dodge%20caliber%20-%20service%20manual.gif

DODGE CALIBER - WORKSHOP MANUAL

- English Workshop Manual to vehicles Dodge Caliber.

CONTENTS:

MAIN WELCOME PAGE

INSTRUCTIONS

PM WORKSHOP MANUAL

FOREWORD

GROUP TAB LOCATOR

IN-INTRODUCTION 
Body Code Plate 
Description 
Body Code Plate Line 2 
Body Code Plate Line 1 
If Two Body Code Plates Are Required 
Fastener Identification 
Description 
Fastener Usage 
Description 
Fastener Usage 
Threaded Hole Repair 
International Symbols 
Description 
Metric System 
Description 
Torque References 
Description 
Vehicle Identification Number 
Description - Vehicle Identification Number 
Vehicle Certification Label 
Description 
E-Mark Label 
Description 
Veci Label 
Description 
Manufacturer Plate 
Description

0-LUBRICATION & MAINTENANCE 
International Symbols 
Description 
Fluid Types 
Description 
Engine Oil 
Api Certification And License Symbol 
Sae Viscosity 
Acea Categories 
Container Identification 
Synthetic Engine Oils 
Engine Oil Additives/Supplements 
Engine Coolant 
Transmission Fluid 
Fuel Requirements 
Reformulated Gasoline 
Gasoline/Oxygenate Blends 
Mmt In Gasoline 
Sulfur In Gasoline 
Materials Added To Fuel 
Fuel System Cautions 
Brake Fluid 
Power Steering Fluid 
Fluid Capacities 
Specifications - Fluid Capacities 
Fluid Fill/Check Locations 
Description 
Lubrication Points 
Description 
Maintenance Schedules 
Description 
Maintenance Schedule 
Schedule B 
Schedule A 
Maintenance Schedules - Gasoline Engines - Export 
Schedule A 
Schedule B 
Hoisting 
Standard Procedure - Hoisting 
Jump Starting 
Standard Procedure - Jump Starting 
To Jump Start A Disabled Vehicle: 
Towing 
Standard Procedure - Towing

2-SUSPENSION 
Front Suspension 
Description

Warning 
Warnings And Cautions 
Standard Procedure 
Lubrication 
Specifications 
Front Suspension Fastener Torque 
Special Tools 
Front Suspension 
Hub / Bearing 
Description 
Diagnosis And Testing 
Wheel Bearing And Hub 
Removal 
Installation 
Knuckle 
Description 
Diagnosis And Testing 
Knuckle 
Removal 
Installation 
Seal-Lower Ball Joint 
Removal 
Installation 
Arm-Lower Control 
Diagnosis And Testing 
Lower Control Arm 
Removal 
Installation 
Bar-Stabilizer 
Removal

Installation 
Strut Assembly 
Description 
Operation 
Diagnosis And Testing 
Strut Assembly 
Removal 
Disassembly 
Assembly 
Installation 
Rear Suspension 
Description 
Warning 
Warnings And Cautions 
Specifications 
Rear Suspension Fastener Torque 
Arm-Lower Control 
Removal 
Installation 
Arm-Upper Control 
Removal 
Installation 
Link-Toe 
Removal 
Installation 
Link-Trailing 
Removal 
Installation 
Hub / Bearing 
Description 
Diagnosis And Testing 
Hub And Bearing 
Removal 
All-Wheel-Drive 
Front-Wheel-Drive 
Installation 
All-Wheel-Drive 
Front-Wheel-Drive 
Bar-Stabilizer 
Removal 
Installation 
Shock Assembly 
Description 
Diagnosis And Testing 
Shock Absorber 
Removal 
Disassembly 
Assembly 
Installation 
Wheel Alignment 
Description 
Camber 
Cross Camber 
Caster 
Cross Caster 
Toe 
Toe-Out On Turns 
Dynamic Toe Pattern 
Steering Axis Inclination (S.A.I.) 
Included Angle (I.A.) 
Thrust Angle 
Diagnosis And Testing 
Suspension And Steering 
Standard Procedure 
Curb Height Measurement 
Wheel Alignment 
Pre-Wheel Alignment Inspection 
Wheel Alignment Setup 
Rear Camber 
Front Camber And Caster 
Toe 
Specifications 
Wheel Alignment

3-DIFFERENTIAL & DRIVELINE 
Half Shaft-Front 
Description 
Operation 
Diagnosis And Testing 
Halfshaft Diagnosis 
Vehicle Inspection 
Noise And/Or Vibration In Turns 
Clunking Noise During Acceleration 
Shudder Or Vibration During Acceleration 
Vibration At Highway Speeds 
Removal

Installation 
Specifications 
Torque 
Special Tools 
Halfshaft 
Cv Boot-Inner 
Removal 
Installation 
Cv Boot-Outer 
Removal 
Installation 
Half Shaft-Left Rear 
Removal 
Installation 
Half Shaft-Right Rear 
Removal 
Installation 
Shaft-Propeller 
Removal 
Installation 
Module-Rear Driveline 
Standard Procedure - 
Removal 
Disassembly 
Assembly 
Installation 
Specifications - 
Special Tools 
Seal-Input Flange 
Removal 
Installation 
Seals-Output Flange 
Removal 
Installation 
Clutch-Electronically Controlled-Electrical Diagnostics 
Diagnosis And Testing 
C1078-Tire Revolutions Range Performance 
C1456-Awd Clutch Power Control Circuit Low 
C145a-Awd Clutch Return Control Circuit Low 
C145d-Awd Clutch Power/Return Control Circuit Open 
C145f Awd System Temporarily Disabled   Overtemperature 
C2100 Battery Voltage Low 
C2101 Battery Voltage High 
C211c-Ignition Run/Start Input Circuit Low 
C211d-Ignition Run/Start Input Circuit High 
C211e-Battery Supply Voltage Low 
C211f Battery Supply Voltage High 
C2208-Awd Ecu Internal 
U0001-Can C Bus 
U0100-Lost Communication With Ecm/Pcm (Tipm) 
U0121-Lost Communication With Abs 
U0141 Lost Communication With Fcm (Tipm) 
U0401-Implausible Data Received From Ecm/Pcm 
U0415-Implausible Data Received From Abs 
U0423-Implausible Data Received From Cluster/Ccn 
U1120-Lost Wheel Speed Messages 
U1415-Implausible/Missing Vehicle Configuration Received 
Standard Procedure 
Awd - Pre-Diagnostic Troubleshooting Procedure 
Awd Control Module Verification Test 
Clutch-Electronically Controlled-Service Information 
Removal 
Installation

4-VEHICLE QUICK REFERENCE 
Fluid - Capacities & Recommended 
Specifications 
Fluids, Lubricants And Genuine Parts 
Fuse Locations & Types 
Specifications 
Integrated Power Module (Ipm) 
Maintenance Schedules 
Description 
Maintenance Schedule 
Schedule B 
Schedule A 
Maintenance Schedules - Gasoline Engines - Export 
Schedule A 
Schedule B 
Replacement Bulbs 
Specifications 
Replacement Light Bulbs - Interior 
Replacement Light Bulbs - Exterior 
Trailer Towing 
Specifications 
Trailer Towing 
Common Towing Definitions 
Trailer Hitch Classification 
Trailer Towing Weights (Maximum Trailer Weight Ratings) 
Trailer And Tongue Weight 
Towing Requirements 
Towing Requirements   Trailer Lights & Wiring 
Towing Tips

5-BRAKES 
Brakes - Base 
Description - Base Brake System 
Warning 
Caution 
Diagnosis And Testing 
Base Brake System Diagnosis Charts 
Red Brake Warning Indicator 
Brake Noise 
Other Brake Conditions 
Standard Procedure 
Base Brake Bleeding 
Manual Bleeding 
Pressure Bleeding 
Specifications 
Brake Actuation 
Brake Fastener Torque 
Special Tools 
Base Brake System

Switch-Brake Fluid Level 
Description 
Removal 
Installation 
Hydraulic/Mechanical 
Description 
Disc Brakes 
Rear Drum Brakes 
Diagnosis And Testing 
Drum Brake Automatic Adjuster 
Pads-Front Brake 
Removal 
Cleaning 
Inspection 
Installation 
Pads-Rear Brake 
Removal 
Cleaning 
Inspection 
Installation 
Shoe And Linings-Rear Drum Brake 
Removal 
Cleaning 
Inspection 
Installation 
Adjustments 
Drum Brake Shoe Adjustment 
Caliper-Front Disc Brake 
Removal 
Disassembly 
Cleaning 
Inspection 
Assembly 
Installation 
Caliper-Rear Disc Brake 
Removal 
Disassembly 
Cleaning 
Inspection 
Assembly 
Installation 
Drum 
Diagnosis And Testing 
Brake Drum 
Standard Procedure 
Brake Drum Machining 
Removal 
Backing Off Shoe Adjustment 
Installation 
Fluid 
Diagnosis And Testing 
Brake Fluid Contamination 
Standard Procedure0 - 2 Pm 
Brake Fluid Level Checking 
Specifications 
Brake Fluid 
Master Cylinder 
Description 
Operation 
Standard Procedure 
Master Cylinder Bleeding 
Removal 
Left-Hand-Drive With Abs 
Left-Hand-Drive Without Abs 
Disassembly 
Assembly 
Installation 
Left-Hand-Drive With Abs 
Left-Hand-Drive Without Abs 
Pedal 
Removal 
Installation 
Booster-Power Brake 
Description 
Diagnosis And Testing 
Power Brake Booster 
Basic Test 
Vacuum Leak Test 
Removal 
Installation 
Valve-Proportioning 
Description 
Operation 
Removal 
Installation 
Rotor 
Diagnosis And Testing 
Brake Rotor 
Braking Surface Inspection

Rotor Minimum Thickness 
Rotor Thickness Variation 
Rotor Runout 
Standard Procedure 
Brake Rotor Machining 
Removal 
Front Brake Rotor 
Rear Brake Rotor 
Installation 
Front Brake Rotor 
Rear Brake Rotor 
Specifications 
Brake Rotor Limits/Specifications 
Tubes/Hoses 
Description 
Inspection 
Plate-Support, Brake Backing 
Removal 
Installation 
Wheel Cylinder - Drum Brake 
Removal 
Inspection 
Installation 
Parking Brake 
Description 
Cable-Parking Brake 
Removal

Installation 
Lever-Parking Brake 
Removal 
Installation 
Shoe And Linings-Parking Brake 
Removal 
Installation 
Adjustments 
Parking Brake Shoe Adjustment 
Brakes - Abs Electrical Diagnostics 
Diagnosis And Testing 
Abs-Intermittent Condition 
C1002-Brake Pedal Switch 1 Circuit High 
C1007-Brake Fluid Level Circuit Low 
C1008-Brake Fluid Level Circuit High 
C100a Left Front Wheel Speed Sensor Circuit 
C1011-Left Front Wheel Speed Sensor Signal Erratic Performance 
C1014-Left Front Wheel Speed Comparative Performance 
C1015 Right Front Wheel Speed Sensor Circuit 
C101c-Right Front Wheel Speed Sensor Signal Erratic Performance 
C101f-Right Front Wheel Speed Comparative Performance 
C1020 Left Rear Wheel Speed Sensor Circuit 
C1027-Left Rear Wheel Speed Sensor Signal Erratic Performance 
C102a-Left Rear Wheel Speed Comparative Performance 
C102b Right Rear Wheel Speed Sensor Circuit 
C1032-Right Rear Wheel Speed Sensor Signal Erratic Performance 
C1035-Right Rear Wheel Speed Comparative Performance 
C1038 Rear Wheel Speed Sensor Circuit Low 
C1039 Rear Wheel Speed Sensor Circuit High 
C1041-Left Front Tone Wheel Performance 
C1042-Right Front Tone Wheel Performance 
C1043-Left Rear Tone Wheel Performance 
C1044-Right Rear Tone Wheel Performance 
C1046 Left Front Wheel Pressure Phase Monitoring 
C1047 Right Front Wheel Pressure Phase Monitoring 
C1048 Left Rear Wheel Pressure Phase Monitoring 
C1049 Right Rear Wheel Pressure Phase Monitoring 
C1073-Abs Pump Motor Control Circuit 
C1078-Tire Revolutions Range Performance 
C107c Brake Pedal Switch 1/2 Stuck 
C107d Brake Pedal Switch 1/2 Correlation 
C1210 G Sensor Input Circuit Performance 
C1219 Steering Angle Sensor Erratic Performance 
C121a Steering Angle Sensor Not Initialized 
C121c-Torque Request Signal Denied 
C121d Brake Pressure Sensor Circuit 
C121e-Brake Pressure Sensor Comparative Performance 
C1221-Brake Pressure Sensor/Accel Pedal Position Sensor Correlation 
C1231 Drive Test: Steering Angle Sensor 
C1232 Drive Test: Pressure Sensor 
C1234 Drive Test: Sensor Cluster Installation 
C1238-Drive Test: Unsuccessful 
C123a Esp System Sensors Calibration 
C123b Esp System Control Too Long 
C123c Dynamics Sensor Mounting/Installation Performance 
C123f Steering Angle Sensor Comparative Performance 
C1240 Steering Angle Sensor Overtravel Performance 
C1242 G Sensor Input Signal Performance 
C1243 G Sensor Not Initialized 
C2100 Battery Voltage Low 
C2111 Sensor Supply 1 Voltage Circuit Low 
C2112 Sensor Supply 1 Voltage Circuit High 
C2114 Dynamics Sensor Supply Voltage Low 
C2115 Dynamics Sensor Supply Voltage High 
C2116 Abs Pump Motor Supply Low Voltage 
C2200 Anti-Lock Brake Module Internal 
C2204 Dynamics Sensor Internal 
C2205 Steering Angle Sensor Internal 
C2206 Vehicle Configuration Mismatch 
U0002 Can C Bus Off Performance 
U0100 Lost Communication With Ecm/Pcm 
U0101 Lost Communication With Tcm 
U0114-Lost Communication With Final Drive Module (Tipm) 
U0125 Lost Communication With Dynamics Sensor 
U0141-Lost Communication With Front Control Module (Tipm) 
U0146 Lost Communication With Central Gateway 
U0401 Implausible Data Received From Ecm/Pcm 
U1003 Esp Can C Bus Performance 
U1104 Can C Bus Crc Performance 
U140e Implausible Vehicle Configuration Data Received 
U1501 Implausible Message Data Length Received From Ecm/Pcm 
U1502 Implausible Message Data Length Received From Tcm 
U1503 Implausible Message Data Length Received From Tipm (Tipm) 
Standard Procedure 
Abs Verification Test 
Brakes - Abs Service Information 
Description 
Antilock Brake System 
Abs 
All-Speed Traction Control 
Electronic Variable Brake Proportioning 
Operation 
Antilock Brake System 
Abs 
All-Speed Traction Control 
Electronic Variable Brake Proportioning 
Caution 
Diagnosis And Testing 
Inspection And Road Test 
Standard Procedure 
Antilock Brake System Bleeding 
Bleeding 
Specifications 
Abs Fastener Torque 
Sensor-Dynamics (Esp) 
Description 
Removal

Installation 
Sensor-Front Wheel Speed 
Description 
Operation 
Removal 
Installation 
Sensor-Rear Wheel Speed 
Description 
Operation 
Removal 
All-Wheel-Drive 
Front-Wheel-Drive 
Installation 
All-Wheel-Drive 
Front-Wheel-Drive

Switch-Esp 
Description 
Removal 
Installation 
Hydraulic Control Unit (Hcu) 
Description 
Valves And Solenoids 
Brake Fluid Accumulators 
Pump/Motor 
Removal 
Installation 
Integrated Control Unit (Icu) 
Description 
Operation 
Removal

Gas Engine 
Diesel Engine 
Disassembly 
Assembly 
Installation 
Gas Engine 
Diesel Engine

6-CLUTCH 
Clutch 
Description 
Fluid 
Operation 
Diagnosis And Testing 
Clutch System 
Clutch Chatter Complaints 
Drive Plate Misalignment

Clash-Into-Reverse Complaints 
Standard Procedure 
Gravity Bleeding Clutch Hydraulic Circuit 
Power Bleeding Clutch Hydraulic Circuit 
Specifications 
Clutch/Hydraulics/Pedals 
Special Tools 
Hydraulic Clutch 
Plate-Clutch Disc And Pressure 
Removal 
Diesel 
Gas 
Installation 
Diesel 
Gas 
Flywheel 
Operation 
Removal 
Installation 
Cylinder-Master-Lhd 
Description 
Operation 
Removal 
Installation 
Cylinder-Master-Rhd 
Description 
Operation 
Removal 
Installation 
Clutch-Modular 
Description 
Operation 
Removal 
Inspection 
Oil Contamination 
Grease Contamination 
Road Splash/Water Contamination 
Installation 
Cylinder-Slave 
Description 
Removal 
Removal 
Installation

