Daewoo Nubira Lacetti - Workshop Manual
daewoo nubira-lacetti
WORKSHOP MANUAL
DAEWOO NUBIRA-LACETTI - WORKSHOP MANUAL - English Workshop Manual to vehicles Daewoo Nubira-Lacetti 2004. CONTENTS: WORKSHOP MANUAL 2004 (2280 pages) SECTION 0A SECTION 0B GENERAL INFORMATION Specifications Maintenance And Repair General Description And System Operation SECTION 1A GENERAL ENGINE INFORMATION Diagnosis General Information SECTION 1C1 1.4L/1.6L DOHC ENGINE MECHANICAL Specifications Special Tools Component Locator Maintenance And Repair General Description And System Operation SECTION 1C2 1.8L DOHC ENGINE MECHANICAL Specifications Special Tools Component Locator Maintenance And Repair General Description And System Operation SECTION 1D ENGINE COOLING Specifications Special Tools Diagnosis Component Locator Maintenance And Repair General Description And System Operation SECTION 1E ENGINE ELECTRICAL Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 1F ENGINE CONTROLS Specifications Schematic And Routing Diagrams Component Locator Diagnosis Symptom Diagnosis Maintenance And Repair General Description And System Operation SECTION 1G ENGINE EXHAUST Specifications Component Locator Maintenance And Repair General Description And System Operation SECTION 2A SUSPENSION DIAGNOSIS Diagnosis SECTION 2B WHEEL ALIGNMENT Specifications Diagnosis General Description And System Operation SECTION 2C FRONT SUSPENSION Specifications Special Tools Diagnosis Component Locator Maintenance And Repair General Description And System Operation SECTION 2D REAR SUSPENSION Specifications Special Tools Diagnosis Component Locator Maintenance And Repair General Description And System Operation SECTION 2E TIRES AND WHEELS Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 3A AUTOMATIC TRANSAXLE DRIVE AXLE Specifications Special Tools Component Locator Maintenance And Repair General Description And System Operation SECTION 3B MANUAL TRANSAXLE DRIVE AXLE Specifications Special Tools Component Locator Maintenance And Repair General Description And System Operation SECTION 4A HYDRAULIC BRAKES Specifications Component Locator Diagnosis Maintenance And Repair General Description And System Operation SECTION 4B MASTER CYLINDER Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 4C POWER BOOSTER Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 4D FRONT DISC BRAKES Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 4E1 REAR DISC BRAKES Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 4E2 REAR DRUM BRAKES Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 4F ANTILOCK BRAKE SYSTEM Specifications Special Tools Schematic And Routing Diagrams Component Locator Diagnosis Maintenance And Repair General Description And System Operation SECTION 4G0 PARKING BRAKE Specifications Maintenance And Repair General Description And System Operation SECTION 5A0 ZF 4 HP 16 AUTOMATIC TRANSAXLE Introduction Specifications Special Tools Schematic And Routing Diagrams Component Locator Diagnostic Information And Procedures Diagnosis Diagnostic Trouble Code Diagnosis Maintenance And Repair General Description And System Operation SECTION 5A2 AISIN AUTOMATIC TRANSAXLE Specifications Special Tools Schematic Diagrams Component Locator Diagnosis Diagnostic Trouble Code Diagnosis Maintenance And Repair General Description And System Operation SECTION 5B FIVE-SPEED MANUAL TRANSAXLE Specifications Special Tools Diagnosis Component Locators Maintenance And Repair General Description And System Operation SECTION 5C CLUTCH Specifications Special Tools Diagnosis Component Locator Maintenance And