Dyna Models (2013)
WORKSHOP, SERVICE, REPAIR MANUAL
HARLEY DAVIDSON DYNA MODELS (2013) - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual, to motorcycles Harley Davidson Dyna Models (2013). CONTENTS: Harley-Davidson DYNA Models Workshop Service Repair Manual 2013 File type: PDF file Language: English for Models: FXDL Dyna Low Rider FXDWG Dyna Wide Glide FXDB Dyna Street Bob FXDC Dyna Super Glide Custom FXDC ANV Dyna Super Glide Custom 110th Anniversary Edition FXDF Dyna Fat Bob FLD Dyna Switchback FXDBP Dyna Street Bob FXDBA Dyna Street Bob INDEX: FOREWORD TABLE OF CONTENTS 1. MAINTENANCE -1.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -1.2 GENERAL - Servicing a New Motorcycle - Safe Operating Maintenance - Disposal and Recycling - Shop Practices - Repair and Replacement Procedures - Cleaning - Tool Safety -1.3 FUEL AND OIL - Fuel - Gasoline Blends - Engine Lubrication - Winter Lubrication -1.4 BULB REQUIREMENTS - General -1.5 MAINTENANCE SCHEDULE - General -1.6 ENGINE OIL AND FILTER - Checking and Adding Oil - Changing Oil and Filter -1.7 AIR CLEANER AND EXHAUST SYSTEM - Removal - Installation - Exhaust System Leak Check -1.8 TIRES AND WHEELS - Tires - Tire Replacement - Wheel Bearings - Wheel Spokes -1.9 PRIMARY CHAINCASE LUBRICANT - General - Changing Primary Chaincase Lubricant -1.10 TRANSMISSION LUBRICANT - Checking Transmission Lubricant - Changing Transmission Lubricant -1.11 CLUTCH - Adjustment -1.12 DRIVE BELT AND SPROCKETS - General - Cleaning - Inspection - Checking Belt Deflection - Adjusting Belt Deflection -1.13 THROTTLE CABLES - Cable Inspection, Lubrication and Adjustment -1.14 CABLE AND CHASSIS LUBRICATION - General - Cables and Hand Levers - Jiffy Stand -1.15 BRAKES - Fluid Inspection - Rear Pedal Height - Brake Lines Inspection -1.16 BRAKE PADS AND DISCS - Inspection - Brake Pad Replacement -1.17 SPARK PLUGS - Inspection - Spark Plug Cable Inspection -1.18 STEERING HEAD BEARINGS - Adjustment - Lubrication -1.19 CRITICAL FASTENERS - Inspection -1.20 BATTERY MAINTENANCE - General - Cleaning and Inspection - Voltmeter Test - Charging Battery - Disconnection and Removal - Storage - Installation and Connection -1.21 ENGINE MOUNTS - Inspection -1.22 HEADLAMP ALIGNMENT - Headlamp Alignment - Adjustment: All Models Except FLD - Adjustment: FLD Models -1.23 SUSPENSION ADJUSTMENTS - Shock Absorber Preload Adjustment -1.24 STORAGE - General - Placing in Storage - Removal from Storage -1.25 TROUBLESHOOTING - General - Engine - Lubrication System - Electrical System - Transmission - Handling - Brakes 2. CHASSIS -2.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -2.2 SPECIFICATIONS - Specifications -2.3 VEHICLE IDENTIFICATION NUMBER (VIN) - Vehicle Identification Number -2.4 FRONT WHEEL - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation -2.5 REAR WHEEL - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation -2.6 SEALED WHEEL BEARINGS - Inspection - Removal - Installation -2.7 WHEEL LACING - Wheel Lacing: Angle Flange Hub - Wheel Lacing: Straight Flange Hub, Single Hole Circle - Wheel Lacing: Straight Flange Hub, Dual Hole Circle -2.8 CHECKING AND TRUING WHEELS - General - Checking Wheel Runout - Laced Wheel Rim Offset - Truing Laced Wheels -2.9 VEHICLE ALIGNMENT - Inspection -2.10 FRONT BRAKE MASTER CYLINDER - General - Removal and Disassembly - Cleaning and Inspection - Assembly and Installation -2.11 FRONT BRAKE CALIPER - Removal - Disassembly - Cleaning, Inspection and Repair - Assembly - Installation -2.12 REAR BRAKE MASTER CYLINDER - General - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation -2.13 REAR BRAKE CALIPER - Removal - Disassembly - Cleaning, Inspection and Repair - Assembly - Installation -2.14 BLEEDING BRAKES - General - Procedure -2.15 TIRES - General - Removal - Cleaning, Inspection and Repair - Installation - Checking Tire Runout - Wheel Balancing -2.16 FRONT FORK - Removal - Disassembly - Disassembly: Cartridge Fork (FLD, Left Side) - Cleaning and Inspection - Assembly - Assembly: Cartridge Fork (FLD, Left Side) - Installation -2.17 STEERING HEAD - Removal: All But FLD - Removal: FLD - Inspection - Disassembly - Assembly - Installation: All but FLD - Installation: FLD -2.18 BELT GUARD - Removal - Installation -2.19 DEBRIS DEFLECTOR - Removal - Installation -2.20 THROTTLE CONTROL - Removal/Disassembly - Cleaning and Inspection - Assembly/Installation - Throttle Cable Routing -2.21 REAR SHOCK ABSORBERS - General - Removal - Inspection - Installation -2.22 REAR FORK - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation -2.23 CLUTCH CONTROL - Removal - Installation -2.24 HANDLEBARS: FXDC, FXDL AND FLD - Removal - Installation - Left Hand Grip -2.25 HANDLEBARS: FXDB/P/A, FXDF AND FXDWG - Removal - Installation -2.26 FRONT FENDER - Removal - Installation -2.27 REAR FENDER - General - FXDF - FXDC and FXDL - FXDB - FXDWG - FLD -2.28 SEAT - Removal - Installation -2.29 FOOTBOARDS AND FOOTRESTS - Rider Footboards - Rider Footrests: Mid Controls - Rider Footrests: Forward Controls - Passenger Footrests: All models except FXDF) -2.30 HEADLAMP NACELLE: FLD - Upper and lower nacelle: FLD -2.31 WINDSHIELD: FLD - Windshield - Windshield Window -2.32 SADDLEBAGS: FLD - Saddlebags: FLD Model - Saddlebags - Saddlebag Lid -2.33 JIFFY STAND - Cleaning - Jiffy Stand Sensor: HDI Models - Removal - Installation -2.34 ENGINE MOUNTS - Removal - Installation -2.35 SAREE GUARD: INDIA MODELS - Replacement -2.36 MEDALLIONS, SERIALIZED BADGES AND TANK EMBLEMS - Removal - Installation 3. ENGINE -3.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -3.2 SPECIFICATIONS - Specifications -3.3 SERVICE WEAR LIMITS - General -3.4 ENGINE OIL FLOW - Oil Feed - Top End - Bottom End - Oil Return -3.5 OIL PUMP OPERATION - General - Operation -3.6 BREATHER OPERATION - General -3.7 OIL PRESSURE - Oil Pressure Indicator Lamp - Checking Oil Pressure -3.8 TROUBLESHOOTING - Diagnosing Valve Train Noise - Compression Test - Cylinder Leakdown Test - Diagnosing Smoking Engine or High Oil Consumption -3.9 HOW TO USE THIS SECTION - Top End Repair - Bottom End Repair - Typical Symptoms -3.10 TOP END SERVICE - Engine in Chassis - Engine Removed from Chassis -3.11 CAM COMPARTMENT SERVICE - Engine in Chassis - Engine Removed From Chassis -3.12 STRIPPING MOTORCYCLE FOR SERVICE - Procedure -3.13 ASSEMBLING MOTORCYCLE AFTER SERVICE - Procedure -3.14 REMOVING ENGINE FROM CHASSIS - Procedure -3.15 INSTALLING ENGINE IN CHASSIS - Procedure -3.16 TOP END OVERHAUL: DISASSEMBLY - General - Rocker Covers - Rocker Arm Support Plate - Pushrods, Lifters and Covers - Cylinder Head - Cylinder - Piston -3.17 BREATHER ASSEMBLY - Disassembly - Cleaning and Inspection - Assembly -3.18 ROCKER ARM SUPPORT PLATE - Disassembly - Cleaning and Inspection - Assembly -3.19 PUSHRODS, LIFTERS AND COVERS - Disassembly - Cleaning and General Inspection - Lifter Inspection - Assembly -3.20 CYLINDER HEAD - Disassembly - Cleaning - Inspection - Valve Guide Replacement - Valve and Seat Refacing - Assembly -3.21 CYLINDER - Cleaning - Inspection - Deglazing Cylinder - Boring and Honing Cylinder -3.22 PISTON - Disassembly - Cleaning - Inspection - Assembly -3.23 TOP END OVERHAUL: ASSEMBLY - General - Piston - Cylinder - Cylinder Head - Pushrods, Lifters and Covers - Rocker Arm Support Plate - Breather and Rocker Cover -3.24 CAM COMPARTMENT AND COMPONENTS - Cam Support Plate and Cover Removal - Cam Support Plate Cleaning and Inspection - Camshafts - Oil Pressure Relief Valve - Cam Needle Bearings - Cam Support Plate and Cover Installation -3.25 OIL PUMP - Removal - Cleaning and Inspection - Installation -3.26 CRANKCASE DISASSEMBLY AND REPAIR - Crankcase Disassembly - Cleaning and Inspection - Right Crankcase Half - Left Crankcase Half - Sprocket Shaft Bearing Inner Race - Cylinder Studs - Pipe Plug and Oil Fittings -3.27 FLYWHEEL AND CONNECTING RODS - General - Inspection - Measuring Crankshaft Runout -3.28 CRANKCASE ASSEMBLY - Crankcase Assembly -3.29 OIL PAN - Removal - Installation 4. FUEL SYSTEM -4.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -4.2 SPECIFICATIONS: FUEL SYSTEM - Specifications -4.3 AIR CLEANER ASSEMBLY - Removal - Installation - Backplate Assembly: HDI Models -4.4 FUEL TANK - General - Removal - Cleaning and Inspection - Installation -4.5 THROTTLE POSITION SENSOR (TPS) - General - Removal - Installation -4.6 INTAKE AIR TEMPERATURE SENSOR (IAT) - General - Removal - Installation -4.7 ENGINE TEMPERATURE SENSOR (ET) - General - Removal - Installation -4.8 INDUCTION MODULE - Removal - Installation -4.9 IDLE AIR CONTROL (IAC) - General - Removal - Installation -4.10 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP) - General - Removal - Installation -4.11 OXYGEN SENSOR - General - Removal - Installation -4.12 FUEL INJECTORS - General - Removal - Installation -4.13 FUEL PUMP - General - Removal - Disassembly and Assembly - Installation -4.14 FUEL PRESSURE TEST - General - Testing -4.15 EXHAUST SYSTEM - Removal: FXDB, FXDC and FXDL - Disassembly: FXDB/P/A, FXDC and FXDL - Assembly: FXDB/P/A, FXDC and FXDL - Installation: FXDB/P/A, FXDC and FXDL - Removal: FXDF and FXDWG - Installation: FXDF and FXDWG - Removal: FLD - Installation: FLD -4.16 INTAKE LEAK TEST - General - Leak Tester - Procedure -4.17 EVAPORATIVE EMISSIONS CONTROL (CA MODELS) - General - Charcoal Canister 5. DRIVE -5.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -5.2 SPECIFICATIONS: DRIVE - Specifications -5.3 PRIMARY CHAINCASE COVER - General - Removal - Installation -5.4 DRIVE COMPONENTS - Removal - Installation -5.5 PRIMARY CHAINCASE HOUSING - Removal - Inspection - Mainshaft Bearing and Seal - Mainshaft Bearing Inner Race - Shifter Shaft Bushing - Installation -5.6 CLUTCH - Removal and Installation - Clutch Pack Only - Clutch Pack and Bearing -5.7 TRANSMISSION SPROCKET - Removal - Cleaning and Inspection - Installation -5.8 DRIVE BELT - Removal - Installation 6. TRANSMISSION -6.