7-COOLING 
Cooling 
Description 
Operation 
Warning 
Cooling System Warnings 
Diagnosis And Testing 
Diagnosis And Testing - Cooling System Aeration 
Diagnosis And Testing - Cooling System Deaeration 
Diagnosis And Testing - Cooling System Flow Check 
Cooling System Leak Testing 
Cooling System 
Standard Procedure 
Routine Coolant Level Check 
Draining Cooling System 
Filling Cooling System 
Cooling System Cleaning/Reverse Flushing 
Cleaning 
Reverse Flushing 
Reverse Flushing Radiator 
Reverse Flushing Engine 
Chemical Cleaning 
Inspection 
Specifications 
Torque 
Special Tools 
Cooling System 
Belt Accessory Drive 
Accessory Drive Belt 
Description 
Diagnosis And Testing 
Accessory Drive Belt 
Visual Diagnosis 
Noise Diagnosis 
Removal 
World Engine 
Cleaning 
Installation 
World Engine 
Accessory Drive Belt Tensioner 
Description 
Removal 
World Engine 
Installation 
World Engine 
Idler Pulley 
Removal 
Installation 
Engine 
Coolant 
Description 
Engine Coolant 
Ethylene-Glycol Mixtures 
Propylene-Glycol Mixtures 
Hoat Coolant 
Coolant Performance 
Coolant Selection And Additives 
Operation 
Diagnosis And Testing 
Coolant Concentration Testing 
Clamps Hose 
Description 
Container Coolant Recovery 
Description 
World Engine 
Operation - World Engine 
Removal - World Engine 
Installation - World Engine 
Heater Engine Block 
Description 
Operation 
Diagnosis And Testing 
Engine Block Heater Testing 
Removal 
Installation 
Sensor Engine Coolant Temp 
Description

World Engine 
Operation 
Removal 
Cylinder Head Mounted 
Coolant Adapter Mounted 
Installation 
Coolant Adapter Mounted 
Cylinder Head Mounted 
Thermostat Engine Coolant 
Description 
Operation 
Diagnosis And Testing - Engine Coolant Thermostat 
Removal 
Primary Thermostat 
Secondary Thermostat 
Installation 
Primary Thermostat 
Secondary Thermostat0 - 4 Pm 
Cap Radiator Pressure 
Description 
Gas Engines 
Operation 
Gas Engines 
Diagnosis And Testing 
Diagnosis And Testing - Cooling System Pressure Cap Testing 
Diagnosis And Testing - Cooling System Pressure Relief Testing 
Cleaning 
Inspection 
Draincock Radiator 
Removal 
Installation 
Fan-Radiator 
Description 
Operation 
Diagnosis And Testing 
Radiator Fan 
Removal - World Engine 
Installation - World Engine 
Radiator 
Description 
Operation 
Removal 
Cleaning 
Inspection 
Installation 
Pump-Water 
Description 
World Engine 
Diagnosis And Testing 
Water Pump 
Removal - World Engine 
Inspection 
Installation - World Engine 
Inlet Tubewater Pump-World Engine 
Removal 
Installation 
Transmission 
Transmission 
Standard Procedure - Transmission Cooler Line Quick Connect Fitting Disassembly/Assembly 
Disconnect 
Connect 
Cooler Automatic Transmission 
Description 
Removal 
Cleaning 
Inspection 
Installation

8A-AUDIO/VIDEO 
Audio/Video Systems- Electrical Diagnosis 
Diagnosis And Testing 
B1401-Front Left Audio Speaker Output Circuit Low 
B1402-Front Left Audio Speaker Output Circuit High 
B1403-Front Left Audio Speaker Output Circuit Open 
B1405-Front Right Audio Speaker Output Circuit Low 
B1406-Front Right Audio Speaker Output Circuit High 
B1407-Front Right Audio Speaker Output Circuit Open 
B1409-Rear Left Audio Speaker Output Circuit Low 
B140a-Rear Left Audio Speaker Output Circuit High 
B140b-Rear Left Audio Speaker Output Circuit Open 
B140d-Rear Right Audio Speaker Output Circuit Low 
B140e-Rear Right Audio Speaker Output Circuit High 
B140f-Rear Right Audio Speaker Output Circuit Open 
B1421-Audio Cd Read Error/Inoperable Disc 
B142f-Satellite Radio Antenna Not Connected 
B1460-Channel 1 Audio Speaker Output Circuit Performance 
B1461-Channel 1 Audio Speaker Output Circuit Low 
B1462-Channel 1 Audio Speaker Output Circuit High 
B1463-Channel 1 Audio Speaker Output Circuit Open 
B1464-Channel 1 Audio Speaker Output Circuit Shorted Together 
B1465-Channel 2 Audio Speaker Output Circuit Performance 
B1466-Channel 2 Audio Speaker Output Circuit Low 
B1467-Channel 2 Audio Speaker Output Circuit High 
B1468-Channel 2 Audio Speaker Output Circuit Open 
B1469-Channel 2 Audio Speaker Output Circuit Shorted Together 
B146a-Channel 3 Audio Speaker Output Circuit Performance 
B146b-Channel 3 Audio Speaker Output Circuit Low 
B146c-Channel 3 Audio Speaker Output Circuit High 
B146d-Channel 3 Audio Speaker Output Circuit Open 
B146e-Channel 3 Audio Speaker Output Circuit Shorted Together 
B146f-Channel 4 Audio Speaker Output Circuit Performance 
B1470-Channel 4 Audio Speaker Output Circuit Low 
B1471-Channel 4 Audio Speaker Output Circuit High 
B1472-Channel 4 Audio Speaker Output Circuit Open 
B1473-Channel 4 Audio Speaker Output Circuit Shorted Together 
B1474-Channel 5 Audio Speaker Output Circuit Performance 
B1475-Channel 5 Audio Speaker Output Circuit Low 
B1476-Channel 5 Audio Speaker Output Circuit High 
B1477-Channel 5 Audio Speaker Output Circuit Open 
B1478-Channel 5 Audio Speaker Output Circuit Shorted Together

B1479-Channel 6 Audio Speaker Output Circuit Performance 
B147a-Channel 6 Audio Speaker Output Circuit Low 
B147b-Channel 6 Audio Speaker Output Circuit High 
B147c-Channel 6 Audio Speaker Output Circuit Open 
B147d-Channel 6 Audio Speaker Output Circuit Shorted Together 
B2222-Satellite Radio Receiver Internal 
U0019 Can B Bus 
U0020-Can B Bus Off Performance 
U0184-Lost Communication With Radio 
U0186-Lost Communication With Audio Amplifier 
U0195-Lost Communication With Sdar 
U0197-Lost Comminication With Hands Free Module 
U0199-Lost Comminication With Drivers Door Module 
U0200-Lost Comminication With Passenger Door Module 
U0151-Lost Comminication With Occupant Restraint Controller 
U0154-Lost Comminication With Occupant Classification Module 
Audio 
Description 
Operation 
Diagnosis And Testing - Audio 
Amplifier 
Description 
Operation 
Removal 
Installation 
Antenna Body And Cable 
Description   Fixed Mast Antenna 
Description   Roof Mounted Antenna 
Operation 
Diagnosis And Testing - Antenna Body And Cable 
Test 1 
Test 2 
Test 3 
Test 4 
Removal 
Installation 
Antenna - Export 
Removal 
Installation 
Antenna - Navigation 
Removal 
Installation 
Antenna-Satellite 
Description 
Operation 
Removal 
Installation 
Antenna Cable - Satellite Radio 
Description 
Removal 
Installation 
Radio 
Description 
Country Code And Cabin Eq Setting - Rar/Rec Radio Only 
Operation 
Removal 
Installation 
Radio Noise Suppression Components 
Description 
Operation 
Removal 
Engine Ground Strap 
Hood Hinge Ground Strap 
Muffler Ground Strap 
Radio Noise Suppression Capacitor 
Strut Bracket To Body Ground Strap 
Installation 
Engine Ground Strap 
Hood Hinge Ground Strap 
Muffler Ground Strap 
Radio Noise Suppression Capacitor 
Strut Bracket To Body Ground Strap 
Receiver-Satellite 
Description 
Operation 
Removal 
Installation 
Remote Switches 
Description 
Operation 
Diagnosis And Testing - Remote Switches 
Removal 
Installation 
Speaker 
Removal 
Door Speakers 
Instrument Panel Speaker 
Rear Speaker - Liftgate 
Rear Subwoofer 
Installation 
Door Speakers 
Instrument Panel Speaker 
Rear Speaker - Tailgate 
Rear Subwoofer

8B-CHIME/BUZZER 
Chime/Buzzer - Service Information 
Description 
Operation 
Chime Warning System 
Diagnosis And Testing 
Brake/Park Brake Indicator 
To Test The System: 
If Lamps Fails To Light, Inspect For: 
Chime/Buzzer System 
Fasten Seat Belts

8E-ELECTRONIC CONTROL MODULES

Electronic Control Modules - Electrical Diagnostics 
Electronic Control Modules - Electrical Diagnostics 
Diagnosis And Testing 
U0001-Can C Bus Circuit 
U0019-Can B Bus 
U0021-Can B Bus (+) Circuit Open 
U0022-Can B Bus (+) Circuit Low 
U0023-Can B Bus (+) Circuit High 
U0024-Can B Bus (-) Circuit Open 
U0025-Can B Bus (-) Circuit Low 
U0026-Can B Bus (-) Circuit High 
U0027-Can B Bus (-) Shorted To Bus (+) 
U0100-Lost Communication With Ecm/Pcm 
U0101-Lost Communication With Tcm 
U0114-Lost Communication With Final Drive Control Module (All Wheel Drive Control Module) (Awd) 
U0121-Lost Communication With Antilock Brake Module 
U0126-Lost Communication With Steering Angle Sensor (Sas) 
U0141 Lost Communication With Front Control Module (Tipm - Totally Integrated Power Module) 
U0151 Lost Communication With Occupant Restraint Controller (Orc) 
U0154 Lost Communication With Occupant Classification Module (Ocm) 
U0155-Lost Communication With Cluster/Ccn 
U0167-Lost Communication With Intrusion Transceiver Control Module (Itm) 
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm) 
U0184-Lost Communication With Radio 
U0186-Lost Communication With Audio Amplifier (Amp) 
U0195-Lost Communication With Sdars (Satellite Receiver)

U0197-Lost Communication With Hands Free Phone Module (Hfm) 
U1105-Can B Signal Missing 
U1106-Can C Signal Missing 
U1107-Ecu In Single-Wire Mode 
U1108-Additional Can B Ecu Detected 
*Stored Lost Communication Dtc's 
*Diagnostic Can C (+) And/Or Diagnostic Can C (-) Circuits High 
*Diagnostic Can C (+) Shorted To Diagnostic Can C (-) 
*Diagnostic Can C (+) Circuit Low 
*Diagnostic Can C (-) Circuit Low 
*Diagnostic Can C (+) Circuit Open 
*Diagnostic Can C (-) Circuit Open 
*Both Diagnostic Can C (+) And Diagnostic Can C (-) Circuits Open 
*No Response From Abs (Antilock Brake Module) 
*No Response From Amp (Amplifier) 
*No Response From All Wheel Drive Control (Awd) Module 
*No Response From Ccn (Cluster) 
*No Response From Ecm (Engine Control Module) - Diesel 
*No Response From Hfm (Hands Free Module) 
*No Response From Itm (Intrusion Transceiver Module) 
*No Response From Ocm (Occupant Classification Module) 
*No Response From Orc (Occupant Restraint Controller) 
*No Response From Pcm (Powertrain Control Module) (Gpec) 
*No Response From Radio 
*No Response From Sdar (Satellite Receiver) 
*No Response From The Steering Angle Sensor (Sas) 
*No Response From Tcm (Transmission Control Module) (Cvt) 
*No Response From Tipm (Totally Integrated Power Module) 
*No Response From Wcm (Sentry Key Remote Entry Module) 
Standard Procedure 
Body Verification Test   Ver 1 
Electronic Control Modules - Service Information 
Electronic Control Modules - Service Information 
Standard Procedure 
Pcm/Ecm/Skreem Programming 
Programming The Skreem 
Programming Ignition Keys To The Skreem 
Module-Antilock Brake 
Description 
Operation 
Removal 
Installation 
Communication 
Description 
Operation

Data Link Connector 
Description 
Operation 
Heated Seat Module 
Description 
Operation 
Diagnosis And Testing 
Heated Seat Module 
Removal 
Installation 
Module-Powertrain Control 
Description 
Pcm Ground 
Sensor Return - Pcm Input 
Ignition Sense - Pcm Input

Operation 
Powertrain Control Module 
5 Volt Supply - Pcm Output 
Standard Procedure 
Obtaining Diagnostic Trouble Codes 
Bulb Check 
Obtaining Dtc's Using Scan Tool 
Pinion Factor Setting 
Removal 
Installation 
Module-Steering Control 
Description 
Operation 
Module-Transmission Control 
Description 
Operation 
Shift Control 
Can Communication 
Inputs And Outputs 
Engine/Cvt Integration Control (Can Communication Control) 
Fail-Safe Function 
Secondary Speed Sensor

Primary Speed Sensor 
Pnp Switch 
Fluid Temperature Sensor 
Secondary Pressure Sensor 
Line Pressure Solenoid 
Secondary Pressure Solenoid 
Lock-Up Solenoid 
Stepping Motor 
Lock-Up/Selection Switching Solenoid 
Backup Power Supply 
Tcm 
Primary Speed Sensor, Secondary Speed Sensor 
Standard Procedure 
Standard Procedure - Transmission Control Module Initialization 
Initial Learn (Brand-New Module, Memory Already Clear 
Relearn, After Replacing A Transaxle 
Removal 
Installation 
Module - Final Drive Control 
Description 
Operation 
Removal 
Installation

8F-ENGINE SYSTEMS 
Battery System 
Description 
Operation 
Diagnosis And Testing 
Battery System 
Micro 420 Battery Tester (Gasoline Engines) 
Otc One Step Battery Analyzer And Charger (Diesel Engines) 
Standard Procedure 
Battery Reconnection 
Electronic Stability Program (Esp) 
Cleaning 
Inspection 
Specifications 
Battery 
Torque 
Special Tools 
Battery System Special Tools 
Battery 
Description 
Spiral Cell Battery - Diesel Engine 
Conventional Battery - Gasoline Engine 
Operation 
Diagnosis And Testing 
Battery 
Micro 420 Battery Tester (Gasoline Engines) 
Otc One Step Battery Analyzer And Charger (Diesel Engines) 
Standard Procedure 
Spiral Cell Battery Charging0 - 6 Pm 
Charging A Completely Discharged Battery   Spiral Cell Battery 
Charging Time Required 
Standard Procedure - Conventional Battery Charging 
Charging A Completely Discharged Conventional Battery 
Charging Time Required 
Using Micro 420 Battery Tester (Gasoline Engines) 
Battery Testing 
Standard Procedure - Open-Circuit Voltage Test 
Ignition-Off Draw Test 
Removal 
Installation 
Battery Holddown 
Removal 
Installation 
Battery Cables 
Description

Operation 
Diagnosis And Testing 
Battery Cables 
Voltage Drop Test 
Removal 
Installation 
Battery Tray 
Description 
Removal 
Installation 
Thermal Guard 
Description 
Removal 
Installation 
Charging 
Description - Charging System 
Operation - Charging System 
Diagnosis And Testing 
On-Board Diagnostic System 
Specifications 
Torque 
Generator Ratings 
Generator 
Description 
Operation 
Removal 
Installation 
Starting 
Description 
Operation 
Specifications 
Torque 
Starter Motor 
Removal 
Installation

8G-HEATED SYSTEMS 
Heated Glass - Electrical Diagnostics 
Diagnosis And Testing 
B106b Rear Defrost Control Circuit Low (Tipm) 
B106c Rear Defrost Control Circuit High (Tipm) 
B106d Rear Defrost Control Circuit Open (Tipm) 
B10c2   Rear Defrost Switch Stuck   (Ccn) 
B10ed Rear Defrost Control Circuit Overcurrent (Tipm) 
Heated Glass - Service Information 
Description 
Operation 
Diagnosis And Testing 
Electric Backlight (Ebl) System 
Grid-Rear Window Defogger 
Standard Procedure 
Grid Line And Terminal Repair 
Switch-Rear Window Defogger 
Description 
Operation 
Heated Mirrors - Service Information 
Description 
Operation 
Heated Seats - Electrical Diagnostics 
Diagnosis And Testing 
B1092-Front Left Seat Heater Control Circuit Low 
B1094-Front Left Seat Heater Control Circuit Open 
B1096-Front Right Seat Heater Control Circuit Low 
B1098-Front Right Seat Heater Control Circuit Open 
B10bb   Left Heated Seat Switch Input Circuit Stuck   Cluster 
B10bc   Right Heated Seat Switch Input Circuit Stuck   Cluster 
B2181- Heated Seat Module Power Supply Low 
B2182- Heated Seat Module Power Supply High 
B221a-Heated Seat Module Internal 
Heated Seats - Service Information 
Description 
Operation 
Diagnosis And Testing 
Heated Seat System 
Heater-Cushion Pad 
Description 
Operation 
Diagnosis And Testing 
Heated Seat Element 
Removal 
Installation 
Module-Heated Seats 
Description 
Operation 
Diagnosis And Testing 
Heated Seat Module 
Removal 
Installation 
Switch-Heated Seat 
Description 
Operation 
Diagnosis And Testing 
Heated Seat Switch 
Removal 
Installation

