harley davidson softail (2013)
WORKSHOP, SERVICE, REPAIR MANUAL
HARLEY DAVIDSON SOFTAIL (2013) - WORKSHOP, SERVICE, REPAIR MANUAL - English Service Manual to motorcycles Harley Davidson Softail (2013). CONTENTS: Harley-Davidson Softail Workshop Service Repair Manual 2013 Content: Service Repair Workshop Manual File type: PDF Language: English MODELS COVERED : 2013 Harley Davidson Softail Breakout 2013 Harley Davidson Softail Heritage Classic 2013 Harley Davidson Softail Blackline 2013 Harley Davidson Softail Slim 2013 Harley Davidson Softail Deluxe 2013 Harley Davidson Softail Fatboy 2013 Harley Davidson Softail Fatboy LO 2013 Harley Davidson Softail Fatboy Special 2013 Harley Davidson CVO Breakout FXSBSE INDEX: FOREWORD TABLE OF CONTENTS 1. MAINTENANCE - 1.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 1.2 GENERAL - Servicing a New Motorcycle - Safe Operating Maintenance - Disposal and Recycling - Shop Practices - Repair and Replacement Procedures - Cleaning - Tool Safety - 1.3 FUEL AND OIL - Fuel - Gasoline Blends - Engine Lubrication - Winter Lubrication - 1.4 BULB REQUIREMENTS - General - 1.5 MAINTENANCE SCHEDULE - General - 1.6 ENGINE OIL AND FILTER - Checking and Adding Oil - Changing Oil and Filter - 1.7 AIR CLEANER AND EXHAUST SYSTEM - Removal - Installation - Exhaust System Leak Check - 1.8 TIRES AND WHEELS - General - Tires - Tire Replacement - Wheel Bearings - Wheel Spokes - 1.9 PRIMARY CHAINCASE LUBRICANT - General - Changing Primary Chaincase Lubricant - 1.10 TRANSMISSION LUBRICANT - Transmission Lubricant - Changing Transmission Lubricant - 1.11 CLUTCH - Adjustment - 1.12 DRIVE BELT AND SPROCKETS - General - Cleaning - Inspection - Checking Belt Deflection - Adjusting Belt Deflection - 1.13 THROTTLE CABLES - Cable Inspection, Lubrication and Adjustment - 1.14 CABLE AND CHASSIS LUBRICATION - General - Cables and Hand Levers - Jiffy Stand - Steering Head Bearings - 1.15 BRAKES - Fluid Inspection - Rear Brake Pedal - Brake Lines Inspection - 1.16 BRAKE PADS AND DISCS - Inspection - Brake Pad Replacement - 1.17 SPARK PLUGS - Removal - Inspection - Cleaning - Installation - Spark Plug Cable Inspection - 1.18 STEERING HEAD BEARINGS - Adjustment: FLSTC, FLSTF/B, FLSTN, FLS - Adjustment: FXST, FXS - Adjustment: FXSB - Lubrication - 1.19 CRITICAL FASTENERS - Inspection - 1.20 BATTERY MAINTENANCE - General - Cleaning and Inspection - Voltmeter Test - Charging Battery - Disconnection and Removal - Storage - Installation and Connection - 1.21 HEADLAMP ALIGNMENT - Headlamp Alignment - Headlamp Adjustment - 1.22 SUSPENSION ADJUSTMENTS - Shock Absorbers - 1.23 STORAGE - General - Placing in Storage - Removal from Storage - 1.24 TROUBLESHOOTING - General - Engine - Lubrication System - Electrical System - Transmission - Handling - Brakes 2. CHASSIS - 2.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 2.2 SPECIFICATIONS - Specifications - 2.3 VEHICLE IDENTIFICATION NUMBER (V.I.N.) - Vehicle Identification Number - 2.4 FRONT WHEEL - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation - 2.5 REAR WHEEL - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation - 2.6 WHEEL LACING - Wheel Lacing: Angle Flange Hub - 2.7 CHECKING AND TRUING WHEELS - General - Checking Wheel Runout - Laced Wheel Rim Offset - Truing Laced Wheels - 2.8 SEALED WHEEL BEARINGS - Inspection - Removal - Installation - 2.9 TIRES - General - Removal - Cleaning, Inspection and Repair - Installation - Checking Tire Runout - Wheel Balancing - 2.10 VEHICLE ALIGNMENT - Axle Alignment - 2.11 FRONT BRAKE MASTER CYLINDER - General - Removal and Disassembly - Cleaning and Inspection - Assembly and Installation - 2.12 FRONT BRAKE CALIPER - Removal - Disassembly - Cleaning, Inspection and Repair - Assembly - Installation - 2.13 REAR BRAKE MASTER CYLINDER - General - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation - 2.14 REAR BRAKE CALIPER - Removal - Disassembly - Cleaning, Inspection and Repair - Assembly - Rear Brake Line Routing - Installation - 2.15 BLEEDING BRAKES - General - Procedure - 2.16 FRONT FORK: TELESCOPIC - General - Replacing Fork Oil - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation - 2.17 STEERING HEAD - Removal - Inspection - Disassembly - Assembly - Installation - 2.18 BELT GUARD AND DEBRIS DEFLECTOR - Removal - Installation - 2.19 REAR SHOCK ABSORBERS - General - Removal - Installation - Shock Disposal - 2.20 REAR FORK - Removal - Cleaning and Inspection - Pivot Bearing Replacement - Installation - 2.21 THROTTLE CONTROL - Removal/Disassembly - Cleaning and Inspection - Assembly/Installation - 2.22 CLUTCH CONTROL - Removal - Installation - 2.23 HANDLEBARS: FLSTC, FLSTN, FLS, FXST - Removal - Installation - 2.24 HANDLEBARS: FLSTF/B - Removal - Installation - 2.25 HANDLEBARS: FXS - Removal - Installation - 2.26 HANDLEBARS: FXSB - Removal - Installation - 2.27 FRONT FENDER - Removal - Installation - 2.28 REAR FENDER: FLSTC - Removal - Installation - 2.29 REAR FENDER: FLSTF/B - Removal - Installation - 2.30 REAR FENDER: FXST - Removal - Installation - 2.31 REAR FENDER: FLS, FXS - Removal - Installation - 2.32 REAR FENDER: FXSB - Removal - Installation - 2.33 REAR FENDER: FLSTN - Removal - Disassembly - Assembly - Installation - 2.34 REAR FENDER WIRE CONDUIT - Installation - 2.35 FOOTBOARDS AND FOOTRESTS - Rider Footboards - Rider Footrest - Passenger Footrest - 2.36 JIFFY STAND - Cleaning - Sensor: HDI Models - Removal - Installation - 2.37 FORK LOCK - Removal - Installation - 2.38 SEAT AND STRAP RETENTION NUT - Replacement - 2.39 SEAT: FLS, FXS, FXST, FXSB - Replacement - 2.40 SEAT: FLSTN, FLSTF, FLSTFB, FLSTC - Removal and Installation - 2.41 LUGGAGE RACK: FLSTN - Removal and Installation - 2.42 SADDLEBAGS: FLSTC - Removal - Installation - 2.43 WINDSHIELD: FLSTC - Removal - Installation - 2.44 SAREE GUARD: INDIA MODELS - Left Side Removal and Installation - Right Side Removal and Installation - 2.45 FRONT LICENSE PLATE BRACKET - Removal and Installation - 2.46 MEDALLIONS, SERIALIZED BADGES AND TANK EMBLEMS - Removal - Installation 3. ENGINE - 3.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 3.2 SPECIFICATIONS - Specifications - 3.3 SERVICE WEAR LIMITS - General - 3.4 ENGINE OIL FLOW - Oil Feed - Top End - Bottom End - Chain Guide Bracket - Oil Return - 3.5 OIL PUMP OPERATION - General - Operation - 3.6 BREATHER OPERATION - General - 3.7 OIL PRESSURE - Oil Pressure Indicator Lamp - Checking Oil Pressure - 3.8 TROUBLESHOOTING - Diagnosing Valve Train Noise - Compression Test - Cylinder Leakdown Test - Diagnosing Smoking Engine or High Oil Consumption - 3.9 HOW TO USE THIS SECTION - Top End Repair - Bottom End Repair - Typical Symptoms - 3.10 TOP END SERVICE - Engine in Chassis - Engine Removed from Chassis - 3.11 CAM COMPARTMENT SERVICE - Engine in Chassis - Engine Removed From Chassis - 3.12 STRIPPING MOTORCYCLE FOR SERVICE - Procedure - 3.13 ASSEMBLING MOTORCYCLE AFTER SERVICE - Procedure - 3.14 REMOVING ENGINE FROM CHASSIS - Procedure - 3.15 INSTALLING ENGINE IN CHASSIS - Procedure - 3.16 TOP END OVERHAUL: DISASSEMBLY - General - Rocker Covers - Rocker Arm Support Plate - Pushrods, Lifters