Harley Davidson Sportster 2018
HARLEY DAVIDSON SPORTSTER 2018 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS
HARLEY DAVIDSON SPORTSTER 2018 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - English Workshop Manual and Wiring Diagrams, to motorcycles Harley Davidson Sportster 2018 CONTENTS: - Foreword - Foreword -- General -- Manual Layout -- How to Use This Workshop Manual -- Shop Practices -- Use Genuine Replacement Parts -- Cleaning -- Disposal and Recycling -- Tools and Materials -- Product Registered Marks - H-D U.S.A., LLC Trademark Information - Contents - Safety - Safety - Safety - Maintenance - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - General - Servicing a New Motorcycle - Secure the Motorcycle for Service - Safe Operating Maintenance - Shop Practices - Disposal and Recycling - Repair and Replacement Procedures - Cleaning - Tool Safety - FUEL AND OIL - Fuel - Gasoline Blends - Engine Lubrication - Low Temperature Lubrication - MAINTENANCE SCHEDULE - General -[JPN] - ENGINE OIL AND FILTER - Check Engine Oil Level - Change Oil and Oil Filter - AIR CLEANER ELEMENT - Remove - Clean and Inspect - Install - EXHAUST SYSTEM - Leak Check - COOLANT - Cooling System - Freeze Point Test - Drain and Fill Cooling System - TIRES AND WHEELS - General - Tires - Replace Tire - Wheel Bearings - Wheel Spokes - PRIMARY CHAINCASE LUBRICANT - Change Primary Chaincase Lubricant - TRANSMISSION LUBRICANT - Check Transmission Lubricant - Change Transmission Lubricant - HYDRAULIC CLUTCH FLUID - General - Check Clutch Fluid - Replace Clutch Fluid - BRAKES - Inspect Brake Fluid - Replace Brake Fluid - Inspect Brake Lines - BRAKE PADS AND DISCS - Inspect - Replace Brake Pads - DRIVE BELT AND SPROCKETS - General - Cleaning - Inspect - Check Drive Belt Deflection - Adjust Belt Deflection - REAR SPROCKET ISOLATOR - Inspect - CABLE AND CHASSIS LUBRICATION - Chassis Lubrication - SPARK PLUGS - Prepare - Remove - Inspect - Clean - Install - Complete - STEERING HEAD BEARINGS - Check and Adjust Swing-Back - Inspect and Lubricate - REAR SUSPENSION ADJUSTMENTS - Manual Suspension Preload - BATTERY MAINTENANCE - General - Clean and Inspect - Battery - Voltage Test - Charging Battery - Battery Tender Connector - Storage - HEADLAMP ALIGNMENT - Check Headlamp Alignment - Adjust Headlamp - Adjust Auxiliary/Fog Lamps -- STORAGE - General - Place in Storage - Remove from Storage - TROUBLESHOOTING - General - Engine - Lubrication System - Electrical System - Transmission - Handling - BRAKES - Chassis - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - Specifications - Specifications - Vehicle Identification Number (VIN) - Vehicle Identification Number (VIN) - FRONT WHEEL -- Remove -- Install -- Disassemble -- Clean and Inspect -- Assemble - REAR WHEEL -- Prepare -- Remove -- Install -- Complete -- Disassemble -- Clean and Inspect -- Assemble - REAR WHEEL COMPENSATOR -- Prepare -- Remove -- Install -- Disassemble -- Clean and Inspect -- Assemble -- Complete - WHEEL LACING: FRONT RIM - Lace Wheel: Angle Flange Hub - WHEEL LACING: 16 INCH REAR RIM - Lace Wheel: 16 In. Rear Wheel - WHEEL RUNOUT -- Prepare -- Inspect -- Complete -- Laced Wheel Rim Offset -- True Laced Wheels - SEALED WHEEL BEARINGS -- Inspect -- Remove -- Install - Tires - General - Remove - Clean, Inspect and Repair - Install - Check Tire Runout - Balance Wheel - FRONT BRAKE MASTER CYLINDER -- Prepare -- Remove -- Install -- Clean and Inspect -- Complete -- Disassemble -- Assemble - FRONT