Ducati Multistrada 1200
DUCATI MULTISTRADA 1200 ABS, 1200 S ABS - SERVICE MANUAL - MANUEL DE REPARATION
DUCATI MULTISTRADA 1200 ABS, 1200 S ABS - SERVICE MANUAL - MANUEL DE REPARATION - English and French Workshop Manual for motorcycle Ducati Multistrada 1200 ABS, 1200 S ABS. - Manuel de réparation en français pour motocyclette Ducati Multistrada 1200 ABS, 1200 S ABS. INDEX: 1 - GENERAL - 1 - How to use this manual - How to use this manual - Layout of the manual - 2 - Symbols - Abbreviations - References - Product specifications - 3 - Hazardous Products - Warnings - General safety rules - General maintenance indications 2 - MODEL-SPECIFIC INFORMATION - 1 - Identification data - Multistrada 1200 ABS identification data 3 - TECHNICAL DATA - 1.1 - Technical specifications - General - Colours - Transmission - Timing system/valves - Crankshaft - Cylinder/Piston - Gearbox - Cooling system - Front wheel - Front suspension (1200 ASB) - Front suspension (1200 S ASB) - Rear wheel - Rear suspension (1200 ASB) - Rear suspension (1200 S ASB) - Hydraulic brakes - Charging system/alternator - Injection-ignition system - Fuel system - Injection system - Lights/instrument panel - 1.2 - Dimensions - 2 - Fuel, lubricants and other fluids - 3 - Torque settings - Frame torque settings - Engine torque settings - 4 - Service tools - Specific tools for the engine - Specific tools for the frame 4 - MAINTENANCE OPERATIONS - 1 - Vehicle pre-delivery - 2 - Scheduled maintenance chart - Operations to be carried out by the dealer - List of operations to be performed at 1000 km - Operations to be carried out by the dealer - List of operations to be performed every 12000 km / year (first limit reached) - Operations to be carried out by the customer - List of operations to be performed every 1000 km - 3 - Maintenance operations - Reading of the error memory with DDS on the engine control units, vehicle and ABS - Checking the engine oil level - Changing the engine oil and filter cartridge - Checking valve clearances - Renew the timing belts - Spark plugs replacement - Changing and cleaning the air filters - Checking the coolant level - Change the coolant - Changing the brake fluid - Draining the brake circuit - Filling the brake system with fluid - Changing the clutch fluid - Draining the clutch hydraulic circuit - Filling the clutch circuit - Adjusting the steering head bearings - Adjusting the chain tension - Checking brake pad wear and changing brake pads - Adjusting the throttle cable - Adjusting the clutch lever and front brake lever - Adjusting the position of the gear change and rear brake pedals - Front fork adjustment (MTS 1200 ABS) - Rear shock absorber adjustment (MTS 1200 ABS) - Adjusting the rear ride set-up 5 - FAIRINGS - 1 - Rear-view mirrors - Removing the panel - Refitting the panel - Removing the headlight fairing - Refit the headlight fairing - 2 - Fairings - Removing the front half-fairing - Refitting the front half-fairing - Removal of the fuel tank fairings - Refitting the fuel tank fairings - 3 - Seat - seat cowling and side panels - Removal of the seat - Removal of the side panels and seat cowling - Refitting the side panels and seat cowling - Refitting the seat - 4 - Front mudguard - Removal of the front mudguard - Refitting the front mudguard - Fitting the front semi mudguard - Removing the oil sump guard - 5 - Rear mudguard - Splash guard - Removing the rear mudguard - Refitting the rear mudguard - Fitting the long rear mudguard - Removing the splash guard - Refitting the splash guard 6 - ELECTRIC SYSTEM AND ENGINE CONTROL SYSTEM - 1 - Wiring diagram - Wiring diagram 1200 S ABS - Key - Wiring diagram 1200 S ABS - Key - Wiring diagram colour codes - Key of front fuse box - Key of rear fuse box - Routing of wiring on frame - Table A - Table B - Table C - Table D - Table E -1 - Table E-2 - Table F - Table G - Table H - Table I - Table J - Table K - Table L - Table M - Table N - Table O - Table P - Table Q - Table R - Table S - Table T - 2 - Battery charging system - Checking the battery charging system - Recharging the battery - Topping up the electrolyte - Battery - Alternator - Rectifier-regulator - 3 - Electric starting system - Electric starting system - Starter motor - Solenoid starter - 4 - Lights and indicating devices - Replacing bulbs - Headlight aim - 5 - Indicating devices - Checking the indicating system components - Water temperature sensor - Checking operation of the fan relay - Changing light bulbs - 6 - Protection and safety devices - Checking protection and safety device components - Checking the fuses - 7 - Instruments - Instrument panel - Instrument panel system (DASHBOARD) - Display settings and functions - 8 - “Hands free” system - Hands free system Key-On and Key-Off - Key-On/Key-Off using the red key on the handlebar with the active key - Key-On/Key-Off using the key on the Hands free lock with the active key - Key-On/Key-Off using the red key on the handlebar with the passive key - Key-On/Key-Off using the key on the Hands free lock