8H-HORN 
Horn System - Electrical Diagnostics 
Diagnosis And Testing 
B2336 Horn Control Circuit Low (Tipm) 
B2337 Horn Control Circuit High (Tipm) 
B2338 Horn Control Circuit Open (Tipm) 
B2339 - Horn Switch Stuck   Ccn 
B2371 Horn Control Circuit Overcurrent (Tipm) 
Horn System - Service Information 
Description 
Operation

Diagnosis And Testing - Horn System 
Horn 
Diagnosis And Testing - Horn 
Removal 
Installation 
Horn Relay 
Removal 
Installation 
Horn Switch 
Description 
Operation 
Removal 
Installation

8I-IGNITION CONTROL 
Ignition System - Electrical Diagnostics 
Diagnosis And Testing 
B2104-Ignition Run/Start Control Circuit Low 
B2105-Ignition Run/Start Control Circuit High 
B2106-Ignition Run/Start Control Circuit Open 
B2122-Ignition Run Control 1 Circuit Low 
B2123-Ignition Run Control 1 Circuit High 
B2124-Ignition Run Control 1 Circuit Open 
B212f-Ignition Run/Acc Control Circuit Low 
B2148-Ignition Run Control 2 Circuit Low 
B2184-Ignition Unlock Run/Start Control Circuit Low 
B2185-Ignition Unlock Run/Start Control Circuit High 
B2188-Ignition Start Control Circuit Low 
B218b-Ignition Run/Start 1 Control Circuit Overcurrent 
B218c-Ignition Run Control 2 Circuit Overcurrent 
Ignition Control- Service Information 
Description - Ignition System 
Operation - Ignition System 
Specifications 
Torque

Spark Plugs 
Sensor-Camshaft Position 
Description 
Operation 
Removal 
Front Camshaft Position Sensor 
Rear Camshaft Position Sensor 
Installation 
Front Camshaft Position Sensor 
Rear Camshaft Position Sensor

Coil-Ignition 
Description 
Removal 
Installation 
Capacitor-Ignition Coil 
Removal 
Installation 
Ignition Switch 
Removal 
Installation 
Key/Lock Cylinder 
Removal 
Installation 
Sensor-Knock 
Description 
Operation 
Removal 
Installation 
Spark Plug 
Removal 
Installation 
Solenoid-Variable Valve Timing 
Description 
Operation 
Removal 
Front Solenoid 1/1 
Rear Solenoid 1/2 
Installation 
Front Solenoid 1/1 
Rear Solenoid 1/2

8J-INSTRUMENT CLUSTER 
Instrument Cluster - Electrical Diagnostics 
Diagnosis And Testing 
B123f-Menu Switch Stuck 
B1265 Trip/Toggle Switch Stuck 
B1609-Panel Dimmer Input Circuit/Performance 
B1612-Panel Illumination Control Circuit 
B1613-Panel Illumination Control Circuit Low 
B1615-Panel Illumination Control Circuit Open 
B210d-Battery Voltage Low 
B210e-Battery Voltage High 
B2143-Ugdo Enable Control Circuit 
B2144-Ugdo Enable Control Circuit Low 
B2145-Ugdo Enable Control Circuit High 
B2146-Ugdo Enable Control Circuit Open 
U0141 Lost Communication With Front Control Module 
U0151-Lost Communication With Occupant Restraint Controller 
U0154-Lost Communication With Occupant Classification Module 
U0156-Lost Communication With Eom 
U0161-Lost Communication With Compass Module 
U0164-Lost Communication With Hvac Control Module 
U0167-Lost Communication With Intrusion Transceiver Control Module 
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm) 
U0184-Lost Communication With Radio 
U0186-Lost Communication With Audio Amplifier 
U0195-Lost Communication With Sdars 
U0197-Lost Communication With Hands Free Phone Module 
U0199-Lost Communication With Driver Door Module 
U0200-Lost Communication With Passenger Door Module 
U0208-Lost Communication With Heated Seats Control Module 
U0212-Lost Communication With Scm 
U1008 Lin 1 Bus 
U113b-Lost Communication With Switch Bank Module 
Instrument Cluster - Service Information 
Description 
Domestic Cluster/Ccn 
Bux Cluster/Ccn 
Operation 
Diagnosis And Testing 
Instrument Cluster 
Actuator Test 
Standard Procedure 
Enhanced Seatbelt Reminder Programming 
Customer Programming Sequence 
Removal 
Installation 
Accessory Switch Bank Module 
Description 
Operation 
Removal

Installation 
Cluster Mask/Lens 
Removal 
Installation

8L-LAMPS 
Lamps/Lighting - Exterior - Electrical Diagnostics 
Diagnosis And Testing 
B162b-Left Low Beam Control Circuit Low 
B162c-Left Low Beam Control Circuit High 
B162f-Right Low Beam Control Circuit Low 
B1630-Right Low Beam Control Circuit High 
B1633-Left Hi Beam Control Circuit Low 
B1634-Left Hi Beam Control Circuit High 
B1637-Right High Beam Control Circuit Low 
B1638-Right Hi Beam Control Circuit High 
B163b-Front Left Turn Control Circuit Low 
B163c-Front Left Turn Control Circuit High 
B163f-Front Right Turn Control Circuit Low 
B1640-Front Right Turn Control Circuit High 
B1643-Rear Left Turn Control Circuit Low 
B1644-Rear Left Turn Control Circuit High 
B1647-Rear Right Turn Control Circuit Low 
B1648-Rear Right Turn Control Circuit High 
B1659-Front Fog Lamp Control Circuit Low 
B165c-Park Lamp Control Circuit Low 
B165d-Left Park Lamp Control Circuit High 
B165e-Park Lamp Control Circuit Open 
B1660-Front Fog Lamp Control Circuit High 
B1661-Front Fog Lamp Control Circuit Open 
B1663-Rear Fog Lamp Control Circuit Low 
B1664-Rear Fog Lamp Control Circuit High 
B1667-Reverse Lamp Control Circuit Low 
B1668-Reverse Lamp Control Circuit High 
B1669-Reverse Lamp Control Circuit Open 
B1784-Stop Lamp Control Circuit Low 
B1785-Stop Lamp Control Circuit High 
B1786-Stop Lamp Control Circuit Open 
Lamps/Lighting - Exterior - Service Information 
Diagnosis And Testing 
Lamps/Lighting - Exterior 
Backup Lamps 
Brake Lamps 
Daytime Running Lamps 
Front Fog Lamps 
Hazard Warning Lamps 
Headlamps 
Park Lamps 
Turn Signal Lamps 
Standard Procedure 
Front Lamp Aiming 
Vehicle Preparation For Lamp Alignment 
Alignment Screen Preparation 
Headlamp Alignment 
Fog Lamp Alignment 
Front Lamp Aiming - Export 
Vehicle Preparation For Front Lamp Unit Alignment 
Alignment Screen Preparation 
Front Lamp Unit Alignment 
Specifications 
Exterior Lamps 
Center High Mounted Stop Lamp 
Removal 
Installation 
Daytime Running Lamps 
Description 
Operation 
Fog Lamp 
Removal 
Bulb 
Unit 
Installation 
Bulb 
Unit 
Front Lamp Unit 
Removal 
Bulbs 
Unit 
Front Position Lamp - Export 
Installation 
Bulbs 
Unit 
Front Position Lamp - Export 
Hazard Switch

Description 
Operation 
Headlamp Leveling Motor - Export 
Description 
Operation 
Removal 
Installation 
Headlamp Leveling Switch - Export 
Description 
Operation 
Left Multi-Function Switch 
Description 
Operation 
Exterior Lighting 
Interior Lighting 
Removal 
Installation 
License Plate Lamp 
Removal 
Bulb 
Unit 
Installation 
Bulb 
Unit 
Side Repeater Lamp - Export 
Diagnosis And Testing0 - 8 Pm 
Side Repeater Lamp 
Removal 
Installation 
Switch-Stop Lamp 
Description 
Operation 
Diagnosis And Testing 
Stop Lamp Switch 
Removal 
Installation 
Tail Lamp 
Removal 
Bulbs 
Unit 
Installation 
Bulbs 
Unit 
Lamps/Lighting - Interior 
Diagnosis And Testing 
B161a-Courtesy/Dome Lamp Control Circuit 
B161e-Reading Lamp Control Circuit 
Lamps/Lighting - Interior - Service Information 
Specifications 
Interior Lamps 
Courtesy/Reading Lamp 
Removal 
Bulb 
Unit 
Installation 
Bulb 
Unit 
Dome Lamp 
Removal 
Bulb 
Unit 
Installation

Bulb 
Unit 
Rear Cargo Lamp 
Description 
Operation 
Removal 
Bulb 
Unit 
Installation 
Bulb 
Unit

8M-MESSAGE SYSTEMS 
Message Center 
Special Tools 
Electronic Vehicle Information Center 
Electronic Vehicle Information Center 
Description 
Operation 
Evic Display Modes 
Diagnosis And Testing 
Electronic Vehicle Information Center 
Standard Procedure 
Compass Calibration 
Compass Demagnetizing 
Compass Variance Adjustment 
Removal - Remote Compass Module 
Installation - Remote Compass Module 
Universal Transmitter 
Description 
Operation 
Diagnosis And Testing 
Universal Transmitter 
Standard Procedure 
Erasing Transmitter Codes 
Programming Transmitter Codes 
Programming Common Transmitter Codes 
Canadian Programming/Gate Programming 
Reprogramming Transmitter Codes 
Reprogramming Basic Transmitter Codes 
Canadian Programming/Gate Programming 
Removal 
Installation 
Sensor-Ambient Temperature 
Description 
Operation 
Diagnosis And Testing 
Ambient Temperature Sensor 
Sensor Testing 
Removal 
Installation

8N-POWER SYSTEMS 
Power Locks - Electrical Diagnostics 
Diagnosis And Testing 
B1800 Driver Door Lock/Unlock Switch Circuit Performance 
B1801 Driver Door Lock/Unlock Switch Circuit Low   Cluster 
B1934 Driver Door Lock/Unlock Switch Circuit Stuck   Cluster 
*All Passenger Doors Unlock Control Circuit Performance 
*Driver Door Unlock Control Circuit Performance 
*Door Lock Control Circuit Performance   Cluster 
*One Passenger Door Fails To Lock And Unlock 
*Driver Door Fails To Lock And Unlock 
*All Doors Fail To Lock And Unlock 
*All Passenger Doors Fail To Lock And Unlock 
*All Passenger Doors Fail To Unlock 
*All Doors Fail To Lock 
*Driver Door Fails To Unlock 
*One Secondary Door Lock Inoperative   Rhd Only 
Power Locks 
Description 
Power Locks 
Child Protection Locks 
Door Lock Inhibit 
Remote Keyless Entry 
Secondary Locks   Rhd Only 
Operation 
Power Locks 
Central Locking/Unlocking (If Equipped) 
Remote Keyless Entry

Rolling Door Locks 
Diagnosis And Testing - Power Locks 
Standard Procedure 
Standard Procedure - Double Activation Unlock 
Scan Tool Programming 
Customer Programming 
Standard Procedure - Rolling Door Locks 
Scan Tool Programming 
Customer Programming 
Special Tools 
Door Lock Switch 
Diagnosis And Testing - Door Lock Switch 
Removal 
Installation 
Door Lock Motor 
Description 
Operation 
Diagnosis And Testing - Door Lock Motor 
Liftgate Lock Motor 
Removal 
Installation 
Remote Keyless Entry Module 
Diagnosis And Testing - Remote Keyless Entry Module 
Removal 
Installation 
Remote Keyless Entry Transmitter 
Description 
Operation 
Diagnosis And Testing - Remote Keyless Entry Transmitter 
Standard Procedure 
Standard Procedure - Horn Chirp Toggle 
Scan Tool Programming 
Customer Programming 
Standard Procedure - Transmitter Programing 
Standard Procedure - Rke Transmitter Batteries 
Specifications - Transmitter Range 
Power Mirrors 
Description 
Operation 
Diagnosis And Testing - Power Mirrors 
Wiring Voltage Test (Lhd) 
Power Mirror Motor Test (Lhd) 
Power Mirror Switch - Lhd 
Diagnosis And Testing - Power Mirror Switch - Lhd 
Removal 
Installation 
Power Foldaway Mirror Switch - Rhd 
Diagnosis And Testing - Power Foldaway Mirror Switch - Rhd 
Extended Mirror Switch Circuit Test 
Retracted Mirror Switch Circuit Test 
Removal 
Installation 
Power Top - Sunroof - Service Information 
Description 
Operation 
Diagnosis And Testing 
Sunroof 
Motor/Module - Sunroof 
Diagnosis And Testing 
Motor/Module 
Standard Procedure 
Power Sunroof Timing 
Re-Initialization 
Initialization 
Removal 
Installation 
Switch-Sunroof 
Description 
Operation 
Diagnosis And Testing 
Sunroof Switch 
Removal 
Installation 
Power Windows 
Description 
Operation 
Diagnosis And Testing - Power Windows 
Wiring Voltage Test 
Power Window Motor Test 
Power Window Switch 
Diagnosis And Testing - Power Window Switch 
Removal 
Installation 
Window Motor 
Removal 
Installation 
Window Regulator Module 
Description 
Operation 
Diagnosis And Testing - Window Regulator Module

8O-RESTRAINTS 
Restraints - Electrical Diagnostics 
Diagnosis And Testing 
B1b00-Driver Airbag Squib 1 Circuit Low 
B1b01-Driver Airbag Squib 1 Circuit High 
B1b02-Driver Airbag Squib 1 Circuit Open 
B1b03-Driver Airbag Squib 1 Circuit Shorted Together 
B1b04-Driver Airbag Squib 2 Circuit Low 
B1b05-Driver Airbag Squib 2 Circuit High

B1b06-Driver Airbag Squib 2 Circuit Open 
B1b07-Driver Airbag Squib 2 Circuit Shorted Together 
B1b08-Passenger Airbag Squib 1 Circuit Low 
B1b09-Passenger Airbag Squib 1 Circuit High 
B1b0a-Passenger Airbag Squib 1 Circuit Open 
B1b0b-Passenger Airbag Squib 1 Circuit Shorted Together 
B1b0c-Passenger Airbag Squib 2 Circuit Low 
B1b0d-Passenger Airbag Squib 2 Circuit High 
B1b0e-Passenger Airbag Squib 2 Circuit Open 
B1b0f-Passenger Airbag Squib 2 Circuit Shorted Together 
B1b10-Driver Knee Bolster Squib Circuit Low

B1b11-Driver Knee Bolster Squib Circuit High 
B1b12-Driver Knee Bolster Squib Circuit Open 
B1b13-Driver Knee Bolster Squib Circuit Shorted Together 
B1b18-Left Side Curtain Squib 1 Circuit Low 
B1b19-Left Side Curtain Squib 1 Circuit High 
B1b1a-Left Side Curtain Squib 1 Circuit Open 
B1b1b-Left Side Curtain Squib 1 Circuit Shorted Together 
B1b20-Right Side Curtain Squib 1 Circuit Low 
B1b21-Right Side Curtain Squib 1 Circuit High 
B1b22-Right Side Curtain Squib 1 Circuit Open 
B1b23-Right Side Curtain Squib 1 Circuit Shorted Together 
B1b28-1st Row Driver Seat Belt Pretensioner Circuit Low 
B1b29-1st Row Driver Seat Belt Pretensioner Circuit High 
B1b2a-1st Row Driver Seat Belt Pretensioner Circuit Open 
B1b2b-1st Row Driver Seat Belt Pretensioner Circuit Shorted Together 
B1b2c-1st Row Passenger Seat Belt Pretensioner Circuit Low 
B1b2d-1st Row Passenger Seat Belt Pretensioner Circuit High 
B1b2e-1st Row Passenger Seat Belt Pretensioner Circuit Open

