Ducati SuperSport 800 - Service, Repair Manual - Manuale di Officina, Riparazione
Ducati SuperSport 800
DUCATI SUPERSPORT 800 - WORKSHOP, SERVICE, REPAIR MANUAL - MANUALE DI OFFICINA, RIPARAZIONE
DUCATI SUPERSPORT 800 - WORKSHOP, SERVICE, REPAIR MANUAL - MANUALE DI OFFICINA, RIPARAZIONE - English Workshop Manual / Repair Manual, for motorcycles Ducati SuperSport 800. - Manuale di Officina in italiano, ai moto Ducati SuperSport 800. CONTENTS: GENERAL SUMMARY A - Description 1 - HOW TO USE THE MANUAL - Manual layout 2 - SYMBOLS - ABBREVIATIONS - REFERENCES - Product specifications 3 - DANGEROUS PRODUCTS - WARNINGS - General safety rules - General maintenance indications B - Model-specific information 1 - IDENTIFICATION DATA C - Specifications 1.1 - TECHNICAL DATA - Description - Colors - Transmission - Timing/valves - Lubrication system - Cylinder / piston - Gearbox - Cooling system - Front wheel - Front suspension - Rear wheel - Rear suspension - Hydraulic brakes - Charging system / generator - Ignition system - Control unit - Lights / instrument panel 1.2 - DIMENSIONS 2 - FUELS AND LUBRICANTS 3 - TORQUE SETTINGS - Frame torque settings - Engine torque settings 4 - SERVICE TOOLS - Engine special tools - Frame specific tools D - Use and maintenance operations 1 - PRELIMINARY CHECKS - Running-in precautions - Pre-ride checks 2 - STARTING - ENGINE WARM-UP - Starting the engine 3 - ROUTINE MAINTENANCE TABLE 4 - MAINTENANCE OPERATIONS - Checking the engine oil level - Changing the engine oil and filter cartridge - Checking valve clearances - Adjusting valve clearances - Changing the fuel filter - Changing and cleaning the air filters - Changing the brake fluid - Draining the braking circuit - Filling the brake circuits - Changing the clutch fluid - Draining the clutch circuit - Filling the clutch circuit - Adjusting steering bearings play - Adjusting chain tension - Checking brake pad wear. Changing brake pads - Adjusting the throttle and choke cables - Adjusting the position of the gear change and rear brake pedals - Adjusting the rear shock absorber 5 - DIAGNOSIS INSTRUMENTS - Tester description - Instrument power supply - DDS diagnosis instrument - Checking and adjusting timing belt tension - Resetting the throttle position sensor (TPS) - Adjusting the throttle body - Checking engine oil pressure - Checking cylinder compression - Checking fuel pressure - Procedure to override the immobilizer system - Guided diagnosis - Checking the charging system - Icons table E - Fairing 1 - HEADLIGHT FAIRING - REAR-VIEW MIRRORS - Removing the rear-view mirrors - Refitting the rear-view mirrors - Removing the headlight fairing - Refitting the headlight fairing 2 - FAIRING - Removing the fairings - Refitting the fairings 3 - TAIL GUARD - Removing the tail guard - Refitting the tail guard 4 - FRONT AND REAR MUDGUARD - Removing the front mudguard - Refitting the front mudguard - Removing the rear mudguard - Refitting the rear mudguard F - Controls - Devices 1 - THROTTLE CONTROL - CHOKE - Adjusting the throttle and choke cables - Disassembling the throttle control - Reassembling the throttle control - Removing the choke control - Refitting the choke control 2 - CLUTCH HYDRAULIC CONTROL - Removing the clutch master cylinder assembly - Refitting the clutch master cylinder assembly - Removing the clutch transmission unit - Refitting the clutch transmission assembly 3 - FRONT BRAKE CONTROL - Removing the front brake control - Refitting the front brake control 4 - REAR BRAKE CONTROL - Removing the rear brake control - Disassembling the rear brake control - Reassembling the rear brake control 5 - GEAR CHANGE CONTROL - Removing the gear change control - Disassembling the gear change control - Refitting the gear change control 6 - SEAT LOCK AND RELEASING MECHANISMS - Removing the seat releasing mechanism - Refitting the seat releasing