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -6.2 SPECIFICATIONS: TRANSMISSION - Specifications - Service Wear Limits -6.3 TRANSMISSION - Power Flow -6.4 SHIFTER LINKAGE - Adjustment -6.5 CLUTCH RELEASE COVER - Removal and Disassembly - Cleaning and Inspection - Assembly and Installation -6.6 TRANSMISSION ASSEMBLY - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation -6.7 MAIN DRIVE GEAR AND BEARING - Removal - Cleaning and Inspection - Installation -6.8 TRANSMISSION CASE - Removal - Installation - Disassembly - Cleaning and Inspection - Assembly 7. ELECTRICAL -7.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -7.2 SPECIFICATIONS: ELECTRICAL - Specifications -7.3 ELECTRICAL CADDY - Removal - Installation -7.4 ELECTRONIC CONTROL MODULE (ECM) - General - Replacement -7.5 BODY CONTROL MODULE (BCM) - General - Removal - Installation -7.6 SECURITY SIREN - Removal - Installation -7.7 SPARK PLUG CABLES - Removal - Installation -7.8 FUSES - General - Replacement -7.9 IGNITION SWITCH/FORK LOCK - General - FXDL Models - FXDC, FXDF, FXDWG, FLD, FXDB/P/A Models: Ignition Switch Only -7.10 BATTERY TRAY AND BATTERY CABLES - Battery Tray - Battery Cables -7.11 STARTER - General - Removal - Drive Assembly - Solenoid - Installation -7.12 HEADLAMP - General - Bulb Removal: Except For FLD - Bulb Installation: Except FLD - Headlamp Assembly Removal: Except FLD - Headlamp Assembly Installation: Except FLD - Headlamp: FLD Models -7.13 TAIL LAMP - General - Tail Lamp Bulb Replacement: Standard Style - Base Replacement: All But FXDB/P/A and FXDWG - Base Replacement: FXDWG/HDI and Canada -7.14 TURN SIGNALS - Turn Signal Bulb Replacement: Bullet Style - Front Lamp Housing Replacement: All Except FLD - Rear Lamp Housing Replacement: All Except FLD - Front Turn Signal Lamps: FLD - Rear Turn Signal Lamps and Bracket: FLD - Rear Turn Signal Reflector/Isolator Repair: FLD -7.15 CRANK POSITION SENSOR (CKP) - General - Removal - Installation -7.16 AUTOMATIC COMPRESSION RELEASE (ACR) - General - Removal - Installation -7.17 VOLTAGE REGULATOR - Removal - Installation -7.18 ALTERNATOR - Removal - Cleaning and Inspection - Installation -7.19 FUEL GAUGE - General - Removal -7.20 FUEL GAUGE SENDER - Removal - Installation -7.21 INSTRUMENTS: FXDC, FXDF AND FLD - Speedometer -7.22 INSTRUMENTS: FXDB/P/A, FXDL AND FXDWG - Removal - Installation -7.23 VEHICLE SPEED SENSOR (VSS) - General - Removal - Installation -7.24 INDICATOR LAMPS - General - Removal - Installation -7.25 NEUTRAL SWITCH - General - Removal - Installation -7.26 OIL PRESSURE SWITCH - General - Removal - Installation -7.27 REAR STOPLAMP SWITCH - General - Removal - Installation -7.28 HORN - Inspection - Replacement -7.29 ACTIVE EXHAUST - General - Removal - Repair - Installation -7.30 MAIN WIRING HARNESS - General - Removal - Installation -7.31 HANDLEBAR CONTROL MODULES - General - Repair Procedures -7.32 LEFT HANDLEBAR CONTROL MODULE - Removal - Clutch Switch Replacement - Installation -7.33 RIGHT HANDLEBAR CONTROL MODULE - Removal - Front Brake Switch Replacement - Installation -7.34 H-DSSS