XLH Models (2005)
WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS
HARLEY DAVIDSON XLH MODELS (2005) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual and Wiring Schematics, to motorcycles Harley Davidson XLH Models (2005). MODELS COVERED: - Harley-Davidson Sportster XL883 Model - Harley-Davidson Sportster XL883L Model - Harley-Davidson Sportster XL883C Custom Model - Harley-Davidson Sportster XL1200C Custom Model - Harley-Davidson Sportster XL1200R Roadster Model INDEX: General 1.1 - Servicing A New Motorcycle - Shop Practices - Repair And Replacement Procedures - Cleaning - Tool Safety Fuel And Oil 1.2 - Fuel - Gasoline Blends - Engine Oil - Winter Lubrication Maintenance Schedule 1.3 Critical Fasteners 1.4 - Inspection Engine Oil And Filter 1.5 - Checking And Adding Oil - Changing Oil And Filter Battery Maintenance 1.6 - General - Left Side Cover - Battery Disconnection And Removal - Battery Inspection - Battery Storage - Battery Installation And Connection Brakes 1.7 - General - Inspection - Troubleshooting Bleeding Hydraulic Brake System 1.8 - General - Bleeding Front Brake - Bleeding Rear Brake Brake Pads And Discs 1.9 - Inspection - Brake Pad Replacement Tires And Wheels 1.10 - Tires - Tire Wear Indicators - Wheel Bearings - Wheel Spokes Primary Chain 1.11 - Inspection - Adjustment Clutch 1.12 - Adjustment Transmission Lubricant 1.13 - General - Draining Lubricant - Refilling Lubricant Rear Belt Deflection 1.14 - Inspection - Belt Deflection Adjustment - Wheel Alignment Rear Belt And Sprockets 1.15 - General - Cleaning - Inspection Shock Absorber Adjustment 1.16 - General - Procedure Steering Head Bearings 1.17 - General - Adjustment - Lubrication Rear Fork Bearings 1.18 - General - Procedure Front Fork Oil 1.19 - General - Changing Fork Oil Spark Plugs 1.20 - General - Adjustment - Cleaning And Inspection - Installation Cable And Chassis Lubrication 1.21 - General - Cables And Hand Levers - Foot Shift Lever And Rear Brake Pedal - Jiffy Stand - Steering Head Bearings Air Filter Element 1.22 - General - Removal - Cleaning, Inspection And Repair - Installation Throttle Cables And Enrichener 1.23 - Cable Inspection, Lubrication And Adjustment - Enrichener Adjustment Idle Speed And Ignition Timing 1.24 - Idle Speed Adjustment - Ignition Timing Fuel Supply Valve Filter 1.25 - Inspection - Fuel System Lines And Fittings Engine Mounts And Stabilizer Links 1.26 - Inspection Headlamp Alignment 1.27 - Inspection - Adjustment Fluid/Lubricant Requirements 1.28 - Brake Fluid - Brake Component Grease - Front Fork Oil - Engine Oil - Primary Drive/Transmission Lubricant Storage 1.29 - General - Removal From Storage Troubleshooting 1.30 - General - Engine - Engine Lubrication System - Electrical System - Fuel - Transmission - Clutch - Chassis Specifications 2.1 - Tires Torque Values 2.2 Vehicle Identification Number (Vin) 2.3 - General Wheels 2.4 - General - Troubleshooting - Front Wheel - Rear Wheel - Sealed Wheel Bearings Wheel Lacing: 16 Inch Rim 2.5 - General - Procedure Wheel Lacing: 19 Inch Rim 2.6 - General - Procedure Wheel Lacing: 21 Inch Rim 2.7 - General - Procedure Truing Laced Wheels 2.8 - Procedure Checking Cast Rim Runout 2.9 - Checking Lateral And Radial Runout Tires 2.10 - General - Removal - Cleaning, Inspection And Repair - Installation - Checking Tire Runout - Wheel Balancing Front Brake Master Cylinder 2.11 - General - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Installation Rear Brake Master Cylinder 2.12 - General - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Installation Rear Brake Master Cylinder Reservoir 2.13 - General - Removal - Installation Front Brake Caliper 2.14 - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Lubricating Front Caliper Bolt Pins And Boots - Installation Rear Brake Caliper 2.15 - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Lubricating Rear Caliper Bolt Pins And Boots - Installation Brake Lines 2.16 - Front Brake Line - Rear Brake Line Front Fork 2.17 - General - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Installation Fork Stem And Bracket Assembly 2.18 - Removal/Disassembly - Cleaning, Inspection And Repair - Assembly/Installation Rear Fork 2.19 - Removal - Disassembly - Cleaning And Inspection - Assembly - Installation Rear Shock Absorber 2.20 - General - Removal - Cleaning And Inspection - Installation Stabilizer Links 2.21 - General - Upper Front Stabilizer Link - Lower Front Stabilizer Link - Rear Stabilizer Link Front Engine Mount/Isolator 2.22 - Removal - Installation Rear Engine Mount/Isolator 2.23 - Removal - Installation Throttle Control 2.24 - Removal/Disassembly - Cleaning, Inspection And Repair - Assembly/Installation Handlebars 2.25 - Removal - Installation Clutch Control 2.26 - General - Removal/Disassembly - Assembly/Installation Exhaust System 2.27 - Removal - Installation Front Fender 2.28 - Removal - Installation Rear Fender 2.29 - Removal - Installation Belt Guard/Debris Deflector 2.30 - Removal - Installation Jiffy Stand 2.31 - General - Removal - Cleaning And Lubrication - Installation Seat 2.32 - General - Removal - Installation Rider Foot Controls: Xl 883/Xl 883l/Xl 1200r 2.33 - Right Footrest And Rear Brake Pedal Assembly - Left Footrest And Shift Lever Assembly Rider Foot Controls: Xl 883c/Xl 1200c 2.34 - Right Footrest And Rear Brake Pedal Assembly - Left Footrest And Shift Lever Assembly - Adjusting Shift Pedal Passenger Footrests 2.35 - General - Removal - Installation Fork Lock 2.36 - Removal - Installation Specifications 3.1 Service Wear Limits 3.2 - General Torque Values 3.3 Engine 3.4 - General Troubleshooting 3.5 - Diagnosing Valve Train Noise - Compression Test - Cylinder Leakage Test - Diagnosing Smoking Engine Or High Oil Consumption - Adjustment/Testing Engine Lubrication System 3.6 - General - Oil Pump Oil Pressure 3.7 - General - Checking Oil Pressure Crankcase Breathing System 3.8 - General How To Use This Section 3.9 - Typical Symptoms - Top End Repair - Bottom End Repair Top End Service 3.10 - Engine In Chassis - Engine Removed From Chassis Bottom End Service 3.11 - Engine In Chassis: Cam Compartment Service - Engine Removed: Flywheel Compartment Service Or Complete Engine Overhaul Removing Engine From Chassis 3.12 - General - Procedure Installing Engine In Chassis 3.13 - General - Procedure Top End Overhaul: Disassembly 3.14 - General - Stripping Motorcycle For Top End Repair - Cylinder Head - Cylinder And Piston Cylinder Head 3.15 - Removal - Disassembly - Cleaning And Inspection - Replacing Rocker Arm Bushings - Replacing Valve Guides - Refacing Valve Seats - Assembly - Installation Cylinder And Piston 3.16 - Removal/Disassembly - Cleaning, Inspection, And Repair - Connecting Rod Bushings - Assembly/Installation Top End Overhaul: Assembly 3.17 - General - Piston And Cylinder - Push Rods, Covers And Retainers - Cylinder Head - Rocker Covers - Assembling Motorcycle After Top End Repair Bottom End Overhaul: Disassembly 3.18 - General - Tappets - Oil Pump - Gearcase Cover And Cam Gears - Crankcase Valve Tappets 3.19 - General - Removal - Cleaning And Inspection - Installation Gearcase Cover And Cam Gears 3.20 - General - Removal/Disassembly - Cleaning, Inspection And Repair - Bushing Installation - Bushing Reaming - Assembly/Installation Oil Pump 3.21 - General - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Installation Oil Filter Mount 3.22 - General - Disassembly - Cleaning And Inspection - Assembly Crankcase 3.23 - General - Removal - Disassembly - Fitting Pinion Bearings - Lapping Engine Main Bearing Races - Assembling Crankcase Halves Bottom End Overhaul: Assembly 3.24 - General - Crankcase - Cam Gears And Gearcase Cover - Tappets - Assembling Top End Of Engine Oil Tank 3.25 - Oil Hose Routing - Removal - Installation Specifications 4.1 Torque Values 4.2 Troubleshooting 4.3 Enrichener 4.4 - General - Operation Carburetor 4.5 - General - Adjustment - Operation Check: Vacuum Piston - Removal - Disassembly - Cleaning, Inspection And Repair - Assembly - Installation Air Cleaner 4.6 - Removal - Cleaning, Inspection And Repair - Installation Fuel Supply Valve 4.7 - General - Operation - Removal, Inspection And Installation - Troubleshooting Fuel Tank 4.8 - General - Removal - Cleaning, Inspection And Repair - Installation - Console Replacement Evaporative Emissions Control?Ca Models 4.9 - General - Removal - Installation - Hose Routing Intake Leak Test 4.10 - General - Leak Tester - Procedure Specifications 5.1 Torque Values 5.2 Electric Starter System 5.3 - General - Operation Starter Motor 5.4 - Removal - Disassembly, Inspection And Repair - Assembly - Installation Starter Solenoid 5.5 - General - Disassembly - Assembly Specifications 6.1 Torque Values 6.2 Primary Chain Adjuster 6.3 - General - Removal - Installation Clutch Release Mechanism 6.4 - Removal/Disassembly - Cleaning, Inspection And Repair - Assembly/Installation Primary Drive/Clutch 6.5 - General - Removal - Disassembly - Inspection And Repair - Assembly - Installation Secondary Drive Belt 6.6 - Removal - Installation Transmission 6.7 - Operation Case Disassembly For Transmission Removal 6.8 - General - Right Crankcase Removal Transmission Removal And Disassembly 6.9 - Transmission Removal From Left Crankcase - Mainshaft/Countershaft - Mainshaft Disassembly - Countershaft Disassembly Transmission Assembly 6.10 - Mainshaft Assembly - Countershaft Assembly Main Drive Gear 6.11 - Removal - Disassembly - Assembly - Installation Transmission Right Case Bearings 6.12 - Removal - Installation Transmission Left Case Bearings 6.13 - Removal - Installation Transmission Installation 6.14 - Installation - Shifter Forks And Drum Assembly - Assembling Crankcases - Shifter Shaft Installation Transmission Sprocket 6.15 - Removal - Installation Specifications 7.1 - Ignition - Charging System - Battery - Fuses Torque Values 7.2 Bulb Requirements 7.3 - Bulb Chart Electrical Bracket 7.4 - General - Removal - Installation Ignition System 7.5 - General - Troubleshooting Manifold Absolute Pressure Sensor: Map 7.6 - Removal - Installation Ignition/Light Switch 7.7 - General - Removal - Installation Ignition Control Module: Icm 7.8 - General - Removal - Installation Spark Plug Cables 7.9 - General - Removal - Inspection - Installation Ignition Coil 7.10 - General - Troubleshooting - Removal - Installation Charging System 7.11 - General - Alternator - Voltage Regulator Alternator 7.12 - Removal And Disassembly - Cleaning, Inspection And Repair - Assembly And Installation Voltage Regulator 7.13 - General - Removal - Installation Battery 7.14 - Testing - Battery Charging Battery Cables 7.15 - Removal - Installation Headlamp 7.16 - Replacement: Xl 883c/Xl 1200c - Replacement: Xl 883/Xl 883l/ Xl 1200r Indicator Lamps 7.17 - Replacement: Xl 883c/Xl 1200c - Replacement: Xl 883/Xl 883l - Replacement: Xl 1200r Tail Lamp 7.18 - Bulb Replacement - Base Replacement Turn Signals 7.19 - Bulb Replacement - Front Housing Replacement - Rear Housing Replacement Rear Stop Light Switch 7.20 - General - Replacement Handlebar Switches 7.21 - General - Repair Procedures - Connectors Right Handlebar Switch 7.22 - Removal - Installation - Disassembly - Switch Repair/Replacement - Assembly Left Handlebar Switch 7.23 - Removal - Installation - Disassembly - Switch Repair/Replacement - Assembly Horn 7.24 - Troubleshooting - Voltage Test - Replacement: All Models Except Xl 1200c - Replacement: Xl 1200c Fuses And Starter Relay 7.25 - General - Replacing Maxi-Fuse - Replacing 15-Amp Fuses - Replacing Starter Relay Maxi-Fuse Holder 7.26 - Replacement Relay/Fuse Block 7.27 - Removal - Installation Speedometer: Xl 883/Xl 883l 7.28 - Removal - Installation Speedometer: Xl 883c/Xl 1200c 7.29 - Removal - Installation Speedometer And Tachometer: Xl 1200r 7.30 - Trip Odometer Reset Switch Replacement - Speedometer Removal - Tachometer Removal - Speedometer Installation - Tachometer Installation Turn Signal/Security Module: Tsm/Tssm 7.31 - General - Removal - Testing - Installation Oil Pressure Switch 7.32 - General - Removal - Installation Crank Position Sensor: Ckp 7.33 - General - Removal - Installation Vehicle Speed Sensor: Vss 7.34 - General - Removal - Installation Neutral Indicator Switch 7.35 - General - Test - Replacement Bank Angle Sensor: Bas 7.36 - General - Operation - Testing - Replacement Appendix A?Tools A.1 Appendix B?Wiring Amp Multilock Electrical Connectors B.1 - Removing Socket/Pin Terminals - Installing Socket/Pin Terminals - Crimping Instructions Deutsch Electrical Connectors B.2 - General - Removing/Disassembling - Removing/Installing Sockets - Removing/Installing Pins - Assembling/Installing - Crimping Instructions Mini-Deutsch Connectors B.3 - General - Crimping Instructions Packard Electrical Connectors B.4 - General - Removing Pull-To-Seat Terminals/External Latch Type - Installing Pull-To-Seat Terminals/External Latch Type Sealed Butt Splice Connectors B.5 - Installing Sealed Butt Splice Connectors Connector Locations B.6 Index To Wiring Schematics B.7 Appendix C?Metric Conversions C.1 Fluid Conversions C.2 - United States System - Metric System - British Imperial System Appendix D: Compensating Sprocket D.1 - General - Removal/Disassembly - Cleaning, Inspection And Repair - Assembly/Installation Starter Troubleshooting 1.1 Starting System Diagnosis 1.2 - Diagnostics Starter Activation Circuits 1.3 Diagnostics/Troubleshooting 1.4 - General - Voltage Drops Testing Starter On Motorcycle 1.5 - Starter Relay Test - Starter Current Draw Test Testing Starter On Bench 1.6 - Free Running Current Draw Test - Starter Solenoid - Solenoid Pull-In Test - Solenoid Hold-In Test - Solenoid Return Test Charging System 1.7 - General - Troubleshooting - Testing Ignition Coil 1.8 - Troubleshooting Battery Load Test 1.9 - General Checking For Diagnostic Trouble Codes 2.1 - Check Engine Lamp - Security Lamp - Code Types - Retrieving Diagnostic Trouble Codes - Multiple Diagnostic Trouble Codes Initial Diagnostic Check: Speedometer 2.2 - General - Initial Diagnostics Speedometer Self Diagnostics 2.3 - General - Diagnostics Speedometer/Tachometer 2.4 - General - Speedometer Theory Of Operation - Tachometer Theory Of Operation - Diagnostics Breakout Box: Speedometer/Tachometer 2.5 - General - Speedometer - Tachometer Indicator Lamps 2.6 - General - Diagnostics Dtc B1006, B1007 2.7 - General Dtc B1008 2.8 - General Dtc U1016, U1255 2.9 - General - Diagnostics Dtc U1064, U1255 2.10 - General - Diagnostics Dtc U1300, U1301 Or Bus Er 2.11 - General - Diagnostics Tsm/Tssm Overview 3.1 - General - Troubleshooting Tsm/Tssm Features 3.2 - General - Turn Signal Functions - Bank Angle Functions - Security Alarm And Immobilization Functions Tsm/Tssm Vehicle Delivery 3.3 - General - Sidecar Configuration - Power Disruption And Configuring - Key Fob Assignment - Personal Code Entry Tsm/Tssm Turn Signal Functions 3.4 - General - Automatic Cancellation - Manual Cancellation - Four-Way Flashing - Diagnostics Mode Tsm/Tssm Bank Angle Function 3.5 - General - Operation Security System (Tssm) Functions 3.6 - General - Alarm Sensitivity - Auto-Arming Function - Storage Mode Arming/Disarming Security System (Tssm) 3.7 - General - Security Lamp - Using Key Fob - Using The Personal Code Checking For Diagnostic Trouble