Ford Focus RS (2016)
FORD FOCUS RS (2016) - WORKSHOP, SERVICE, REPAIR MANUAL
FORD FOCUS RS (2016) - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual, for vehicles Ford Focus RS (2016). INDEX: 100-00 GENERAL INFORMATION - Diagnostic Trouble Code Charts - Diagnosis and Testing - Symbols Glossary - Description and Operation 100-01 IDENTIFICATION CODES - Identification Codes - Description and Operation 100-04 NOISE, VIBRATION AND HARSHNESS - Noise, Vibration and Harshness (NVH) - Description and Operation - Noise, Vibration and Harshness (NVH) - Diagnosis and Testing 204-00 SUSPENSION SYSTEM - GENERAL INFORMATION - Specifications - Suspension System - Diagnosis and Testing - Front Camber and Caster Adjustment - General Procedures - Rear Camber Adjustment - General Procedures - Rear Toe Adjustment - General Procedures - Ride Height Measurement - General Procedures - Front Toe Adjustment - General Procedures 204-01 FRONT SUSPENSION - Front Suspension - Overview - Description and Operation - Front Wheel Bearing - Removal and Installation - Front Stabilizer Bar - Removal and Installation - Front Strut and Spring Assembly - Removal and Installation - Lower Arm LH - Removal and Installation - Lower Arm RH - Removal and Installation - Wheel Hub - Removal and Installation - Wheel Knuckle - Removal and Installation - Wheel Knuckle - RS - Removal and Installation - Wheel Studs - Removal and Installation - Lower Arm - RS - Removal and Installation - Front Strut and Spring Assembly - RS - Removal and Installation - Front Strut and Spring Assembly - RS - Disassembly and Assembly - Front Strut and Spring Assembly - Disassembly and Assembly 204-02 REAR SUSPENSION - Rear Suspension - Overview - Description and Operation - Front Lower Arm - Removal and Installation - Rear Shock Absorber - Removal and Installation - Rear Stabilizer Bar - Removal and Installation - Rear Stabilizer Bar Link - Vehicles With: Ball Joint Stabilizer Bar Link - Removal and Installation - Trailing Arm - Removal and Installation - Wheel Bearing and Wheel Hub - Removal and Installation - Wheel Studs - Removal and Installation - Trailing Arm - RS - Removal and Installation - Spring - Removal and Installation - Upper Arm - Removal and Installation - Rear Stabilizer Bar - RS - Removal and Installation - Wheel Bearing and Wheel Hub - RS - Removal and Installation - Wheel Knuckle - RS - Removal and Installation - Front Lower Arm - RS - Removal and Installation - Rear Lower Arm - RS - Removal and Installation - Rear Stabilizer Bar Link - RS - Removal and Installation - Rear Shock Absorber - RS - Removal and Installation 204-04A WHEELS AND TIRES - Specifications - Wheels and Tires - Overview - Description and Operation - Wheels and Tires - Diagnosis and Testing - Wheel to Tire Runout Minimization - General Procedures - Wheel and Tire - Removal and Installation - Wheel and Tire - Disassembly and Assembly 204-04B TIRE PRESSURE MONITORING SYSTEM (TPMS) - Tire Pressure Monitoring System (TPMS) - Component Location - Description and Operation - Tire Pressure Monitoring System (TPMS) - System Operation and Component Description - Description - and Operation - Tire Pressure Monitoring System (TPMS) - Diagnosis and Testing 204-05 VEHICLE DYNAMIC SUSPENSION - Vehicle Dynamic Suspension - Overview - Description and Operation - Vehicle Dynamic Suspension - System Operation and Component Description - Description and - Operation - Vehicle Dynamic Suspension - Diagnosis and Testing 205-01 DRIVESHAFT - Specifications - Driveshaft - Diagnosis and Testing - Driveshaft Runout and Balancing - General Procedures - Driveshaft Angle Measurement - General Procedures - Rear Driveshaft - Removal and Installation 205-02 REAR DRIVE AXLE/DIFFERENTIAL - Specifications - Rear Drive Axle and Differential - Diagnosis and Testing - Differential Draining and Filling - General Procedures - Differential Fluid Level Check - General Procedures - Axle Assembly - Removal and Installation - Drive Pinion Flange - Removal and Installation - Drive Pinion Seal - Removal and Installation - Rear Halfshaft Seal - Removal and Installation 205-04 FRONT DRIVE HALFSHAFTS - Front Drive Halfshafts - Diagnosis and Testing - Front Halfshaft LH - Removal and Installation - Front Halfshaft RH - Removal and Installation - Halfshaft Bearing - Removal and Installation - Inner Constant Velocity (CV) Joint Boot - 2.0L EcoBoost (184kW/250PS) - MI4 - Removal and Installation - Outer Constant Velocity (CV) Joint Boot - 2.0L EcoBoost (184kW/250PS) - MI4 - Removal and Installation - Front Halfshaft LH - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Front Halfshaft RH - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation 205-05 REAR DRIVE HALFSHAFTS - Specifications - Rear Drive Halfshafts - Diagnosis and Testing - Rear Halfshaft - Removal and Installation 206-00 BRAKE SYSTEM - GENERAL INFORMATION - Specifications - Brake System - Diagnosis and Testing - Brake System Pressure Bleeding - General Procedures - Component Bleeding - General Procedures 206-03 FRONT DISC BRAKE - Brake Caliper Anchor Plate - Removal and Installation - Brake Disc - Removal and Installation - Brake Disc Shield - Removal and Installation - Brake Caliper - Removal and Installation - Brake Pads - Removal and Installation - Front Brake Flexible Hose - Removal and Installation - Brake Caliper - RS - Removal and Installation - Brake Disc - RS - Removal and Installation - Brake Disc Shield - RS - Removal and Installation - Brake Pads - RS - Removal and Installation - Front Brake Flexible Hose - RS - Removal and Installation 206-04 REAR DISC BRAKE - Brake Caliper Anchor Plate - Removal and Installation - Brake Disc - Removal and Installation - Brake Disc Shield - Removal and Installation - Brake Caliper - Removal and Installation - Brake Pads - Removal and Installation - Rear Brake Flexible Hose - Removal and Installation - Brake Pads - RS - Removal and Installation - Brake Caliper - RS - Removal and Installation - Brake Caliper Anchor Plate - RS - Removal and Installation - Brake Disc - RS - Removal and Installation - Brake Disc Shield - RS - Removal and Installation 206-05 PARKING BRAKE AND ACTUATION - Parking Brake - Diagnosis and Testing - Parking Brake Cable Adjustment - Vehicles With: Rear Disc Brakes - General Procedures - Parking Brake Cable - Vehicles With: Rear Disc Brakes - Removal and Installation - Parking Brake Cable - RS - Removal and Installation - Parking Brake Control - RS - Removal and Installation 206-06 HYDRAULIC BRAKE ACTUATION - Brake Fluid Reservoir - Removal and Installation - Brake Master Cylinder - Removal and Installation - Brake Pedal and Bracket - Removal and Installation 206-07 POWER BRAKE ACTUATION - Brake Booster - Removal and Installation - Brake Vacuum Pump - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation 206-09 ANTI-LOCK BRAKE SYSTEM (ABS) AND STABILITY CONTROL - Anti-Lock Brake System (ABS) and Stability Control - Overview - Description and Operation - Anti-Lock Brake System (ABS) and Stability Control - System Operation and Component Description - - Description and Operation - Anti-Lock Brake System (ABS) and Stability Control - Diagnosis and Testing - Anti-Lock Brake System (ABS) Module - Removal and Installation - Front Wheel Speed Sensor - Removal and Installation - Hydraulic Control Unit (HCU) - Removal and Installation - Rear Wheel Speed Sensor - RS - Removal and Installation 211-02 POWER STEERING - Power Steering - Overview - Description and Operation - Power Steering - System Operation and Component Description - Description and Operation - Steering Gear - Removal and Installation - Tie Rod - Removal and Installation 211-04 STEERING COLUMN - Steering Column - Overview - Description and Operation - Steering Wheel Cover Repair - General Procedures - Steering Wheel - Removal and Installation - Steering Column - Removal and Installation 211-05 STEERING WHEEL AND COLUMN ELECTRICAL COMPONENTS - Steering Wheel and Column Electrical Components - Overview - Description and Operation - Steering Wheel and Column Electrical Components - System Operation and Component Description - - Description and Operation - Steering Wheel and Column Electrical Components - Diagnosis and Testing - Ignition Switch - Removal and Installation - Ignition Switch - Vehicles With: Push Button Start - Removal and Installation - Steering Angle Sensor Module (SASM) - Removal and Installation - Steering Column Multifunction Switch LH - Removal and Installation 303-00 ENGINE SYSTEM - GENERAL INFORMATION - Engine - Overview - Description and Operation - Engine - Diagnosis and Testing - Bearing Inspection - General Procedures - Connecting Rod Bearing Journal Clearance - General Procedures - Crankshaft Main Bearing Journal Clearance - General Procedures - Cylinder Block Core Plug Replacement - General Procedures - Cylinder Block Distortion - General Procedures - Cylinder Bore Taper - General Procedures - Cylinder Head Distortion - General Procedures - Exhaust Manifold Cleaning and Inspection - General Procedures - Piston Diameter - General Procedures - Piston Inspection - General Procedures - Piston Ring End Gap - General Procedures - Piston Selection - General Procedures - Powertrain/Drivetrain Mount Neutralizing - General Procedures - RTV Sealing Surface Cleaning and Preparation - General Procedures - Valve Stem Diameter - General Procedures - Valve Guide Inner Diameter - General Procedures 303-01D ENGINE - 2.3L ECOBOOST (257KW/350PS) - MI4 - Specifications - Engine - Component Location - Description and Operation - Engine - Overview - Description and Operation - Balance Shaft Backlash - General Procedures - Valve Clearance Adjustment - General Procedures - Camshafts - Removal and Installation - Crankshaft Front Seal - Removal and Installation - Crankshaft Pulley - Removal and Installation - Crankshaft Rear Seal - Removal and Installation - Cylinder Head - Removal and Installation - Engine Front Cover - Removal and Installation - Engine Mount - Removal and Installation - Flywheel - Removal and Installation - Intake Manifold - Removal and Installation - Oil Cooler - Removal and Installation - Oil Pan - Removal and Installation - Oil Pressure Switch - Removal and Installation - Oil Pump - Removal and Installation - Timing Chain - Removal and Installation - Variable Camshaft Timing (VCT) Unit - Removal and Installation - Valve Cover - Removal and Installation - Valve Stem Seals - Removal and Installation - Engine - Removal - Engine Accessories - Removal - Engine - Disassembly - Cylinder Head - Disassembly and Assembly of Subassemblies - Piston - Disassembly and Assembly of Subassemblies - Engine - Assembly - Engine - Installation - Engine Accessories - Installation 303-03D ENGINE COOLING - 2.3L ECOBOOST (257KW/350PS) - MI4 - Specifications - Engine Cooling - Component Location - Description and Operation - Engine Cooling - System Operation and Component Description - Description and Operation - Engine Cooling - Diagnosis and Testing - Cooling System Draining and Vacuum Filling - General Procedures - Block Heater - Removal and Installation - Coolant Pump - Removal and Installation - Cooling Fan Motor and Shroud - Removal and Installation - Radiator - Removal and Installation - Thermostat - Removal and Installation 303-04D FUEL CHARGING AND CONTROLS - 2.3L ECOBOOST (257KW/350PS) - MI4 - Fuel Charging and Controls - Component Location - Description and Operation - Fuel Charging and Controls - System Operation and Component Description - Description and Operation - Fuel Charging and Controls - Diagnosis and Testing - Fuel Injector - Removal and Installation - Fuel Rail - Removal and Installation - Fuel Pump Driver Module (FPDM) - Removal and Installation - High-Pressure Fuel Pump - Removal and Installation - High-Pressure Fuel Pump Drive Unit - Removal and Installation 303-04G FUEL CHARGING AND CONTROLS - TURBOCHARGER - 2.3L ECOBOOST (257KW/350PS) - MI4 - Turbocharger * Component Location - Description and Operation - Turbocharger * Overview - Description and Operation - Turbocharger * System Operation and Component Description - Description and Operation - Turbocharger - Diagnosis and Testing - Turbocharger - Removal and Installation - Turbocharger Coolant Return Tube - Removal and Installation - Turbocharger Coolant Supply Tube - Removal and Installation - Turbocharger Oil Return Tube - Removal and Installation - Turbocharger Oil Supply Tube - Removal and Installation 303-05D ACCESSORY DRIVE - 2.3L ECOBOOST (257KW/350PS) - MI4 - Accessory Drive - Component Location - Description and Operation - Accessory Drive - Diagnosis and Testing - Accessory Drive Belt - Removal and Installation - Accessory Drive Belt Tensioner - Removal and Installation - Air Conditioning (A/C) Compressor Belt - Removal and Installation 303-06D STARTING SYSTEM - 2.3L ECOBOOST (257KW/350PS) - MI4 - Specifications - Starting System - Overview - Description and Operation - Starting System - System Operation and Component Description - Description and Operation - Starting System - Diagnosis and Testing - Starter Motor Drive Gear and Flywheel Ring Gear Inspection - General Procedures - Starter Motor - Removal and Installation 303-07D ENGINE IGNITION - 2.3L ECOBOOST (257KW/350PS) - MI4 - Specifications - Engine Ignition - Component Location - Description and Operation - Engine Ignition - System Operation and Component Description - Description and Operation - Engine Ignition - Diagnosis and Testing - Ignition Coil-On-Plug - Removal and Installation 303-08D ENGINE EMISSION CONTROL - 2.3L ECOBOOST (257KW/350PS) - MI4 - Engine Emission Control - Component Location - Description and Operation - Engine Emission Control - System Operation and Component Description - Description and Operation - Engine Emission Control - Diagnosis and Testing - Crankcase Vent Oil Separator - Removal and Installation 303-12D INTAKE AIR DISTRIBUTION AND FILTERING - 2.3L ECOBOOST (257KW/350PS) - MI4 - Intake Air Distribution and Filtering - Component Location - Description and Operation - Intake Air Distribution and Filtering - Diagnosis and Testing - Air Cleaner - Removal and Installation - Charge Air Cooler (CAC) - Removal and Installation 303-13D EVAPORATIVE EMISSIONS - 2.3L ECOBOOST (257KW/350PS) - MI4 - Evaporative Emissions - Overview - Description and Operation - Evaporative Emissions - System Operation and Component Description - Description and Operation - Evaporative Emissions - Diagnosis and Testing - Evaporative Emission Blocking Valve - Removal and Installation - Evaporative Emission Canister - Removal and Installation - Evaporative Emission Canister Purge Valve - Removal and Installation - Evaporative Emission Canister Vent Solenoid - Removal and Installation 303-14D ELECTRONIC ENGINE CONTROLS - 2.3L ECOBOOST (257KW/350PS) - MI4 - Electronic Engine Controls - Component Location - Description and Operation - Electronic Engine Controls - Overview - Description and Operation - Electronic Engine Controls - System Operation and Component Description - Description and Operation - Electronic Engine Controls - Diagnosis and Testing - Camshaft Position (CMP) Sensor LH - Removal and Installation - Camshaft Position (CMP) Sensor RH - Removal and Installation - Catalyst Monitor Sensor - Removal and Installation - Crankshaft Position (CKP) Sensor - Removal and Installation - Cylinder Head Temperature (CHT) Sensor - Removal and Installation - Engine Coolant Temperature (ECT) Sensor - Removal and Installation - Front Knock Sensor (KS) - Removal and Installation - Fuel Rail Pressure (FRP) Sensor - Removal and Installation - Heated Oxygen Sensor (HO2S) - Removal and Installation - Intake Air Temperature (IAT) Sensor - Removal and Installation - Manifold Absolute Pressure (MAP) Sensor - Removal and Installation - Manifold Absolute Pressure and Temperature (MAPT) Sensor - Removal and Installation - Powertrain Control Module (PCM) - Removal and Installation - Rear Knock Sensor (KS) - Removal and Installation - Variable Camshaft Timing (VCT) Oil Control Solenoid - Removal and Installation - Clutch Pedal Position (CPP) Sensor - Vehicles With: Auto-Start-Stop - Removal and Installation - Clutch Pedal Position (CPP) Switch - Vehicles With: Auto-Start-Stop - Removal and Installation 308-01 CLUTCH - Clutch - Overview - Description and Operation - Clutch - System Operation and Component Description - Description and Operation - Clutch - Diagnosis and Testing - Clutch Disc and Pressure Plate - Removal and Installation - Clutch Disc and Pressure Plate - 6-Speed Manual Transmission - MMT6 - Removal and Installation 308-02 CLUTCH CONTROLS - Clutch Controls - Overview - Description and Operation - Clutch Controls - Diagnosis and Testing - Clutch System Bleeding - 6-Speed Manual Transmission - MMT6 - General Procedures - Clutch Pedal - Removal and Installation - Clutch Slave Cylinder - 6-Speed Manual Transmission - MMT6 - Removal and Installation 308-03C MANUAL TRANSMISSION - 6-SPEED MANUAL TRANSMISSION - MMT6 - Specifications - Manual Transaxle - 2.3L EcoBoost (257kW/350PS) - MI4 - Overview - Description and Operation - Manual Transaxle - 2.3L EcoBoost (257kW/350PS) - MI4 - System Operation and Component Description - Description and Operation - Manual Transmission - Diagnosis and Testing - Transmission Draining and Filling - 2.3L EcoBoost (257kW/350PS) - MI4 - General Procedures - Transmission Fluid Level Check - 2.3L EcoBoost (257kW/350PS) - MI4 - General Procedures - Halfshaft Seal LH - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Halfshaft Seal RH - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Roll Restrictor RH - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Selector Mechanism - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Transmission Support Insulator - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Neutral Position Sensor - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Transmission - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal - Transmission - 2.3L EcoBoost (257kW/350PS) - MI4 - Installation 308-06 MANUAL TRANSMISSION EXTERNAL CONTROLS - External Controls - Overview - Description and Operation - External Controls - Diagnosis and Testing - Gearshift Cable Adjustment - 6-Speed Manual Transmission - MMT6 - General Procedures - Gearshift Cables - 6-Speed Manual Transmission - MMT6 - Removal and Installation 308-07A FOUR-WHEEL DRIVE SYSTEMS - Specifications - Four-Wheel Drive Systems - Overview - Description and Operation - Four-Wheel Drive Systems - System Operation and Component Description - Description and Operation - Four-Wheel Drive Systems - Diagnosis and Testing - Active Torque Coupling Configuration - General Procedures - Rear Drive Unit (RDU) Oil Life Monitor Reset - General Procedures - All-Wheel Drive (AWD) Module - Removal and Installation 308-07B POWER TRANSFER UNIT - Power Transfer Unit - Overview - Description and Operation - Power Transfer Unit - Diagnosis and Testing - Power Transfer Unit Fluid Level Check - General Procedures - Intermediate Shaft Seal - Removal and Installation - Power Transfer Unit Input Shaft Seal - LHD - Removal and Installation - Power Transfer Unit Rear Seal - Removal and Installation - Power Transfer Unit - Removal - Power Transfer Unit - Installation 309-00D EXHAUST SYSTEM - 2.3L ECOBOOST (257KW/350PS) - MI4 - Exhaust System - Component Location - Description and Operation - Exhaust System - Overview - Description and Operation - Exhaust System - Diagnosis and Testing - Catalytic Converter - Removal and Installation - Exhaust Flexible Pipe - Removal and Installation - Muffler and Tailpipe - Removal and Installation 310-00D FUEL SYSTEM - GENERAL INFORMATION - 2.3L ECOBOOST (257KW/350PS) - MI4 - Specifications - Fuel System - Overview - Description and Operation - Fuel System - Diagnosis and Testing - Fuel System Pressure Check - General Procedures - Fuel System Pressure Release - General Procedures - Fuel Tank Draining - General Procedures - Quick Release Coupling - General Procedures - Spring Lock Couplings - General Procedures 310-01D FUEL TANK AND LINES - 2.3L ECOBOOST (257KW/350PS) - MI4 - Fuel Tank and Lines - Component Location - Description and Operation - Fuel Tank and Lines - Overview - Description and Operation - Fuel Tank and Lines - Diagnosis and Testing - Fuel Level Sender - Removal and Installation - Fuel Lines - Removal and Installation - Fuel Pump and Sender Unit - Removal and Installation - Fuel Tank - Removal and Installation - Fuel Tank Filler Pipe - Removal and Installation 310-02 ACCELERATION CONTROL - Acceleration Control - Overview - Description and Operation - Acceleration Control - Diagnosis and Testing - Accelerator Pedal - Removal and Installation 412-00 CLIMATE CONTROL SYSTEM - GENERAL INFORMATION - Specifications - Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - Component - Location - Description and Operation - Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - Overview - - Description and Operation - Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - System - Operation - Description and Operation - Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - Diagnosis and - Testing - Air Conditioning (A/C) Clutch Air Gap Adjustment - General Procedures - Air Conditioning (A/C) Odor Treatment - General Procedures - Air Conditioning (A/C) System Flushing - General Procedures - Air Conditioning (A/C) System Recovery, Evacuation and Charging - General Procedures - Electronic Leak Detection - General Procedures - Fluorescent Dye Leak Detection - General Procedures - Refrigerant Identification Testing - General Procedures - Refrigerant Oil Adding - General Procedures - Refrigerant System Tests - 2.3L EcoBoost (257kW/350PS) - MI4 - General Procedures - Air Conditioning (A/C) Compressor - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Air Conditioning (A/C) Clutch and Air Conditioning (A/C) Clutch Field Coil - Removal and Installation - Air Inlet Door Actuator - Vehicles With: Dual Automatic Temperature Control (DATC) - Removal and - Installation - Air Inlet Duct - Vehicles With: Dual Automatic Temperature Control (DATC) - Removal and Installation - Ambient Air Temperature Sensor - Removal and Installation - Blower Motor - Vehicles With: Dual Automatic Temperature Control (DATC) - Removal and Installation - Blower Motor Speed Control - Vehicles With: Dual Automatic Temperature Control (DATC) - Removal - and Installation - Cabin Air Filter - Removal and Installation - Center Register Air Discharge Temperature Sensor - Vehicles With: Dual Automatic Temperature Control - Removal and Installation - Center Registers - Removal and Installation - Condenser - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Defrost Vent/Register Door Actuator - Vehicles With: Dual Automatic Temperature Control (DATC) - - Removal and Installation - Driver Side Register - Removal and Installation - Driver Side Temperature Door Actuator - Vehicles With: Dual Automatic Temperature Control (DATC) - - Removal and Installation - Evaporator - Removal and Installation - Evaporator Temperature Sensor - Removal and Installation - Footwell Air Discharge Temperature Sensor - Vehicles With: Dual Automatic Temperature Control - (DATC) - Removal and Installation - Footwell Vent Door Actuator - Vehicles With: Dual Automatic Temperature Control (DATC) - Removal - and Installation - Heater Core - Removal and Installation - Heater Core and Evaporator Core Housing - Removal and Installation - Heating, Ventilation and Air Conditioning (HVAC) Control Module - Removal and Installation - In-Vehicle Temperature and Humidity Sensor - Vehicles With: Dual Automatic Temperature Control - - Removal and Installation - Passenger Side Register - Removal and Installation - Passenger Side Temperature Door Actuator - Vehicles With: Dual Automatic Temperature Control - (DATC) - Removal and Installation - Receiver Drier - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Sunload Sensor - Vehicles With: Dual Automatic Temperature Control (DATC) - Removal and Installation 