B1b2f-1st Row Passenger Seat Belt Pretensioner Circuit Shorted Together 
B1b70-Up-Front Left Satellite Acceleration Sensor Internal 
B1b71-Up-Front Right Satellite Acceleration Sensor Internal 
B1b72-Left Side Satellite Acceleration Sensor 1 Internal 
B1b73-Left Side Satellite Acceleration Sensor 2 Internal 
B1b75-Right Side Satellite Acceleration Sensor 1 Internal 
B1b76-Right Side Satellite Acceleration Sensor 2 Internal 
B1b78-Passenger Seat Weight Sensor 3 - Left Front Performance 
B1b79-Passenger Seat Weight Sensor 3 - Left Front Input Circuit Low 
B1b7a-Passenger Seat Weight Sensor 3 - Left Front Input Circuit High 
B1b7d-Passenger Seat Weight Sensor 2 - Right Front Performance 
B1b7e-Passenger Seat Weight Sensor 2 - Right Front Input Circuit Low 
B1b7f-Passenger Seat Weight Sensor 2 - Right Front Input Circuit High 
B1b82-Passenger Seat Weight Sensor 4 - Left Rear Performance 
B1b83-Passenger Seat Weight Sensor 4 - Left Rear Input Circuit Low 
B1b84-Passenger Seat Weight Sensor 4 - Left Rear Input Circuit High 
B1b87-Passenger Seat Weight Sensor 1 - Right Rear Performance 
B1b88-Passenger Seat Weight Sensor 1 - Right Rear Input Circuit Low 
B1b89-Passenger Seat Weight Sensor 1 - Right Rear Input Circuit High 
B1b8c-Driver Seat Track Position Sensor Circuit Performance 
B1b8d-Driver Seat Track Position Sensor Circuit Low 
B1b8e-Driver Seat Track Position Sensor Circuit High 
B1b91-Driver Seat Track Position Sensor Configuration Mismatch 
B1b92-Passenger Seat Track Position Sensor Circuit Performance 
B1b93-Passenger Seat Track Position Sensor Circuit Low 
B1b94-Passenger Seat Track Position Sensor Circuit High 
B1b97-Passenger Seat Track Position Sensor Configuration Mismatch 
B1ba3-Driver Seat Track Position Sensor (Ocm) 
B1ba4-Passenger Seat Track Position Sensor (Ocm) 
B1ba5-Airbag Squib Configuration Mismatch 
B1ba6-Occupant Classification Undetermined 
B1ba7-Occupant Classification System Verification Required 
B1bb8-Srs Warning Indicator Status Mismatch 
B1ba8-Ocm System Out Of Calibration/Not Calibrated 
B1baa-Occupant Classification Module Configuration Mismatch 
B1bba-Passenger Seat Weight Sensor Supply Circuit 
B1bbb-Passenger Seat Weight Sensor Inputs Shorted Together 
B1bbc-Ocs Negative System Weight 
B1bbd-Ocm Current Configuration Table Unprogrammed 
B1bc7-Deployment Data Record Full 
B1bc8-Passenger Seat Weight Sensors Performance 
B1c2f-Passenger Airbag Indicator Status Mismatch 
B2101-Ignition Run/Start Input Circuit Low 
B2102-Ignition Run/Start Input Circuit High 
B210d-Battery Voltage Low 
B210e-Battery Voltage High 
B212c-Ignition Run/Start Input Circuit Open 
B212d-Ignition Run Only Input Circuit Open 
B2201-Calibration Mismatch 
B2205-Original Vin Missing/Mismatch

B2206-Current Vin Missing/Mismatch 
B2207-Occupant Restraint Controller Internal 1 
B2208-Occupant Restraint Controller Internal 2 
B2209-Occupant Restraint Controller Internal 3 
B220a-Occupant Restraint Controller Internal 4 
B220b-Occupant Restraint Controller Firing Stored Energy 
B220c-Occupant Restraint Controller Accelerometer 1 Internal 
B220d-Occupant Restraint Controller Accelerometer 2 Internal 
B2212-Occupant Classification Module Internal 
B223d-Occupant Classification Module Dtc Present 
U0019-Can B Bus Ocm 
U0019-Can B Bus 
U0020-Can B Bus Off Performance 
U0020-Can B Bus Off Performance Orc 
U0022-Can B Bus (+) Circuit Low 
U0023-Can B Bus (+) Circuit High 
U0026-Can B Bus (-) Circuit High 
U0121-Lost Communication With Anti-Lock Brake System (Abs) Control Module 
U0141-Lost Communication With Front Control Module (Totally Integrated Power Module) 
U0151-Lost Communication With Occupant Restraint Controller (Orc) 
U0154-Lost Communication With Occupant Classification Module

U0155-Lost Communication With Cluster/Ccn 
U0156-Lost Communication With Eom 
U0159-Lost Communication With Parking Assist Control Module 
U0164-Lost Communication With Hvac Control Module 
U0167-Lost Communication With Intrusion Transceiver Control Module 
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm) 
U0169-Lost Communication With Sunroof Control Module 
U0170-Lost Communication W/Up-Front Left Satellite Acceleration Sensor 
U0171-Lost Communication W/Up-Front Right Satellite Acceleration Sensor 
U0172-Lost Communication W/Left Side Satellite Acceleration Sensor 1 
U0173-Lost Communication W/Left Side Satellite Acceleration Sensor 2 
U0175-Lost Communication W/Right Side Satellite Acceleration Sensor 1 
U0176-Lost Communication W/Right Side Satellite Acceleration Sensor 2 
U0184-Lost Communication With Radio 
U0186-Lost Communication With Audio Amplifier 
U0195-Lost Communication With Sdars 
U0196-Lost Communication With Vehicle Entertainment Control Module 
U0197-Lost Communication With Hands Free Phone Module 
U0199-Lost Communication With Driver Door Module (Left Window Regulator Module) 
U0200-Lost Communication With Pass Door Module (Right Window Regulator Module) 
U0201-Lost Communication With Left Rear Door Module 
U0202-Lost Communication With Right Rear Door Module 
U0208-Lost Communication With Heated Seat Control Module 
U0209-Lost Communication With Memory Seat Control Module 
U0212-Lost Communication With Scm - Can-B 
U0231-Lost Communication With Rain Sensing Module 
U0241-Lost Communication With Auto Highbeam Headlamp Control Module 
U1414-Implausible/Missing Ecu Configuration Data 
U1415-Implausible/Missing Vehicle Configuration Data 
*Airbag System Verification Test - Ver 1 
*Diagnosis And Checkout Procedure For Seat Weight Sensors 
*Occupant Classification Module System Verification Test 
Restraints - Service Information 
Description 
Active Restraints 
Passive Restraints 
Operation 
Active Restraints 
Passive Restraints 
Warning 
Front Airbag System0 - 10 Pm 
Side Impact Airbag System 
Lower Anchor And Tether For Children 
Diagnosis And Testing 
Airbag System 
Standard Procedure 
Handling Airbags 
Deployed Airbag 
Undeployed Airbag 
Service After An Airbag Deployment 
Driver Airbag 
Passenger Airbag 
Knee Blocker Airbag 
Curtain Airbag 
Occupant Classification System (Ocs) 
Seat Belts And Tensioners 
Clean Up Procedure 
Specifications 
Restraints - Torque Specifications 
Special Tools

Restraint Systems 
Child Restraint Anchor 
Description 
Operation 
Clockspring 
Description 
Operation 
Standard Procedure 
Clockspring Centering 
Curtain Airbag 
Description 
Operation 
Removal 
Installation 
Driver Airbag 
Description 
Operation 
Removal 
Installation 
Driver Airbag Cover 
Removal 
Installation 
Front Seat Belt And Retractor 
Removal 
Installation 
Front Seat Belt Buckle 
Removal 
Installation 
Front Seat Belt Height Adjuster

Removal 
Installation 
Impact Sensor 
Description 
Front 
Side 
Operation 
Front 
Side 
Removal 
Front 
Side - B-Pillar 
Side - C-Pillar 
Installation 
Front 
Side - B-Pillar 
Side - C-Pillar 
Knee Blocker Airbag 
Description 
Operation 
Removal

Installation 
Knee Blocker Airbag Cover 
Removal 
Installation 
Occupant Classification Module 
Description 
Operation 
Removal 
Installation 
Occupant Restraint Controller 
Description 
Operation 
Removal 
Installation 
Passenger Airbag 
Description

Operation 
Removal 
Installation 
Passenger Airbag Cover 
Removal 
Installation 
Rear Center Seat Belt And Retractor 
Removal 
Installation 
Rear Seat Belt And Retractor 
Removal 
Installation 
Rear Seat Belt Buckle 
Removal 
Center/Left Buckle 
Right Buckle/Center Seat Belt Anchor Latch 
Installation 
Center/Left Buckle 
Right Buckle/Center Seat Belt Anchor Latch 
Seat Belt-Tensioner 
Description 
Operation 
Sensor-Seat Weight 
Description 
Operation 
Removal 
Installation

8P-SPEED CONTROL

Speed Control 
Description 
Operation 
Operation - Checking For Diagnostic Codes 
Diagnosis And Testing - Road Test 
Switch 
Removal 
Installation

8Q-VEHICLE THEFT SECURITY 
Vehicle Theft Security - Electrical Diagnostics 
Diagnosis And Testing 
B1a20-Pre-Arm Timeout 
B1a3c-Internal Siren Battery 
B1a3d-Siren Battery Tamper / Loss Of Power Supply 
B1a3e-Siren / Itm Mismatch 
B1a3f-Itm Arming Sequence Performance 
B2206-Current Vin Missing/Mismatch 
B222a-Vehicle Line Mismatch 
B223c-Intrusion Transceiver Module Internal 
U0019 Can B Bus   Itm 
U0141-Lost Communication With Front Control Module (Tipm) 
U0151-Lost Communication With Occupant Restraint Controller 
U0154-Lost Communication With Occupant Classification Module 
U0155-Lost Communication With Cluster/Ccn 
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm) 
U0184-Lost Communication With Radio 
U0186-Lost Communication With Audio Amplifier 
U0195-Lost Communication With Sdars 
U0197-Lost Communication With Hands Free Phone 
U0199-Lost Communication With Driver Door Module 
U0200-Lost Communication With Passenger Door Module 
U110d-Lost Communication With Security Siren 
U1416-Implausible Security Siren Signal Received 
B1a24 Key Not Programmed 
B1a25-Invalid Key 
B1a26 Maximum Number Of Keys Programmed 
B1a27 Skreem Programming Performance 
B1a28-Ecm Mismatch With Skim 
B1a29-Skim Basestation Mismatch 
B1a2a-Key 1 Communication Error 
B1a2b-Key 2 Communication Error 
B1a2c-Key 3 Communication Error 
B1a2d-Key 4 Communication Error 
B1a2e-Key 5 Communication Error 
B1a2f-Key 6 Communication Error 
B1a30-Key 7 Communication Error 
B1a31-Key 8 Communication Error 
B1a35-Unidentified Key Communication Error 
B2101-Ignition Run/Start Input Low 
B2102-Ignition Run/Start Input High 
B210a-System Voltage Low 
B210b-System Voltage High 
B210d-Battery Voltage Low 
B210e-Battery Voltage High 
B2204-Ecu Configuration Mismatch 
B2205-Original Vin Missing/Mismatch 
B2224 Skreem Internal 
B2228-Skreem Internal - Rke Receiver 
B2229-Skreem Internal - Skim Immobilizer 
U0019-Can B Bus 
U0155-Lost Communication With Cluster/Ccn 
U0141-Lost Communication With Front Control Module 
Standard Procedure 
Skreem/Skim Verification 
Vehicle Theft Security - Service Information 
Description 
Vehicle Theft Alarm 
Sentry Key Immobilizer System 
Operation 
Vehicle Theft Alarm 
Sentry Key Immobilizer System 
Diagnosis And Testing

Vehicle Theft Security System 
Vehicle Theft Alarm 
Sentry Key Immobilizer System 
Standard Procedure 
Skis Initialization 
Transponder Programming 
Secured Access Method 
Customer Learn Method 
Hood Ajar Switch - Export 
Description 
Operation 
Removal 
Installation 
Intrusion Module 
Description 
Operation 
Removal 
Installation 
Intrusion Sensor - Export 
Description 
Transmitter 
Receiver 
Operation 
Transmitter 
Receiver 
Removal 
Transmitter 
Receiver 
Installation 
Transmitter 
Receiver 
Sentry Key Remote Entry Module 
Description 
Operation 
Removal 
Installation 
Siren - Export 
Description 
Operation 
Removal 
Installation 
Transponder Key 
Description 
Operation

8R-WIPERS/WASHERS 
Wipers/Washers - Electrical Diagnostics 
Diagnosis And Testing 
B2304-Wiper Park Switch Input Circuit Low 
B2305-Wiper Park Switch Input Circuit High 
B231f-Front/Rear Washer Motor Control Circuit Low 
B2320-Front/Rear Washer Motor Control Circuit High 
B231b-Rear Wiper Motor Control Circuit Low 
B231c-Rear Wiper Motor Control Circuit High 
B2324-Headlamp Washer Motor Control Circuit High 
B2325-Headlamp Washer Motor Control Circuit Open 
Wipers/Washers - Service Information 
Description 
Front 
Rear 
Operation 
Front 
Operating Modes 
Rear 
Operating Modes 
Diagnosis And Testing 
Front 
Rear 
Check Valve 
Removal 
Installation 
Front Wiper Motor 
Removal 
Installation 
Rear Wiper Motor 
Description 
Operation 
Removal 
Installation 
Right Multi-Function Switch 
Description 
Operation 
Diagnosis And Testing 
Right Multi-Function Switch 
Removal 
Installation 
Washer Nozzle 
Description 
Front 
Rear 
Operation 
Front 
Rear 
Removal 
Front 
Rear 
Installation 
Front 
Rear 
Pump-Washer-Windshield 
Description 
Operation 
Removal 
Installation 
Washer Reservoir 
Description 
Operation 
Removal 
Installation 
Wiper Arm 
Removal 
Front 
Rear 
Installation 
Front 
Rear 
Wiper Blade 
Removal 
Installation 
Wiper Module 
Description 
Operation 
Removal 
Installation

8T-NAVIGATION/TELECOMMUNICATION 
Navigation/Telecommunication - Electrical Diagnostics 
Diagnosis And Testing 
B1411-Hfm Left Audio Output Circuit Low 
B1412-Hfm Left Audio Output Circuit High 
B1415-Hfm Right Audio Output Circuit Low 
B1416-Hfm Right Audio Output Circuit High 
B1435-Voice Recognition/Phone Switch Input Circuit Performance 
B1436-Voice Recognition/Phone Switch Input Circuit Low 
B1437-Voice Recognition/Phone Switch Input Circuit High 
B1438 Voice Recognition Switch Stuck 
B1439-Phone Switch Stuck 
B145a-Telematics Mirror Control Circuit High 
B1459-Telematics Mirror Control Circuit Low 
B1492 General Microphone Performance 
B2203 Rom Checksum Performance 
B222a-Vehicle Line Mismatch 
B222e Flash Checksum Performance 
B222f Flash Write Performance 
B2223-(Hfm) Hands Free Phone Internal 
B2230 Ram Write Performance 
U0019 Can B Bus 
U0141 Lost Communication With Front Control Module (Totally Integrated Power Module) 
U0151-Lost Communication With Occupant Restraint Controller 
U0154-Lost Communication With Occupant Classification Module 
U0155-Lost Communication With Cluster/Ccn 
U0167-Lost Communication With Intrusion Transceiver Control Module 
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm) 
U0184-Lost Communication With Radio 
U0186-Lost Communication With Audio Amplifier 
U0195-Lost Communication With Sdars 
U0199-Lost Communication With Driver Door Module (Left Window Regulator Module) 
U0200-Lost Communication With Passenger Door Module (Right Window Regulator Module) 
Navigation/Telecommunication 
Description 
Telecommunication 
Operation 
Telecommunication 
Diagnosis And Testing - Telecommunications 
Hands Free Module 
Removal 
Installation 
Traffic Message Center Module 
Description 
Removal 
Installation0 - 12 Pm

