOO SOLAR S180W-V EXCAVATOR - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual, to excavator Daewoo Solar S180W-V. CONTENTS: SAFETY Wheel Excavator Safety S0102025K - To the Operator of a Daewoo Excavator - Learn the Signal Words Used with the Safety Alert Symbol - General Safety Essentials - Accessory Applications - Lifting Capacity Rating Configuration - Location of Safety Labels - Summary of Safety Precautions for Lifting in Digging Mode - Unauthorized Modifications - General Hazard Information - Safety Rules - Safety Features - Inside Operator's Compartment - Clothing and Personal Protective Items - Breathing Masks, Ear Protection May be Required - Mounting and Dismounting - Fuel, Oil and Hydraulic Fluid Fire Hazards - Precautions When Handling Fluids at High Temperature - Asbestos Dust Hazard Prevention - Injury from Work Equipment - Fire Extinguisher and First Aid Kit - Protection from Falling or Flying Objects - Attachment Precautions - Accumulator - Indoor Ventilation - Emergency Exit - Before Starting Engine - Work Site Precautions - Checks Before Starting Engine - Engine Starting - Before Operating Machine - Machine Operation - When Swinging or Changing Direction of Travel - Travel Precautions - Traveling on Slopes - Prohibited Operations - Precautions for Operation - Avoid High-voltage Cables - Operate Carefully on Snow, Ice and in Very Cold Temperatures - Operations on Slopes - Parking Machine - Never Let Anyone Ride on Attachment - Maintenance - Warning Tag - Clean Before Inspection or Maintenance - Proper Tools - Use of Lighting - Fire Prevention and Explosion Prevention - Burn Prevention - Welding Repairs - Warning for Counterweight and Front Attachment Removal - Precautions for Removal, Installation, and Storage of Attachments - Precautions when Working on Machine - Lock Inspection Covers - Crushing Prevention and Cutting Prevention - Supports and Blocking for Work Equipment - Action When Abnormally Is Found During Inspection - Precautions with High Pressure Line, Tubes and Hoses - Waste Materials - Battery - Battery Hazard Prevention - Boost Starting or Charging Engine Batteries - Towing - Precautions When Towing - Shipping and Transportation - Obey State and Local Over-the-Road Regulations - Lifting With Sling SPECIFICATIONS Specifications for Solar 180W-V S0202065K - General Description - Component Location - General Dimensions - Dimensions - Working Range - Hydraulic Cylinders - Engine Specifications - Engine Performance Curves (Per KS-R1004 Standard) - Approximate Weight of Workload Materials - General Specifications - Hydraulic System Component Specifications - System Component Specifications - Drive System - Swing Mechanism - Brake System - Steering System - Chocking System - Performance Tests and Standards - Standards - Tests - Test Conditions - Travel Speed Tests - Swing Speed Test - Swing Speed Test - Swing Force Test - Cylinder Performance Tests - Boom Cylinders Test - Arm Cylinder Test - Bucket Cylinder Test - Hydraulic Cylinder Natural Drop Test GENERAL MAINTENANCE General Maintenance Procedures S0302000 - Welding Precautions and Guidelines - Hydraulic System - General Precautions - Maintenance Service and Repair Procedure - General Precautions - Hydraulic System Cleanliness and Oil Leaks - Maintenance Precautions for Hydraulic System Service - Oil Leakage Precautions - Cleaning and Inspection - General Guidelines - Bearing inspection Standard Torques S0309000 - Torque Values for Standard Metric Fasteners - Torque Values for Standard U.S. Fasteners - Type 8 Phosphate Coated Hardware - Torque Values for Hose Clamps - Torque Values for Split Flanges - Torque Wrench Extension Tools - Torque Multiplication - Other Uses for Torque Wrench Extension Tools - Tightening Torque Specifications (Metric) UPPER STRUCTURE Cab S0402040K - Removal - Installation Counterweight S0403015K - General - Removal - Installation Fuel Tank S0405105K - General Description - Parts List - Specifications - Removal - Installation - Start-up Procedures Fuel Transfer Pump S0405500 - General Description - Theory of Operation - Troubleshooting - Replacement of Rotor and Vane - Replacement of Rear Cover - Replacement of Armature Swing Bearing S0407010 - Swing Bearing Maintenance - Operating Recommendation - Measuring Swing Bearing Axial Play - Measuring Bearing