412-03 SUPPLEMENTAL CLIMATE CONTROL - Supplemental Climate Control - Component Location - Description and Operation - Supplemental Climate Control - Overview - Description and Operation - Supplemental Climate Control - System Operation and Component Description - Description and - Operation - Electric Booster Heater - Removal and Installation 413-00 INSTRUMENT PANEL AND INTERIOR SWITCHES ILLUMINATION - Instrument Panel and Interior Switches Illumination - Overview - Description and Operation - Instrument Panel and Interior Switches Illumination - System Operation and Component Description - - Description and Operation - Instrument Panel and Interior Switches Illumination - Diagnosis and Testing 413-01 INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES - Instrument Panel Cluster (IPC) - System Operation and Component Description - Description and - Operation - Message Center - Overview - Description and Operation - Warning Chimes - Overview - Description and Operation - Warning Chimes - System Operation and Component Description - Description and Operation - Instrument Panel Cluster (IPC) - Overview - Description and Operation - Instrument Panel Cluster (IPC) - System Operation and Component Description - Description and - Operation - Message Center - System Operation and Component Description - Description and Operation - Instrumentation, Message Center and Warning Chimes - Diagnosis and Testing - Seatbelt Minder Deactivating/Activating - General Procedures - Compass Module - Removal and Installation - Information Center Module (ICM) - Removal and Installation - Instrument Panel Cluster (IPC) - Removal and Installation - Instrument Panel Cluster (IPC) Lens - Removal and Installation 413-06 HORN - Horn - Component Location - Description and Operation - Horn - Overview - Description and Operation - Horn - System Operation and Component Description - Description and Operation - Horn - Diagnosis and Testing - Horn - Removal and Installation 413-13B PARKING AID - VEHICLES WITH: PARKING AID CAMERA - Parking Aid - Component Location - Description and Operation - Parking Aid - Overview - Description and Operation - Parking Aid - System Operation and Component Description - Description and Operation - Parking Aid - Diagnosis and Testing - Rear Parking Aid Camera - Removal and Installation 414-00 CHARGING SYSTEM - GENERAL INFORMATION - Charging System - Overview - Description and Operation - Charging System - System Operation and Component Description - Description and Operation - Charging System - 2.3L EcoBoost (257kW/350PS) - MI4 - Diagnosis and Testing 414-01 BATTERY, MOUNTING AND CABLES - Specifications - Battery and Cables - Overview - Description and Operation - Battery and Cables - System Operation and Component Description - Description and Operation - Battery - Diagnosis and Testing - Battery Charging - General Procedures - Battery Disconnect and Connect - General Procedures - Battery Drain Check - General Procedures - Battery Tray - Removal and Installation - Battery - Removal and Installation - Battery Cables - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation 414-02 GENERATOR AND REGULATOR - Specifications - Generator - 2.3L EcoBoost (257kW/350PS) - MI4 - Removal and Installation - Generator Pulley - Removal and Installation 414-05 VOLTAGE CONVERTER/INVERTER - Direct Current/Direct Current (DC/DC) Converter Control Module - Component Location - Description - and Operation - Direct Current/Direct Current (DC/DC) Converter Control Module - Overview - Description and Operation - Direct Current/Direct Current (DC/DC) Converter Control Module - System Operation and Component - Description - Description and Operation - Direct Current/Direct Current (DC/DC) Converter Control Module - Diagnosis and Testing - Direct Current/Direct Current (DC/DC) Converter Control Module - Removal and Installation 415-00A INFORMATION AND ENTERTAINMENT SYSTEM - GENERAL INFORMATION - VEHICLES WITH: AM/FM/CD/SYNC - Information and Entertainment System * Component Location - Description and Operation - Information and Entertainment System * Overview - Description and Operation - Information and Entertainment System * System Operation and Component Description - Description - and Operation - Information and Entertainment System - Diagnosis and Testing - Bezel Diagnostics - General Procedures - Reset the SYNC Module [APIM] - General Procedures - SYNC Module [APIM] Programming - General Procedures - Audio Front Control Module (ACM) - Removal and Installation - Audio Input Jack - Removal and Installation - Audio Unit Antenna - Removal and Installation - Audio Unit Antenna Cable - Removal and Installation - Front Control/Display Interface Module (FCDIM) - Removal and Installation - Front Controls Interface Module (FCIM) - Removal and Installation - Front Door Speaker - Removal and Installation - Front Door Tweeter Speaker - Removal and Installation - Global Positioning System Module (GPSM) - Removal and Installation - Microphone * Vehicles With: SYNC - Removal and Installation - Rear Door Speaker - Removal and Installation - SYNC Module [APIM] - Removal and Installation - SYNC Module [APIM] to Universal Serial Bus (USB) Port Cable - Removal and Installation 415-00B INFORMATION AND ENTERTAINMENT SYSTEM - GENERAL INFORMATION - VEHICLES WITH: SONY AUDIO SYSTEM - Information and Entertainment System * Component Location - Description and Operation - Information and Entertainment System * Overview - Description and Operation - Information and Entertainment System * System Operation and Component Description - Description - and Operation - Information and Entertainment System - Diagnosis and Testing - Bezel Diagnostics - General Procedures - SYNC Module [APIM] Programming - General Procedures - Audio Digital Signal Processing (DSP) Module - Removal and Installation - Audio Front Control Module (ACM) - Removal and Installation - Audio Unit Antenna - Removal and Installation - Audio Unit Antenna Cable - Removal and Installation - Front