Honda CBR1000RR
WORKSHOP MANUAL - WIRING - OWNERS
HONDA CBR1000RR (2004-2011) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNERS - English Workshop Manual, Parts Catalogue and Wiring Diagram to motorcycles Honda CBR1000RR. FILES INCLUDED: - Honda CBR1000RR (2004) - Workshop Manual.pdf - (586 pages) - Honda CBR1000RR (2008) - Workshop Manual.pdf - (554 pages) - Honda CBR1000RR (2004) - Parts Manual.pdf - (147 pages) - Honda CBR1000RR (2004-2011) - Owners Manual.pdf - (1306 pages) CONTENTS: WORKSHOP MANUAL: SERVICE INFORMATION. CONTENTS. SYMBOLS. 1.GENERAL INFORMATION. - 1.1 Contents. - 1.2 Service Rules. - 1.3 Model Identification. - 1.4 Labels. - 1.5 General Specifications. - 1.6 Electrical Specifications. - 1.7 Lubrication, Fuel & Cooling System Specifications. - 1.8 Cylinder Head & Valve Specifications. - 1.9 Crankcase, Transmission & Balancer Specifications. - 1.10 Wheel, Suspension & Steering Specifications. - 1.11 Brake, Battery & Ignition Specifications. - 1.12 Lights, Meters & Switches Specifications. - 1.13 Torque Values. - 1.14 Lubrication, Fuel & Cooling. - 1.15 Cylinder Head, Clutch & Starter. - 1.16 Crank, Wheels & Suspension. - 1.17 Brakes, Starter & Lights. - 1.18 Lubrication & Seal Points. - 1.19 Frame. - 1.20 Cable & Harness Routing. - 1.21 IDC. - 1.22 Throttle & Clutch. - 1.23 Brakes. - 1.24 ECM. - 1.25 Injectors. - 1.26 HESD. - 1.27 Fuel Pump. - 1.28 PAIR & Fan. - 1.29 Starter & Battery. - 1.30 Oil Cooler & Sidestand. - 1.31 Radiator. - 1.32 Sub Harness. - 1.33 Tail & Signals. - 1.34 EGCA. - 1.35 EVAP (California). - 1.36 EVAP Purge. - 1.37 Emission Control Systems. - 1.38 Exhaust ECS. - 1.39 Evaporative ECS. 2.TECHNICAL FEATURES. - 2.1 Contents. - 2.2 Exhaust System. - 2.3 EGBV. - 2.4 ECV. - 2.5 CMP Sensor. - 2.6 Fan Motor Control System. - 2.7 Clutch System. - 2.8 Clutch Mechanism. - 2.9 Clutch Assist. 3.FRAME, BODY PANELS & EXHAUST SYSTEM. - 3.1 Contents. - 3.2 Body Panel Locations. - 3.3 Service Information. - 3.4 Trim Clips. - 3.5 Trim Clip 3. - 3.6 Seat, Side Covers & Pillion Seat. - 3.7 Tank Cover. - 3.8 Rear Seat Cowl. - 3.9 Upper Inner Cover & Lower Cowl. - 3.10 Middle Cowl. - 3.11 Mirrors. - 3.12 Windscreen. - 3.13 Upper Cowl. - 3.14 Vacuum Chamber. - 3.15 Lights. - 3.16 Bank Angle Sensor. - 3.17 Wire Harness. - 3.18 Front Fender. - 3.19 Rear Fender. - 3.20 Rear Fender C. - 3.21 License Light Stay. - 3.22 Undertray. - 3.23 Seat Rail. - 3.24 Muffler. - 3.25 EGCA Cable. - 3.26 Disassembly. - 3.27 Assembly. - 3.28 Heat Guard. - 3.29 Installation. - 3.30 Main Step Bracket. - 3.31 Exhaust Pipe. - 3.32 Installation. - 3.33 Headers. - 3.34 Mountings. 