Ducati Diavel ABS
DUCATI DIAVEL ABS, DIAVEL CARBON ABS - SERVICE MANUAL / REPAIR MANUAL
DUCATI DIAVEL ABS, DIAVEL CARBON ABS - SERVICE MANUAL / REPAIR MANUAL - English Workshop Manual / Repair Manual for motorcycle Ducati Diavel ABS, Diavel Carbon ABS. INDEX: 1 - GENERAL -1 - How to use this manual - How to use this manual - Layout of the manual -2 - Symbols - Abbreviations - References - Product specifications -3 - Hazardous Products - Warnings - General safety rules - General maintenance indications 2 - INFORMATION ABOUT THE MODEL -1 - Identification data - Diavel identification data 3 - TECHNICAL DATA -1.1 - Technical specifications - General - Colours - Transmission - Timing system/valves - Crankshaft - Cylinder/Piston - Gearbox - Cooling system - Front wheel - Front suspension (Diavel ABS) - Front suspension (Diavel Carbon ABS) - Rear wheel - Rear suspension (Diavel ABS) - Rear suspension (Diavel Carbon ABS) - Hydraulic brakes - Charging system/alternator - Injection-ignition system - Fuel system - Injection system - Lights/instrument panel -1.2 - Dimensions -2 - Fuel, lubricants and other fluids -3 - Torque settings - Frame torque settings - Engine torque settings -4 - Service tools - Specific tools for the engine - Specific tools for the frame - Appropriate diagnosis tools 4 - MAINTENANCE OPERATIONS -1 - Vehicle pre-delivery -2 - Scheduled maintenance chart - Operations to be carried out by the dealer - List of operations to be performed at 1000 km - Operations to be carried out by the dealer - List of operations to be performed every 12000 km / year (first limit reached) - Operations to be carried out by the customer - List of operations to be performed every 1000 km -3 - Maintenance operations - Reading of the error memory with DDS on the engine control units, vehicle and ABS - Check engine oil level - Changing the engine oil and filter cartridge - Checking valve clearances - Change timing belts - Spark plugs replacement - Changing and cleaning the air filters - Checking the coolant level - Changing the coolant - Changing the brake fluid - Draining the clutch hydraulic circuit - Filling the clutch circuit - Adjusting the steering head bearings - Adjusting the chain tension - Checking brake pad wear and changing brake pads - Adjusting the throttle cable - Adjusting the clutch lever and front brake lever - Adjusting the position of the gear change and rear brake pedals - Adjusting the front fork - Adjusting the rear shock absorber 5 - FAIRINGS -1 - Rear view mirrors - Removal of the rear-view mirrors - Refitting the rear-view mirrors -2 - Fairings - Removal of the fuel tank fairings - Disassembly of the front half-fairings - Reassembly of the front half-fairings - Refitting the fuel tank fairings -3 - Seat - Removal of the seat - Disassembly of the seat - Reassembly of the seat - Refitting the seat -4 - Front and rear mudguard - Removal of the front mudguard - Refitting the front mudguard - Removing the rear mudguard - Refitting the rear mudguard -5 - Fairings - Removal of belly fairing - Reassembly of belly fairing -6 - Electrical components support - Removing the electrical components support - Reassembling the electrical components support 6 - ELECTRIC SYSTEM AND ENGINE CONTROL SYSTEM -1 - Wiring diagram - Key to wiring diagram - Wiring diagram colour codes - Rear left fuse box (1) key - Rear right fuse box (2) key - Routing of wiring on frame -2 - Battery charging system - Checking the battery charging system - Recharging the battery - Topping up the electrolyte - Battery - Alternator - Rectifier-regulator -3 - Electric starting system - Electric starting system - Starter motor - Solenoid starter -4 - Lights and indicating devices - Renewal of the headlight - Changing bulbs - Headlight aim -5 - Indicating devices - Checking the indicating devices -6 - Protection and safety devices - Checking protection and safety device components - Checking the fuses -7 - Instruments - Instrument panel - Instrument panel system - LCD unit functions - Vehicle speed indicator - Engine rpm indicator (RPM) - Clock - Coolant temperature - Instrument panel on tank - TFT - Parameter setting/display - Total distance covered indicator: “Odometer“ - “Trip 1“ meter - “Trip 2“ meter - Distance travelled on fuel reserve: “TRIP FUEL“ - Indicator “CONS. AVG“ - Average fuel consumption - Indicator “CONS.