Sportster Models (2008)
WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS
HARLEY DAVIDSON SPORTSTER MODELS (2008) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual and Wiring Schematics, to motorcycles Harley Davidson Sportster Models (2008). MODELS COVERED - Harley-Davidson XL 883 Sportster 883 - Harley-Davidson XL 883C Sportster 883 Custom - Harley-Davidson XL 883L Sportster 883 Low - Harley-Davidson XL 883R Sportster 883R - Harley-Davidson XL 1200C Sportster 1200 Custom - Harley-Davidson XL 1200R Sportster 1200 Roadster - Harley-Davidson XL 1200L Sportster 1200 Low - Harley-Davidson XL 1200N Sportster 1200 Nightster INDEX: SERVICE MANUAL Cover Foreword Table Of Contents 1. Maintenance - 1.1 General - 1.2 Fuel And Oil - 1.3 Maintenance Schedule - 1.4 Bulb Requirements - 1.5 Engine Oil And Filter - 1.6 Brakes - 1.7 Bleeding Hydraulic Brake System - 1.8 Tires And Wheels - 1.9 Primary Chain - 1.10 Clutch - 1.11 Transmission Lubricant - 1.12 Rear Belt And Sprockets - 1.13 Shock Absorber Adjustment - 1.14 Rear Belt Deflection - 1.15 Brake Pads And Discs - 1.16 Battery Maintenance - 1.17 Spark Plugs - 1.18 Steering Head Bearings - 1.19 Rear Fork Bearings - 1.20 Front Fork Oil - 1.21 Cable And Chassis Lubrication - 1.22 Air Cleaner And Exhaust System - 1.23 Throttle Control - 1.24 Idle Speed And Ignition Timing - 1.25 Fuel Supply Filter - 1.26 Engine Mounts And Stabilizer Links - 1.27 Headlamp Alignment - 1.28 Fluid And Lubricant Requirements - 1.29 Critical Fasteners - 1.30 Storage - 1.31 Troubleshooting 2. Chassis - 2.1 Specifications - 2.2 Vehicle Identification Number (V.I.N.) - 2.3 Wheels - 2.4 Wheel Lacing: 16 Inch Rim - 2.5 Wheel Lacing: 19 Inch Rim - 2.6 Wheel Lacing: 21 Inch Rim - 2.7 Truing Laced Wheels - 2.8 Checking Cast Wheel Runout - 2.9 Front Brake Master Cylinder - 2.10 Front Brake Caliper - 2.11 Rear Brake Master Cylinder - 2.12 Rear Brake Master Cylinder Reservoir - 2.13 Rear Brake Caliper - 2.14 Brake Lines - 2.15 Tires - 2.16 Left Side Cover - 2.17 Front Fork - 2.18 Fork Stem And Bracket Assembly - 2.19 Belt Guard And Debris Deflector - 2.20 Rear Fork - 2.21 Shock Absorbers - 2.22 Stabilizer Links - 2.23 Front Engine Mount/Isolator - 2.24 Rear Engine Mount/Isolator - 2.25 Throttle Cables - 2.26 Clutch Control - 2.27 Handlebars - 2.28 Front Fender - 2.29 Rear Fender: All Models Except Xl 1200n - 2.30 Rear Fender And License Plate Bracket: Xl 1200n - 2.31 Jiffy Stand - 2.32 Seat - 2.33 Rider Foot Controls: All Models Equipped With Mid-Mount Controls - 2.34 Rider Foot Controls: All Models Equipped With Forward Controls - 2.35 Passenger Footrests - 2.36 Fork Lock 3. Engine - 3.1 Specifications - 3.2 Engine - 3.3 Oil Pressure - 3.4 Crankcase Breathing System - 3.5 Troubleshooting - 3.6 Engine Lubrication System - 3.7 How To Use This Section - 3.8 Top End Service - 3.9 Bottom End Service - 3.10 Removing Engine From Chassis - 3.11 Installing Engine In Chassis - 3.12 Top End Overhaul: Disassembly - 3.13 Top End Overhaul: Assembly - 3.14 Bottom End Overhaul: Disassembly - 3.15 Bottom End Overhaul: Assembly - 3.16 Valve Tappets - 3.17 Gearcase Cover And Cam Gears - 3.18 Cylinder Head - 3.19 Cylinder And Piston - 3.20 Crankcase - 3.21 Oil Pump - 3.22 Oil Filter Mount - 3.23 Oil Tank 4. Fuel System - 4.1 Specifications: Fuel System - 4.2 Electronic Fuel Injection (Efi) - 4.3 Air Cleaner - 4.4 Fuel Tank - 4.5 Throttle Position Sensor (Tps) - 4.6 Engine Temperature Sensor (Et) - 4.7 Induction Module - 4.8 Idle Air Control (Iac) - 4.9 Temperature Manifold Absolute