4.MAINTENANCE. - 4.1 Contents. - 4.2 Service Information. - 4.3 Tools. - 4.4 Maintenance Schedule. - 4.5 Fuel Line. - 4.6 Inspection. - 4.7 Fuel Tank. - 4.8 Throttle Operation. - 4.9 Air Cleaner. - 4.10 Spark Plug. - 4.11 Inspection. - 4.12 Valve Clearance. - 4.13 Timing. - 4.14 Intake & Exhaust Valves. - 4.15 Adjustment. - 4.16 Shims. - 4.17 Engine Oil. - 4.18 Filter Change. - 4.19 Sump. - 4.20 Radiator Coolant. - 4.21 Secondary Air Supply. - 4.22 EVAP (California). - 4.23 EGCA Cable. - 4.24 Cable Inspection. - 4.25 Adjustment. - 4.26 Drive Chain. - 4.27 Cleaning & Lubrication.. - 4.28 Sprockets. - 4.29 Chain Replacement. - 4.30 Chain Links. - 4.31 Brake Fluid. - 4.32 Brake Pads Wear. - 4.33 Brake Light Switch. - 4.34 Headlight & Clutch. - 4.35 Sidestand & Suspension. - 4.36 Front Suspension. - 4.37 Rear Suspension. - 4.38 Nuts, Bolts & Fasteners. - 4.39 Wheels & Tires. - 4.40 Steering Head Bearings. 5.LUBRICATION SYSTEM. - 5.1 Contents. - 5.2Lubrication System Diagram. - 5.3 Service Information. - 5.4 Troubleshooting. - 5.5 Oil Pressure Inspection. - 5.6 Oil Pump. - 5.7 Disassembly. - 5.8 Inspection. - 5.9 Assembly. - 5.10 Installation. - 5.11 Sprockets. - 5.12 Sump. - 5.13 Oil Cooler. - 5.14 Installation. 6.FUEL SYSTEM (PGM-FI) - 6.1 Contents. - 6.2 Component Location. - 6.3 Service Information. - 6.4 Specifications. - 6.5 Tools. - 6.6 Tools (Cont). - 6.7 PGM-FI Symptom Troubleshooting. - 6.8 PGM-FI System Location. - 6.9 PGM-FI System Diagram. - 6.10 Connector Location. - 6.11 ECM Connectors. - 6.12 PGM-FI Troubleshooting Information. - 6.13 HDS Information. - 6.14 Clearing DTC. - 6.15 DTC Index. - 6.16 DTC Index. - 6.17DTC Troubleshooting. - 6.18 MAPSensor Output. . - 6.19 MAPSensor Input. - 6.20 MAPSensor Inspection. - 6.21 ECT Resistance. - 6.22 ECT Sensor Output. - 6.23 TP Sensor. - 6.24 TP Sensor HV. - 6.25 IAT Sensor LV. - 6.26 IAT Sensor Inspection. - 6.27 VS Sensor Input. - 6.28Primary Injector. - 6.29 Injector Inspection. - 6.30 CMP Sensor. - 6.31 CMP Sensor Input. - 6.32 CKPSensor Inspection. - 6.33 Knock Sensor Inspection. - 6.34 Knock Sensor LV. - 6.35 IACV Inspection. - 6.36 ECV Pot LV. - 6.37 ECV PotInspection. - 6.38 ECV Pot HV. - 6.39 EGCA Lock. - 6.40 MIL Circuit Troubleshooting. - 6.41 Fuel Line Inspection. - 6.42 Fuel Rail. - 6.43 Quick Connect Fitting. - 6.44 Fuel Pressure Test. - 6.45 Tools. - 6.46 Fuel Flow Inspection. - 6.47 Fuel Pump Unit - 6.48 Removal. - 6.49 Installation. - 6.50 Fuel Pump Relay. - 6.51 Fuel Tank. - 6.52 Air Cleaner Housing. - 6.53 Removal. - 6.54 Installation. - 6.55 Secondary Injector. - 6.56 Removal. - 6.57 Installation. - 6.58 Throttle Body. - 6.59 Removal. - 6.60 Diagram. - 6.61 Hose Routing. - 6.62 Installation. - 6.63 Primary Injector. - 6.64 Removal. - 6.65 Installation. - 6.66 Engine Idle Speed. - 6.67 Removal/Installation. - 6.68 Knock Sensor. - 6.69 MAP Sensor. - 6.70 IAT &ECT Sensor. - 6.71 CMPSensor. - 6.72 Bank Angle Sensor. - 6.73 Engine Stop Relay. - 6.74 ECM. - 6.75 Power Line Inspection. - 6.76 Engine Stop Relay Inspection. - 6.77 Secondary Air Supply System. - 6.78 PAIR Control Solenoid. - 6.79 EGCA. - 6.80 Inspection. - 6.81 Intake Air Duct Control. - 6.82 One-Way Valve. - 6.83 EVAP (California). - 6.84 Removal. - 6.85 Installation. 