mechanism G - Wheels - Suspension - Brakes 1 - FRONT WHEEL - Removing the front wheel - Overhauling the front wheel - Refitting the front wheel 2 - FRONT FORK - Removing the front fork - Overhauling the front fork - Refitting the front fork 3 - FRONT BRAKE - Braking system maintenance - Removing the front brake system - Overhauling the front brake components - Refitting the front brake system 4 - REAR WHEEL - Removing the rear wheel - Overhauling the rear wheel - Refitting the rear wheel 5 - REAR SWINGARM - Removing the swingarm - Inspecting the swingarm shaft - Checking swingarm axial play - Refitting the rear swingarm 6 - REAR BRAKE - Removing the rear brake system - Refitting the rear brake system 7 - REAR SUSPENSION - Rear suspension - Removing the rear shock absorber - Overhauling the rear shock absorber - Refitting the rear shock absorber 8 - FINAL DRIVE - Final drive inspection - Removing the chain sprocket - Refitting the chain sprocket - Removing the rear sprocket - Refitting the rear sprocket - Wash the chain - Chain lubrication H - Frame 1 - HANDLEBARS - Removing the handlebars - Refitting the handlebars 2 - STEERING - Adjusting steering bearing play - Adjusting the steering angle - Disassembling the steering tube components - Refitting the steering tube components 4 - FOOTPEG SUPPORTS - Removing the footpegs - Refitting the footpegs 5 - STANDS - Removing the side stand - Disassembling the side stand - Reassembling the side stand - Refitting the side stand 6 - FRAME INSPECTION - Removing the frame and related components - Checking the frame - Refitting frame and related components - Refitting the headlight support 7 - TAIL LIGHT AND NUMBER PLATE HOLDER - Removing the tail light and number plate holder - Refitting the tail light and number plate holder L - Fuel system - Exhaust system 1 - FUEL SYSTEM DESCRIPTION 2 - FUEL TANK - Removing the fuel tank - Removing the filler plug unit - Refitting the filler plug unit - Refitting the fuel tank 3 - FUEL PUMP - Removing the fuel pump - Refitting the fuel pump 4 - FUEL FILTER - Changing the fuel filter 5 - PRESSURE REGULATOR - Changing the pressure regulator 6 - THROTTLE BODY - Removing the throttle body - Refitting the throttle body 7 - AIRBOX - Removing the airbox - Refitting the airbox 8 - EXHAUST SYSTEM - Operating principle of catalytic converter (EU only) - Disassembling the exhaust system - Reassembling the exhaust system 10 - CANISTER FILTER - Removing the Canister filter - Refitting the Canister filter M - Ignition - injection system 1 - DESCRIPTION OF THE FUEL INJECTION- IGNITION SYSTEM - General information on the fuel injection-ignition system - Fuel circuit - Intake air circuit - Operating stages 2 - SYSTEM DIAGRAM - Fuel injection-ignition system diagram 3 - FUEL INJECTION- IGNITION SYSTEM COMPONENTS - Electronic control unit - Electric injector - Air temperature / pressure sensor - Spark plug - Coil - Throttle position sensor - Rpm/timing sensor - Main and injection relays N - Engine 1 - REMOVING - REASSEMBLING THE COMPLETE ENGINE - Removing the engine - Reassembling the engine 2.1 - LUBRICATION SYSTEM: OIL PUMP - Lubrication system diagram - Removing the oil pump - Disassembling the oil pump - Overhauling the oil pump - Reassembling the oil pump - Refitting the oil pump 2.2 - LUBRICATION SYSTEM: OIL COOLER - Removing the oil cooler - Checking the oil cooler - Refitting the oil cooler 2.3 - LUBRICATION SYSTEM: OIL BREATHER RESERVOIR - Removing the oil breather reservoir - Refitting the oil breather reservoir 4.1 - HEAD UNIT: CHECKS AND ADJUSTMENTS - Checking and adjusting valve clearance - Checking engine timing 4.2 - HEAD UNITS: SIDE COVERS / TIMING SYSTEM - Removing the timing side covers - Disassembling the timing system - Disassembling the mobile tensioner - Disassembling the belt rollers - Reassembling the timing system - Refitting the timing