8W-WIRING 
8w-01 Wiring Diagram Information 
Wiring Diagram Information 
Description 
Description - How To Use Wiring Diagrams 
Symbols 
Terminology 
Description - Circuit Information 
Description - Circuit Functions 
Description - Section Identification And Information 
Description - Connector, Ground And Splice Information 
Identification 
Locations 
Warning 
Warnings - General 
[001f]Diagnosis And Testing 
Diagnosis And Testing - Wiring Harness 
Troubleshooting Tools 
Intermittent And Poor Connections 
Troubleshooting Wiring Problems 
Standard Procedure 
Standard Procedure - Electrostatic Discharge (Esd) Sensitive Devices 
Standard Procedure - Testing Of Voltage Potential 
Standard Procedure - Testing For Continuity 
Standard Procedure - Testing For A Short To Ground 
Standard Procedure - Testing For A Short To Ground On Fuses Powering Several Loads 
Standard Procedure - Testing For A Voltage Drop 
Special Tools 
Wiring/Terminal 
Connector 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Diode 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Terminal 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Wire 
[001f]Standard Procedure 
Standard Procedure - Wire Splicing 
8w-02 Component Index 
8w-11 Fuse/Relay Block 
8w-13 Totally Integrated Power Module 
8w-15 Ground Distribution 
8w-18 Bus Communications 
8w-20 Charging System 
8w-21 Starting System 
8w-30 Fuel/Ignition System 
8w-31 Transmission Control System 
8w-33 Vehicle Speed Control 
8w-35 Antilock Brakes 
8w-39 Vehicle Theft Security System 
8w-40 Instrument Cluster 
8w-41 Horn/Cigar Lighter/Power Outlet 
8w-42 Air Conditioning/Heater 
8w-43 Occupant Restraint System 
8w-44 Interior Lighting 
8w-47 Audio System 
8w-48 Rear Window Defogger 
8w-49 Overhead Console 
8w-50 Front Lighting 
8w-51 Rear Lighting 
8w-52 Turn Signals 
8w-53 Wipers 
8w-55 Navigation/Telecommunications 
8w-60 Power Windows 
8w-61 Power Door Locks 
8w-62 Power Mirrors 
8w-63 Power Seats 
8w-64 Power Sunroof 
8w-65 Speed Proportional Steering 
8w-70 Splice Information 
8w-80 Connector Pin-Outs 
8w-91 Connector/Ground/Splice Location 
Connector/Ground/Splice Location 
[001f]Description 
Description 
8w-97 Power Distribution 
Power Distribution 
[001f]Description 
Description 
[001f]Operation 
Operation 
Cigar Lighter/Power Outlet 
[001f]Description 
Description 
Instrument Panel Mounted 
Front Console And Rear Cargo Mounted 
[001f]Operation 
Operation 
Cigar Lighter/Power Outlet 
Power Outlet 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Fuse Block 
[001f]Description 
Description 
[001f]Operation 
Operation 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Iod Fuse 
[001f]Description 
Description 
[001f]Operation 
Operation 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Power Distribution Center 
[001f]Description 
Description 
[001f]Operation 
Operation 
[001f]Removal 
Removal 
[001f]Installation 
Installation 
Relay 
[001f]Removal 
Removal 
[001f]Installation 
Installation

9-ENGINE 
Engine Electrical Diagnostics - Gpec 
Diagnosis And Testing 
P000a-Bank 1 Camshaft 1 Position Slow Response 
P000b-Bank 1 Camshaft 2 Position Slow Response 
P0010-Bank 1 Camshaft 1 Position Actuator Circuit Open 
P0011-Bank 1 Camshaft 1 Position Target Performance 
P0013-Bank 1 Camshaft 2 Position Actuator Circuit Open 
P0014-Bank 1 Camshaft 2 Position Target Performance 
P0016-Crankshaft-Camshaft Timing Misalignment-Bank 1 Sensor 1 
P0017-Crankshaft-Camshaft Timing Misalignment-Bank 1 Sensor 2 
P0031-O2 Sensor 1-1 Heater Circuit Low 
P0032-O2 Sensor 1-1 Heater Circuit High 
P0037-O2 Sensor 1-2 Heater Circuit Low 
P0038-O2 Sensor 1-2 Heater Circuit High 
P0071-Ambient Air Temperature Sensor Performance 
P0072-Ambient Air Temperature Sensor Circuit Low 
P0073-Ambient Air Temperature Sensor Circuit High 
P0106-Manifold Absolute Pressure Sensor Performance 
P0107-Manifold Absolute Pressure Sensor Circuit Low 
P0108-Manifold Absolute Pressure Sensor Circuit High 
P0111-Intake Air Temperature Sensor Performance 
P0112-Intake Air Temperature Sensor Circuit Low 
P0113-Intake Air Temperature Sensor Circuit High 
P0116-Engine Coolant Temperature Sensor Performance 
P0117-Engine Coolant Temperature Sensor Circuit Low 
P0118-Engine Coolant Temperature Sensor Circuit High 
P0119-Engine Coolant Temperature Sensor Circuit 1 Intermittent/Erratic 
P0121-Throttle Position Sensor 1 Performance 
P0122-Throttle Position Sensor 1 Circuit Low 
P0123-Throttle Position Sensor 1 Circuit High 
P0125-Insufficient Coolant Temp For Closed-Loop Fuel Control 
P0128-Thermostat Rationality 
P0129-Barometric Pressure Out Of Range Low 
P0131-O2 Sensor 1/1 Circuit Low 
P0132-O2 Sensor 1/1 Circuit High 
P0133-O2 Sensor 1/1 Slow Response 
P0135-O2 Sensor 1/1 Heater Performance 
P0137-O2 Sensor 1/2 Circuit Low 
P0138-O2 Sensor 1/2 Circuit High 
P0139-O2 Sensor 1/2 Slow Response 
P0141-O2 Sensor 1/2 Heater Performance 
P0171-Fuel System 1/1 Lean 
P0172-Fuel System 1/1 Rich 
P0196-Engine Oil Temperature Sensor Performance 
P0197-Engine Oil Temperature Sensor Circuit Low 
P0198-Engine Oil Temperature Sensor Circuit High 
P0201-Fuel Injector 1 Circuit/Open 
P0202-Fuel Injector 2 Circuit/Open 
P0203-Fuel Injector 3 Circuit/Open 
P0204-Fuel Injector 4 Circuit/Open 
P0221-Throttle Position Sensor 2 Circuit Performance 
P0222-Throttle Position Sensor 2 Circuit Low 
P0223-Throttle Position Sensor 2 Circuit High 
P0261-Fuel Injector 1 Circuit Low 
P0262-Fuel Injector 1 Circuit High 
P0264-Fuel Injector 2 Circuit Low 
P0265-Fuel Injector 2 Circuit High 
P0267-Fuel Injector 3 Circuit Low 
P0268-Fuel Injector 3 Circuit High 
P0270-Fuel Injector 4 Circuit Low 
P0271-Fuel Injector 4 Circuit High 
P0300-Multiple Cylinder Misfire 
P0301-Cylinder 1 Misfire 
P0302-Cylinder 2 Misfire 
P0303-Cylinder 3 Misfire 
P0304-Cylinder 4 Misfire 
P0315-No Crank Sensor Learned 
P0325-Knock Sensor 1 Circuit 
P0335-Crankshaft Position Sensor Circuit 
P0336-Crankshaft Position Sensor Performance 
P0339-Crankshaft Position Sensor Intermittent 
P0340-Camshaft Position Sensor Circuit-Bank 1 Sensor 1 
P0341-Camshaft Position Sensor Performance-Bank 1 Sensor 1 
P0344-Camshaft Position Sensor Intermittent-Bank 1 Sensor 1

P0351-Ignition Coil 1 Circuit 
P0352-Ignition Coil 2 Circuit 
P0353-Ignition Coil 3 Circuit 
P0354-Ignition Coil 4 Circuit 
P0365-Camshaft Position Sensor Circuit-Bank 1 Sensor 2 
P0366-Camshaft Position Sensor Performance-Bank 1 Sensor 2 
P0369-Camshaft Position Sensor Intermittent-Bank 1 Sensor 2 
P0420-Catalyst 1/1 Efficiency 
P0440-General Evap System Failure 
P0441-Evap Purge System Performance 
P0443-Evap Purge Solenoid Circuit 
P0444-Evap Purge Solenoid Circuit Open 
P0452-Evap Pressure Switch Stuck Closed 
P0455-Evap System Large Leak 
P0456-Evap System Small Leak 
P0457-Evap System   Loose Fuel Cap 
P0458-Evap Purge Solenoid Circuit Low 
P0459-Evap Purge Solenoid Circuit High 
P0461-Fuel Level Sensor 1 Performance 
P0462-Fuel Level Sensor 1 Low Circuit 
P0463-Fuel Level Sensor 1 High Circuit 
P0480-Cooling Fan 1 Control Circuit 
P0481-Cooling Fan 2 Control Circuit 
P0501-Vehicle Speed Sensor 1 Performance 
P0501-Vehicle Speed Sensor 1 Performance (Mtx Non-Abs) 
P0501-Vehicle Speed Sensor 1 Performance 
P0503-Vehicle Speed Sensor 1 Erratic (Mtx Non-Abs) 
P0506-Idle Speed Performance Lower Than Excepted 
P0507-Idle Speed Performance Higher Than Excepted 
P0513-Invalid Skim Key 
P0522-Engine Oil Pressure Switch Circuit Low 
P0523-Engine Oil Pressure Switch Circuit High 
P0532-A/C Pressure Sensor Circuit Low 
P0533-A/C Pressure Sensor Circuit High 
P0562-Battery Voltage Low 
P0563-Battery Voltage High 
P0571-Brake Switch 1 Performance 
P0572-Brake Switch 1 Stuck On 
P0573-Brake Switch 1 Stuck Off 
P0579-Speed Control Switch 1 Performance 
P0580-Speed Control Switch 1 Circuit Low 
P0581-Speed Control Switch 1 Circuit High 
P0585-Speed Control Switch 1-2 Correlation 
P0591-Speed Control Switch 2 Performance 
P0592-Speed Control Switch 2 Circuit Low 
P0593-Speed Control Switch 2 Circuit High 
P0600-Serial Communication Link 
P0601-Internal Memory Checksum Invalid 
P0606-Internal Ecm Processor 
P060b-Etc A/D Ground Performance 
P060d-Etc Level 2 App Performance

P060e-Etc Level 2 Tps Performance 
P060f-Etc Level 2 Ect Performance 
P0615-Starter Control Circuit-Open 
P0616-Starter Control Circuit Low 
P0617-Starter Control Circuit High 
P061a-Etc Level 2 Torque Performance 
P061c-Etc Level 2 Rpm Performance 
P0622-Generator Field Control Circuit 
P0625-Generator Field Control Circuit Low 
P0626-Generator Field Control Circuit High 
P0627-Fuel Pump Control Circuit/Open 
P0628-Fuel Pump Control Circuit Low 
P0629-Fuel Pump Control Circuit High 
P062c-Etc Level 2 Mph Performance 
P0630-Vin Not Programmed In Pcm 
P0632-Odometer Not Programmed In Pcm 
P0633-Skim Secret Key Not Stored In Pcm 
P063a-Generator Voltage Sense Circuit 
P0642-Sensor Reference Voltage 1 Circuit Low 
P0643-Sensor Reference Voltage 1 Circuit High 
P0646-A/C Control Circuit Low 
P0647-A/C Control Circuit High 
P0652-Sensor Reference Voltage 2 Circuit Low 
P0653-Sensor Reference Voltage 2 Circuit High 
P0700-Transmission Control System (Mil Request) 
P0703-Brake Switch 2 Performance 
P0850-Park/Neutral Switch Performance 
P1115-General Temperature Rationality 
P1277-Starter Control Circuit 2 Low (Tipm) 
P1278-Starter Control Circuit 2 High (Tipm) 
P1279-Starter Control Circuit 2 Open (Tipm)