7.COOLING SYSTEM. - 7.1 Contents. - 7.2 System Flow Pattern. - 7.3 Service Information. - 7.4 Troubleshooting. - 7.5 System Testing. - 7.6 Coolant Replacement. - 7.7 Replacement/Air Bleeding. - 7.8 Thermostat. - 7.9 Inspection. - 7.10 Installation. - 7.11 Radiator/Cooling Fan. - 7.12 Removal. - 7.13 Disassembly. - 7.14 Cooling Fan. - 7.15 Fan Motor. - 7.16 Assembly. - 7.17 Fittings. - 7.18 Alignment. - 7.19 Installation. - 7.20 Connections. - 7.21 Water Pump. - 7.22 Installation. - 7.23 Connections. - 7.24 Radiator Reserve Tank. 8.ENGINE REMOVAL & INSTALLATION. - 8.1 Contents. - 8.2 Component Location. - 8.3 Service Information. - 8.4 Engine Removal. - 8.5 Sensors. - 8.6 Mountings. - 8.7 Tools. - 8.8 Engine Installation. - 8.9 Frame. - 8.10 Mountings. - 8.11 Brackets. - 8.12 Fittings. - 8.13 Sensors - 8.14 Switches. 9.CYLINDER HEAD & VALVES. - 9.1 Contents. - 9.2 Component Location. - 9.3 Service Information. - 9.4 Tools. - 9.5 Tools. - 9.6 Troubleshooting. - 9.7 Cylinder Compression Test. - 9.8 Cylinder Head Cover Disassembly. - 9.9 Camshaft Removal. - 9.10 Cam Sprocket. - 9.11 Cam Chain. - 9.12 Inspection. - 9.13 Camshaft Oil Clearance. - 9.14 Cylinder Head Removal. - 9.15 Cylinder Head Disassembly. - 9.16 Tools. - 9.17 Cylinder Head Inspection. - 9.18 Valve Springs. - 9.19 Valve Guide. - 9.20 Valve Guide Replacement. - 9.21 Valve Seat Inspection. - 9.22 Valve Seat Refacing. - 9.23 Tools. - 9.24 Cylinder Head Assembly. - 9.25 Tools. - 9.26 Cylinder Head Installation. - 9.27 Cam Chain Tensioner. - 9.28 Cylinder Layout. - 9.29 Tightening Sequence. - 9.30 Camshaft Installation. - 9.31 Alignment. - 9.32 Identification. - 9.33 Cam Sprockets. - 9.34 Cylinder Head Cover Assembly. - 9.35 Cylinder Head Cover Installation. - 9.36 Fixings. - 9.37 Cam Chain Tensioner Lifter. - 9.38 Tensioner Stopper. 10. CLUTCH, STARTER & GEARSHIFT. - 10.1 Contents. - 10.2 Component Location. - 10.3 Service Information. - 10.4 Troubleshooting. - 10.5 Right Crankcase Cover Removal. - 10.6 Clutch Lifter Lever. - 10.7 Clutch. - 10.8 Clutch Center Lock Nut. - 10.9 Pressure Plate. - 10.10 Clutch Outer. - 10.11 Inspection. - 10.12 Clutch Spring. - 10.13 Clutch Disc. - 10.14 Primary Driven Gear. - 10.15 Mainshaft. - 10.16 Needle Bearing Selection. - 10.17 Installation. - 10.18 Reduction Gear. - 10.19 Clutch Plates. - 10.20 Clutch Assembly. - 10.21 Clutch Holder. - 10.22 Lifter Plate. - 10.23 Starter Clutch. - 10.24 Inspection. - 10.25 Assembly. - 10.26 Installation. - 10.27 Gearshift Linkage. - 10.28 Inspection. - 10.29 Installation. - 10.30 Right Crankcase Cover. - 10.31 Gaskets. - 10.32 Clutch Cable. 11.ALTERNATOR. - 11.1 Contents. - 11.2Component Location. - 11.3 Service Information. - 11.4 Alternator Cover Removal. - 11.5 Stator. - 11.6 Flywheel. - 11.7 Alternator Cover Installation. - 11.8 Sensors. 