Repair General Description And System Operation SECTION 6A POWER STEERING SYSTEM Specifications Special Tools Diagnosis Maintenance And Repair General Description And System Operation SECTION 6B POWER STEERING PUMP Specifications Diagnosis Maintenance And Repair General Description And System Operation SECTION 6C POWER STEERING GEAR Specifications Special Tools Diagnosis Maintenance And Repair General Description And System Operation SECTION 6E STEERING WHEEL AND COLUMN Specifications Special Tools Diagnosis Maintenance And Repair General Description And System Operation SECTION 7A HEATING AND VENTILATION SYSTEM Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 7B MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM Specifications Special Tools Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 7D AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 8A SEAT BELTS Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 8B SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) Specifications Special Tools Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9A BODY WIRING SYSTEM Schematic And Routing Diagrams SECTION 9B LIGHTING SYSTEMS Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9C HORN(S) Specifications Schematic And Routing Diagrams Maintenance And Repair General Description And System Operation SECTION 9D WIPERS/WASHER SYSTEMS Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9E INSTRUMENTATION/DRIVER INFORMATION Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9F AUDIO SYSTEMS Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9G0 INTERIOR TRIM Specifications Special Tools Maintenance And Repair General Description And System Operation SECTION 9H0 SEATS Specifications Maintenance And Repair General Description And System Operation SECTION 9I0 WATERLEAKS Specifications Diagnosis Maintenance And Repair SECTION 9J0 WINDNOISE Diagnosis Maintenance And Repair SECTION 9K0 SQUEAKS AND RATTLES Diagnosis Maintenance And Repair SECTION 9L0 GLASS AND MIRRORS Specifications Special Tools Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9M0 EXTERIOR TRIM Specifications Maintenance And Repair General Description And System Operation SECTION 9N0 FRAME AND UNDERBODY Specifications Maintenance And Repair General Description And System Operation SECTION 9O0 BUMPERS AND FASCIAS Specifications Maintenance And Repair General Description And System Operation SECTION 9P0 DOORS Specifications Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9Q0 ROOF Specifications Special Tools Schematic And Routing Diagrams Diagnosis Maintenance And Repair General Description And System Operation SECTION 9R0 BODY FRONT END Specifications Maintenance And Repair General Description And System Operation SECTION 9S0 BODY REAR END Specifications Maintenance And Repair General Description And System Operation SECTION 9T01 REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM Specifications Schematic And Routing Diagrams Maintenance And Repair General Description And System Operation SECTION 9T02 IMMOBILIZER ANTI-THEFT SYSTEM Schematic And Routing Diagrams Diagnostic Information And Procedures Maintenance And Repair General Description And System Operation ELECTRICAL WIRING DIAGRAM (451 pages) LHD 1 HOW TO USE ELECTRICAL WIRING DIAGRAM 1. How To Read Electric Wiring Diagram 2. Circuit Identification Symbol 3. Function Of Power Supply Line (Number) 4. Wiring Harness Color Identification 5. How To Check Terminal Number Of Connector LHD 2 POSITION OF CONNECTORS AND GROUNDS 1.Connector, Ground And Splice Pack Information 2. Wiring Harness, Connector & Ground Location LHD 3 WIRING DIAGRAM FOR POWER SUPPLIES 1. Ignition Switch Circuit 2. 