“ - Instantaneous fuel consumption - Indicator “SPEED AVG” - Average speed - Indicator “TRIP TIME“ - Trip time - Indicator “AIR” - Air temperature - Engaged gear indicator - “Riding Mode set“ indication - Indication if the “LAP” function is active/not active - “Riding Style” function (riding style change) - Maintenance indicator - First warning - OIL SERVICE 1000 Km - Residual range indication when the SERVICE is due - Indication of range reached for SERVICE - Warning indication (Alarms/Signals) - “Low” battery level - Traction Control (DTC) deactivated - Hands Free key (HF) not recognised - “Low“ Hands Free key (HF) battery level - “High“ engine coolant temperature - Steering release error - Steering still locked - Instrument panel diagnosis - “Setting” menu - “Riding Mode” customisation - DTC (Ducati Traction Control) setting function - Tips on how to select the sensitivity level - ENGINE setting function (Engine Power Control) - DEFAULT function (Resetting Ducati default parameters) - Menu 2 On/Off function - Background setting function for the instrument panel on tank - DASHBOARD 1 - Backlighting setting function for the instrument panel on handlebar - DASHBOARD 2 - Digital RPM indication function - LAP Activation/Deactivation function (lap time) - LAP registration function - Stored LAP display function - Stored LAP erase function - Battery voltage indicator (BATTERY) - Clock setting function - Units of measurement modification function - ABS disabling function -8 - The “Hands Free” system - Introduction to the “Hands Free“ system - Operating principle - How to turn the motorcycle on - How to switch the dashboard on - How to start the engine - How to start the motorcycle if the active key is not working - How to start the motorcycle without keys - How to turn the motorcycle off - Recovery and emergency procedures - Recovery procedure with no key - Recovery in the event of flat active key battery - Recovery procedure in the event of electric steering lock fault - Recovery procedure in the event of Hands Free system fault - Start procedure with PIN code (no keys) - How to enable engine start with PIN code - How to enable the PIN code - How to reset the PIN code - Wiring diagram of the Hands Free system - Possible faults of the Hands Free system components - The Hands Free module - Communication antenna - On/off switch on handlebar - The Hands free relay - Active key - Passive key - Programming/reprogramming keys -9 - Introduction to the engine control system - Specific operating strategies - Inputs and outputs of engine control unit and connection to CAN network - Layout of engine control system and other components - Removal of the control unit - Reassembly of the control unit - Fuel system circuit - Injection and ignition - Operating principle and characteristics of the ride-by-wire system - Explanation of the function of the ride-by-wire system - Anti-pollution system and auto-adaptive strategy - Ignition coils - Injectors - Throttle valve operation engine - Engine start button - Clutch lever button - Side stand button - Injection relay - Throttle valve actuator motor relay - Starter motor relay - Radiator fan relay - Engine speed-timing sensor - Accelerator position sensor (throttle grip) - Throttle valve position sensor - Component assembling position - Air temperature sensor - Engine temperature sensor - Absolute pressure sensors - Oxygen sensors -11 - Diagnostic instruments - Using a multimeter to check the electrical systems - Description of the diagnosis instrument (DDS) - Tester power supply - DDS diagnosis instrument - Checking and adjusting timing belt tension - Checking the idle speed - Check the idle and the CO amount with warm engine - Check the engine oil pressure - Cylinder compression test - Fuel pressure test - Guided diagnosis - Testing the battery charging system - Deactivating the “service” indication on the instrument panel - ABS diagnosis - Icons table 7 - CHASSIS -1 - Front wheel - Removal of the front wheel - Overhauling the front wheel - Refitting the front wheel -2 - Rear wheel - Removing of the rear wheel - Overhauling the rear wheel - Refitting the rear wheel -3 - Front brake control - Removal of the front brake master cylinder - Refitting the front brake master cylinder - Maintenance operations - Removal of the front brake system - Removal of the brake discs - Overhauling