P127a-Starter Control Circuit 2 Overcurrent (Tipm) 
P127c-Fuel Pump Control Circuit 2 Low (Tipm) 
P127d-Fuel Pump Control Circuit 2 High (Tipm) 
P127e-Fuel Pump Control Circuit 2 Open (Tipm) 
P127f-Fuel Pump Control Circuit 2 Overcurrent (Tipm) 
P1501-Vehicle Speed Sensor 1/2 Correlation   Drive Wheels 
P1502-Vehicle Speed Sensor 1/2 Correlation   Non-Drive Wheels 
P1513-Starter Request Switch Stuck 
P1572-Brake Pedal Stuck On 
P1573-Brake Pedal Stuck Off 
P1593-Speed Control Switch 1/2 Stuck 
P1602 Pcm Not Programmed 
P1607-Pcm Internal Shutdown Timer Slow Rationality 
P1618-Sensor Reference Voltage 1 Circuit Erratic 
P1628-Sensor Reference Voltage Circuit Erratic 
P1696-Eeprom Memory Write Denied/Invalid 
P1697 Emr (Sri) Mileage Not Stored 
P1861-Siphon Line Disconnected 
P2004-Intake Manifold Runner Control Stuck Open 
P2006-Intake Manifold Runner Control Stuck Closed 
P2009-Intake Manifold Runner (Swirl) Control Circuit Low 
P2010-Intake Manifold Runner (Swirl) Control Circuit High 
P2016-Intake Manifold Runner Position Sensor Circuit Low 
P2017-Intake Manifold Runner Position Sensor Circuit High 
P2066-Fuel Level Sensor 2 Performance 
P2067-Fuel Level Sensor 2 Circuit Low 
P2068-Fuel Level Sensor 2 Circuit High 
P2072-Electronic Throttle Control System - Ice Blockage 
P2074-Map/Tps Correlation - High Airflow/Vacuum Leak Detected0 - 14 Pm 
P2088-Bank 1 Camshaft 1 Position Actuator Circuit Low 
P2089-Bank 1 Camshaft 1 Position Actuator Circuit High 
P2090-Bank 1 Camshaft 2 Position Actuator Circuit Low 
P2091-Bank 1 Camshaft 2 Position Actuator Circuit High 
P2096-Downstream Fuel Trim System 1 Lean 
P2097-Downstream Fuel Trim System 1 Rich 
P2100-Electronic Throttle Control Motor Circuit 
P2101-Electronic Throttle Control Motor Performance 
P2107-Electronic Throttle Control Module Processor 
P2108-Electronic Throttle Control Module Performance 
P2110-Electronic Throttle Control - Forced Limited Rpm 
P2111-Electronic Throttle Control - Unable To Close 
P2112-Electronic Throttle Control - Unable To Open 
P2115-Accelerator Pedal Position Sensor 1 Minimum Stop Performance 
P2116-Accelerator Pedal Position Sensor 2 Minimum Stop Performance 
P2118-Electronic Throttle Control Motor Current Performance 
P2122-Accelerator Pedal Position Sensor 1 Circuit Low 
P2123-Accelerator Pedal Position Sensor 1 Circuit High 
P2127-Accelerator Pedal Position Sensor 2 Circuit Low 
P2128-Accelerator Pedal Position Sensor 2 Circuit High 
P2135-Throttle Position Sensor 12 Correlation 
P2138-Accelerator Pedal Position Sensor 1/2 Correlation 
P2166-Accelerator Pedal Position Sensor 1 Maximum Stop Performance 
P2167-Accelerator Pedal Position Sensor 2 Maximum Stop Performance 
P2172-High Airflow/Vacuum Leak Detected (Instantaneous Accumulation) 
P2173-High Airflow/Vacuum Leak Detected (Slow Accumulation) 
P2174-Low Airflow/Restriction Detected (Instantaneous Accumulation) 
P2175-Low Airflow/Restriction Detected (Slow Accumulation) 
P2181-Cooling System Performance 
P2184-Engine Coolant Temperature Sensor 2 Circuit Low 
P2185-Engine Coolant Temperature Sensor 2 Circuit High 
P2299-Brake Pedal Position / Accelerator Pedal Position Incompatible 
P2301-Ignition Coil 1 Circuit High 
P2302-Ignition Coil 1 Secondary Circuit-Insufficient Ionization 
P2304-Ignition Coil 2 Circuit High 
P2305-Ignition Coil 2 Secondary Circuit-Insufficient Ionization 
P2307-Ignition Coil 3 Circuit High 
P2308-Ignition Coil 3 Secondary Circuit-Insufficient Ionization 
P2310-Ignition Coil 4 Circuit High 
P2311-Ignition Coil 4 Secondary Circuit-Insufficient Ionization 
P2503-Charging System Output Low 
P2504-Charging System Output High 
P1607-Pcm Internal Shutdown Timer Slow Rationality 
U0001-Can C Bus 
U0101-Lost Communication With Tcm 
U0121-Lost Communication With Anti-Lock Brake Module 
U0140-Lost Communication With Body Control Module 
U0141-Lost Communication With Ipm (Fcm/Tipm) 
U0155-Lost Communication With Cluster 
U0168-Lost Communication With Vehicle Security Module (Skreem/Wcm) 
U110c-Lost Fuel Level Message 
U110e-Lost Ambient Temperature Message 
U110f-Lost Fuel Volume Message 
U1110-Lost Vehicle Speed Message 
U1113-Lost A/C Pressure Message 
U1120-Lost Wheel Distance Message 
U1403-Implausible Fuel Level Signal 
U1411-Implausible Fuel Volume Signal Received 
U1412-Implausible Vehicle Speed Signal Received 
U1417-Implausible Left Wheel Distance Signal Received 
U1418-Implausible Right Wheel Distance Signal Received 
Pre-Diagnostic Troubleshooting Procedure 
*Intermittent Dtc 
*Checking The Fuel Delivery System 
*Engine Cranks But Does Not Start 
*Fuel Pressure Leak Down 
*Hard Start Fuel System 
*No Crank Condition 
*No Response With A No Start Condition 
Verification Test 
Engine Electrical Diagnostics - Diesel 
Diagnosis And Testing 
P0016 Crankshaft / Camshaft Timing Misalignment 
P0045 - Turbocharger Boost Control Circuit/Open 
P0047 - Turbocharger Boost Control Circuit Low 
P0048 - Turbocharger Boost Control Circuit High 
P0071-Ambient Air Temperature Sensor Perfromance 
P0072-Ambient Air Temperature Signal Voltage Too Low 
P0073-Ambient Air Temperature Signal Voltage Too High 
P0101-Mass Air Flow Sensor Performance 
P0102-Mass Air Flow Sensor Circuit Low 
P0103-Mass Air Flow Sensor Circuit High 
P0112-Intake Air Temperature Sensor Circuit Low 
P0113-Intake Air Temperature Sensor Circuit High 
P0117-Engine Coolant Temperature Sensor Circuit Low 
P0118-Engine Coolant Temperature Sensor Circuit High 
P0128-Thermostat Rationality 
P0181 Fuel Temperature Sensor Performance 
P0182-Fuel Temperature Sensor Circuit Low 
P0183-Fuel Temperature Sensor Circuit High 
P0201-Fuel Injector 1 Circuit / Open 
P0202-Fuel Injector 2 Circuit / Open 
P0203-Fuel Injector 3 Circuit / Open 
P0204-Fuel Injector 4 Circuit / Open 
P0234-Turbocharger Overboost Condition 
P0236-Boost Pressure Sensor Performance 
P0237-Turbo Boost Pressure Sensor Circuit Low 
P0238-Turbo Boost Pressure Sensor Circuit High 
P0263-Cylinder 1 Contribution/Balance 
P0266-Cylinder 2 Contribution/Balance 
P0269-Cylinder 3 Contribution/Balance 
P0272-Cylinder 4 Contribution/Balance 
P0299-Turbocharger Underboost Condition 
P0300-Misfire Detected 
P0301-Misfire Detected Cylinder #1 
P0302-Misfire Detected Cylinder #2 
P0303-Misfire Detected Cylinder #3 
P0304-Misfire Detected Cylinder #4 
P0335-Crankshaft Position Sensor Circuit 
P0339-Crankshaft Position Sensor Intermittent 
P0340-Camshaft Position Sensor Circuit 
P0344-Camshaft Position Sensor Intermittent   Bank 1 Sensor 1 
P0383-Glow Plug Control Module Control Circuit Low 
P0401- Egr System Performance 
P0402- Egr Excessive Flow Detected 
P0403-Egr Solenoid Circuit Open 
P0480-Cooling Fan 1 Control Circuit 
P0481-Cooling Fan 2 Control Circuit 
P0487-Egr Airflow Throttle Control Circuit A Open 
P0488-Egr Airflow Throttle Control Circuit Performance 
P0489-Egr Control Circuit Low 
P0490-Egr Control Circuit High 
P0501 Vehicle Speed Sensor #1 Performance 
P0504-Brake Switch Signal Circuits Plausibility With Redundant Contact 
P0513-Invalid Skim Key 
P0521-Engine Oil Pressure Sensor Performance 
P0524- Engine Oil Pressure Is Too Low 
P0562-Ecm Voltage Too Low 
P0563-Ecm Voltage Too High 
P0573 Brake Switch 1 Stuck Off 
P0574 Cruise Control System-Vehicle Speed Too High 
P0578-Speed Control Switch 1 Stuck 
P0579-Speed Control Switch 1 Performance 
P0580-Speed Control Switch 1 Circuit Low 
P0581-Speed Control Switch 1 Circuit High 
P0585-Speed Control Switch 1 2 Correlation 
P0590-Speed Control Switch 2 Stuck 
P0591-Speed Control Switch 2 Performance 
P0592-Speed Control Switch 2 Circuit Low 
P0593-Speed Control Switch 2 Circuit High 
P0606-Internal Ecm Processor 
P0606-Internal Ecm Processor 
P0607-Ecu Internal Performance 
P0610-Ecu Vehicle Options Mismatch 
P0615-Starter Control Circuit Open 
P0616-Starter Control Circuit Low 
P0617-Starter Control Circuit High 
P0621-Generator Lamp/L-Terminal Control Circuit Open 
P0627-Fuel Pump Control Circuit Open 
P0628-Fuel Pump Control Circuit Low 
P0629-Fuel Pump Control Circuit High 
P062f   Internal Control Module Eeprom Error 
P0642-Sensor Reference Voltage 1 Circuit Low 
P0643-Sensor Reference Voltage 1 Too High 
P0645-A/C Clutch Control Circuit Open 
P0646-A/C Clutch Control Circuit Low 
P0647-A/C Clutch Control Circuit High 
P0652-Sensor Reference Voltage 2 Too Low 
P0653-Sensor Reference Voltage 2 Too High 
P065a- Generator Performance 
P066a-Cylinder 1 Glow Plug Circuit Low 
P066c-Cylinder 2 Glow Plug Circuit Low 
P066e-Cylinder 3 Glow Plug Circuit Low 
P0383-Glow Plug Control Module Control Circuit Low 
P0671-Cylinder 1 Glow Plug Circuit 
P0672-Cylinder 2 Glow Plug Circuit 
P0673-Cylinder 3 Glow Plug Circuit 
P0674-Cylinder 4 Glow Plug Circuit 
P067a-Cylinder 4 Glow Plug Circuit Low 
P0683-Glow Plug Control Module To Pcm Communication 
P068a-Asd/Main Relay Off Too Early 
P068b-Asd/Main Relay Off Too Late 
P0830-Clutch Pedal Switch Circuit 
P1649-Glow Plug Module Power Supply Circuit 
P1670-Torque Curve Calibration 
P1685-Skim System 
P2121-Accelerator Pedal Position Sensor 1 Performance 
P2122-Accelerator Pedal Position Sensor 1 Circuit Low 
P2123-Accelerator Pedal Position Sensor 1 Circuit High 
P2127-Accelerator Pedal Position Sensor 2 Circuit Low 
P2128-Accelerator Pedal Position Sensor 2 Circuit High 
P2138-Accelerator Pedal Position Sensor 1 / 2 Correlation 
P2141-Egr Airflow Throttle Control Circuit A Low 
P2142-Egr Airflow Throttle Control Circuit A High 
P2147-Fuel Injector Group 1 Supply Voltage Circuit Low 
P2148-Fuel Injector Group 1 Supply Voltage Circuit High 
P2425-Egr Cooling Valve Control Circuit Open 
P2426-Egr Cooling Valve Control Circuit Low 
P2427-Egr Egr Cooling Valve Control Circuit High 
P2500-Generator Lamp/L-Terminal Control Circuit Low 
P2501-Generator Lamp/L-Terminal Control Circuit High 
P2533-Ignition Switch Run/Start Position Circuit 
P2534-Ignition Switch Run/Start Position Circuit Low 
P2535-Ignition Switch Run/Start Position Circuit High 
B10b3 - Cabin Heater 1 Control Circuit 
B10b7 - Cabin Heater 2 Control Circuit 
B1c32- Airbag Deployment Detected 
B2189-Ignition Start Control Circuit High 
U0002 Can C Bus Off Performance 
U0121-Lost Communication With Anti-Lock Brake Module 
U0141-Lost Communication With Front Control Module (Tipm) 
U0415-Implausible Data Received From Abs 
U0431-Implausible Data Received From Tipm 
*Engine Cranks But Will Not Start 
*Engine Will Not Crank 
*Lack Of Engine Power 
*Checking The Accelerator Pedal Position Sensor Calibration 
*Checking The Boost Pressure Sensor Calibration 
*Checking The Boost Pressure System 
*Checking The Engine Coolant Temperature Sensor Calibration 
*Checking The Egr System

*Checking The Engine Mechanical Systems 
*Checking The Ecm Power And Ground Circuits 
*Intermittent Dtc 
Pre-Diagnostic Troubleshooting Procedure 
Standard Procedure 
Ecm Verification Test 
Engine 1.8l World 
Description 
Diagnosis And Testing 
Introduction 
Engine Performance 
Engine Mechanical 
Cylinder Compression Pressure Test 
Cylinder Combustion Pressure Leakage Test 
Cylinder Head Gasket 
Cylinder-To-Cylinder Leakage Test 
Cylinder-To-Water Jacket Leakage Test 
Engine Oil Leak Inspection 
Inspection For Rear Seal Area Leaks 
Standard Procedure 
Repair Of Damaged Or Worn Threads 
Hydrostatic Locked Engine 
Form-In-Place Gaskets And Sealers 
Sealer Application 
Engine Gasket Surface Preparation 
Measuring Bearing Clearance Using Plastigage

Cylinder Head Core Plugs 
Removal - Engine Assembly 
Installation - Engine Assembly 
Specifications 
Torque 
Special Tools 
2.4l Engine 
Element-Air Cleaner 
Removal 
Installation 
Housing-Air Cleaner 
Removal 
Installation 
Cylinder Head 
Description 
Diagnosis And Testing 
Cylinder Head Gasket 
Cylinder-To-Cylinder Leakage Test 
Cylinder-To-Water Jacket Leakage Test 
Removal - Cylinder Head 
Cleaning 
Inspection 
Installation - Cylinder Head 
Camshaft(S) 
Description 
Operation 
Standard Procedure 
Measuring Camshaft End Play 
Removal 
Cleaning 
Inspection 
Installation 
Cover-Cylinder Head 
Removal 
Installation 
Tappets-Valve 
Diagnosis And Testing 
Mechanical Valve Tappet Noise Diagnosis 
Standard Procedure - Measuring Valve Lash 
Clearance Too Small 
Clearance Too Large 
Removal 
Installation 
Valves & Seats-Intake/Exhaust 
Description 
Operation 
Cleaning 
Springs & Seals-Valve 
Removal 
Cylinder Head On 
Cylinder Head Off 
Inspection 
Installation 
Cylinder Head On 
Cylinder Head Off 
Phasers-Camshaft 
Removal 
Installation 
Engine Block 
Description 
Standard Procedure 
Cylinder Bore Honing 
Cleaning 
Inspection 
Engine Block 
Cylinder Bore 
Crankshaft 
Standard Procedure

Measuring Crankshaft End Play 
Removal - Crankshaft 
Inspection 
Installation - Crankshaft 
Seal-Crankshaft Oil Front 
Removal 
Installation 
Seal-Crankshaft Oil Rear 
Removal 
Installation 
Rod-Piston & Connecting 
Description 
Standard Procedure 
Piston To Cylinder Bore Fitting 
Removal 
Installation 
Bearings-Crankshaft Main 
Standard Procedure - Main Bearing Selection 
Bearings-Connecting Rod 
Standard Procedure 
Connecting Rod - Fitting 
Rings-Piston 
Standard Procedure 
Piston Ring - Fitting

Removal 
Installation 
Damper-Vibration 
Removal 
Installation 
Frame-Ladder 
Removal 
Cleaning 
Installation 
Mount-Right 
Removal 
Installation 
Mount-Left 
Removal 
Installation 
Mount-Front 
Removal 
Installation 
Mount-Rear 
Removal 
Installation 
Lubrication 
Description 
Operation 
Diagnosis And Testing0 - 16 Pm 
Checking Engine Oil Pressure 
Filter-Oil 
Removal 
Installation 
Pan-Oil 
Removal 
Installation 
Pump-Oil

Removal 
Inspection

Installation 
Sensor/Switch-Engine Oil Psi

Description 
Operation 
Removal 
Installation 
Valve-Oil Pressure Relief 
Removal 
Installation 
Manifold-Intake 
Diagnosis And Testing 
Intake Manifold Leaks 
Removal

Lower Intake Manifold 
Cleaning 
Inspection

Installation 
Lower Intake Manifold 
Manifold-Exhaust 
Removal 
Cleaning 
Inspection 
Installation 
Valve Timing 
Description 
Standard Procedure 
Valve Timing Verification 
Cover-Timing Chain 
Removal 
Installation 
Chain And Sprockets-Timing 
Removal 
Timing Chain 
Camshaft Sprocket(S) 
Crankshaft Sprocket 
Inspection 
Installation 
Crankshaft Sprocket 
Timing Chain 
Timing-Chain Tensioner 
Removal 
Installation 
Adjustments 
Adjustment 
Engine 2.0l World 
Description 
Diagnosis And Testing 
Engine Diagnosis - Introduction 
Engine Diagnosis - Performance 
Engine Diagnosis - Mechanical 
Cylinder Combustion Pressure Leakage Test 
Cylinder Compression Pressure Test 
Engine Oil Leak Inspection 
Inspection For Rear Seal Area Leaks 
Standard Procedure 
Repair Of Damaged Or Worn Threads 
Hydrostatic Locked Engine 
Form-In-Place Gaskets And Sealers 
Sealer Application 
Engine Gasket Surface Preparation 
Cylinder Head Core Plugs 
Measuring Bearing Clearance Using Plastigage 
Removal - Engine Assembly 
Installation - Engine Assembly 
Specifications 
2.4l Engine 
Torque 
Special Tools 
2.4l Engine 
Element-Air Cleaner 
Removal 
Installation 
Housing-Air Cleaner 
Removal 
Installation 
Cylinder Head 
Description 
Diagnosis And Testing 
Cylinder Head Gasket 
Cylinder-To-Cylinder Leakage Test 
Cylinder-To-Water Jacket Leakage Test 
Removal - Cylinder Head 
Cleaning 
Inspection 
Installation - Cylinder Head 
Camshaft(S) 
Description 
Operation 
Standard Procedure

Measuring Camshaft End Play 
Removal 
Cleaning 
Inspection 
Installation 
Cover-Cylinder Head 
Removal 
Installation 
Tappets-Valve 
Diagnosis And Testing 
Mechanical Valve Tappet Noise Diagnosis 
Standard Procedure - Measuring Valve Lash 
Clearance Too Small 
Clearance Too Large 
Removal 
Installation 
Valves & Seats-Intake/Exhaust 
Description 
Operation 
Cleaning 
Springs & Seals-Valve 
Removal 
Cylinder Head On 
Cylinder Head Off 
Inspection 
Installation 
Cylinder Head On 
Cylinder Head Off 
Phasers-Camshaft 
Removal 
Installation 
Engine Block 
Description 
Standard Procedure 
Cylinder Bore Honing 
Cleaning 
Inspection 
Engine Block 
Cylinder Bore 
Crankshaft 
Standard Procedure 
Measuring Crankshaft End Play 
Removal - Crankshaft 
Inspection 
Installation - Crankshaft 
Seal-Crankshaft Oil Front 
Removal 
Installation 
Seal-Crankshaft Oil Rear 
Removal 
Installation 
Piston & Rod-Connecting 
Description 
Standard Procedure 
Piston To Cylinder Bore Fitting 
Removal 
Installation 
Bearings-Main 
Standard Procedure - Main Bearing Selection 
Bearings-Connecting Rod 
Standard Procedure 
Connecting Rod - Fitting 
Rings-Piston 
Standard Procedure 
Piston Ring - Fitting 
Removal 
Installation 
Damper-Vibration 
Removal 
Installation 
Frame-Ladder 
Removal 
Cleaning 
Installation 
Engine Mounting 
Description 
Operation 
Mount-Left 
Removal 
Installation 
Mount-Right 
Removal 
Installation 
Mount-Front 
Removal 
Installation 
Mount-Rear 
Removal 
Installation 
Lubrication 
Description 
Operation 
Diagnosis And Testing 
Checking Engine Oil Pressure 
Oil 
Standard Procedure 
Engine Oil Level Check 
Engine Oil And Filter Change 
Oil Filter Specification 
Used Engine Oil Disposal 
Filter-Oil 
Removal 
Installation 
Pan-Oil 
Removal 
Installation 
Valve-Oil Pressure Relief 
Removal 
Inspection 
Installation 
Pump-Oil 
Description 
Removal 
Installation 
Sensor/Switch-Engine Oil Psi 
Description 
Operation 
Removal 
Installation 
Cooler-Oil 
Description 
Removal 
Installation 
Manifold-Intake 
Diagnosis And Testing 
Intake Manifold Leaks 
Removal 
Lower Intake Manifold 
Cleaning 
Inspection 
Installation 
Lower Intake Manifold 
Manifold-Exhaust 
Removal 
Cleaning 
Inspection 
Installation 
Cover-Timing Chain 
Removal 
Installation 
Chain And Sprockets-Timing 
Removal 
Timing Chain 
Camshaft Sprocket(S) 
Crankshaft Sprocket 
Inspection 
Installation 
Crankshaft Sprocket 
Camshaft Sprocket(S) 
Timing Chain 
Tensioner-Timing Chain 
Removal 
Installation 
Engine 2.4l World 
Description 
Diagnosis And Testing 
Engine Diagnosis - Introduction 
Engine Diagnosis - Performance 
Engine Diagnosis - Mechanical 
Cylinder Combustion Pressure Leakage Test 
Cylinder Compression Pressure Test 
Engine Oil Leak Inspection 
Inspection For Rear Seal Area Leaks 
Standard Procedure 
Repair Of Damaged Or Worn Threads 
Hydrostatic Locked Engine 
Form-In-Place Gaskets And Sealers 
Sealer Application 
Engine Gasket Surface Preparation 
Cylinder Head Core Plugs 
Measuring Bearing Clearance Using Plastigage 
Removal - Engine Assembly 
Installation - Engine Assembly 
Specifications 
2.4l Engine 
Torque 
Special Tools 
2.4l Engine 
Element-Air Cleaner 
Removal 
Installation 
Housing-Air Cleaner 
Removal 
Installation 
Cylinder Head 
Description 
Diagnosis And Testing 
Cylinder Head Gasket 
Cylinder-To-Cylinder Leakage Test 
Cylinder-To-Water Jacket Leakage Test 
Removal - Cylinder Head 
Cleaning 
Inspection 
Installation - Cylinder Head 
Camshaft(S) 
Description 
Operation 
Standard Procedure 
Measuring Camshaft End Play 
Removal 
Cleaning 
Inspection 
Installation 
Cover-Cylinder Head 
Removal 
Installation 
Tappets-Valve 
Diagnosis And Testing 
Mechanical Valve Tappet Noise Diagnosis 
Standard Procedure - Measuring Valve Lash 
Clearance Too Small 
Clearance Too Large 
Removal 
Installation 
Valves & Seats-Intake/Exhaust 
Description 
Operation 
Cleaning 
Springs & Seals-Valve 
Removal 
Cylinder Head On 
Cylinder Head Off 
Inspection 
Installation 
Cylinder Head On 
Cylinder Head Off 
Phasers-Camshaft