BRAKE CALIPER -- Remove -- Install - REAR BRAKE MASTER CYLINDER -- General -- Prepare -- Remove -- Install -- Clean and Inspect -- Complete -- Disassemble -- Assemble - REAR BRAKE CALIPER -- Remove -- Install - Brake Lines -- Front Brake Line: Non-ABS -- Rear Brake Line: Non-ABS -- Brake Line: Front Master Cylinder to ABS Module -- Brake Line: ABS Module to Front Caliper -- Brake Line: Rear Master Cylinder to ABS Module -- Brake Line: ABS Module to Rear Caliper - BLEED BRAKES - Fill and Bleed - ABS Module - Reflex™ Linked Brakes with ABS Operation - ABS Module - FRONT FORK -- Check For Oil Leak -- Prepare -- Remove -- Install -- Complete -- Clean and Inspect -- Disassemble -- Assemble - STEERING HEAD BEARINGS -- Prepare -- Remove -- Install -- Upper Fork Bracket -- Complete - Disassemble - Assemble - Rear Suspension -- Remove Shock Absorber -- Clean and Inspect -- Install Shock Absorber -- Manual Adjust Shock Absorber Repair - REAR FORK -- Remove -- Install -- Disassemble -- Assemble - CLUTCH MASTER CYLINDER AND RESERVOIR -- Remove -- Disassemble -- Cleaning and Inspection -- Install -- Assemble - HYDRAULIC CLUTCH HAND LEVER -- Remove -- Install - CLUTCH FLUID LINE -- Prepare -- Remove -- Install -- Complete - BLEED CLUTCH CONTROL SYSTEM -- Drain and Fill -- Bleed Hydraulic Clutch System - HANDLEBAR -- Adjust -- Remove -- Install -- Left Hand Grip -- Remove Harnesses, Internally Wired Handlebar -- Install Harnesses, Internally Wired Handlebar -- Right Hand Grip -- Handlebar Clamps and Rubber Mounts -- HEATED HAND GRIPS - Mirrors - All Models Except FLHX, FLHXS - FLHX, FLHXS - SEAT -- SEAT -- Seat Retention Nut -- Seat Bumper - SADDLEBAGS -- Remove -- Install - SADDLEBAG SERVICE -- Repair Saddlebag -- Saddlebag Support - TOUR-PAK - Removal and Installation - Tour-Pak Support - TOUR-PAK SERVICE - Tour-Pak - Liner - Tour-Pak - Seal - Hinges - Tour-Pak Lock - Latch Handle and Catch - Tether - Luggage Rack - Ground Plate - TOUR-PAK BACKREST - Passenger Backrest - Rubber Isolators - Passenger Backrest Flap - FAIRING LOWERS AND ENGINE GUARD -- Fairing Lower: Air-Cooled -- Fairing Lower: Twin-Cooled -- Engine Guard - OUTER FAIRING AND WINDSHIELD: FORK MOUNTED FAIRING MODELS - Outer Fairing and Windshield - DASH PANEL: FORK MOUNTED FAIRING MODELS - Dash Panel - INNER FAIRING: FORK MOUNTED FAIRING MODELS -- Rotate Inner Fairing -- Remove and Install Inner Fairing Assembly -- Replace Inner Fairing Shell -- Fairing Vent -- Upper Support Bracket -- Media Compartment - INSTRUMENT BEZEL: FRAME MOUNTED FAIRING MODELS - Instrument Bezel - INSTRUMENT NACELLE: FRAME MOUNTED FAIRING MODELS - Instrument Nacelle - OUTER FAIRING AND WINDSHIELD: FRAME MOUNTED FAIRING MODELS -- WINDSHIELD -- Top Air Duct -- Outer Fairing - INNER FAIRING: FRAME MOUNTED FAIRING MODELS -- Removal -- Installation -- Fairing Air Duct -- Inner Fairing Shell Replacement -- Radio Support Bracket - STORAGE COMPARTMENTS: FRAME MOUNTED FAIRING MODELS - Storage Compartment, Door and Hinge - Air Deflectors - Fairing Air Deflectors - Mid-Frame Air Deflectors - WINDSHIELD: ROAD KING MODELS - WINDSHIELD - Windshield Window - HEADLAMP NACELLE: ROAD KING MODELS -- Removal -- Installation - Front Fender - Removal - Installation - REAR FENDER -- Removal -- Fender Repair -- Installation - REAR FASCIA -- Removal -- Installation -- Stud Plate -- Rear Fascia Lamp - Rear Frame - Rear Frame - FOOTBOARDS AND FOOTRESTS -- Rider Footboards -- Passenger Footboard -- Passenger Footrest: FLHX, FLHXS, FLTRX, FLTRXS -- Passenger Footrest: Low Models - Jiffy Stand -- Remove Leg -- Install Leg -- Jiffy Stand Bracket -- Jiffy Stand Interlock Sensor - FRONT ENGINE MOUNT -- Prepare -- Remove -- Installation -- Stabilizer Link -- Complete - MEDALLIONS, BADGES AND TANK EMBLEMS - Removal - Installation - Engine - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - Specifications - Specifications - SERVICE WEAR LIMITS - Specifications - ENGINE OIL FLOW - Oil Flow - Oil Pump Operation -- General -- Operation - BREATHER OPERATION - Crankcase Ventilation - Oil Pressure -- Oil Pressure Indicator Lamp -- Oil Pressure Check - Troubleshooting -- Compression Test -- Cylinder Leakdown Test -- Diagnose Valve Train Noise -- Diagnosing Smoking Engine or High Oil Consumption - OIL COOLER AND DOWNTUBE - Prepare - Remove - Install - Complete - Disassemble Fan from Oil Cooler - Assemble Fan to Oil Cooler - Oil Check Valve - OIL COOLANT LINES -- Prepare -- Remove -- Install -- Complete - HOW TO USE THIS SECTION -- Top End Repair -- Bottom End Repair -- Typical Symptoms - PREPARE MOTORCYCLE FOR SERVICE - Engine in Chassis - ASSEMBLE MOTORCYCLE AFTER SERVICE - Engine in Chassis - TOP END SERVICE -- Engine in Chassis -- Engine Removed from Chassis - CAM COMPARTMENT SERVICE - Replace Camshaft - BOTTOM END SERVICE - Engine Removed from Chassis - REMOVE ENGINE - Remove - INSTALL ENGINE - Install - UPPER ROCKER COVERS -- Prepare -- Remove -- Install -- Complete - LOWER ROCKER COVERS -- Prepare -- Remove -- Install -- Complete - BREATHERS -- Prepare -- Remove -- Install -- Complete - Rocker Arms -- Prepare -- Remove -- Install -- Complete -- Clean and Inspect - Pushrods, Lifters and Covers - Prepare - Remove - Clean and Inspect - Inspect Lifters - Assemble Pushrod Cover - Install - Complete - CYLINDER HEAD -- Prepare -- Remove -- Cleaning -- Install -- Complete -- Disassemble -- Inspect -- Assemble -- Valve and Seat Repair - CYLINDERS -- Prepare -- Remove -- Clean and Inspect -- Deglaze Cylinder -- Install -- Complete - PISTONS -- Prepare -- Remove -- Install -- Complete -- Disassemble -- Cleaning -- Inspect -- Check Piston Ring Gap -- Assemble - CAM COMPARTMENT AND COMPONENTS -- Prepare -- Remove -- Cam Component Inspection -- Install -- Complete -- Camshaft Needle Bearings - Oil Pump -- Prepare -- Remove -- Disassemble and Inspect -- Assemble -- Install -- Complete - Crankcase -- Prepare -- Disassemble -- Assemble -- Sprocket Shaft Bearing Inner Race -- Complete -- Cylinder Studs -- Repair Right Crankcase Half -- Cleaning and Inspection -- Repair Left Crankcase Half - Plugs and Oil Fittings - FLYWHEEL AND CONNECTING RODS -- Symptoms -- Inspection -- Measuring Crankshaft Runout - OIL PAN -- Prepare -- Remove -- Install -- Complete - Fuel System - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - SPECIFICATIONS: FUEL SYSTEM - Specifications - Fuel Pressure Test -- Prepare -- Test -- Complete - Intake Leak Test -- Leak Tester -- Procedure - AIR CLEANER ASSEMBLY -- Remove -- Install - FUEL TANK -- Console -- Removal -- Fuel Door -- Installation -- Vent Tube: Models Without EVAP System -- Fuel Supply Check Valve/Tube - FUEL TANK TOP PLATE -- Removal -- Installation - Fuel Filter -- Removal -- Installation - FUEL PRESSURE REGULATOR -- Removal -- Installation - FUEL LEVEL SENDER -- Removal -- Installation - TWIST GRIP SENSOR (TGS) -- Remove -- Install -- Mechanical Diagnosis - INDUCTION MODULE -- Prepare -- Remove -- Install -- Complete -- Disassemble -- Assemble - TEMPERATURE