Lateral Play - Swing Bearing Basic Operation - Rebuilding Swing Bearing Swing Reduction Gearbox S0408050 - General Description - Theory of Operation - Parts List - Specifications - Special Tools and Materials - Special Tools - Troubleshooting, Testing and Adjustment - Removal - Disassembly - Cleaning and Inspection (Wear Limits and Tolerances) - Reassembly - Installation LOWER STRUCTURE AND CHASSIS Ram Lock Valve Operation S0503000 - Theory of Operation ENGINE AND DRIVE TRAIN Front Axle (ZF-Axle) S0602120 - APL-B755 - Inscriptions On the Model Identification Plate (For ZF-Axles) - Examples of Gear-tooth Contact Patterns for the Gleason Gear-tooth System - Lubrication and Maintenance Instructions - Oil Quality - Oil Change - List of Lubricants TE-ML 05 - Brake Lining - Wear Test On ZF-Axles of the Series AP (L) - B 700 - Carry Out Wear Test - Dimension "X" - Dimension "Y" = Actual Value (Piston Stroke + Wear) - Special Tools - Final Drive - Disassembly - Planetary Carrier - Internal Gear - Hub - Steering Knuckle Hull - Double joint Shaft - Axle Housing - Final Drive - Reassembly - Axle Housing and Double joint Shaft - Steering Knuckle Hull - Adjusting Steering Knuckle Bearing - Check Rolling Resistance of the Steering Knuckle Bearing - Hub - Wheel Bearing - Adjust and Check the Rolling Moment of the Wheel Bearing - Internal Gear - Multidisk Brake - Planetary Gears - Illustrated Table - Drive Unit / Differential Disassembly - Disassemble Differential - Disassemble Differential - Remove Drive Pinion - Drive Unit / differential - Reassembly - Determine Thickness of Shim - To Obtain A Correct Contact Pattern - Install Drive Pinion - Adjust Rolling Moment of the Drive Pinion Bearing - Complete and Install Differential - Determine and Adjust Backlash of the Crown - Check Contact Pattern - Only for Version - 100% Lock Install Shut off Slide and Piston - Axle Bolting - Mount Final Drive - Illustrated Tables - Steering Assembly - Disassembly - Remove Tie Rod - Remove Piston and Cylinder - Steering Assembly - Reassembly - Install Guide, Cylinder and Piston - Adjust Track and Steering Lock - Illustrated Table Rear Axle (ZF-Axle) S0602130 - Examples of Gear-tooth-contact Patterns for the Gleason Gear-tooth System - Ideals Tooth-contact Pattern I.E. Pinion Distance Is Correct - Inscriptions on the Model Identification Plate (For ZF-Axles) - Lubrication and Maintenance Instructions - Technical Data - Adjustment Values Final Drive - Drive Unit/differential - Brake Lining Wearing Test - Carry Out the Wearing Test - Special Tools - Final Drive (Planetary) Disassembly - Loosen Slotted Nut - Drive Unit - Differential Disassembly - Remove Differential - Dismantle Differential - Remove Drive Pinion - Cleaning and Inspection (Wear Limits and Tolerances) - Drive Unit - Differential Reassembly - Drive Pinon - Complete and Install Differential - Final Drive (Planetary) Reassembly - Hub Carrier - Hub - Internal Gear - Tighten Slotted Nut - Multi disk Brake - Planetary Carrier Air-Conditioner S0605060K - General Description - Refrigerant Circulation - Control Panel - Control Specifications - Temperature Level Control and Display - Air Discharge According to Path Selection - Air-conditioning System Circuit Diagram - Troubleshooting - Weight of R134a Gas Used In Machines - Refrigerant System Repairs - Refrigerant Safe Handling Procedures - Repair and Replacement Procedure - Refrigerant Recovery - Vacuuming Refrigerant System - Leakage Check - Refrigerant Charging - Inspecting System For Leakage Transmission (ZF 2HL 100) S0607050 - Transmission Design and Options - Power Flow - Transmission Design - Shift Control - Instructions for Starting, Operation and Maintenance - Oil Capacity - Admitted Oils - Installation View and Instructions for the Oil Filling Procedure - Gearbox and Axle - Instructions for Moving the Vehicle or An Emergency Towing - Examples of Gear-tooth-contact Patterns for the Gleason Gear-tooth System - Disassembly - Separate Gearbox From Axle - Remove Shifting Clutches - Remove and Dismantle Planetary Drive - Remove and Dismantle Declutch Unit and Spur Gear - Dismantle Shift Lock - Disassemble Final Drive, Axle Carrier and Differential - Assembly - Axle Carrier, Final Drive and Differential Version "A" - Gearbox Attached on the Axle - Install Helical Gear and Declutch Unit - Complete and Install Planetary Carrier - Pre-assemble and Install Clutch (Road Gear) - Install Brake (Cross-country Gear) - Install Drive Casing - Pre-assemble and Mount Shift Lock - Pre-assemble and Install Control Spool - Install Lubricating Oil Pump - Mount Screw Plugs and Oil Lines - Mount Gearbox on the ZF-axle - Disassemble Final Drive - Install Final Drive Drive Coupling (Main Pump) S0609010K - Drive Coupling - Special Tools - Drive Coupling Installation - Installation Procedure HYDRAULICS Hydraulic System Troubleshooting, Testing and Adjustment S0702155K - Hydraulic System - General Notes - Hydraulic Schematic - General Notes - Operation of Working Components - Boom Operating Circuit - Boom Up Circuit - Boom Down Circuit - Arm Operating Circuit - Arm Crowd Circuit - Arm Dump Circuit - Bucket Operating Circuit - Bucket Crowd Circuit - Bucket Dump Circuit - Swing Operating Circuit - Right Swing Operating Circuit - Left Swing Operating Circuit - Swing Relief Valve and Make-up Valve - Travel Operating Circuit - Forward Travel Circuit - Reverse Travel Circuit - Procedural Troubleshooting Baseline Recommendations - Initial Checks and Tests to Establish Operating Condition of the Excavator - Pilot Pressure - Adjustment and Testing - Power Mode Valve - Current Signal and Hydraulic Pressure Adjustments - Boom/Front Priority Valve - Control Valve Pressure and Current Adjustments - Pressure Up Valve - Checks and Adjustments - Pump Input Power Control - Pump Regulator Adjustment - Flow Meter and Flow Meter Kit Installation and Testing - Swing System Troubleshooting - Precautions/Initial Checks - Swing Relief Valve Checking and Adjustment - Troubleshooting - Swing Gearbox - Troubleshooting - Hydraulic Problems - Troubleshooting - Control Valve - Troubleshooting - Travel Control Valve - Troubleshooting - Joystick Control Valve Accumulator S0703010K - General Description - Specifications Center Joint (Swivel) S0704070 - General Description - Parts List - Troubleshooting, Testing and Adjustment - Inspection - Testing - Disassembly - Reassembly Cylinders S0705000 - General Description - Theory of Operation - Parts List - Special Tools and Materials - Piston Nut - Piston Jig - Steel bush Jig - Dust Wiper Jig - Slipper Seal Jig - Slipper Seal Straightening Jig - Disassembly - Assembly Swing Motor S0707260 - General Description - Theory of Operation - Swing Motor Anti-cavitation Make-up Valve - Relief Valve - Swing Brake Operation - Parts List (Solar 140W-V, 160W-V) - Parts List (Solar 170LC-V, 170W-V, 175LC-V, 180W-V, 450LC-V, 470LC-V) - Specifications - Special Tools (Solar 140W-V, 160W-V) - Special Tools (Solar 170LC-V, 170W-V, 180W-V) - Special Tools (Solar 450LC-V, 470LC-V) - Disassembly - Cleaning and Inspection (Wear Limits and Tolerances) - Reassembly Travel Motor S0707351K - Sectional View - Seal Kits and Component Groups - Seal Kits and Component groups / Replace Seal Nut - Sealing the Drive Shaft - Sealing of the Control Parts - Sealing of the Relief Valve / Counter- Balance Valve - Spare Parts List Counter-Balance Valve - Spare Parts list Brake Release Valve (Pos. 50) - Shuttle Valve (Pos. 25) - Disassembly of the Port Plate - Remove of the Positioning Piston - Remove Rotary Group - Exchanging of the rotary group - Complete Rotary Group - Rotary Group - Inspection Notes - Rotary Group Assembly - Rotary Group Adjustment (see service information) - Assembly of the Port Plate - Tightening Torques - Safety Regulations - General Advice - Before starting - Start - Hydraulic Equipment Main Pump S0708307K - Section - General Repair Guidelines - Seal Kits and Sub-assemblies - Sealing the Drive Shaft - Gear Pump Sealing - Remove the control housing - Control Module - Removing the Controller - Valve Plate with Valves - Remove the Rotary Groups - Dismantling the Rotary Group - Remove the Intermediate Wheel - Remove Auxiliary Drive - Inspection Hints - Complete rotary group - Re-fitting the rotary group - Pump Assembly - Assembly guideline: - Hydraulic Component - Measurement "D" - Fit Control Housing - Assembly of the intermediate wheel - Fit the Gear Pump - Fit the Cover / Auxiliary Drive - Tightening Torques Brake Supply Valve S0709220 - Parts List - Specifications Counterbalance Valve S0709300 - General Description - While Operating to Run Forward - While Operating