Detroit Diesel Engine Series 50 - Operators and Maintenance Manual
Detroit Diesel Engine Series 50
DETROIT DIESEL ENGINE SERIES 50 - OPERATORS AND MAINTENANCE MANUAL
DETROIT DIESEL ENGINE SERIES 50 - OPERATORS AND MAINTENANCE MANUAL - English Operators and Maintenance Manual, to engines Detroit Diesel Engine Series 50. CONTENTS: - Introduction 1 - Non-genuine and rebuilt component quality alert 1 - Caution summary 3 - Engine operation 3 - Preventive maintenance . 4 - Electrical system . 7 - Cooling system . 8 - Air intake system 8 - Fuel system 9 - Starting aids 10 - Compressed air . 11 - Lubricating oil and filters . 11 - Engine model and serial number designation 12 - Option labels . 13 - Certification labels . 14 - Operating instructions for a first time start 15 - Preparations for starting the engine the first - Time . 15 - Cooling system checks 15 - Lubrication system checks . 16 - Extended storage . 16 - Fuel system checks 17 - Other checks 18 - Starting the engine 18 - Initial engine start 19 - Electric starter . 19 - Air starter . 20 - Running the engine . 20 - Oil pressure 20 - Warm-up . 20 - Inspection . 20 - Avoid unnecessary idling . 21 - Table of contents - Stopping the engine 21 - Emergency jump starting 22 - Ddec iv system . 23 - Ddec system 23 - Engine protection . 24 - Idle shutdown timer . 24 - Cruise control . 24 - Engine brakes . 26 - Data recording capability 27 - Ddec iv operation . 27 - Immediate speed reduction option . 28 - Stop engine light . 28 - Diagnostic data reader . 28 - Diagnostic code list . 30 - Ddec iv engine driving tips . 37 - Accelerating the vehicle . 37 - Cruise control . 37 - Engine brakes and cruise control 39 - Shifting 39 - Idling . 40 - Winter fronts . 40 - Engine brake system 41 - Driver control switches . 41 - Low/high switch 41 - Low/med/high switch . 41 - Clutch pedal and throttle position controls 41 - Engine brake operation 42 - Anti-lock braking systems . 43 - Driving on flat, dry pavement . 43 - Descending a long, steep grade . 43 - Driving on wet or slippery pavement 45 - Engine systems . 46 - Fuel system 46 - Lubrication system 46 - Air system . 46 - Cooling system . 46 - Series 50 operator's guide - Electrical system . 46 - Exhaust system . 46 - Exhaust gas recirculation system 46 - Maintenance . 47 - Preventive maintenance intervals . 63 - Item 1 lubricating oil . 63 - Item 2 fuel and fuel tank . 65 - Item 3 fuel lines, flexible hoses 66 - Leaks . 66 - Hoses and fittings 67 - Hose service life . 67 - Item 4 cooling system . 67 - Coolant level . 67 - Coolant inhibitors 68 - Coolant drain interval . 68 - Item 5 turbocharger, air-to-air charge cooler . 70 - Wastegated turbochargers 70 - Item 6 battery . 71 - Item 7 tachometer drive . 72 - Item 8 drive belts 72 - V-belts 73 - 2-groove powerband . 73 - 12 rib poly-v belt . 74 - Belt replacement 74 - Item 9 air compressor 74 - Item 10 air cleaner . 75 - Item 11 lubricating oil filters . 75 - Item 12 fuel filters . 76 - Fuel pro 382 filters 76 - Spin-on filters 76 - Item 13 water pump and coolant inhibitor - Element 77 - Water pump drain hole 77 - Coolant inhibitor element 77 - Item 14 cranking motor 78 - Item 15 air system . 78 - Item 16 exhaust system . 78 - Item 17 engine (steam clean) . 78 - Table of contents - Item 18 radiator . 78 - Item 19 oil pressure . 79 - Item 20 battery-charging alternator 79 - Bosch t1 alternator service requirements 80 - General service requirements bosch and - Delco remy alternators 80 - Item 21 engine and transmission mounts 80 - Item 22 crankcase pressure 80 - Item 23 fan hub 81 - Item 24 thermostats and seals 81 - Item 25 crankcase breather . 81 - Item 26 engine tune-up 82 - Item 27 vibration damper 82 - How-to section 83 - How to select lubricating oil 83 - Lubricant requirements 83 - Egr-equipped engines 83 - Non-egr engines 83 - Engines built prior to 1998 83 - Cold weather starting 84 - Synthetic oils . 84 - The use of supplemental additives 85 - When to change oil . 85 - Disposing of waste oil 86 - How to replace the lube oil filters 86 - Replace spin-on type oil filter 86 - How to select fuel oil . 88 - Quality 88 - Fuel contamination . 88 - Prohibited additives . 88 - Used lubricating oil . 89 - Gasoline . 89 - How to replace the fuel filters . 89 - Replace spin-on filter elements . 89 - Replace fuel/water separator element 91 - Replace fuel pro filter element 92 - Engine out of fuel how to restart . 94 - Engines with spin-on filters . 95 - Series 50 operator's guide - Engines with fuel pro filters 95 - How to select coolant . 96 - Definitions 96 - Antifreeze 96 - Coolant . 96 - Drop-out . 96 - Fully formulated antifreeze . 96 - Initial fill coolant . 96 - Oat 96 - Sca . 96 - Approved coolants 97 - Eg or pg & water + sca inhibitor . 98 - Mixing eg or pg antifreeze and water 98 - Recycled antifreeze 100 - Eg or pg & water + oat inhibitor 100 - Water only + sca or water only + oat inhibitor . 101 - Water requirements . 102 - Coolants not recommended . 102 - All antifreezes and coolants containing - Phosphate . 102 - Automotive type coolants 102 - Methyl alcohol-based antifreeze . 103 - Methoxy propanol-based antifreeze 103 - Glycol-based coolants formulated for hvac 103 - Additives not recommended . 103 - Soluble oil additives . 103 - Chromate additives 103 - Coolant maintenance 103 - Coolant inhibitor test intervals 103 - Supplemental additives 104 - Coolant maintenance intervals . 