30 Ter "Bat+" Power Supply Circuit (I.P Fuse Block) 3. 15 Ter "Ign1" Power Supply Circuit (I.P Fuse Block) 4. 15a Ter "Ign2", 15c Ter "Acc" Power Supply Circuit (I.P Fuse Block) 5. Engine Fuse Block & Relay Circuit LHD 4 USAGE AND CAPACITY OF FUSES IN FUSE BLOCK 1. Engine Room Relay And Fuse Block 2. I.P Fuse Block 3. Position Of Control Unit, Relay And Part Number LHD 5 ELECTRICAL WIRING DIAGRAMS 1. Starting & Charging System 1) Battery, Ignition Switch, Starter Motor, Generator & Pnp Switch Circuit 2. Ecm (Engine Control Module) : Mr - 140 1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit 2) Fuel Pump, Injector & Heated O2 Sensor Circuit 3) Iac, Sensor (Map, Ect, Tp, Iat, Knock, Acp & Rough Road) & Legr Circuit 4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit 5) Cluster, Fuel Pump & Tcm Circuit 6) Dlc, Mil Lamp & Immobilizer Control Circuit 3. Ecm (Engine Control Module) : Hv - 240 1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit 2) Fuel Pump, Injector & O2 Sensor Circuit 3) Iac, Sensor (Map, Ect, Tp, Iat, Knock & Acp) & Egr Valve Circuit 4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit 5) Cluster, Fuel Pump & Tcm Circuit 6) Dlc, Mil Lamp, Immobilizer & Ron Switch Circuit 4. Ecm (Engine Control Module) : Sirius D4 1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit 2) Fuel Pump, Injector, Fuel Connector & Cmp Sensor Circuit 3) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & Ho2s) & Power Steering Pressure Switch Circuit : Eobd 4) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & O2) & Power Steering Pressure Switch Circuit : Non Eobd 5) Eegr Valve, Vr Sensor, Cluster & Fuel Pump Circuit : Eobd 6) Egr Valve, Cluster & Fuel Pump Circuit : Non Eobd 7) Evap Canister Purge Solenoid, Vgis, Cluster, Vss, Tcm & Ron Switch Circuit 8) Dlc, Mil Lamp & Immobilizer Control Circuit 5. Tcm (Transmission Control Module) : Mr-140/Hv-240 1) Power Supply, Ground, Pnp Switch, Brake Switch & Solenoid Valve Circuit 2) Sensor (Input Speed, Output Speed & Transmission Fluid Temp.), Cluster, Dlc, Ecm & Hold Mode Swit ... 3) Pnp Switch & Cluster Circuit 6. Tcm (Transmission Control Module) : Sirius D4 1) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Notch Back 2) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Hatch Back 3) Brake Switch, Btsi Solenoid, Iss Sensor & Transaxle Circuit 4) Hold Mode Switch, Vss & Dlc Circuit 7. Air Conditioner 1) Air Conditioner Control Switch, Blower Motor Resister & Blower Motor Circuit 2) Air Conditioner Control Switch, Intake Motor & Air Conditioner Compressor Circuit 8. Fatc (Full Automatic Temperature Control) 1) Blower Motor, Intake Motor, Mode Motor, Max High Relay & Power Tr Circuit 2) Sensor (Ambient, Incar, Sun & Water), Air Mix Door Motor, A/C Compressor & Ecm Circuit 9. Radiator Cooling Fan Circuit 1) Cooling Fan Circuit (Mr-140/Hv-240) : Dual 2) Cooling Fan Circuit (Mr-140/Hv-240) : Single 3) Cooliing Fan Circuit (Sirius D4) : Dual 4) Cooliing Fan Circuit (Sirius D4) : Single 10. Head Lamp & Head Lamp Leveling Device (Hlld) Circuit 1) Notch Back 2) Hatch Back 11. Drl (Day Time Running Light) Circuit 1) Notch Back 2) Hatch Back 12. Illumination Circuit 1) Illumination Circuit - W/O Dimmer Control 2) Illumination Circuit - W/ Dimmer Control 3) Lamp (License Plate & Front/Rear Position) Circuit : Notch Back 4) Lamp (License Plate & Front/Rear Position) Circuit : Hatch Back 13. Front & Rear Fog Lamp Circuit 1) Notch Back 2) Hatch Back 14. Hazard & Turn Signal