to Stop - While Operating to Back - Adjustment of Relief Valve - Troubleshooting - Counterbalance Valve - Recommended Tools - Disassembly - Order of Disassembly and Torque Values - Reassembly Main Control Valve (Toshiba DX28) S0709440 - Control Valve Operation - Arm Priority Circuit - Bucket (Junction) Circuit - Main Relief Valve - Overload Relief Valve - Arm Load Holding Valve - Boom Load Holding Valve - Arm Regeneration - Boom Regeneration - Foot Relief Valve - Parts List - Specifications - Control Valve Drawing and Hydraulic Circuit - Disassembly and Reassembly - General Disassembly - General Reassembly - Plunger Replacement - Main Plunger Element - Disassembly and Assembly - Tool - Main Relief Valve - Overload Relief Valve - Arm Load Holding Valve - Boom Load Holding Valve - Arm Regeneration Valve - Bucket Unity Check - Foot Relief Valve - Center Bypass Valve (CB Valve) - Boom Parallel Switch Valve - Boom Unity Check Valve - Check Valve - Locations - Check Valve Pilot Control Valve (Work Lever / Joystick) S0709451K - General Description - Theory of Operation - Parts List - Specifications - Removal - Disassembly - Cleaning and Inspection (Wear Limits and Tolerances) - Reassembly - Installation - Start-up Procedures Steering Valve S0709710 - General Description - Theory of Operation - Parts List - Specifications - Special Tools and Materials - Special Tools - Disassembly - Reassembly Dozer Control Valve S0709905K - Parts List - Specifications Hydraulic Schematic (SOLAR 180W-V) S0792142K - General Description - Solar 180W-V with Standard Boom - Solar 180W-V with Articulated Boom ELECTRICAL SYSTEM Electrical System S0802125K - Troubleshooting - Electrical System - Overview - Electric Supply System - Engine Starting Circuit - Operation During Start Process - Operation After Start Process - Engine Preheating System - Engine Stop System - Charging System - Monitoring System - Instrument Panel - Monitoring System Schematic - Operation - Instruments - Warning and Indicator Lights - Control Unit - Operation Schematic - Operation Specification - Console Warning Light - Initial Operation - Mode Select Switch - Power Mode / Trenching Mode Switch - Auto Idle Switch - Graphic Information Area Display - Overview - Main Menus for the Graphic Display Area - Menu Selection Buttons - Main Menu - Language setting - Time Setting - Filter/Oil information - Special Menu - Entering/Accessing and Exiting/Escaping Menus - Special Menu Selections - Electronic Hydraulic Control System (e-EPOS) - Power Mode Control - Operation - Throttle Position Sensor - Power Mode Control - Circuit Diagram - Work Mode Control - Operation - Work Mode Control - Circuit Diagram - Engine Control System - Engine Control Motor - Engine Control Dial - Engine Control Circuit Diagram - Automatic Deceleration Control (Auto Idle Control) - Automatic Deceleration Control Circuit - Operation - Engine Overheat Protection System - Power Boost Mode - Operation - Power Boost Control - Circuit Diagram - Cruise Control - Run Method - Cancel - Cruise Operation - Cruise Control Circuit - Adjusting Method of Engine Control Unit - Adjusting Method of Engine Control System - Adjusting Method of Engine RPM - Adjustment of TPS (Throttle Position Sensor) - Self-diagnostic Function - e-EPOS Controller - Engine Throttle Controller - Wiper System - Wiper Circuit - Wiper Operation - Window Washer Operation - Overload Warning Device - Overload Warning Device Circuit Diagram Electrical Schematic (Solar 180W-V) S0892145K - General Description - Solar 180W-V ATTACHMENTS Boom and Arm S0902120 - Front Attachment Pin Specifications - Front Attachment - Removal and Installation - Arm Removal Procedure - Boom Removal Procedure - Installation - Arm Installation Procedure - Boom Installation Procedure - Start-up Procedures Bucket S0904000 - Bucket Tooth Inspection and Replacement - Type 1 - Type 2 - Type 3 - Bucket O-ring Replacement - Type 1 - Type 2 - Bucket Shimming Procedures - New Bucket Installation - Type 1 - Type 2 - Bucket Attachment, Removal and Reversal - Detaching the Bucket - Attaching The bucket - Reversing the Bucket PUBLICATION REQUEST FOR PROPOSED REVISION
Daewoo Solar S180W-V Excavator - Repair, Service and Maintenance Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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