105 - Sca test procedures . 107 - Need-release filters (non-oat systems) 108 - Dropout . 108 - Extender additive for oat coolant . 109 - Oat coolant drain interval . 109 - Chronic coolant system problems . 109 - Maintenance products . 109 - Table of contents - Power cool scas . 109 - Power cool coolant filter elements 110 - Power cool cleaners . 110 - Summary of coolant recommendations 110 - How to drain and flush the cooling system . 112 - When to service the dry type air cleaner 114 - Basic troubleshooting . 115 - Engine storage . 120 - Preparing the engine for storage 120 - Temporary storage (30 days or less) 120 - Extended storage (more than 30 days) . 121 - Restoring engine to service 124 - Series 50 service publications . 126 - Customer assistance . 127 - In u.s. And canada call 1 800 445 1980 130 - Working with ddc service outlets 130 - On-highway vehicle engine warranty . 133 - Terms of coverage: on-highway vehicle engine - Applications 133 - Uses . 133 - Defects 133 - Repairs . 133 - Warranty period 133 - Like replacement engine 134 - Service supplies . 134 - Engine removal and reinstallation 135 - This warranty does not cover: . 135 - Repairs due to accidents, misuse, storage damage, - Negligence or certain modifications . 135 - Braking devices 135 - Fuel injectors after 100,000 miles/160,000 - Kilometers 135 - Maintenance . 135 - Incidental or consequential damage . 135 - Other limitations 136 - Series 50 operator's guide - Urban bus, motor coach or motor home engine - Warranty . 137 - Terms of coverage: urban bus, motor coach or - Motor home engine applications 137 - Uses . 137 - Defects 137 - Repairs . 137 - Warranty period 137 - Service supplies . 138 - Like replacement engine 138 - Engine removal and reinstallation 139 - This warranty does not cover: . 139 - Repairs due to accidents, misuse, alteration, - Storage damage, negligence or certain - Modifications . 139 - Braking devices 139 - Fuel injectors after 200,000 miles/320,000 - Kilometers 139 - Maintenance . 139 - Incidental or consequential damage . 139 - Other limitations 139 - Construction/ industrial engine warranty 141 - Terms of coverage: construction/industrial engine - Applications . 141 - Uses . 141 - Defects 141 - Repairs . 141 - Warranty period 141 - Service supplies . 141 - Engine removal and reinstallation - Construction/industrial applications . 142 - Mechanic's travel expenses . 142 - Like replacement engine 142 - This warranty does not cover: . 143 - Repairs due to accidents, misuse, storage damage, - Negligence or certain modifications . 143 - Engine removal and reinstallation agricultural - Machinery and stand-by pump applications 143 - Non-ddc supplied/manufactured components . 143 - Maintenance . 143 - Incidental or consequential damage . 143 - Other limitations 144 - Agricultural machinery engine warranty 145 - Terms of coverage: agricultural machinery engine - Applications . 145 - Uses . 145 - Defects 145 - Repairs . 145 - Warranty period 146 - This warranty does not cover: . 146 - Repairs due to accidents, misuse, storage damage, - Negligence or certain modifications . 146 - Engine removal and reinstallation 146 - Non-ddc supplied/manufactured components . 146 - Maintenance . 146 - Incidental or consequential damage . 147 - Other limitations 147 - Prime power generator set engine warranty . 148 - Terms of coverage: prime power generator set - Engine applications . 148 - Uses . 148 - Defects 148 - Repairs . 148 - Warranty period 148 - Like replacement engine 148 - Service supplies . 149 - Mechanic's travel expenses . 149 - This warranty does not cover: . 149 - Repairs due to accidents, misuse, storage damage, - Negligence or certain modifications . 149 - Engine removal and reinstallation 149 - Non-ddc supplied/manufactured components . 150 - Maintenance . 150 - Incidental or consequential damage . 150 - Other limitations 150 - Series 50 operator's guide - Stand-by generator set engine warranty . 151 - Terms of coverage: stand-by generator set engine - Applications . 151 - Uses . 151 - Defects 151 - Repairs . 151 - Warranty period 152 - Like replacement engine 152 - Service supplies . 152 - Mechanic's travel expenses . 152 - This warranty does not cover: . 152 - Repairs due to accidents, misuse, storage damage, - Negligence or certain modifications . 152 - Engine removal and reinstallation 152 - Non-ddc supplied/manufactured components . 152 - Maintenance . 153 - Incidental or consequential damage . 153 - Other limitations 153 - Specifications 154 - Fuel and lubricating oil filter requirements . 154 - Oil pan . 154 - Oil pan capacity 154 - Total oil capacity of the engine . 154 - Power cool engine products . 155 - Fully formulated ieg coolant . 155 - Latin american coolant . 155 - 2000 supplemental coolant additive . 156 - 3000 supplemental coolant additive . 156 - 3000 supplemental additive coolant filters 157 - Supplemental additive need release filters . 157 - Plus extended life oat coolant 158 - Plus extender for use with power cool plus oat - Coolant . 158 - Plus 6000 oat inhibitor for water-only systems . 159 - Cooling system cleaners 159 - Coolant testing and analysis products . 160
Detroit Diesel Engine Series 50 - Operators and Maintenance Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami n - truck
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