Lamp Circuit 1) Notch Back 2) Hatch Back 15. Stop Lamp, Center High Mount Stop Lamp (Chmsl) & Reverse Lamp Circuit 1) Mr-140/Hv-240 : Notch Back 2) Mr-140/Hv-240 : Hatch Back 3) Sirius D4 : Notch Back 4) Sirius D4 : Hatch Back 16.Trunk/Tail Gate Open Switch, Trunk Latch Switch, Trunk Room Lamp & Horn Circuit 1) Dual Horn 2) Single Horn 17. Lamp (Map & Room) Circuit 1) W/O Sun Roof & W/ Decay 2) W/ Sun Roof & W/ Decay 3) W/O Sun Roof & W/O Decay 4) W/ Sun Roof & W/O Decay 18. Clock, Cigar Lighter, Ashtray Illum. Lamp & Extra Power Jack Circuit 1) M/T 2) A/T 19. Chime Bell, Seat Belt & Key Remind Switch Circuit 20. Wiper Circuit 1) W/O Rain Sensor & Air Conditioner : Notch Back 2) W/O Rain Sensor & Air Conditioner : Hatch Back 3) W/ Rain Sensor & Air Conditioner : Notch Back 4) W/ Rain Sensor & Air Conditioner : Hatch Back 5) W/O Rain Sensor & Fatc : Notch Back 6) W/O Rain Sensor & Fatc : Hatch Back 7) W/ Rain Sensor & Fatc : Notch Back 8) W/ Rain Sensor & Fatc : Hatch Back 21. Rear Window Defroster & Osrv Mirror Heating System Circuit 22. Electric Osrv (Outside Rear View) Mirror Circuit 23. Folding Mirror Unit Circuit 24. Power Window Circuit 1) Only Front Power Window Circuit 2) Front & Rear Power Window Circuit 25. Central Door Locking System Circuit 1) Notch Back 2) Hatch Back 26. Cluster 1) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Mr ... 2) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Si ... 3) Warning (Mil, Abs, Tcs, Parking Brake & Charging) Lamp Circuit 4) Warning (Ssps, Air Bag, Oil Pressure & Seat Belt) Lamp & Hold Mode Lamp Circuit 5) Indicator (Front & Rear Fog) Lamp & Door Opening Warning Lamp Circuit 6) Indicator (Turn Signal, High Beam & Hazard) Lamp & Illumination Lamp Circuit 27. Audio Circuit 1) Notch Back 2) Hatch Back 28. Abs (Antilock Brake System) 1) Power Supply, Wheel Speed Sensor & Brake Switch Circuit 2) Oil Feeding Connector, Warning (Abs, Tcs & Brake) Lamp & Dlc Circuit 29. Air Bag (Sdm: Sensing & Diagnostic Module) Circuit 30. Sun Roof Circuit 31. Ssps (Speed Sensitive Power Steering) Circuit 32. Immobilizer System Circuit 33. Anti Theft Control System Circuit 1) Notch Back 2) Hatch Back RHD 1 HOW TO USE ELECTRICAL WIRING DIAGRAM 1. How To Read Electric Wiring Diagram 2. Circuit Identification Symbol 3. Function Of Power Supply Line (Number) 4. Wiring Harness Color Identification 5. How To Check Terminal Number Of Connector RHD 2 POSITION OF CONNECTORS AND GROUNDS 1.Connector, Ground And Splice Pack Information 2. Wiring Harness, Connector & Ground Location RHD 3 WIRING DIAGRAM FOR POWER SUPPLIES 1. Ignition Switch Circuit 2. 30 Ter "Bat+" Power Supply Circuit (I.P Fuse Block) 3. 15 Ter "Ign1" Power Supply Circuit (I.P Fuse Block) 4. 15a Ter "Ign2", 15c Ter "Acc" Power Supply Circuit (I.P Fuse Block) 5. Engine Fuse Block & Relay Circuit RHD 4 USAGE AND CAPACITY OF FUSES IN FUSE BLOCK 1. Engine Room Relay And Fuse Block 2. I.P Fuse Block 3. Position Of Control Unit, Relay And Part Number RHD 5 ELECTRICAL WIRING DIAGRAMS 1. Starting & Charging System 1) Battery, Ignition Switch, Starter Motor, Generator & Pnp Switch Circuit 2. Ecm (Engine Control Module) : Mr - 140 1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit 2) Fuel Pump, Injector & Heated O2 Sensor Circuit 3) Iac, Sensor (Map, Ect, Tp, Iat, Knock, Acp & Rough Road) & Legr Circuit 4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit 5) Cluster, Fuel Pump & Tcm Circuit 6) Dlc, Mil Lamp & Immobilizer Control Circuit 3. Ecm (Engine Control Module) : Hv - 240 1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit 2) Fuel