and Covers - Cylinder Head - Cylinder - Piston - 3.17 BREATHER ASSEMBLY - Disassembly - Cleaning and Inspection - Assembly - 3.18 ROCKER ARM SUPPORT PLATE - Disassembly - Cleaning and Inspection - Assembly - 3.19 PUSHRODS, LIFTERS AND COVERS - Disassembly - Cleaning and General Inspection - Lifter Inspection - Assembly - 3.20 CYLINDER HEAD - Disassembly - Cleaning - Inspection - Valve Guide Replacement - Valve and Seat Refacing - Assembly - 3.21 CYLINDER - Cleaning - Inspection - Deglazing Cylinder - Boring and Honing Cylinder - 3.22 PISTON - Disassembly - Cleaning - Inspection - Assembly - 3.23 TOP END OVERHAUL: ASSEMBLY - General - Piston - Cylinder - Cylinder Head - Pushrods, Lifters and Covers - Rocker Arm Support Plate - Breather and Rocker Cover - 3.24 CAM COMPARTMENT AND COMPONENTS - Cam Support Plate and Cover Removal - Cam Support Plate Cleaning and Inspection - Camshafts - Oil Pressure Relief Valve - Cam Needle Bearings - Cam Support Plate and Cover Installation - 3.25 OIL PUMP - Removal - Cleaning and Inspection - Installation - 3.26 CRANKCASE DISASSEMBLY AND REPAIR - Crankcase Disassembly - Counterbalancer Assembly - Cleaning and Inspection - Right Crankcase Half - Left Crankcase Half - Sprocket Shaft Bearing Inner Race - Cylinder Studs - Pipe Plugs and Oil Fittings - 3.27 FLYWHEEL AND CONNECTING RODS - General - Inspection - Measuring Crankshaft Runout - 3.28 COUNTERBALANCER ASSEMBLY REPAIR - Cleaning, Inspection, and Repair - 3.29 CRANKCASE ASSEMBLY - Counterbalancer Assembly Installation - Crankcase - 3.30 OIL TANK: ALL BUT FXSB - Removal and Disassembly - Installation - 3.31 OIL TANK: FXSB - Removal and Disassembly - Installation 4. FUEL SYSTEM - 4.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 4.2 SPECIFICATIONS: FUEL SYSTEM - Specifications - 4.3 AIR CLEANER ASSEMBLY - Removal - Installation - Backplate Assembly: HDI Models - 4.4 FUEL SUPPLY LINE - Purging Fuel Supply Line - Disconnecting Fuel Supply Line - 4.5 FUEL PRESSURE TEST - General - Testing - 4.6 FUEL TANK - General - Removal - Cleaning and Inspection - Installation - 4.7 CONSOLE: FXS, FXSB - Removal - Installation - 4.8 THROTTLE POSITION SENSOR (TPS) - General - Removal - Installation - 4.9 INTAKE AIR TEMPERATURE SENSOR (IAT) - General - Removal - Installation - 4.10 ENGINE TEMPERATURE SENSOR (ET) - General - Removal - Installation - 4.11 INDUCTION MODULE - Removal - Installation - 4.12 IDLE AIR CONTROL (IAC) - General - Removal - Installation - 4.13 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP) - Removal - Installation - 4.14 OXYGEN (O2) SENSOR - General - Removal - Installation - 4.15 FUEL INJECTORS - General - Removal - Installation - 4.16 FUEL PUMP AND FUEL GAUGE SENDING UNIT - General - Removal - Vapor Valve - Disassembly and Assembly - Installation - 4.17 EXHAUST SYSTEM - Mufflers: FLSTC, FXST, FXSB - System: FLSTC, FXST, FXSB - Mufflers: FLSTN, FLSTF/B, FLS, FXS - System: FLSTN, FLSTF/B, FLS, FXS - 4.18 INTAKE LEAK TEST - General - Leak Tester - Procedure - 4.19 EVAPORATIVE EMISSIONS CONTROL SYSTEM - General - Charcoal Canister - Purge Solenoid - Hose Routing/Replacement 5. DRIVE - 5.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 5.2 SPECIFICATIONS: DRIVE - Specifications - 5.3 PRIMARY CHAINCASE COVER - General - Removal - Installation - 5.4 DRIVE COMPONENTS - Removal - Installation - 5.5 PRIMARY CHAINCASE HOUSING - Removal - Inspection - Mainshaft Bearing and Seal - Mainshaft Bearing Inner Race - Installation - 5.6 CLUTCH - Removal and Installation - Clutch Pack Only - Clutch Pack and Bearing - 5.7 TRANSMISSION SPROCKET - Removal - Cleaning and Inspection - Installation - 5.8 DRIVE BELT - Removal - Inspection - Installation 6. TRANSMISSION - 6.