Codes 3.8 - Tsm - Tssm - Code Types - Retrieving Diagnostic Trouble Codes - Multiple Diagnostic Trouble Codes Initial Diagnostic Check: Tsm/Tssm 3.9 - General - Initial Diagnostics Speedometer Self Diagnostics 3.10 - General - Diagnostics Breakout Box: Tsm/Tssm 3.11 - General - Installation - Removal No Security Lamp At Key On 3.12 - General - Diagnostics Security Lamp On Continuously 3.13 - General - Diagnostics Key Fob Signal To Tssm Weak Or Fails 3.14 - General - Diagnostics Turn Signal Errors 3.15 - General - Diagnostics Dtc B0563 3.16 - General - Diagnostics Dtc B1131, B1132 3.17 - General - Diagnostics Dtc B1134 3.18 - General - Diagnostics Dtc B1135 3.19 - General Dtc U1016, U1255 3.20 - General - Diagnostics Dtc U1097, U1255 3.21 - General - Diagnostics Dtc U1300, U1301 Or Bus Er 3.22 - General - Diagnostics Password Learn 3.23 - General - Password Learning Tssm Maintenance 3.24 - General - Key Fob - Siren (If Installed) Specifications 4.1 Diagnostic Introduction 4.2 - System Problems - Resolving Problems Checking For Diagnostic Trouble Codes 4.3 - Check Engine Lamp - Security Lamp - Code Types - Retrieving Diagnostic Trouble Codes - Multiple Diagnostic Trouble Codes Initial Diagnostic Check: Icm 4.4 - General - Initial Diagnostics Speedometer Self Diagnostics 4.5 - General - Diagnostics Breakout Box: Icm 4.6 - General - Installation - Removal Wiggle Test 4.7 - General - Procedure Intake Leak Test 4.8 - General - Leak Tester - Procedure Engine Cranks But Will Not Start 4.9 - General - Diagnostics Starts Then Stalls 4.10 - General - Diagnostics No Spark/No Icm Power 4.11 - General - Diagnostics Misfire 4.12 - General - Diagnostics Dtc P0106, P0107, P0108 4.13 - General - Diagnostics Dtc P0371, P0372, P0374 4.14 - General - Diagnostics Dtc P0501, P0502 4.15 - General - Diagnostics Dtc P0562, P0563 4.16 - General - Diagnostics Dtc P0602, P0603, P0604, P0605, P0607 4.17 - General - Diagnostics Dtc P1009, P1010 4.18 - General - Diagnostics Dtc P1351, P1352, P1354, P1355 4.19 - General - Diagnostics Dtc U1064 4.20 - General - Diagnostics Dtc U1097 4.21 - General - Diagnostics Connector Locations 5.1 Amp Multilock Electrical Connectors 5.2 - Removing Socket/Pin Terminals - Installing Socket/Pin Terminals - Crimping Instructions Deutsch Electrical Connectors 5.3 - General - Removing/Disassembling - Removing/Installing Sockets - Removing/Installing Pins - Assembling/Installing - Crimping Instructions Mini-Deutsch Electrical Connectors 5.4 - General - Crimping Instructions Sealed Butt Splice Connectors 5.5 - Installation Packard Electrical Connectors 5.6 - General - Pull-To-Seat Terminals - Push-To-Seat Terminals - Crimping Instructions - Micro 64 Terminals Index To Wiring Schematics 5.7 Appendix A?Tools A.1 Appendix B?Wiring Amp Multilock Electrical Connectors B.1 - Removing Socket/Pin Terminals - Installing Socket/Pin Terminals - Crimping Instructions Deutsch Electrical Connectors B.2 - General - Removing/Disassembling - Removing/Installing Sockets - Removing/Installing Pins - Assembling/Installing - Crimping Instructions Mini-Deutsch Connectors B.3 - General - Crimping Instructions Packard Electrical Connectors B.4 - General - Removing Pull-To-Seat Terminals/External Latch Type - Installing Pull-To-Seat Terminals/External Latch Type Sealed Butt Splice Connectors B.5 - Installing Sealed Butt Splice Connectors Connector Locations B.6 Index To Wiring Schematics B.7 Appendix C?Metric Conversions C.1 Fluid Conversions C.2 - United States System - Metric System - British Imperial System Appendix D: Compensating Sprocket D.1 - General - Removal/Disassembly - Cleaning, Inspection And Repair - Assembly/Installation
Harley Davidson XLH Models (2005) - Workshop Manual / Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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