MAINTENANCE - Fob Battery - Smart Siren (If Installed) -7.35 PERSONAL IDENTIFICATION NUMBER (PIN) - General - Changing the PIN -7.36 H-DSSS ACTUATION - Sidecar Configuration - Actuation - Fob Assignment A. APPENDIX A CONNECTOR REPAIR -A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS - Autofuse Unsealed Connector Repair -A.2 BOSCH COMPACT 1.1M CONNECTOR - Bosch Compact 1.1M Connector -A.3 DELPHI 100W MICRO-PACK SEALED CONNECTOR - Delphi 100W Micro-Pack Sealed Connector Repair - Crimping Terminals -A.4 DELPHI 150 METRI-PACK SEALED CONNECTORS - Delphi 150 Metri-Pack Sealed Connector Repair -A.5 DELPHI 280 METRI-PACK UNSEALED CONNECTORS - Fuse Block Repair -A.6 DELPHI 480 METRI-PACK UNSEALED CONNECTORS - Delphi 480 Metri-Pack Unsealed Connector Repair -A.7 DELPHI 630 METRI-PACK UNSEALED CONNECTORS - Delphi 630 Metri-Pack Unsealed Connector Repair -A.8 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING - Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair -A.9 DELPHI METRI-PACK TERMINAL REPAIR - Metri-Pack Terminal Crimps -A.10 DELPHI MICRO-64 SEALED CONNECTORS - Delphi Micro 64 Sealed Connector Repair -A.11 DELPHI GT 150 SEALED CONNECTORS - Delphi GT 150 Sealed Connector Repair -A.12 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR - Delphi GT 280 Sealed 73-Terminal ECM Connector -A.13 DEUTSCH DT SEALED CONNECTORS - Deutsch DT Sealed Connector Repair -A.14 DEUTSCH DT SEALED TERMINAL REPAIR - Deutsch DT Sealed Terminal Crimps -A.15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR - Deutsch DTM Sealed Mini Terminal Crimps -A.16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR - Deutsch DTM Sealed Solid Barrel Terminal Crimps -A.17 JAE MX19 SEALED CONNECTORS - JAE MX19 Sealed Connectors - Crimping Terminals -A.18 MOLEX CMC SEALED CONNECTORS - Molex CMC Sealed Connectors - Crimping Terminals -A.19 MOLEX MX 150 SEALED CONNECTORS - Molex MX 150 Sealed Connector Repair - Crimp Terminal to Lead -A.20 TYCO 070 MULTILOCK UNSEALED CONNECTOR - Tyco 070 Multilock Unsealed Connector Repair -A.21 TYCO GET 64 SEALED CONNECTOR - Tyco GET 64 Sealed Connector - Crimping Terminals -A.22 TYCO MCP SEALED CONNECTOR - Tyco MCP Sealed Connector - Crimping Terminals -A.23 SEALED SPLICE CONNECTORS - Sealed Splice Connector Repair B. APPENDIX B WIRING -B.1 CONNECTORS - Connector Locations -B.2 WIRING DIAGRAMS - Wiring Diagram Information - 2013 Dyna Wiring Diagrams C. APPENDIX C ABS -C.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter -C.2 ABS MODULE - General - Electro Hydraulic Control Unit (EHCU) -C.3 WHEEL SPEED SENSORS - Front Wheel Speed Sensor (WSS) - Rear Wheel Speed Sensor (WSS) -C.4 ABS BRAKE LINES - Front Master Cylinder to Front Caliper Line Assembly - Front ABS Lines - Rear Master Cylinder to ABS Module - ABS Module to Rear Brake Caliper D. APPENDIX D CONVERSIONS -D.1 LENGTH CONVERSION - Conversion Table -D.2 FLUID CONVERSION - United States System - Metric System - British Imperial System -D.3 TORQUE CONVERSION - United States System - Metric System E. APPENDIX E GLOSSARY -E.1 GLOSSARY - Acronyms and Abbreviations TOOLS TORQUE VALUES INDEX
Harley Davidson Dyna Models (2013) - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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