Controls Interface Module (FCIM) - Removal and Installation - Front Display Interface Module (FDIM) - Removal and Installation - Front Door Speaker - Removal and Installation - Front Door Tweeter Speaker - Removal and Installation - Instrument Panel Center Speaker - Removal and Installation - Microphone * Vehicles With: SYNC - Removal and Installation - Rear Door Speaker - Removal and Installation - Subwoofer Speaker - Removal and Installation - SYNC Module [APIM] - Removal and Installation - SYNC Module [APIM] to Universal Serial Bus (USB) Port Cable - Removal and Installation - SYNC Module [APIM] to Front Display Interface Module (FDIM) Cable - Removal and Installation - Universal Serial Bus (USB) Hub - Removal and Installation 417-01 EXTERIOR LIGHTING - Exterior Lighting - Overview - Description and Operation - Exterior Lighting - System Operation and Component Description - Description and Operation - Autolamps - Diagnosis and Testing - Daytime Running Lamps (DRL) - Diagnosis and Testing - Fog Lamps - Diagnosis and Testing - Headlamps - Diagnosis and Testing - Parking, Rear and License Plate Lamps - Diagnosis and Testing - Reversing Lamps - Diagnosis and Testing - Stoplamps - Diagnosis and Testing - Turn Signal and Hazard Lamps - Diagnosis and Testing - Front Fog Lamp Adjustment - RS - General Procedures - Front Fog Lamp Adjustment - General Procedures - Headlamp Adjustment - General Procedures - Reversing Lamp Switch - Removal and Installation - Front Fog Lamp - RS - Removal and Installation - Front Fog Lamp Bulb - RS - Removal and Installation - Headlamp Assembly - Removal and Installation - Headlamp Bulb - Removal and Installation - Headlamp Switch - Removal and Installation - High Mounted Stoplamp - 5-Door - Removal and Installation - Rear Lamp Assembly - 5-Door - Removal and Installation - Rear Lamp Bulb - 5-Door - Removal and Installation - Stoplamp Switch - Removal and Installation - Ballast - Removal and Installation - Reversing Lamp - RS - Removal and Installation 417-02 INTERIOR LIGHTING - Interior Lighting - Overview - Description and Operation - Interior Lighting - System Operation and Component Description - Description and Operation - Interior Lighting - Diagnosis and Testing 418-00 MODULE COMMUNICATIONS NETWORK - Communications Network - Overview - Description and Operation - Communications Network - System Operation and Component Description - Description and Operation - Communications Network - Diagnosis and Testing - No Communication Between the Integrated Diagnostic System (IDS) and the Vehicle - General - Procedures 418-01 MODULE CONFIGURATION - Module Configuration - System Operation and Component Description - Description and Operation 418-02 WIRING HARNESSES - Front Bumper Wiring Harness - RS - Removal and Installation - Rear Bumper Wiring Harness - RS - Removal and Installation 419-01C PASSIVE ANTI-THEFT SYSTEM (PATS) - VEHICLES WITH: KEYLESS ENTRY AND PUSH BUTTON START - Passive Anti*Theft System (PATS) * Component Location - Description and Operation - Passive Anti*Theft System (PATS) * Overview - Description and Operation - Passive Anti*Theft System (PATS) * System Operation and Component Description - Description and - Operation - Passive Anti-Theft System (PATS) - Diagnosis and Testing - Erase All Keys and Key Programming - General Procedures - Key Programming Using Diagnostic Equipment - General Procedures - Passive Anti*Theft System (PATS) Parameter Reset - General Procedures - Passive Anti*Theft System (PATS) Center Antenna - Removal and Installation - Passive Anti*Theft System (PATS) Front Antenna - Removal and Installation - Passive Anti*Theft System (PATS) Rear Antenna - Removal and Installation 419-03 CRUISE CONTROL - Cruise Control - Component Location - Description and Operation - Cruise Control - Overview - Description and Operation - Cruise Control - System Operation and Component Description - Description and Operation - Cruise Control - Diagnosis and Testing 419-10 MULTIFUNCTION ELECTRONIC MODULES - Module Controlled Functions - Component Location - Description and Operation - Module Controlled Functions - Overview - Description and Operation - Module Controlled Functions - System Operation and Component Description - Description and - Operation - Body Control Module (BCM) - Diagnosis and Testing - Remote Function Actuator (RFA) Module - Diagnosis and Testing - Body Control Module (BCM) - Removal and Installation - Door Module - Removal and Installation - Remote Function Actuator (RFA) Module - Removal and Installation 501-00 BODY SYSTEM - GENERAL INFORMATION - Specifications - Body - Overview - Description and Operation - Body System - Diagnosis and Testing 501-02 FRONT END BODY PANELS - Active Grille Shutter - Overview - Description and Operation - Active Grille Shutter - System Operation and Component Description - Description and Operation - Active Grille Shutter - Diagnosis and Testing - Active Grille Shutter - Removal and Installation - Cowl Panel Grille - Removal and Installation - Fender - Removal and Installation - Engine Undershield - Removal and Installation - Fender Splash Shield - RS - Removal and Installation 501-03 BODY CLOSURES - Front Door Alignment - General Procedures - Hood Alignment - General Procedures - Liftgate Alignment - General Procedures - Rear Door Alignment - General Procedures - Fuel Filler Door - 5-Door - Removal and Installation - Fuel Filler Door Assembly - 5-Door - Removal and Installation - Fuel Filler Door Spring - Removal and Installation - Liftgate - Removal and Installation - Rear Door - Removal and Installation - Front Door - Removal and Installation - Liftgate Hinge - Removal and Installation 501-05 INTERIOR TRIM AND ORNAMENTATION - C-Pillar Lower Trim Panel - Removal and Installation - C-Pillar Trim Panel - 5-Door - Removal and Installation - Front Door Trim Panel - Removal and Installation - Headliner - 5-Door - Removal and Installation - Liftgate Trim Panel - 5-Door - Removal and Installation - A-Pillar Trim Panel - Removal