the front brake components - Refitting the brake disks - Refitting the front brake system -4 - Rear brake - Removing of the rear brake control - Disassembly of the rear brake control - Refitting the rear brake control - Removal of the rear brake calliper - Removal of the rear brake disc - Refitting the rear brake calliper -5 - ABS system information - Operating principle - ABS system operating information - ABS system deactivation -6 - System components - Replacing the front phonic wheel sensor - Replacing the rear phonic wheel sensor - Removing of the ABS control unit - Refitting the ABS control unit - Flexible wiring/hoses positioning - Table A - Table B - Table C -7 - ABS components maintenance - Adjusting of the AIR-GAP phonic wheel sensor - Bleeding of the ABS hydraulic system -8.1 - Handlebar unit: Throttle twistgrip - Removal of the handlebar - Refitting the handlebar - Adjusting the throttle cable - Removal of the throttle twistgrip - Refitting the throttle twistgrip -8.2 - Handlebar unit: Hydraulic clutch control - Removal of the clutch master cylinder assembly - Refitting the clutch master cylinder assembly - Removal of the clutch transmission unit - Refitting the clutch transmission unit -8.3 - Handlebar unit: Hands free - Removing the Hands Free - Refitting the Hands Free -9 - Gearchange mechanism - Removal of the gearchange control - Disassembly of the gearchange mechanism - Refitting the gearchange mechanism -10.1 - Fork - Steering head: front fork - Removal of the front forks - Overhauling the front forks - Refitting the front forks -10.3 - Fork - steering head: Steering - Adjusting the steering head bearings - Steering angle adjustment - Removal of the steering head components - Refitting the steering head components -12 - Rear shock absorber assembly - Rear suspension system - Removal of the rear shock absorber - Overhauling the rear shock absorber - Disassembly of rear shock absorber - rocker arm - linkage assembly - Reassembly of rear shock absorber - rocker arm - linkage assembly - Refitting the rear suspension -13 - Swingarm - Removal of the rear wheel eccentric hub and rear wheel shaft - Refitting the rear wheel eccentric hub and rear wheel shaft - Removal of the swingarm - Inspecting the swingarm pivot - Overhauling the rear swingarm - Refitting the swingarm -14 - Final drive - Inspecting the final drive - Removing of the front sprocket - Refitting the front sprocket - Replacing of the rear sprocket - Refitting the rear sprocket - Washing the chain - Lubricating the chain -15 - Footrest brackets - Removal of the front footrests - Refitting the front footrests - Removing the front footrest brackets - Reassembling the front footrest brackets - Removing of the rear footrests - Refitting the rear footrests -16 - Stands - Removing of the side stand - Refitting the side stand -17 - Frame inspection - Disassembly of structural components and the frame - Removal of the tool tray - Removing the frame and the lateral footrests - Checking the frame - Reassembly of structural components and the frame - Reassembling the frame and the lateral footrests - Reassembly of the tool tray -18 - Tail light - number plate holder - Removal of the licence plate holder - Refitting the number plate holder - Removal of the tail light - Refitting the tail light 8 - FUEL SYSTEM / EXHAUST SYSTEM -2 - Fuel tank - Removal of the fuel tank - Removal of the fuel tank filler cap - Refitting the filler cap - Replacing the tank flange and fuel sensor - Refitting the fuel tank flange - Refitting the fuel tank -6 - Airbox - Throttle Body - Removal the airbox and throttle body - Refitting the airbox and throttle body -7 - Air intake - Removal of the air filters - Refitting the air filters -8 - Exhaust system - Removing the silencer - Removal of the exhaust system - Refitting the exhaust system - Refitting the silencer -10 - Evaporative emissions canister - Evaporative emissions canister system (USA versions only) - Removal of the evaporative emissions canister - Refitting the evaporative emissions canister 9 - ENGINE -1 - Removal-refitting of the engine assembly - Removal of the engine - Refitting the engine -2.1 - Lubrication system: oil pump - Removal of the oil pump - Disassembly of the oil pump - Reassembly of the oil pump - Refitting the oil pump -2.2 - Lubrication system: oil cooler - Removal of the