with the passive key - Key-On/Key-Off using the pin code (immobilizer release) - Entering PIN CODE function for vehicle release - 9 - immobilizer and transponder - 10 - Description of the system - Injection and ignition - 11 - Fuel injection-ignition system - 12 - System components - Positioning of the control system components on the vehicle - Control unit support removing - Refitting the control unit support - Fuel injectors - Air pressure sensor - Engine temperature sensor - Air temperature sensor - Removing the coils - Throttle valve operation engine - Rpm/timing sensor - Injection relay - CAN Line - 13 - Diagnostic instruments - Using a multimeter to check the electrical systems - Description of the diagnosis instrument (DDS) - Tester power supply - DDS diagnosis instrument - Checking and adjusting timing belt tension - Check the engine oil pressure - Cylinder compression test - Fuel pressure test - immobilizer override procedure - Guided diagnosis - Testing the battery charging system - Deactivating the “service” indication on the instrument panel - Icons table 7 - CHASSIS - 1 - Front wheel - Removal of the front wheel - Overhauling the front wheel - Refitting the front wheel - 2 - Rear wheel - Removing of the rear wheel - Overhauling the rear wheel - Refitting the rear wheel - 3 - Front brake control - Removal of the front brake master cylinder - Refitting the front brake master cylinder - Maintenance operations - Removal of the front brake system - Removal of the brake disks - Overhauling the front brake components - Refitting the brake disks - Refitting the front brake system - 4 - Rear brake - Removing of the rear brake control - Disassembly of the rear brake control - Refitting the rear brake control - Removal of the rear brake calliper - Removal of the rear brake disc - Refitting the rear brake calliper - 5 - ABS system information - Operating principle - ABS system operating information - ABS system deactivation - 6 - System components - Replacing the front phonic wheel sensor - Replacing the rear phonic wheel sensor - Removing of the ABS control unit - Refitting the ABS control unit - Flexible wiring/hoses positioning - Table A - Table B - Table C - 7 - ABS components maintenance - Adjusting of the AIR-GAP phonic wheel sensor - Bleeding of the ABS hydraulic system - 8.1 - Handlebar assembly - Hand guards - Rear-view mirrors - Throttle grip - Removal of the rear-view mirrors - Refitting the rear-view mirrors - Removing of the hand guards - Refitting the hand guards - Removal of the handlebar - Refitting the handlebar - Adjusting the throttle cable - Removal of the throttle twistgrip - Refitting the throttle twistgrip - 8.2 - Handlebar unit: clutch hydraulic control - Removal of the clutch master cylinder assembly - Refitting the clutch master cylinder assembly - Removal of the clutch transmission unit - Refitting the clutch transmission unit - 9 - Gearchange mechanism - Removal of the gearchange control - Disassembly of the gearchange mechanism - Refitting the gearchange mechanism - 10.1 - Fork - Steering head: front fork (1200 ABS) - Refitting the front fork (1200 ABS) - Overhauling the front fork (1200 ABS) - Refit the front fork (1200 ABS) - 10.2 - Front fork - Steering head: front fork (1200 S ABS) - Removal of the front fork (1200 S ABS) - Overhauling the fork - Refit the fork (1200 S ABS) - 10.3 - Fork - Steering head: yoke - Adjusting the steering head bearings - Steering angle adjustment - Removal of the steering head components - Refitting the steering head components - 12 - Rear shock absorber assembly - Rear suspension system - Removal of the rear shock absorber - Overhauling the rear shock absorber - Refitting the rear suspension - 13 - Swingarm - Removal of the rear wheel eccentric hub and rear wheel axle - Refitting the rear wheel eccentric hub and rear wheel axle - Removal of the swingarm - Inspecting the swingarm pivot shaft - Overhauling the rear swingarm - Refitting the swingarm - 14 - Final drive - Inspecting the final drive - Removing of the front sprocket - Refitting the front sprocket - Replacing of the rear sprocket - Refitting the rear sprocket - Washing the chain - Lubricating the chain - 15 - Footrest brackets - Removal of the front footrests - Refitting the front footrests - Removing of the rear footrests - Refitting the rear footrests - 16 - Stands - Removing of the sidestand - Refitting the sidestand - 17 - Frame inspection - Disassembly of structural components and the frame - Removing of the headlight assembly - Refitting the headlight assembly - Checking the frame - Reassembly of structural components and the frame - 18 - Licence plate holder - Removal of the licence plate holder - Refitting the licence plate holder 8 - FUEL SYSTEM / EXHAUST SYSTEM - 2 - Fuel tank - Removal of the fuel tank - Removing the filler plug unit - Refitting the filler plug unit - Renewal of the fuel tank flange - Refitting the fuel tank flange - Refitting the fuel tank - 6 - Airbox - Throttle Body - Removal the airbox and