MANIFOLD ABSOLUTE PRESSURE SENSOR (TMAP) - Prepare - Remove - Install - Complete - HEATED OXYGEN SENSORS (HO2) -- Remove -- Install - Fuel Injectors -- Prepare -- Remove -- Install -- Complete - FUEL PUMP -- General -- Removal -- Fuel Pump and Fuel Level Sender Wire Harness -- Installation - EXHAUST SYSTEM -- Mufflers -- Prepare -- Remove Exhaust System -- Install Exhaust System -- Complete - EVAPORATIVE EMISSIONS CONTROL SYSTEM -- General -- Vapor Valve -- Fuel Vapor Vent Tube - Canister-to-Solenoid Tube - Charcoal Canister - Purge Solenoid - Solenoid-to-Induction Module Tube - Cooling System - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - SPECIFICATIONS: COOLING SYSTEM - General - COOLING SYSTEM OPERATION - Operation - TESTING AND DIAGNOSTICS - Troubleshooting - Pressure Cap Test - System Pressure Test - Leak Detection Dye Test - COOLING SYSTEM REPAIR - Crimp Clamps - Coolant Bottle - Remove Upper Coolant Lines - Install Upper Coolant Lines - Coolant Downtubes - Horizontal Coolant Tube - Radiator - Coolant Pump - COOLING FAN - Drive - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - SPECIFICATIONS: DRIVE - Specifications - PRIMARY CHAINCASE COVER -- Prepare -- Remove -- Install -- Complete - DRIVE COMPONENTS -- Prepare -- Remove -- Install -- Complete - PRIMARY CHAINCASE HOUSING -- Prepare -- Remove -- Inspect -- Mainshaft Bearing and Seal -- Install -- Mainshaft Bearing Inner Race -- Complete -- Shifter Shaft Bushing - CLUTCH: ASSIST AND SLIP - Removal and Installation - Clutch Pack Only - Complete Clutch Disassembly - HYDRAULIC CLUTCH RELEASE BEARING AND PUSHROD -- Prepare -- Remove -- Install -- Complete -- Disassemble -- Assemble - TRANSMISSION SPROCKET -- Prepare -- Remove -- Clean and Inspect -- Install -- Complete - Drive Belt -- Remove -- Install -- Fastener Torque Values in this Chapter - Transmission FASTENER TORQUE VALUES - SPECIFICATIONS: TRANSMISSION - Specifications - SERVICE WEAR LIMITS - TRANSMISSION OPERATION - Power Flow - SHIFTER LINKAGE - Shifter Rod - Heel-Toe Shift Levers - Shifter Rod Lever, Front - TRANSMISSION SIDE COVERS - Prepare - Remove - Install - Complete - SECONDARY CLUTCH ACTUATOR -- Prepare -- Remove -- Install -- Complete - Transmission -- Prepare -- Remove -- Install -- Complete -- Disassemble -- Cleaning and Inspection -- Assemble - MAIN DRIVE GEAR AND BEARING -- Prepare -- Remove -- Clean and Inspect -- Install -- Replace Mainshaft Seal -- Complete -- Replace Needle Bearings - TRANSMISSION CASE -- Prepare -- Remove -- Install -- Disassemble -- Complete -- Clean and Inspect -- Assemble - Electrical - FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - SPECIFICATIONS: ELECTRICAL - Specifications - System Fuses and Relays -- Main Fuse -- System Fuses and Relays -- Fuse Blocks - ELECTRONIC CONTROL MODULE (ECM) - ECM - BODY CONTROL MODULE (BCM) -- Removal -- Installation - ELECTRICAL CADDIES -- Fairing and Steering Head Caddies -- Top Caddy -- Left Side Caddy -- Right Side Caddy -- Battery Tray -- Lower Backbone Caddy - IGNITION COIL AND SPARK PLUG CABLES - Removal - Install - SPARK PLUG CABLES - Inspect Spark Plug Cables - STARTER -- Removal -- Install - HEADLAMP -- All But FLTR Models -- FLTR Models - Rear Lighting -- Replace Tail Lamp Bulb -- Tail Lamp Base -- Rear Fascia Lamp - FENDER TIP LAMPS -- Front Fender Tip Lamp -- Rear Fender Tip Lamp - TOUR-PAK LIGHTS - Tour-Pak - Side Lamps/Trim Strips - Tour-Pak - Lights Harness - Wrap-Around Lamp (if equipped) - Turn Signal Lamps -- Turn Signal