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 6.2 SPECIFICATIONS: TRANSMISSION - Specifications - Service Wear Limits - 6.3 TRANSMISSION - Power Flow - 6.4 SHIFTER - Adjustment - Shifter Rod Adjustment - Shift Lever Replacement - 6.5 CLUTCH RELEASE COVER - Removal and Disassembly - Cleaning and Inspection - Assembly and Installation - 6.6 TRANSMISSION ASSEMBLY - Removal - Disassembly - Cleaning and Inspection - Assembly - Installation - 6.7 MAIN DRIVE GEAR AND BEARING - Removal - Cleaning and Inspection - Installation - 6.8 TRANSMISSION CASE - Removal - Installation - Disassembly - Cleaning and Inspection - Assembly 7. ELECTRICAL - 7.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - 7.2 SPECIFICATIONS: ELECTRICAL - Specifications - 7.3 ELECTRICAL PANEL - General - Removal: All But FXSB - Installation: All But FXSB - Removal: FXSB - Installation: FXSB - 7.4 ELECTRONIC CONTROL MODULE (ECM) - General - Removal: All But FXSB - Installation: All But FXSB - Removal: FXSB - Installation: FXSB - 7.5 BODY CONTROL MODULE (BCM) - General - BCM Configuration - Removal: All But FSXB - Installation: All But FXSB - Removal: FXSB - Installation: FXSB - 7.6 H-DSSS ACTUATION - Sidecar Configuration - Actuation - Fob Assignment - 7.7 PERSONAL IDENTIFICATION NUMBER (PIN) - General - Changing the PIN - 7.8 HD-SSS MAINTENANCE - Fob Battery - Smart Siren (If Installed) - 7.9 SECURITY SIREN - Removal: All But FXSB - Installation: All But FXSB - Removal: FXSB - Installation: FXSB - 7.10 FUSES - Removal - Installation - 7.11 IGNITION AND LIGHT SWITCH - General - Removal and Installation: All But FXS/B - Removal and Installation: FXS/B - 7.12 BATTERY CABLES - Routing Procedure - 7.13 STARTER - General - Removal - Drive Assembly - Solenoid - Installation - 7.14 HEADLAMP - General - Headlamp Assembly Removal and Installation - Bulb Removal and Installation - 7.15 TAIL LAMP: ALL BUT FLSTN - General - Bulb Replacement - Base Replacement - 7.16 TAIL LAMP: FLSTN - Bulb Replacement - Tail Lamp Replacement - 7.17 AUXILIARY LAMPS: FLSTC, FLSTN - Auxiliary Lamp Bulb - FLSTC Models - FLSTN Models - Adjustment: FLSTC/FLSTN Models - 7.18 TURN SIGNALS AND RUNNING LIGHTS - Bulb Replacement: Bullet Style - Bulb Replacement: Flat Lens Style - Lamp Replacement - 7.19 CRANK POSITION SENSOR (CKP) - General - Removal - Installation - 7.20 AUTOMATIC COMPRESSION RELEASE (ACR) - General - Removal - Installation - 7.21 IGNITION COIL - Removal - Installation - 7.22 SPARK PLUG CABLES - General - Removal - Installation - 7.23 VOLTAGE REGULATOR - Disassembly - Installation - 7.24 ALTERNATOR - Removal - Cleaning and Inspection - Installation - 7.25 FUEL GAUGE - General - Removal - Installation - 7.26 SPEEDOMETER - General - Removal: All But FXS/B - Installation: All But FXS/B - Removal: FXS - Installation: FXS - Removal: FXSB - Installation: FXSB - 7.27 VEHICLE SPEED SENSOR (VSS) - General - Removal - Installation - 7.28 INDICATOR LAMPS - General - Removal: All But FXS/B - Installation: All But FXS/B - Removal: FXS - Installation: FXS - Removal: FXSB - Installation: FXSB - 7.29 NEUTRAL SWITCH - General - Removal - Installation - 7.30 OIL PRESSURE SWITCH - General - Removal - Installation - 7.31 REAR STOP LAMP SWITCH - General - Removal - Installation - 7.32 HORN - Inspection - Removal and Installation: All But FXS/B - Removal and Installation: FXS/B - 7.33 ACTIVE EXHAUST - General - Removal - Repair - Installation - 7.34 MAIN WIRING HARNESS - Removal - Installation - 7.35 HANDLEBAR CONTROL MODULES - General - Repair Procedures - 7.36 RIGHT HANDLEBAR CONTROL MODULE - Removal - Installation - Front Brake Switch Replacement - 7.37 LEFT HANDLEBAR CONTROL MODULE - Removal - Installation - Clutch Switch Replacement A. APPENDIX A CONNECTOR REPAIR - A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS - Autofuse Unsealed Connector Repair - A.2 BOSCH COMPACT 1.1M CONNECTOR - Bosch Compact 1.1M Connector - A.3 DELPHI 100W MICRO-PACK SEALED CONNECTOR - Delphi 100W Micro-Pack Sealed Connector Repair - Crimping Terminals - A.4 DELPHI 150 METRI-PACK SEALED CONNECTORS - Delphi 150 Metri-Pack Sealed Connector Repair - A.5 DELPHI 280 METRI-PACK UNSEALED CONNECTORS - Fuse Block Repair - A.6 DELPHI 480 METRI-PACK UNSEALED CONNECTORS - Delphi 480 Metri-Pack Unsealed Connector Repair - A.7 DELPHI 630 METRI-PACK UNSEALED CONNECTORS - Delphi 630 Metri-Pack Unsealed Connector Repair - A.8 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING - Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair - A.9 DELPHI METRI-PACK TERMINAL REPAIR - Metri-Pack Terminal Crimps - A.10 DELPHI MICRO 64 SEALED CONNECTORS - Delphi Micro 64 Sealed Connector Repair - A.11 DELPHI GT 150 SEALED CONNECTORS - Delphi GT 150 Sealed Connector Repair - A.12 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR - Delphi GT 280 Sealed 73-Terminal ECM Connector - A.13 DEUTSCH DT SEALED CONNECTORS - Deutsch DT Sealed Connector Repair - A.14 DEUTSCH DT SEALED TERMINAL REPAIR - Deutsch DT Sealed Terminal Crimps - A.15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR - Deutsch DTM Sealed Mini Terminal Crimps - A.16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR - Deutsch DTM Sealed Solid Barrel Terminal Crimps - A.17 JAE MX19 SEALED CONNECTORS - JAE MX19 Sealed Connectors - Crimping Terminals - A.18 MOLEX CMC SEALED CONNECTORS - Molex CMC Sealed Connectors - Crimping Terminals - A.19 MOLEX MX 150 SEALED CONNECTORS - Molex MX 150 Sealed Connector Repair - Crimp Terminal to Lead - A.20 TYCO 070 MULTILOCK UNSEALED CONNECTOR - Tyco 070 Multilock Unsealed Connector Repair - A.21 TYCO GET 64 SEALED CONNECTOR - Tyco GET 64 Sealed Connector - Crimping Terminals - A.22 TYCO MCP SEALED CONNECTOR - Tyco MCP Sealed Connector - Crimping Terminals - A.23 SEALED SPLICE CONNECTORS - Sealed Splice Connector Repair B. APPENDIX B WIRING - B.1 CONNECTORS - Connector Locations - B.2 WIRING DIAGRAMS - Wiring Diagram Information - 2013 Softail Wiring Diagrams C. APPENDIX C ABS - C.1 FASTENER TORQUE VALUES - Fastener Torque Values in this Chapter - C.2 ELECTRONIC CONTROL UNIT (ECU) - Removal: All But FXSB - Installation: All But FXSB - Removal: FXSB - Installation: FXSB - C.3 HYDRAULIC CONTROL UNIT (HCU) - Front Hydraulic Control Unit (HCU) - Rear Hydraulic Control Unit (HCU) - C.4 WHEEL SPEED SENSORS - Front Wheel Speed Sensor - Rear Wheel Speed Sensor - C.5 ABS BRAKE LINES - Front Master Cylinder to Front HCU - HCU to Front Brake Caliper - Rear Master Cylinder to Rear HCU - Rear HCU to Rear Brake Caliper D. APPENDIX D CONVERSIONS - D.1 METRIC CONVERSION - Conversion Table - D.2 FLUID CONVERSIONS - United States System - Metric System - British Imperial System - D.3 TORQUE CONVERSIONS - United States System - Metric System E. APPENDIX E GLOSSARY - E.1 GLOSSARY - Acronyms and Abbreviations TOOLS TORQUE VALUES INDEX
Harley Davidson Softail (2013) Service Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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