Pressure Sensor (Tmap) - 4.10 Oxygen Sensor - 4.11 Exhaust System - 4.12 Fuel Injectors - 4.13 Fuel Pump - 4.14 Fuel Pressure Test - 4.15 Intake Leak Test - 4.16 Evaporative Emissions Control (Ca Models) 5. Starter - 5.1 Specifications: Starter - 5.2 Starter - 5.3 Starter Solenoid 6. Drive/Transmission - 6.1 Specifications: Drive - 6.2 Primary Chain Adjuster - 6.3 Clutch Release Mechanism - 6.4 Primary Drive And Clutch - 6.5 Secondary Drive Belt - 6.6 Transmission - 6.7 Case Disassembly For Transmission Removal - 6.8 Transmission Removal And Disassembly - 6.9 Transmission Assembly - 6.10 Main Drive Gear And Bearing - 6.11 Transmission Right Case Bearings - 6.12 Transmission Left Case Bearings - 6.13 Transmission Installation - 6.14 Transmission Sprocket 7. Electrical - 7.1 Specifications: Electrical - 7.2 Voltage Regulator - 7.3 Fuses And Relays - 7.4 Maxi-Fuse Holder - 7.5 Speedometer: All Single Gauge Models Except Xl 883c/Xl 1200c - 7.6 Speedometer And Tachometer: All Dual Gauge Models - 7.7 Speedometer: Xl 883c/Xl 1200c - 7.8 Turn Signal And Security Module (Tsm/Tssm/Hfsm) - 7.9 Battery Cables - 7.10 Battery Tray - 7.11 Ignition System - 7.12 Ignition And Light Switch - 7.13 Electronic Control Module (Ecm) - 7.14 Spark Plug Cables - 7.15 Ignition Coil - 7.16 Charging System - 7.17 Headlamp - 7.18 Indicator Lamp Module - 7.19 Tail Lamp: All Models Except Xl 1200n - 7.20 Turn Signals - 7.21 License Plate Lamp Module: Xl 1200n - 7.22 Rear Lighting Converter Module: Xl 1200n (Domestic Only) - 7.23 Rear Stop Lamp Switch - 7.24 Crank Position Sensor (Ckp) - 7.25 Alternator - 7.26 Vehicle Speed Sensor (Vss) - 7.27 Neutral Switch - 7.28 Main Wiring Harness - 7.29 Electrical Caddies - 7.30 Jiffy Stand Switch: International Models - 7.31 Optional Security Siren - 7.32 Oil Pressure Switch - 7.33 Horn - 7.34 Maxi-Fuse - 7.35 Handlebar Switch Assemblies - 7.36 Right Handlebar Switches - 7.37 Left Handlebar Switches A. Appendix A Connector Repair - A.1 Amp 1-Place Connectors - A.2 Amp Multilock Connectors - A.3 Autofuse Electrical Connectors - A.4 Delphi Connectors - A.5 Delphi Maxi Fuse Housing - A.6 Deutsch Electrical Connectors - A.7 Deutsch Standard Terminal Repair - A.8 Deutsch Solid Barrel Mini Terminal Repair - A.9 Deutsch Mini Terminal Repair - A.10 Molex Connectors - A.11 Packard 150 Metri-Pack Connectors - A.12 Packard 280 Metri-Pack Relay And Fuse Block Connectors - A.13 Packard 480 Metri-Pack Connectors - A.14 Packard 630 Metri-Pack Connectors - A.15 Packard Metri-Pack Terminals - A.16 Packard Ecm Connector - A.17 Packard Micro-64 Connectors - A.18 Sealed Splice Connectors B. Appendix B Wiring - B.1 Connectors - B.2 Wiring Schematics C. Appendix C Conversions - C.1 Metric Conversion - C.2 Fluid Conversions - C.3 Torque Conversions D. Appendix D Compensating Sprocket - D.1 Compensating Sprocket E. Appendix E Glossary - E.1 Glossary Tools Torque Values Index ELECTRICAL DIAGNOSTIC MANUAL Cover Foreword Table Of Contents 1. Starting / Charging - 1.1 Starter Troubleshooting - 1.2 Starting System Diagnosis - 1.3 Starter Activation Circuits - 1.4 Diagnostics/Troubleshooting - 1.5 Testing Starter On Motorcycle - 1.6 Testing Starter On Bench - 1.7 Charging System - 1.8 Battery Testing 2. Instruments - 2.1 Checking For Diagnostic Trouble Codes - 2.2 Initial Diagnostic Check: Speedometer - 2.3 Speedometer Self Diagnostics - 2.4 Speedometer/Tachometer - 2.5 Breakout Box: Speedometer/Tachometer - 2.6 Indicator Lamps - 2.7 Dtc B1004, B1005 - 2.8 Dtc B1006, B1007 - 2.9 Dtc B1008 - 2.10 Dtc