Removal 
Installation 
Engine Block 
Description 
Standard Procedure 
Cylinder Bore Honing 
Cleaning 
Inspection 
Engine Block 
Cylinder Bore 
Crankshaft 
Standard Procedure 
Measuring Crankshaft End Play 
Removal - Crankshaft 
Inspection 
Installation - Crankshaft 
Seal-Front Crankshaft Oil 
Removal 
Installation 
Seal- Rear Crankshaft Oil 
Removal 
Installation 
Piston & Rod-Connecting 
Description 
Standard Procedure 
Piston To Cylinder Bore Fitting 
Removal 
Installation0 - 18 Pm 
Bearings-Main 
Standard Procedure - Main Bearing Selection 
Bearings-Connecting Rod 
Standard Procedure 
Connecting Rod - Fitting 
Rings-Piston 
Standard Procedure 
Piston Ring - Fitting 
Removal 
Installation 
Damper-Vibration 
Removal 
Installation 
Frame-Ladder 
Removal 
Cleaning 
Installation 
Engine Mounting 
Description 
Operation 
Mount-Left 
Removal 
Installation 
Mount-Right 
Removal 
Installation 
Mount-Front 
Removal 
Installation 
Mount-Rear 
Removal 
Installation 
Lubrication 
Description 
Operation 
Diagnosis And Testing 
Checking Engine Oil Pressure 
Oil 
Standard Procedure 
Engine Oil Level Check 
Engine Oil And Filter Change 
Oil Filter Specification 
Used Engine Oil Disposal 
Filter-Oil 
Removal 
Installation 
Pan-Oil 
Removal 
Installation 
Valve-Oil Pressure Relief 
Removal 
Inspection 
Installation 
Pump-Oil 
Description 
Removal 
Installation 
Sensor/Switch-Engine Oil Psi 
Description 
Operation 
Removal 
Installation 
Cooler-Oil

Description 
Removal 
Installation 
Manifold-Intake 
Diagnosis And Testing 
Intake Manifold Leaks 
Removal 
Lower Intake Manifold 
Cleaning 
Inspection 
Installation 
Lower Intake Manifold 
Manifold-Exhaust 
Removal 
Cleaning 
Inspection 
Installation 
Cover-Timing Chain 
Removal 
Installation 
Chain And Sprockets-Timing 
Removal 
Timing Chain 
Camshaft Sprocket(S) 
Crankshaft Sprocket 
Inspection 
Installation 
Crankshaft Sprocket 
Camshaft Sprocket(S) 
Timing Chain 
Tensioner-Timing Chain 
Removal 
Installation

11-EXHAUST SYSTEM 
Exhaust System And Turbocharger 
Description 
Gas Engine 
Diagnosis And Testing 
Exhaust System Diagnosis 
Diagnosis And Testing - Exhaust System Restriction Check 
Inspection 
Adjustments 
Exhaust System Adjustments 
Specifications 
Torque 
Special Tools 
Exhaust System 
Muffler 
Removal 
Installation 
Converter Catalytic 
Description 
Operation - Gas Engine 
Removal 
Under Floor Catalytic Converter 
Catalytic Converter - Fwd 
Removal - Maniverter 
Inspection 
Installation 
Under Floor Catalytic Converter 
Catalytic Converter - Fwd 
Installation - Maniverter 
Shields Heat 
Description 
Removal 
Installation

13-FRAME & BUMPERS 
Bumpers 
Specifications 
Torque 
Front Bumper Reinforcement 
Removal 
Installation 
Front Bumper Fascia 
Removal 
Installation 
Rear Bumper Fascia 
Removal 
Installation 
Rear Bumper Reinforcement 
Removal 
Installation 
Front Fascia Closeout Panel 
Removal

Installation 
Frame 
Specifications 
Specifications - Frame Dimensions 
Vehicle Preparation 
Torque 
Crossmember-Front Fore/Aft 
Removal 
Installation 
Crossmember-Front Suspension 
Removal 
Installation 
Crossmember-Rear Suspension 
Removal 
Installation

14-FUEL SYSTEM 
Fuel Delivery 
Description 
Diagnosis And Testing - Fuel Delivery System 
Standard Procedure 
Fuel Contamination 
Standard Procedure - Fuel System Pressure Release Procedure 
Specifications 
Torque 
Fuel System Pressure 
Special Tools 
Fuel 
Fuel Filter 
Description 
Fuel Lines 
Description - Fuel Lines/Hoses And Clamps 
Standard Procedure - Hoses And Clamp 
Fuel Pump 
Description 
Operation 
Fuel Pump Module 
Description 
Operation 
Fuel Pump Electrical Control 
Electrical Pump Replacement 
Removal 
All Wheel Drive 
Front Wheel Drive 
Installation 
All Wheel Drive 
Front Wheel Drive 
Fuel Rail 
Description 
Operation 
Removal

Installation 
Fuel Tank

Description 
Operation 
Removal 
Installation 
Fuel Tank Filler Tube 
Removal 
Installation 
Inlet Filter 
Description 
Fuel Injection 
Operation 
Injection System 
Modes Of Operation 
Ignition Switch On (Zero Rpm) Mode 
Engine Start-Up Mode 
Engine Warm-Up Mode 
Cruise Or Idle Mode 
Acceleration Mode 
Deceleration Mode 
Wide-Open-Throttle Mode 
Ignition Switch Off Mode 
Fuel Correction Or Adaptive Memories 
Description 
Operation 
System Diagnosis 
Operation 
Specifications 
Torque 
Special Tools 
Fuel 
Sensor-Accelerator Pedal Position 
Description 
Removal 
Installation 
Crankshaft Position Sensor 
Description 
Operation 
Removal 
Installation 
Fuel Injector 
Description 
Operation 
Standard Procedure 
Removal - Injector Connector

Removal 
Installation 
Inlet Air Temperature Sensor 
Description 
Removal 
Installation 
Map Sensor 
Description 
Operation 
Removal 
Installation 
Sensor-Oxygen 
Description 
Operation 
Upstream Oxygen Sensor 
Downstream Oxygen Sensor

Removal 
1/1 Upstream 
1/2 Downstream 
Installation 
1/1 Upstream 
1/2 Downstream 
Throttle Body 
Description 
Operation 
Removal 
Installation 
Manifold Flow Valve 
Operation 
Removal 
Installation

19-STEERING 
Steering 
Description - Power Steering System 
Operation - Power Steering System 
Warning 
Warnings And Cautions 
Diagnosis And Testing 
Hydraulic Flow And Pressure Test 
Test Procedure 
Steering Diagnosis Charts 
Power Steering Noise

Steering Wheel Feel 
Power Steering Fluid 
Standard Procedure 
Power Steering System Bleeding 
Specifications 
Steering Fastener Torque 
Special Tools 
Steering 
Column 
Description 
Warning 
Warnings And Cautions 
Diagnosis And Testing 
Steering Column 
Removal 
Disassembly 
Steering Column Control Module 
Skreem/Wcm (If Equipped) 
Key Cylinder 
Lock Cylinder Housing 
Ignition Switch 
Inspection 
Assembly 
Ignition Switch 
Lock Cylinder Housing 
Key Cylinder 
Skreem/Wcm (If Equipped) 
Steering Column Control Module 
Installation 
Specifications 
Steering Column Fastener Torque 
Housing-Lock Cylinder 
Removal 
Installation 
Shroud-Lower 
Removal 
Installation 
Shroud-Upper 
Removal

Installation 
Steering Column Control Module 
Description 
Operation 
Removal 
Disassembly 
Installation 
Assembly 
Installation 
Steering Wheel 
Removal 
Installation 
Gear 
Description 
Removal 
Installation 
Tie Rod-Outer 
Removal

Installation 
Pump 
Pump 
Description 
Removal 
Gas Engine 
Diesel Engine 
Installation 
Gas Engine 
Diesel Engine 
Fluid 
Description 
Standard Procedure 
Power Steering Fluid Level Checking 
Fluid Cooler 
Description 
Removal 
Installation 
Hose-Pressure 
Removal 
Gas Engine 
Diesel Engine

Installation 
Gas Engine 
Diesel Engine 
Hose-Return 
Removal 
Installation 
Hose-Supply 
Removal 
Gas Engine 
Diesel Engine 
Installation 
Gas Engine 
Diesel Engine 
Reservoir 
Description 
Removal 
Installation

21-TRANSAXLE 
Power Transfer Unit 
Standard Procedure - 
Removal 
Disassembly 
Assembly 
Installation 
Specifications - 
Special Tools 
Seal-Differential Carrier 
Removal0 - 20 Pm 
Installation 
Seal-Output Flange 
Removal 
Installation 
Seals-End Cover 
Removal 
Installation 
T355 Manual Transaxle 
Description 
Transaxle Identification 
Gear Ratios 
Gearshift Pattern 
Diagnosis And Testing 
Common Problem Causes 
Hard Shifting 
Noisy Operation 
Slips Out Of Gear 
Low Lubricant Level 
Clutch Problems 
Removal 
Cleaning 
Inspection 
Installation 
Specifications 
Special Tools 
Seals-Axle Shaft 
Removal 
Installation 
Switch-Back-Up Lamp 
Removal 
Installation 
Differential 
Disassembly 
Assembly

Measure And Adjust Side Gear End-Play 
Adjustments 
Differential Bearing Preload Adjustment / Shim Selection 
Cups-Differential Bearing 
Removal 
Installation 
Fluid 
Standard Procedure - Fluid Drain And Fill 
Boot-Gear Shift 
Removal 
Installation 
Cable-Gear Shift 
Removal 
Installation 
Knob-Gear Shift 
Removal 
Installation 
Mechanism-Gear Shift 
Removal 
Installation 
Bearing And Sleeve-Input 
Removal 
Installation 
Shaft-Input 
Disassembly 
Assembly 
Shaft-Output 
Disassembly 
Inspection 
Bearing And Race-Output 
Removal 
Installation 
Trough-Rear Bearing Oil Feed 
Removal 
Installation 
Lever-Shift Crossover 
Removal 
Installation 
Shaft-Shift Crossover 
Removal 
Installation 
Bushing-Shift Crossover Shaft 
Removal 
Installation 
Rail And Fork-Shift 
Disassembly 
Bushings-Shift Rail 
Removal 
Installation 
Shaft-Shift Selector 
Removal 
Installation 
Bushing-Shift Selector Shaft 
Removal 
Installation 
Seals-Shift Shaft 
Removal 
Installation 
Synchronizer 
Disassembly 
Cleaning 
Clean 
Inspection 
Inspect 
Assembly 
Sensor-Vehicle Speed 
Description 
Vehicle Speed Sensor 
Removal 
Installation 
Automatic - Cvt-Electrical Diagnostics 
Diagnosis And Testing 
P128b-Tcm Power Control Circuit 2 Low - Tipm

P128c-Tcm Power Control Circuit 2 High - Tipm 
P128d-Tcm Power Control Circuit 2 Open - Tipm 
P128e-Tcm Power Control Circuit 2 Overcurrent - Tipm 
P0219-Engine Overspeed 
P0571-Brake Switch 1 Performance 
P0602-Control Module Programing Error/Not Programmed 
P0610-Ecu Vehicle Options Mismatch 
P0641-Sensor Reference Voltage 1 Circuit 
P0707-Transmission Range Sensor Circuit Low 
P0708-Transmission Range Sensor Circuit High 
P0711-Transmission Temperature Sensor Performance 
P0712-Transmission Temperature Sensor Low 
P0713-Transmission Temperature Sensor High 
P0716-Input Speed Sensor 1 Circuit Performance 
P0717-Input Speed Sensor 1 Circuit No Signal 
P0721-Output Speed Sensor Circuit Performance 
P0722-Output Speed Sensor Circuit No Signal 
P0730-Incorrect Gear Ratio 
P0741-Torque Converter Clutch Circuit Performance 
P0746-Line Pressure Solenoid Performance 
P0776-Secondary Pressure Solenoid Stuck Off (High Pressure) 
P0777-Secondary Pressure Solenoid Stuck On (Low Pressure) 
P0826-Up/Down Shift Switch Circuit 
P0842-Primary Oil Pressure Sensor Circuit Low 
P0843-Primary Oil Pressure Sensor Circuit High 
P0847-Secondary Oil Pressure Sensor Circuit Low 
P0848-Secondary Oil Pressure Sensor Circuit High 
P0962-Pressure Control Solenoid A Control Circuit Low 
P0963-Pressure Control Solenoid A Control Circuit High 
P0966-Pressure Control Solenoid B Control Circuit Low 
P0967-Pressure Control Solenoid B Control Circuit High 
P161b-Battery Disconnect / Tcm Internal 
P1661-Sensor Ground Reference Circuit 
P1679-Calibration Not Learned 
P167a-Calibration Mismatch 
P1702-Primary Oil Pressure Sensor / Secondary Oil Pressure Sensor Correlation 
P1723-Lock Up / Select Control Circuit 
P1729-Transmission Ratio Control Circuit 
P2769-Torque Converter Clutch Circuit Low 
P2770-Torque Converter Clutch Circuit High 
U0001-Can C Bus 
U0100-Lost Communication With Ecm/Pcm 
U0121-Lost Communication With Antilock Brake Module 
U0141-Lost Communication With Ipm (Fcm/Tipm) 
U1146-Lost Communication With External Memory 
U1400-Implausible Tps Signal Received 
U1401-Implausible Engine Speed Signal Received 
U1407-Implausible Engine Torque Request Signal Received 
U140f-Implausible Engine Variant Data 
U1410-Implausible Fcm Variant Data 
U1424-Implausible Engine Torque Signal Received 
U1425-Implausible Pedal Position Signal Received 
U1426-Implausible Tcc Slip Request Signal Received 
U1428-Received Engine Torque Request Signal Stuck 
U1429-Received Engine Torque Signal Stuck 
Standard Procedure 
Cvt - Pre-Diagnostic Troubleshooting Procedure 
Cvt Verification Test 
Automatic - Cvt-Service Information 
Description 
Operation 
Park Powerflow 
Reverse Powerflow 
Neutral Powerflow 
Drive Powerflow 
Shift Low To High - Phase 1 
Shift Low To High - Phase 2 
Shift Low To High - Phase 3 
Shift Low To High - Phase 4 
Shift High To Low - Phase 1 
Shift High To Low - Phase 2 
Shift High To Low - Phase 3 
Diagnosis And Testing 
Test Ports 
Removal 
Disassembly 
Assembly 
Installation 
Specifications - 
Special Tools 
Clutch-Forward 
Disassembly 
Inspection 
Assembly 
Fluid 
Diagnosis And Testing 
Effects Of Incorrect Fluid Level 
Causes Of Burnt Fluid 
Fluid Contamination 
Standard Procedure 
Check Oil Level 
Transmission Fill 
Fluid And Strainer Service 
Body-Valve 
Operation 
Removal 
Disassembly 
Assembly 
Installation 
Drive-Final 
Disassembly 
Assembly 
Mechanism-Shift 
Removal 
Installation 
Cable-Gear Shift 
Removal 
Installation 
Seal-Torque Converter 
Removal 
Installation 
Seal-Halfshaft Left Side 
Removal 
Installation 
Seal-Halfshaft Right Side 
Removal 
Installation 
Transmission Range Sensor 
Removal 
Installation