and Installation - B-Pillar Trim Panel - Removal and Installation - D-Pillar Trim Panel - 5-Door - Removal and Installation - Rear Door Trim Panel - Removal and Installation - Steering Column Shrouds - Removal and Installation 501-08 EXTERIOR TRIM AND ORNAMENTATION - Front Door Upper Moulding - Removal and Installation - Rear Door Upper Moulding - Removal and Installation - Rear Spoiler - RS - Removal and Installation - Rocker Panel Moulding - Removal and Installation - Windshield Moulding Bracket - Removal and Installation 501-09B REAR VIEW MIRRORS - VEHICLES WITH: ONE-TOUCH UP AND DOWN FRONT WINDOWS - Rear View Mirrors * Overview - Description and Operation - Rear View Mirrors * System Operation and Component Description - Description and Operation - Rear View Mirrors - Diagnosis and Testing - Exterior Mirror - Removal and Installation - Interior Rear View Mirror - Removal and Installation 501-10A FRONT SEATS - Front Seats - Overview - Description and Operation - Front Seats - System Operation and Component Description - Description and Operation - Front Seats - Diagnosis and Testing - Front Head Restraint Guide Sleeve - Removal and Installation - Front Seat - Removal and Installation - Front Seat Backrest Cover - Vehicles With: Recaro Seats - Removal and Installation - Front Seat Control Switch - Removal and Installation - Front Seat Cushion Cover - Removal and Installation - Front Seat Power Lumbar Assembly - Removal and Installation - Front Seat Track - Removal and Installation - Front Seat Track Motor - Removal and Installation - Heated Front Seat Module - Removal and Installation 501-10B REAR SEATS - Rear Head Restraint Guide Sleeve - Removal and Installation - Rear Seat Armrest - Removal and Installation - Rear Seat Backrest - Removal and Installation - Rear Seat Backrest Cover - Removal and Installation - Rear Seat Backrest Latch - Removal and Installation - Rear Seat Cushion Cover - Removal and Installation - Rear Seat Cushion - Removal and Installation 501-11 GLASS, FRAMES AND MECHANISMS - Glass, Frames and Mechanisms - Vehicles With: One-Touch Up and Down Front Windows - Overview - - Description and Operation - Glass, Frames and Mechanisms - Vehicles With: One-Touch Up and Down Front Windows ? System - Operation and Component Location - Description and Operation - Glass, Frames and Mechanisms - Vehicles With: One-Touch Up and Down Front Windows - Diagnosis - and Testing - Heated Window Grid Wire Repair - General Procedures - Lead Terminal Repair - General Procedures - Power Door Window Initialization - Vehicles With: One-Touch Up and Down Front Windows - General - Procedures - Rear Window Glass Reseal - General Procedures - Windshield Reseal - General Procedures - Front Door Glass Top Run - Removal and Installation - Front Door Window Control Switch - Removal and Installation - Front Door Window Glass - Removal and Installation - Front Door Window Regulator - Removal and Installation - Front Door Window Regulator Motor - Removal and Installation - Rear Door Window Control Switch - Removal and Installation - Rear Door Window Glass - Removal and Installation - Rear Door Window Regulator - Removal and Installation - Rear Door Window Regulator Motor - Removal and Installation - Rear Quarter Window Glass - 5-Door - Removal and Installation - Windshield Glass - Removal and Installation - Image Processing Module A (IPMA) Camera Heated Windshield Element - Removal and Installation - Rear Door Glass Top Run - Removal and Installation - Rear Window Glass - 5-Door - Removal and Installation 501-12 INSTRUMENT PANEL AND CONSOLE - Auxiliary Power Point - Removal and Installation - Floor Console - Vehicles With: Center Armrest - Removal and Installation - Instrument Panel - Removal and Installation - Instrument Panel Upper Section - Removal and Installation - In-Vehicle Crossbeam - Removal and Installation - Overhead Console - Removal and Installation 501-14 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS - Handles, Locks, Latches and Entry Systems - Vehicles With: One-Touch Up and Down Front Windows - - Overview - Description and Operation - Handles, Locks, Latches and Entry Systems - Vehicles With: One-Touch Up and Down Front Windows - - System Operation and Component Description - Description and Operation - Locks, Latches and Entry Systems - Vehicles With: One-Touch Up and Down Front Windows - Diagnosis - and Testing - Door Latch Lubrication - General Procedures - Remote Keyless Entry (RKE) Transmitter Programming - General Procedures - Staged Unlock Programming - General Procedures - Exterior Front Door Handle - Removal and Installation - Exterior Front Door Handle Reinforcement - Removal and Installation - Exterior Rear Door Handle - Removal and Installation - Front Door Latch - Removal and Installation - Front Door Lock Control Switch - Removal and Installation - Ignition Lock Cylinder - Removal and Installation - Interior Door Handle - Removal and Installation - Keyless Entry Keypad - Removal and Installation - Keyless Entry Rear Antenna - RS - Removal and Installation - Luggage Compartment Lid Latch - Removal and Installation - Door Lock Cylinder - Removal and Installation - Hood Latch - Removal and Installation - Hood Secondary Latch Release Handle and Cable - Removal and Installation - Radio Frequency (RF) Receiver - Removal and Installation - Hood Latch Release Cable - Removal and Installation - Liftgate Latch - Removal and Installation - Rear Door Latch - Removal and Installation - Exterior Rear Door Handle Reinforcement - Removal and Installation - Liftgate Release Switch - Removal and Installation 501-16 WIPERS AND WASHERS - Wipers and Washers - Overview - Description and Operation - Wipers and Washers - System Operation and Component Description - Description and Operation - Wipers and Washers - Diagnosis and Testing - Rear Window Wiper Blade and Pivot Arm Adjustment - General Procedures - Washer Hose Coupling - General Procedures - Windshield Wiper Motor Initialization - General Procedures - Windshield Wiper Motor - Removal and Installation - Rear Window Wiper Motor - Removal and Installation - Rear Window Wiper Pivot Arm - Removal and Installation - Windshield Washer Pump - Removal and Installation - Windshield Washer Reservoir - Removal and Installation - Windshield Wiper Pivot Arm - Removal and Installation 501-17 ROOF OPENING PANEL - Specifications - Roof Opening Panel - System Operation and Component Description - Description and Operation - Roof Opening Panel - Diagnosis and Testing - Power Roof Opening Panel Initialization - General Procedures - Roof Opening Panel Alignment - General Procedures - Roof Opening Panel Manual Closing - General Procedures - Roof Opening Panel Manual Opening - General Procedures - Timing Adjustment - General Procedures - Air Deflector - Removal and Installation - Roof Opening Panel Control Switch - Removal and Installation - Roof Opening Panel Frame - 5-Door - Removal and Installation - Roof Opening Panel Glass - Removal and Installation - Roof Opening Panel Motor - Removal and Installation - Roof Opening Panel Shield - Removal and Installation - Trough Assembly - Removal and Installation 501-19 BUMPERS - Front Bumper Cover - RS - Removal and Installation - Rear Bumper Cover - RS - Removal and Installation - Front Bumper Cover - RS - Disassembly and Assembly - Rear Bumper Cover - RS - Disassembly and Assembly 501-20A SEATBELT SYSTEMS - Seatbelt Systems - System Operation and Component Description - Description and Operation - Seatbelt Systems - Diagnosis and Testing - Seatbelt Procedure After a Collision - General Procedures - Locked Seatbelt Retractor Releasing - General Procedures - Seatbelt Maintenance - General Procedures - Seatbelt Tongue Rotated On Belt - General Procedures - Seatbelt Twisted at the Seatbelt Guide - General Procedures - Child Safety Seat Tether Anchor - Removal and Installation - Front Seatbelt Buckle - Removal and Installation - Rear Center Seatbelt Retractor - Removal and Installation - Rear Seatbelt Buckle - Removal and Installation - Rear Seatbelt Retractor - Removal and Installation - Seatbelt Retractor and Pretensioner - Removal and Installation - Seatbelt Shoulder Height Adjuster - Removal and Installation 501-20B SUPPLEMENTAL RESTRAINT SYSTEM - Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Component Location - - Description and Operation - Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Overview - Description and - Operation - Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - System Operation and - - Description and Operation - Airbag Supplemental Restraint System (SRS) - Diagnosis and Testing - Clockspring Adjustment - General Procedures - Inspection and Repair after a Supplemental Restraint System (SRS) Deployment - General Procedures - Pyrotechnic Device Disposal - General Procedures - Supplemental Restraint System (SRS) Depowering and Repowering - General Procedures - Clockspring - Removal and Installation - C-Pillar Side Impact Sensor - Removal and Installation - Driver Knee Airbag - Removal and Installation - Front Door Side Impact Sensor - Removal and Installation - Front Impact Severity Sensor - Removal and Installation - Driver Airbag - Removal and Installation - Passenger Airbag - Removal and Installation - Restraints Control Module (RCM) - Removal and Installation - Occupant Classification System (OCS) Sensor - Removal and Installation - Seat Position Sensor - Removal and Installation - Side Airbag - Removal and Installation - Side Curtain Airbag - Removal and Installation 502-00 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM - Front Subframe - RS - Removal and Installation - Rear Subframe - RS - Removal and Installation 501-20B SUPPLEMENTAL RESTRAINT SYSTEM - Pinpoint Test - DTC: A - Diagnosis and Testing - Pinpoint Test - DTC: B - Diagnosis and Testing - Pinpoint Test - DTC: C - Diagnosis and Testing - Pinpoint Test - DTC: D - Diagnosis and Testing - Pinpoint Test - DTC: E - Diagnosis and Testing - Pinpoint Test - DTC: F - Diagnosis and Testing - Pinpoint Test - DTC: G - Diagnosis and Testing - Pinpoint Test - DTC: H - Diagnosis and Testing - Pinpoint Test - DTC: I - Diagnosis and Testing - Pinpoint Test - DTC: J - Diagnosis and Testing - Pinpoint Test - DTC: K - Diagnosis and Testing - Pinpoint Test - DTC: L - Diagnosis and Testing - Pinpoint Test - DTC: M - Diagnosis and Testing - Pinpoint Test - DTC: N - Diagnosis and Testing - Pinpoint Test - DTC: O - Diagnosis and Testing - Pinpoint Test - DTC: P - Diagnosis and Testing - Pinpoint Test - DTC: Q - Diagnosis and Testing - Pinpoint Test - DTC: R - Diagnosis and Testing - Pinpoint Test - DTC: S - Diagnosis and Testing - Pinpoint Test - DTC: T - Diagnosis and Testing - Pinpoint Test - DTC: U - Diagnosis and Testing - Pinpoint Test - DTC: V - Diagnosis and Testing - Pinpoint Test - DTC: W - Diagnosis and Testing - Pinpoint Test - DTC: X - Diagnosis and Testing - Pinpoint Test - DTC: Y - Diagnosis and Testing - Pinpoint Test - DTC: Z - Diagnosis and Testing - Pinpoint Test - DTC: AA - Diagnosis and Testing - Pinpoint Test - DTC: AB - Diagnosis and Testing - Pinpoint Test - DTC: AC - Diagnosis and Testing - Pinpoint Test - DTC: AD - Diagnosis and Testing - Pinpoint Test - DTC: AE - Diagnosis and Testing - Pinpoint Test - DTC: AF - Diagnosis and Testing - Pinpoint Test - DTC: AG - Diagnosis and Testing - Pinpoint Test - DTC: AH - Diagnosis and Testing - Pinpoint Test - DTC: AI - Diagnosis and Testing - Pinpoint Test - DTC: AJ - Diagnosis and Testing - Pinpoint Test - DTC: AK - Diagnosis and Testing - Pinpoint Test - DTC: AL - Diagnosis and Testing - Pinpoint Test - DTC: AM - Diagnosis and Testing - Pinpoint Test - DTC: AN - Diagnosis and Testing - Pinpoint Test - DTC: AO - Diagnosis and Testing - Pinpoint Test - DTC: AP - Diagnosis and Testing
Ford Focus RS (2016) - Workshop Manual / Repair Manual
inicio - index
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moto
4x4
quad - buggy
cami?n - truck
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