lubrication system - Oil cooler inspection - Refitting the lubrication system -3.1 - Cooling system: coolant expansion tank - Removal of the expansion tank - Refitting the expansion tank - Removal of the cooling system hoses and unions - Refitting the cooling system hoses and unions -3.2 - Cooling system: water radiators - Removing the water radiators - Disassembling the water radiator unit - Renewal of the cooling fan - Reassembling the water radiator unit - Refitting the radiator -3.3 - Cooling system: water pump - Removal of the water pump - Refitting the water pump -4.1 - Cylinder head assemblies: checks and adjustments - Checking and adjusting the valve clearances - Checking valve lift - Checking the engine timing -4.2 - Cylinder head assemblies: timing system - Removal of the timing belt covers - Removal of the movable tensioner/timing belt - Removing of the cylinder head pulley/fixed tensioner - Removal of the tensioner and idler pulley mounting studs - Disassembly of the camshaft pulleys - Removing the timing belt driveshaft pulleys - Refitting the timing belt driveshaft pulleys - Refitting the idler and tensioner pulley mounting studs - Reassembly of the timing pulleys - Refitting the cylinder heads pulleys/fixed tensioners - Refitting the timing belts - Refitting the timing covers -4.4 - Cylinder head assemblies: camshafts - Removal of the camshafts - Checking the camshafts and supports - Refitting the camshafts - Removal of the intake manifold and coolant union - Refitting the intake manifold and coolant union -4.5 - Cylinder head assemblies: valves - rocker arms - Removal of the cylinder heads - Removing the valves - Removing the valve rocker arms - Overhaul of cylinder head components - Reassembly of the cylinder head - Refitting the cylinder head assemblies -5 - Cylinder/piston assemblies - Removal of the cylinder/piston assembly - Overhaul of the cylinder barrel/piston components - Refitting the cylinder/piston assembly -6.1 - Clutch assembly: clutch - Description of the clutch assembly - Removal of the clutch - Checking and overhauling the components - Reassembling the clutch -6.2 - Clutch assembly: clutch cover - Removal of the clutch-side crankcase cover - Disassembly of the clutch cover - Reassembly of the clutch-side crankcase cover - Refitting the clutch-side crankcase cover -6.3 - Clutch assembly: primary drive gears - Removal of the primary drive gear - Refitting the primary drive gears and checking backlash -7.1 - Gearbox assembly: gearchange mechanism - Removal of the gear selector lever - Disassembly of gear interlock plunger and pawl assembly - Refitting the gear interlock plunger and pawl assembly - Refitting the gear selector lever -7.2 - Gearbox assembly: gearbox shafts - Removal of the gearbox assembly - Disassembly of the gearbox shafts - Overhaul of the gearbox - Inspection of the gear selector forks - Inspection of the gear selector drum - Reassembly of the gearbox shafts - Reassembly of the gearbox -8 - Flywheel - alternator - Removal of the generator cover - Disassembly of the generator cover - Removing the flywheel - generator assembly - Overhaul of the flywheel-alternator assembly - Refitting the flywheel-alternator assembly - Refitting the alternator-side crankcase cover -9.1 - Crankcase assembly: external components - Removing outer components - Refitting the external components - Removal of the timing gears - Refitting the timing gears - Removal of the starter motor idler gear - Refitting the starter motor gear -9.2 - Crankcase assembly: crankcase halves - Separation of the crankcase halves - Overhaul of the crankcase halves - Main bearings - Reassembly of the crankcase halves - Shimming the shafts - Reassembly of the crankcase halves -9.3 - Crankcase assembly: crankshaft/connecting rods assembly - Removal of the crankshaft/connecting rods assembly - Disassembly of the crankshaft/connecting rods assembly - Overhaul of the connecting rods - Reassembly of the connecting rods - Refitting the crankshaft/connecting rod assembly
Ducati Diavel ABS, Diavel Carbon ABS - Workshop Manual / Repair Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
e-mail
utilizamos cookies propias y de terceros para obtener datos estadisticos de la navegacion de nuestros usuarios y mejorar nuestros servicios, si continua usando este sitio, asumiremos que está de acuerdo con ello.