throttle body - Refitting the airbox and throttle body - 7 - Air intake - Removal of the air filters - Refitting the air filters - 8 - Exhaust system - Removal of the exhaust system - Refitting the exhaust system - 10 - Evaporative emissions canister - Evaporative emissions canister system (USA versions only) - Removal of the evaporative emissions canister - Refitting the evaporative emissions canister 9 - ENGINE - 1 - Removal-refitting of the engine assembly - Removal of the engine - Refitting the engine - 2.1 - Lubrication system: oil pump - Removal of the oil pump - Disassembly of the oil pump - Reassembly of the oil pump - Refitting the oil pump - 2.2 - Lubrication system: oil cooler - Removal of the lubrication system - Oil cooler inspection - Refitting the lubrication system - 2.3 - Lubrication system: oil breather tank - Refitting the oil breather tank - Refitting the oil breather tank - 3.1 - Cooling system: coolant expansion tank - Removal of the expansion tank - Refitting the expansion tank - 3.2 - Cooling system: radiator - Removal of the radiator - Renewal of the cooling fan - Refitting the radiator - Removal of the cooling system hoses and unions - Refitting the cooling system hoses and unions - 3.3 - Cooling system: water pump - Removal of the water pump - Refitting the water pump - 4.1 - Cylinder head assemblies: checks and adjustments - Checking and adjusting the valve clearances - Checking valve lift - Checking the engine timing - 4.2 - Cylinder head assemblies: timing system - Removal of the timing belt covers - Removal of the movable tensioner/timing belt - Removing of the cylinder head pulley/fixed tensioner - Removal of the tensioner and idler pulley mounting studs - Disassembly of the camshaft pulleys - Removing the timing belt driveshaft pulleys - Refitting the timing belt driveshaft pulleys - Refitting the idler and tensioner pulley mounting studs - Reassembly of the timing pulleys - Refitting the cylinder heads pulleys/fixed tensioners - Refitting the timing belts - Refitting the timing covers - 4.4 - Cylinder head assemblies: camshafts - Removal of the camshafts - Checking the camshafts and supports - Refitting the camshafts - Removal of the intake manifold and coolant union - Refitting the intake manifold and coolant union - 4.5 - Cylinder head assemblies: valves - rocker arms - Removal of the cylinder heads - Removing the valves - Removing the valve rocker arms - Overhaul of cylinder head components - Reassembly of the cylinder head - Refitting the cylinder head assemblies - 5 - Cylinder/piston assemblies - Removal of the cylinder/piston assembly - Overhaul of the cylinder barrel/piston components - Refitting the cylinder/piston assembly - 6.1 - Clutch assembly: clutch - Description of the clutch assembly - Removal of the clutch - Checking and overhauling the components - Reassembling the clutch - 6.2 - Clutch assembly: clutch-side crankcase cover - Removal of the clutch-side crankcase cover - Disassembly of the clutch-side crankcase cover - Reassembly of the clutch-side crankcase cover - Refitting the clutch-side crankcase cover - 6.3 - Clutch assembly: primary drive gears - Removal of the primary drive gear - Refitting the primary drive gears and checking backlash - 7.1 - Gearbox assembly: gearchange mechanism - Removal of the gear selector lever - Disassembly of gear interlock plunger and pawl assembly - Refitting the gear interlock plunger and pawl assembly - Refitting the gear selector lever - 7.2 - Gearbox assembly: gearbox shafts - Removal of the gearbox assembly - Disassembly of the gearbox shafts - Overhaul of the gearbox - Inspection of the gear selector forks - Inspection of the gear selector drum - Reassembly of the gearbox shafts - Reassembly of the gearbox - 8 - Flywheel - alternator - Removal of the alternator-side crankcase cover - Disassembly of the alternator-side crankcase cover - Removing the flywheel - generator assembly - Overhaul of the flywheel-alternator assembly - Refitting the flywheel-alternator assembly - Refitting the alternator-side crankcase cover - 9.1 - Crankcase assembly: external components - Removing outer components - Refitting the external components - Removal of the timing gears - Refitting the timing gears - Removal of the starter motor idler gear - Refitting the starter motor gear - 9.2 - Crankcase assembly: crankcase halves - Separation of the crankcase halves - Overhaul of the crankcase halves - Main bearings - Reassembly of the crankcase halves - Shimming the shafts - Reassembly of the crankcase halves - 9.3 - Crankcase assembly: crankshaft/connecting rods assembly - Removal of the crankshaft/connecting rods assembly - Disassembly of the crankshaft/connecting rods assembly - Overhaul of the connecting rods - Reassembly of the connecting rods - Refitting the crankshaft/connecting rod assembly
Ducati Multistrada 1200 ABS, 1200 S ABS - Workshop Manual - Manuel de Reparation - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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