Bulb Replacement: Bullet Style -- Turn Signal Bulb Replacement: Flat Lens Style -- Front Turn Signal Lamp -- Rear Turn Signal Lamp -- Rear Turn Signal Lamps Bracket - Ignition Switch and Fork Lock -- Fairing Models -- Road King Models - ACCESSORY SWITCHES - Fork-Mounted Fairing Models - Frame-Mounted Fairing Models - Nacelle Switches - CRANKSHAFT POSITION SENSOR (CKP) -- Remove -- Installation - KNOCK SENSOR (KS) -- Prepare -- Remove -- Install -- Complete - ENGINE TEMPERATURE SENSOR (ET) -- Prepare -- Remove -- Install -- Complete - ENGINE COOLANT TEMPERATURE SENSOR (ECT) - Coolant Temperature Sensor - Automatic Compression Release (ACR) -- Prepare -- Remove -- Install -- Complete - Vehicle Speed Sensor (VSS) - VSS - WHEEL SPEED SENSORS -- Front Wheel Speed Sensor (WSS) -- Rear Wheel Speed Sensor - NEUTRAL SWITCH -- Removal -- Installation - Oil Pressure Switch -- Removal -- Install - STOP LAMP SWITCHES -- Front Stop Lamp Switch -- Rear Stop Lamp Switch - VOLTAGE REGULATOR -- Prepare -- Remove -- Install -- Complete - ALTERNATOR -- Prepare -- Remove -- Cleaning and Inspection -- Install -- Complete - HORN -- Removal -- Installation - FAIRING POWER OUTLET -- Removal -- Installation - GAUGES AND INSTRUMENTS: FAIRING MODELS - Ambient Air Temperature Sensor - 2-Inch Diameter Gauges -- Instrument Cluster: Fork-Mounted Fairing -- Instrument Cluster: Frame Mounted Fairing - GAUGES AND INSTRUMENTS: ROAD KING MODELS -- Fuel Gauge -- SPEEDOMETER - INDICATOR LAMPS: ROAD KING MODELS - INDICATOR LAMPS - Boom! Box Infotainment System - Radio Face Protective Film - Radio: Fork-Mounted Fairing - CB Module: Fork Mounted Fairing - GPS Antenna - Front Fairing Speakers: Fork Mounted Fairing - Radio: Frame Mounted Fairing - Front Fairing Speaker and Enclosure: Frame-Mounted Fairing - Rear Speaker Enclosures - Passenger Audio Controls - Rider Headset Connector - ANTENNA CABLES - Removal - Installation - WIRE TROUGH - Remove - Install - MAIN WIRING HARNESS -- All Models (Part 1) -- Road King Models (Part 2) -- Fork Mounted Fairing Models (Part 2) -- Frame Mounted Fairing Models (Part 2) -- All Models (Part 3) -- All Models (Part 1) -- Road King Models (Part 2) -- Fork-Mounted Fairing Models (Part 2) -- Frame-Mounted Fairing Models (Part 2) -- All Models (Part 3) - FAIRING HARNESS -- Harness Service: Fork-Mounted Fairing -- Harness Service: Frame Mounted Fairing - HANDLEBAR SWITCH PACKS -- Removal -- Install -- Switch Pack Harness -- Handlebar Switch Caps - Security System Maintenance -- Fob Battery -- Smart Siren (If Equipped) -- Security System Antenna - SECURITY SYSTEM ACTUATION -- Sidecar Configuration -- Activation -- Fob Assignment - AUXILIARY/FOG LAMPS AND BRACKETS - Replace Auxiliary/Fog Lamp Bulb - Auxiliary/Fog Lamp Housing - Turn Signal/Auxiliary/Fog Lamp Bracket - Adjustment - SECURITY SIREN -- Removal -- Installation - Personal Identification Number (PIN) -- General -- Changing the PIN - Wiring -- WIRING DIAGRAMS -- WIRE HARNESS CONNECTORS - General Wiring Diagrams - General - Reference - GLOSSARY - Acronyms and Abbreviations - METRIC CONVERSION - Conversion Table - FLUID CONVERSION -- United States System -- Metric System - British Imperial System - TORQUE CONVERSION - United States System - Metric System - Backmatter - Backmatter - Backmatter - Backmatter
Harley Davidson Sportster 2018 - Repair, Workshop Manual and Electrical Wiring Diagrams
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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