U1016, U1255 - 2.11 Dtc U1064, U1255 - 2.12 Dtc U1300, U1301 Or Bus Er 3. Tsm/Hfsm - 3.1 Turn Signal Overview - 3.2 Harley-Davidson Smart Security System - 3.3 H-Dsss Actuation - 3.4 Personal Identification Number (Pin) - 3.5 Arming/Disarming Security System - 3.6 Warnings And Alarms - 3.7 Service/Emergency Functions - 3.8 Troubleshooting - 3.9 Checking For Diagnostic Trouble Codes - 3.10 Initial Diagnostic Check: Tsm/Hfsm - 3.11 Speedometer Self Diagnostics - 3.12 Breakout Box: Tsm/Hfsm - 3.13 Fails To Disarm (Hfsm Only) - 3.14 Dtc B0563 - 3.15 Tsm/Hfsm: Turn Signal Errors And Dtcs - 3.16 Dtc B1131, B1132 (Hfsm Only) - 3.17 Dtc B1134 - 3.18 Dtc B1135 - 3.19 Dtc B1136, B1142 (Hfsm Only) - 3.20 Dtc B1141 (Hfsm Only) - 3.21 Dtc B1143, B1144, B1145 (Hfsm Only) - 3.22 Dtc B1154, B1155 - 3.23 Dtc U1016, U1255 - 3.24 Dtc U1300, U1301 Or Bus Er - 3.25 Tsm/Hfsm: Password Learn - 3.26 Hfsm Maintenance 4. Engine Management - 4.1 Specifications - 4.2 Efi System - 4.3 Efi Diagnostic Introduction - 4.4 Checking For Diagnostic Trouble Codes: Efi - 4.5 Initial Diagnostic Check: Efi - 4.6 Speedometer Self Diagnostics - 4.7 Breakout Box: Efi - 4.8 Wiggle Test - 4.9 Intake Leak Test - 4.10 Engine Cranks, But Will Not Start - 4.11 No Ecm Power - 4.12 Starts, Then Stalls - 4.13 Fuel System Electrical Test - 4.14 System Relay Check - 4.15 Fuel Pressure Test - 4.16 Idle Air Control - 4.17 Misfire At Idle Or Under Load - 4.18 Dtc P0107, P0108, P0112, P0113 - 4.19 Dtc P0117, P0118 - 4.20 Dtc P0122, P0123 - 4.21 Dtc P0131, P0132, P0134, P0151, P0152, P0154 - 4.22 Dtc P0261, P0262, P0263, P0264 - 4.23 Dtc P0373, P0374 - 4.24 Dtc P0501, P0502 - 4.25 Dtc P0562, P0563 - 4.26 Dtc P0603, P0605 - 4.27 Dtc P1009, P1010 - 4.28 Dtc P1351, P1352, P1354, P1355 - 4.29 Dtc P1501, P1502 - 4.30 Dtc U1064, U1255 - 4.31 Dtc U1097, U1255 A. Appendix A Connector Repair - A.1 Amp 1-Place Connectors - A.2 Amp Multilock Connectors - A.3 Delphi Connectors - A.4 Deutsch 1-Place Electrical Connectors - A.5 Deusch Electrical Connectors - A.6 Deutsch Standard Terminals - A.7 Deutsch Mini-Terminal Crimps - A.8 Deutsch Solid Barrel Terminals - A.9 Relay And Fuse Blocks - A.10 150 Metri-Pack Connectors - A.11 280 Metri-Pack Connectors - A.12 480 Metri-Pack Connectors - A.13 630 Metri-Pack Connectors - A.14 800 Metri-Pack Connectors - A.15 Metri-Pack Terminals - A.16 Molex Connectors - A.17 Packard Ecm Connector - A.18 Packard Micro-64 Connectors - A.19 Sealed Splice Connectors B. Appendix B Wiring - B.1 Connectors - B.2 Wiring Schematics C. Appendix C Conversions - C.1 Metric Conversion - C.2 Fluid Conversions - C.3 Torque Conversions D. Appendix D Glossary - D.1 Glossary E. Appendix E Tsm/Tssm (Japan/Korea) - E.1 Tsm/Tssm (Japan/Korea) Overview - E.2 Tsm/Tssm Features - E.3 Vehicle Delivery - E.4 Turn Signal Functions - E.5 Bank Angle Function - E.6 Security System Functions (Tssm Only) - E.7 Arming/Disarming (Tssm Only) - E.8 Diagnostic Trouble Codes (Dtc) - E.9 Initial Diagnostic Check: Tsm/Tssm - E.10 Speedometer Self Diagnostics - E.11 Breakout Box: Tsm/Tssm - E.12 Fails To Disarm (Tssm Only) - E.13 Turn Signal Errors: B1121, B1122, B1141 - E.14 Dtc B0563 - E.15 Dtc B1131, B1132 - E.16 Dtc B1134 - E.17 Dtc B1135 - E.18 Dtc B1154, B1155 - E.19 Dtc U1016, U1255 - E.20 Dtc U1300, U1301 Or Bus Er - E.21 Tsm/Tssm: Password Learn - E.22 Tssm Maintenance Tools Torque Values Index
Harley Davidson Sportster Models (2008) - Workshop Manual / Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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