side covers 4.3 - HEAD UNIT: CAMSHAFTS - Removing the engine oil temperature sensor - Refitting the engine oil temperature sensor - Disassembling the intake manifolds - Refitting the intake manifolds - Removing the side caps - Removing the valve covers - Refitting the valve covers - Removing the camshafts - Checking camshafts - Checking the oil seals - Checking the circlips - Checking the bearings - Refitting the camshafts - Refitting the cam covers 4.4 - HEAD UNIT: VALVES - ROCKER ARMS - Disassembling the engine heads - Overhauling the head parts - Reassembling the head 5 - CYLINDER / PISTON ASSEMBLY - Removing cylinder / piston assy - Overhauling the cylinder / piston assy - Refitting cylinder / piston assy 6.1 - CLUTCH UNIT: CLUTCH - Clutch unit - Disassembling the clutch - Checking and overhauling the clutch unit - Reassembling the clutch 6.2 - CLUTCH UNIT: CLUTCH COVER - Removing the clutch cover - Disassembling the clutch cover - Reassembling the clutch cover - Refitting the clutch cover 6.3 - CLUTCH UNIT: PRIMARY GEARS - Disassembling the primary drive gears - Fitting the primary drive gear and checking meshing play 7.1 - GEARBOX ASSEMBLY: GEAR SELECTOR LEVERS - Removing the gear selector levers - Disassembling the gear selector levers - Removing the gear stopper and ratchet - Reassembling gear stopper and ratchet - Reassembling the gear selector lever - Reassembling the gear selector lever 7.2 - GEARBOX ASSEMBLY: GEARBOX SHAFTS - Removing the gearbox - Disassembling the gearbox shafts - Overhauling the gearbox - Reassembling the gearbox shafts - Inspecting the gear selector forks - Inspecting the fork selector drum - Reassembling the gearbox 8 - FLYWHEEL - GENERATOR - Removing the generator cover - Disassembling the generator cover - Removing the flywheel - generator assembly - Checking the flywheel - generator assembly - Refitting flywheel/ generator assembly - Reassembling generator cover - Checking the engine sensor air gap 9.1 - CASING UNIT: OUTER COMPONENTS - Removing outer components - Reassembling the outer parts - Removing the timing lay gear - Reassembling the timing lay gear - Removing the starter motor driven gear - Refitting the starter motor driven gear 9.2 - CASING UNIT: CRANKCASES - Opening the casings - Overhauling the casings - Main bearings - Reassembling the casings - Shimming the shafts - Closing the casings 9.3 - CASING UNIT: CONNECTING RODS - Removing the connecting rods - Disassembling the connecting rods - Overhauling the connecting rods - Reassembling the connecting rods - Refitting the connecting rod unit P - Electric system 1 - WIRING DIAGRAM - Wiring diagram key - Wire color coding - wiring diagram - Legend of fuse box - Arrangement of wiring on the frame - Diagram A - Diagram B - Diagram C - Diagram D - Diagram E - Diagram F - Diagram G - Diagram H - Diagram J - Diagram K - Diagram L - Diagram M - Diagram N - Diagram P - Diagram Q - Diagram R - Diagram S - Diagram T - Diagram U - Diagram V 2 - CHARGING SYSTEM - BATTERY - Checking the charging system - Recharging the battery - Adding electrolyte - Battery - Battery mount - Generator - Rectifier - regulator 3 - ELECTRIC STARTING - Electric starting system - Starter motor - Starter contactor 4 - LIGHTING DEVICES - Changing light bulbs - Beam setting 5 - INDICATORS AND LIGHTING SYSTEM - Checking the indicators and lighting system components - Changing light bulbs 6 - PROTECTION AND SAFETY DEVICES - Checking protection and safety devices components - Checking the fuses 7 - WARNING LIGHTS AND INDICATORS - Instrument panel 8 - IMMOBILIZER AND TRANSPONDER 9 - DIAGNOSIS INSTRUMENTS - How to use the multimeter to check electric systems Subject index
Ducati SuperSport 800 - Service, Repair Manual - Manuale di Officina, Riparazione
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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