22-TIRES/WHEELS 
Tires/Wheels - Electrical Diagnosis 
Tire Pressure Monitoring - Electrical Diagnosis 
Diagnosis And Testing 
C0077- Low Tire Pressure 
C1501 Tire Pressure Sensor 1 Internal 
C1502 Tire Pressure Sensor 2 Internal 
C1503 Tire Pressure Sensor 3 Internal 
C1504 Tire Pressure Sensor 4 Internal 
C1506 Left Front Tire Pressure Trigger Module Performance 
C1508 Left Rear Tire Pressure Trigger Module Performance 
C1509 Right Rear Tire Pressure Trigger Module Performance 
C150a Left Front Tire Pressure Trigger Module Voltage High 
C150c Left Rear Tire Pressure Trigger Module Voltage High 
C150d Right Rear Tire Pressure Trigger Module Voltage High 
C151d-Tire Pressure Sensor Location Underetemind 
U1114 Lost Communication With Left Front Tire Pressure Trigger Module 
U1116 Lost Communication With Left Rear Tire Pressure Trigger Module 
U1117 Lost Communication With Right Rear Tire Pressure Trigger Module 
*Stored Lost Communication Dtc's 
Standard Procedure 
Tpm Verification 
Tires/Wheels - Service Information 
Diagnosis And Testing 
Tire And Wheel Vibration 
Visual Inspection 
Road Test 
Tire And Wheel Balance 
Tire And Wheel Runout/Match Mounting 
Standard Procedure 
Tire And Wheel Balance 
Tire And Wheel Match Mounting 
Tire And Wheel Rotation 
Non-Directional Tread Pattern Tires 
Directional Tread Pattern Tires 
Removal 
Tire And Wheel Assembly - Aluminum Wheel 
Tire And Wheel Assembly - Steel Wheel 
Installation 
Tire And Wheel Assembly - Aluminum Wheel 
Tire And Wheel Assembly - Steel Wheel 
Special Tools 
Tires And Wheels 
Tire Pressure Monitoring - Service Information 
Description 
Operation 
Sensor - Tpm 
Description 
Operation 
Caution 
Diagnosis And Testing 
Tire Pressure Sensor 
Removal 
Installation 
Transponder - Tpm 
Description 
Operation 
Removal 
Front 
Rear 
Installation 
Front 
Rear 
Tires 
Description 
Tire 
Tire Identification 
Tire Chains 
Replacement Tires

Spare Tire 
Diagnosis And Testing 
Tire Noise 
Tire/Vehicle Lead 
Tire Wear Patterns 
Tread Wear Indicators 
Standard Procedure 
Tire Inflation Pressures 
Tire Pressure For High Speed Operation 
Tire Leak Repairing 
Cleaning 
Tire Cleaning

Wheels 
Description 
Wheel 
Diagnosis And Testing 
Wheel Inspection 
Cleaning 
Wheel And Wheel Trim Care 
Specifications 
Wheel 
Wheel Cover 
Removal 
Installation 
Studs-Wheel Mounting Front 
Removal 
Installation 
Studs-Wheel Mounting Rear 
Removal 
Installation

23-BODY 
Body 
Description - Vehicle Identification 
Warning 
Safety Precautions And Warnings 
Diagnosis And Testing 
Water Leaks 
Visual Inspection Before Water Leak Tests 
Water Leak Tests 
Water Leak Detection 
Wind Noise 
Visual Inspection Before Tests 
Standard Procedure 
Plastic Body Panel Repair 
Rigid Plastics: 
Semi-Rigid Plastics: 
Flexible Plastics: 
Repair Procedure: 
Adhesion Promoter/Surface Modifier: 
Safety Precaution And Warnings 
Rigid, Semi-Rigid, And Flexible Plastic Parts Types 
Panel Sectioning 
Panel Reinforcement 
Visual Inspection 
Panel Surface Preparation 
Patching Panels 
Panel Patch Fabrications 
Panel Patch Installation 0 - 22 Pm 
Patched Panel Surfacing 
Standard Procedure - Heat Staking 
Specifications 
Body Lubrication 
Lubrication Requirements 
Lubricant Application 
Lubricant Usage 
Torque 
Special Tools 
Body 
Door - Front 
Front Door Latch Striker 
Removal 
Installation 
Door- Outside Mirror 
Removal 
Installation 
Door-Plugs 
Removal 
Installation 
Front Door Outside Handle 
Removal 
Installation 
Speaker And Grille 
Removal 
Installation 
Front Door Hinge 
Removal 
Installation 
Front Door - Bolster 
Removal 
Installation 
Front Door Glass 
Removal 
Installation 
Front Door Inside Handle 
Removal 
Installation 
Front Door Latch 
Removal 
Installation 
Adjustments 
Front Door Latch Adjustment 
Front Door Window Regulator 
Removal 
Installation 
Door Module 
Removal 
Installation 
Doors - Rear 
Rear Door Latch Striker 
Removal 
Installation 
Rear Door Outside Handle 
Removal 
Installation 
Rear Door Plugs 
Removal 
Installation 
Rear Door Latch 
Removal 
Installation 
Adjustments 
Rear Door Latch Adjustment 
Rear Door 
Removal 
Installation 
Rear Door Glass 
Removal 
Installation 
Rear Door Trim Bolster 
Removal 
Installation 
Rear Door Window Regulator 
Removal 
Installation 
Door-Module 
Removal 
Installation 
Speaker And Grille 
Removal 
Installation

Glass Run Channel 
Removal 
Installation 
Exterior 
Door-Fuel Fill 
Removal 
Installation 
Splash Shield-Front Wheelhouse 
Removal 
Installation 
Splash Shield-Rear Wheelhouse 
Removal 
Installation 
Side View Mirror 
Removal 
Installation 
Hood 
Cable-Latch Release 
Removal 
Installation 
Hinge 
Removal 
Installation 
Removal 
Installation 
Latch 
Removal 
Installation 
Insulation - Hood 
Removal 
Installation 
Instrument Panel 
End Cap-Instrument Panel 
Removal 
Installation 
Assembly-Instrument Panel Module 
Removal 
Installation 
Bezel-Center 
Removal 
Installation 
Bezel-Cluster 
Removal 
Installation 
Bin-Glove Box 
Removal 
Installation 
Cover-Instrument Panel Top 
Removal 
Installation 
Steering Column Cover I/P 
Removal 
Installation 
Instrument Panel Upper Panel 
Removal 
Installation 
Glove Box-Cooler Door 
Removal 
Installation 
Upper And Lower Steering Bezel 
Removal 
Installation 
Instrument Panel Base Panel 
Removal 
Installation 
Interior 
A-Pillar Trim 
Removal 
Installation 
B-Pillar Trim 
Removal 
Installation 
B-Pillar Lower Trim 
Removal 
Installation 
Upper C-Pillar Trim 
Removal 
Installation 
Rear Quarter Panel Trim 
Removal 
Installation 
Center Console Shifter Housing 
Removal 
Installation 
Floor Carpet 
Removal 
Installation 
Headliner 
Removal 
Installation 
Inside Rear View Mirror 
Removal 
Installation 
Mirror 
Support Bracket 
Side Cowl Trim Panel 
Removal 
Installation 
Scuff Plate-Door Sill 
Removal

Installation 
Scuff Plate-Liftgate Sill 
Removal 
Installation 
Liftgate Upper Side Molding 
Removal 
Installation 
Liftgate Upper Molding 
Removal 
Installation 
Lower Liftgate Trim W/Out Speaker 
Removal 
Installation 
Lower Liftgate Trim W/ Speaker 
Removal 
Installation 
Cover Assembly Cargo Floor 
Removal 
Installation 
Shift Bezel - Manual 
Removal 
Installation 
Shift Bezel- Automatic 
Removal 
Installation 
Center Console 
Removal

Installation 
Support-Visor 
Removal 
Installation 
Sun Visor 
Removal 
Installation 
Liftgate 
Hinge 
Removal 
Installation 
Latch 
Removal 
Installation 
Removal 
Installation 
Striker 
Removal 
Installation 
Liftgate- Spoiler 
Removal 
Installation 
Light Bar 
Removal 
Installation 
Prop Rod Assembly 
Removal 
Installation 
Paint 
Specifications - Paint Codes 
Basecoat/Clearcoat Finish 
Description 
Paint Code 
Description 
Paint Touch-Up 
Description 
Touch Up Procedure 
Finesse Sanding/Buffing & Polishing 
Description 
Seats 
Warning 
Restraint System 
Seat - Front 
Description 
Removal 
Installation 
Seat Back - Front 
Removal 
Driver Seat 
Passenger Seat 
Disassembly 
Assembly 
Installation

Driver Seat 
Passenger Seat 
Seat Back - Rear 
Description 
Removal 
Disassembly 
Assembly 
Installation 
Seat Cushion - Front 
Removal 
Disassembly 
Assembly 
Installation 
Seat Cushion - Rear 
Removal 
Disassembly 
Assembly 
Installation 
Stationary Glass 
Warning 
Windshield Safety Precautions 
Quarter Glass 
Removal 
Installation 
Windshield 
Description 
Removal 
Installation 
Sunroof 
Description 
Sunroof Operation Instructions 
Diagnosis And Testing 
Water Drainage And Wind Noise Diagnosis 
Diagnostic Procedures 
Control Switch 
Description 
Operation 
Diagnosis And Testing 
Control Switch 
Removal 
Installation 
Deflector-Wind 
Removal 
Installation 
Glass 
Removal 
Installation 
Adjustments 
Sunroof Glass Panel Adjustment 
Hose-Drain 
Removal 
Installation 
Module/Frame Assembly 
Removal 
Installation 
Motor-Sunroof - W/Control Unit 
Standard Procedure 
Drive Motor Teach Procedure 
Replacement Drive Motor 
Original Drive Motor 
Removal 
Installation 
Seal-Sunroof Glass 
Removal 
Installation 
Sunshade 
Removal 
Installation 
Trough 
Removal 
Installation 
Body Structure 
Gap And Flush 
Specifications 
Opening Dimensions 
Specifications 
Sealer Locations 
Specifications 
Structural Adhesive Locations 
Specifications 
Weld Locations 
Specifications

24-HEATING & AIR CONDITIONING 
Heating & Air Conditioning Electrical Diagnostics 
Diagnosis And Testing 
B1001 A/C Switch Request Input Circuit Low (Ccn) 
B1002 A/C Switch Request Input Circuit High (Ccn) 
B10c1 A/C Select Switch Stuck (Ccn) 
B1016 Rear Defrost Switch Request Input Circuit Low (Ccn) 
B1031 Evaporator Fin Temperature Sensor Circuit Low (Ccn) 
B10b4 Cabin Heater 1 Control Circuit Low (Tipm) 
B10b5 Cabin Heater 1 Control Circuit High (Tipm)0 - 24 Pm 
B10b6 Cabin Heater 1 Control Circuit Open (Tipm) 
B10b8 Cabin Heater 2 Control Circuit Low (Tipm) 
B10b9 Cabin Heater 2 Control Circuit High (Tipm) 
B10ba Cabin Heater 2 Control Circuit Open (Tipm) 
B10c0 Condenser Fan Control Circuit Open (Tipm) 
B10e9 Blower Motor Control Circuit Low (Tipm) 
B10ea-Blower Motor Control Circuit High (Tipm) 
B10ec Blower Motor Control Circuit Overcurrent (Tipm) 
B10bf Condenser Fan Control Circuit High (Tipm) 
B10be Condenser Fan Control Circuit Low (Tipm) 
B10ee-Condensor Fan Control Circuit Overcurrent (Tipm) 
Hvac - Service Information 
Hvac - Service Information 
Description 
Operation 
Diagnosis And Testing 
A/C Performance 
A/C Performance Test 
Heater Performance 
Maximum Heater Output 
Specifications 
A/C System 
Torque 
Special Tools 
Heating-A/C System 
Controls 
Actuator-Recirculation Door 
Description 
Operation 
Removal 
Installation 
Cable-Mode Door 
Removal 
Installation 
Cable-Temperature Control 
Removal 
Installation 
Control-A/C Heater 
Description 
Removal 
Installation 
Resistor-Blower Motor 
Description 
Operation 
Diagnosis And Testing 
Blower Motor Resistor 
Removal 
Installation 
Sensor-Evaporator Temperature 
Description 
Operation 
Removal 
Installation 
Transducer-A/C Pressure 
Description 
Operation 
Removal 
Installation 
Distribution 
Duct-Defroster 
Removal 
Installation 
Ducts-Floor Distribution 
Removal 
Installation 
Duct-Instrument Panel 
Removal 
Installation 
Duct-Instrument Panel Demister 
Removal 
Installation 
Filter-Particulate Air 
Description 
Removal 
Installation 
Housing-Hvac 
Description 
Removal 
Housing-Hvac 
Housing-Air Distribution 
Housing-Air Inlet 
Screen-Air Inlet 
Disassembly 
Housing-Hvac 
Housing-Air Distribution 
Housing-Air Inlet 
Assembly 
Housing-Hvac 
Housing-Air Distribution 
Housing-Air Inlet 
Installation 
Housing-Hvac 
Housing-Air Distribution

Housing-Air Inlet 
Screen-Air Inlet 
Motor-Blower 
Description 
Operation 
Diagnosis And Testing 
Blower Motor 
Removal 
Installation 
Outlets-Air 
Description 
Removal 
Instrument Panel 
Beverage Cooler 
Installation 
Instrument Panel

Beverage Cooler 
Plumbing 
Description 
Operation 
Warning 
Caution 
Diagnosis And Testing 
Refrigerant System Leaks 
Standard Procedure 
Refrigerant System Service Equipment 
Manifold Gauge Set Connections 
Refrigerant System Recovery 
Refrigerant System Evacuate 
Refrigerant System Charge 
Accumulator-A/C 
Description 
Operation 
Removal 
Installation 
Compressor-A/C 
Description 
A/C Compressor 
High Pressure Relief Valve 
Hub And Pulley 
Operation 
A/C Compressor 
High Pressure Relief Valve 
Hub And Pulley 
Diagnosis And Testing 
A/C Compressor Noise Testing 
Removal 
Pulley And Bearing 
A/C Compressor 
Inspection 
Hub And Pulley Inspection 
Installation 
Pulley And Bearing 
A/C Compressor 
Condenser-A/C 
Description 
Operation 
Removal 
Installation 
Core-Heater 
Description 
Operation 
Removal 
Installation 
Core-Valve-Service Port 
Description 
Removal 
Installation 
Evaporator-A/C 
Description 
Operation 
Removal 
Installation 
Line-A/C Discharge 
Description 
Removal 
Installation 
Line-A/C Liquid 
Description 
Removal 
Installation 
Line-A/C Suction 
Description 
Removal 
Installation 
Oil-A/C Refrigerant 
Description 
Operation 
Standard Procedure 
Refrigerant Oil Level 
Refrigerant-A/C 
Description 
Operation 
Tube-A/C Variable Orifice 
Description 
Operation 
Tube-Condensation Drain 
Description 
Removal 
Installation 
Heater-Cabin 
Heater Unit 
Description 
Operation 
Diagnosis And Testing 
Positive Temperature Coefficient (Ptc) Heater Unit 
Removal 
Installation 
Relay-Heater Unit 
Description 
Operation 
Removal 
Installation

25-EMISSIONS CONTROL 
Emissions Control 
Description 
Monitored Component 
Vehicle Emission Control Information Label 
Trip Definition 
Non-Monitored Circuits 
Monitored Systems 
High And Low Limits 
Operation 
System 
Evaporative Emissions 
Diagnosis And Testing 
Obd Ii Monitor Information 
Obd Ii Monitor Run Process 
Monitor Preliminary Checks: 
Evaporative Emission System Leak Detection With Purge Monitor 
Catalyst / O2 Monitor 
Egr Monitor 
O2 Sensor Heater Monitor 
Mis-Fire Monitor 
Evap/Purge Solenoid 
Description 
Operation 
Removal 
Installation 
Fuel Filler Cap 
Description 
Operation 
Pcv Valve 
Description

Operation 
Diagnosis And Testing - Pcv System 
Removal 
Installation 
Vapor Canister 
Description 
Operation 
Purge Free Cells 
Removal 
Installation 
Switch-Evap System Monitor 
Operation 
On-Board Diagnostics 
Task Manager 
Description 
Operation

INDEX

DTC INDEX

COMMENTS

Dodge Caliber - Workshop Manual

inicio - index

coche - car

moto

4x4

quad - buggy

cami n - truck

e-mail

dodge caliber

WORKSHOP MANUAL

Dodge Caliber - Workshop Manual