Pump, Injector & O2 Sensor Circuit 3) Iac, Sensor (Map, Ect, Tp, Iat, Knock & Acp) & Egr Valve Circuit 4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit 5) Cluster, Fuel Pump & Tcm Circuit 6) Dlc, Mil Lamp Immobilizer & Ron Switch Circuit 4. Ecm (Engine Control Module) : Sirius D4 1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit 2) Fuel Pump, Injector, Fuel Connector & Cmp Sensor Circuit 3) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & Ho2s) & Power Steering Pressure Switch Circuit : Eobd 4) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & O2) & Power Steering Pressure Switch Circuit : Non Eobd 5) Eegr Valve, Vr Sensor, Cluster & Fuel Pump Circuit : Eobd 6) Egr Valve, Cluster & Fuel Pump Circuit : Non Eobd 7) Evap Canister Purge Solenoid, Vgis, Cluster, Vss, Tcm & Ron Switch Circuit 8) Dlc, Mil Lamp & Immobilizer Control Circuit 5. Tcm (Transmission Control Module) : Mr-140/Hv-240 1) Power Supply, Ground, Pnp Switch, Brake Switch & Solenoid Valve Circuit 2) Sensor (Input Speed, Output Speed & Transmission Fluid Temp.), Cluster, Dlc, Ecm & Hold Mode Swit ... 3) Pnp Switch & Cluster Circuit 6. Tcm (Transmission Control Module) : Sirius D4 1) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Notch Back 2) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Hatch Back 3) Brake Switch, Btsi Solenoid, Iss Sensor & Transaxle Circuit 4) Hold Mode Switch, Vss & Dlc Circuit 7. Air Conditioner 1) Air Conditioner Control Switch, Blower Motor Resister & Blower Motor Circuit 2) Air Conditioner Control Switch, Intake Motor & Air Conditioner Compressor Circuit 8. Fatc (Full Automatic Temperature Control) 1) Blower Motor, Intake Motor, Mode Motor, Max High Relay & Power Tr Circuit 2) Sensor (Ambient, Incar, Sun & Water), Air Mix Door Motor, A/C Compressor & Ecm Circuit 9. Radiator Cooling Fan Circuit 1) Cooling Fan Circuit (Mr-140/Hv-240) : Dual 2) Cooling Fan Circuit (Mr-140/Hv-240) : Single 3) Cooliing Fan Circuit (Sirius D4) : Dual 4) Cooliing Fan Circuit (Sirius D4) : Single 10. Head Lamp & Head Lamp Leveling Device (Hlld) Circuit 1) Notch Back 2) Hatch Back 11. Illumination Circuit 1) Illumination Circuit - W/O Dimmer Control 2) Illumination Circuit - W/ Dimmer Control 3) Lamp (License Plate & Front/Rear Position) Circuit : Notch Back 4) Lamp (License Plate & Front/Rear Position) Circuit : Hatch Back 12. Front & Rear Fog Lamp Circuit 1) Notch Back 2) Hatch Back 13. Hazard & Turn Signal Lamp Circuit 1) Notch Back 2) Hatch Back 14. Stop Lamp, Center High Mount Stop Lamp (Chmsl) & Reverse Lamp Circuit 1) Mr-140/Hv-240 : Notch Back 2) Mr-140/Hv-240 : Hatch Back 3) Sirius D4 : Notch Back 4) Sirius D4 : Hatch Back 15.Trunk/Tail Gate Open Switch, Trunk Latch Switch, Trunk Room Lamp & Horn Circuit 1) Dual Horn 2) Single Horn 16. Lamp (Map & Room) Circuit 1) W/O Sun Roof & W/ Decay 2) W/ Sun Roof & W/ Decay 3) W/O Sun Roof & W/O Decay 4) W/ Sun Roof & W/O Decay 17. Clock, Cigar Lighter, Ashtray Illum. Lamp & Extra Power Jack Circuit 1) M/T 2) A/T 18. Chime Bell, Seat Belt & Key Remind Switch Circuit 19. Wiper Circuit 1) W/O Rain Sensor & Air Conditioner : Notch Back 2) W/O Rain Sensor & Air Conditioner : Hatch Back 3) W/ Rain Sensor & Air Conditioner : Notch Back 4) W/ Rain Sensor & Air Conditioner : Hatch Back 5) W/O Rain Sensor & Fatc : Notch Back 6) W/O Rain Sensor & Fatc : Hatch Back 7) W/ Rain Sensor & Fatc : Notch Back 8) W/ Rain Sensor & Fatc : Hatch Back 20. Rear Window Defroster & Osrv Mirror Heating System Circuit 21. Electric Osrv (Outside Rear View) Mirror Circuit 22. Folding Mirror Unit Circuit 23. Power Window Circuit 1) Only Front Power Window Circuit 2) Front & Rear Power Window Circuit 24. Central Door Locking System Circuit 1) Notch Back 2) Hatch Back 25. Cluster 1) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Mr ... 2) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Si ... 3) Warning (Mil, Abs, Tcs, Parking Brake & Charging) Lamp Circuit 4) Warning (Ssps, Air Bag, Oil Pressure & Seat Belt) Lamp & Hold Mode Lamp Circuit 5) Indicator (Front & Rear Fog) Lamp & Door Opening Warning Lamp Circuit 6) Indicator (Turn Signal, High Beam & Hazard) Lamp & Illumination Lamp Circuit 26. Audio Circuit 1) Notch Back 2) Hatch Back 27. Abs (Antilock Brake System) 1) Power Supply, Wheel Speed Sensor & Brake Switch Circuit 2) Oil Feeding Connector, Warning (Abs, Tcs & Brake) Lamp & Dlc Circuit 28. Air Bag (Sdm: Sensing & Diagnostic Module) Circuit 29. Sun Roof Circuit 30. Ssps (Speed Sensitive Power Steering) Circuit 31. Immobilizer System Circuit 32. Anti Theft Control System Circuit 1) Notch Back 2) Hatch Back BODY REPAIR MANUAL (140 pages) SECTION 00 SERVICE NOTICE 1. How To Use This Manual 2. Special Information 3. Supplemental Restraint System (Srs) SECTION 01 GENERAL INFORMATION 1. General Instruction 2. Important Safety Notice 2-1. Before Beginning Work 2-2. During Work 3. Body Safety 4. Loads On Body Parts 5. Use Of New High-Quality Materials 6. Corrosion Protection 7. Summary 8. Zinc Treated Steel Plate Repair 9. Technical Illustration 10. Body Repair Procedures SECTION 02 PREPARATIONS OF BODYWORK 1. General Description 2. Checkpoints 3. Correction Of The Damaged Area 4. Measuring Systems (Without Small Damage) SECTION 03 WELDING AND TOOLS 1. Spot Welding 1-1. General Description 1-2. Welding Conditions 1-3. Welding Strength Test 2. Gas Welding 3. Carbon Dioxide Arc Welder(Mig Arc Welding) 4. Repair Tools SECTION 04 FRONT 1. Front Panel 1-1. General Description 1-2. Repair Procedure 2. Front Wheelhouse 2-1. General Description 2-2. Repair Procedure 3. Front Longitudinal 3-1. General Description 3-2. Repair Procedure 4. Front Pillar 4-1. General Description 4-2. Repair Procedure SECTION 05 ROOF, BACK PANEL AND REAR FLOOR PANEL 1. Roof 1-1. General Description 1-2. Repair Procedure 2. Back Panel 2-1. General Description 2-2. Repair Procedure 3. Rear Floor Panel 3-1. General Description 3-2. Repair Procedure SECTION 06 FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER 1. Frame Door Opening 1-1. General Description 1-2. Repair Procedure 2. Door 2-1. Repair Procedure 3. Side Panel Outer 3-1. General Description 3-2. Repair Procedure SECTION 07 FENDER, HOOD, TAILGATE AND TRUNK LID 1. Fender 1-1. Repair Procedure 2. Hood 2-1. Repair Procedure 3. Tailgate (Hatchback) 3-1. Repair Procedure 4. Trunk Lid (Notchback) 4-1. Repair Procedure SECTION 08 BODY DIMENSION 1. Body Drawing 1-1. Under Body 1-2. Front Panel 1-3. Engine Room 1-4. Back Panel Lower 1-5. Side Outer 2. Repair Drawing 2-1. Frame Door Opening 2-2. Windshield And Rear Glass 3. Gap Chart SECTION 09 SEALING, CAULKING AND DEADNER 1. Sealing & Caulking 2. Deadner 2-1. General Description 2-2. Repair Procedure SECTION 10 RUST PREVENTION 1. Zinc Treated Steel Plate Repair 2. Rust Preventive Procedure 2-1. General Information 2-2. Area Covered By Anti-Rust Agents 2-3. Undercoating Diagram SECTION 11 BODY-FRAME REPAIR EQUIPMENT 1. Schematic Diagram Of Straightening Jig 2. Example: Straightening Body-Damage PRE-DELIVERY INSPECTION (63 pages)
Daewoo Nubira Lacetti - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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