12. CRANKCASE, TRANSMISSION & BALANCER. - 12.1 Contents. - 12.2 Component Location. - 12.3 Service Information. - 12.4 Troubleshooting. - 12.5 Crankcase Separation. - 12.6 Shift Fork, Drum & Transmission. - 12.7 Removal. - 12.8 Shift Fork & Drum Inspection. - 12.9 Transmission Inspection. - 12.10 Mainshaft Bearing. - 12.11 Mainshaft Bearing Replacement. - 12.12 Transmission Assembly. - 12.13 Gear & Shafts. - 12.14 Installation. - 12.15 Fork Shaft. - 12.16 Balancer. - 12.17 Inspection. - 12.18 Balancer Bearing Selection. - 12.19 Disassembly. - 12.20 Installation. - 12.21 Balancer Gear Backlash Adjuster. - 12.22 Crankcase Assembly. - 12.23 Tightening Mehod. - 12.24 Hoses & Seals. 13. CRANKSHAFT, PISTON & CYLINDER. - 13.1 Contents. - 13.2 Component Location. - 13.3 Service Information. - 13.4 Troubleshooting. - 13.5 Crankshaft. - 13.6 Inspection. - 13.7 Installation. - 13.8 Connecting Rods. - 13.9 Main Journal Bearing. - 13.10 Bearing Selection. - 13.11 Bearing Installation. - 13.12 Crankpin Bearing. - 13.13 Bearing Selection. - 13.14 Piston & Cylinder. - 13.15 Removal. - 13.16 Piston Inspection. - 13.17 Connecting Rod Inspection. - 13.18 Cylinder Inspection. - 13.19 Piston Assembly. - 13.20 Piston Installation. - 13.21 Tightening Method. 14. FRONT WHEEL, SUSPENSION & STEERING. - 14.1 Contents. - 14.2 Component Location. - 14.3 Service Information. - 14.4 Tools. - 14.5 Tools (Cont). - 14.6 Troubleshooting. - 14.7 HESD Troubleshooting. - 14.8 DTC Troubleshooting. - 14.9 Handlebars. - 14.10 Throttle. - 14.11 Top Yoke. - 14.12 Installation. - 14.13 Steering Damper. - 14.14 Grips. - 14.15 HandlebarWeights. - 14.16 Front Wheel. - 14.17 Inspection. - 14.18 Wheel Balance. - 14.19 Disassembly. - 14.20 Installation. - 14.21 Tightening. - 4.22 Fork. - 4.23 Removal. - 4.24 Stopper Plate. - 4.25 Fork Damper. - 4.26 Inspection. - 4.27 Assembly. - 4.28 Oil Seals. - 4.29 Slider. - 4.30 Bleeding. - 4.31 Compression. - 4.32 Installation. - 14.33 HESD. - 14.34 Steering Stem. - 14.35 Bearing Replacement. - 14.36 Driver Shaft. - 14.37 Assembly Base. - 14.38 Tools. - 14.39 Upper Bearings. - 14.40 Lower Inner Race Replacement. - 14.41 Bearings. - 14.42 Steering Head Bearing Pre-Load. 15. REAR WHEEL & SUSPENSION. - 15.1 Contents. - 15.2 Component Location. - 15.3 Service Information. - 15.4 Tools. - 15.5 Troubleshooting. - 15.6 Rear Wheel. - 15.7 Disassembly. - 15.8 Inspection. - 15.9 Driven Flange Bearing Replacement. - 15.10 Wheel Bearing Replacement. - 15.11 Assembly. - 15.12 Installation. - 15.13 Suspension Linkage. - 15.14 Shock Absorber. - 15.15 Inspection. - 15.16 Lower Bearing. - 15.17 Shock Absorber Disposal. - 15.18 Swingarm. - 15.19 Disassembly. - 15.20 Inspection. - 15.21 Bearings. - 15.22 Shock Arm. - 15.23 Assembly. - 15.24 Installation. - 15.25 Hose Routing. 16. HYDRAULIC BRAKE. - 16.1 Contents. - 16.2 Component Location. - 16.3 Rear. - 16.4 Service Information. - 16.5 Troubleshooting. - 16.6 Brake Fluid Replacement. - 16.7 Air Bleeding. - 16.8 Brake Pad & Disc. - 16.9 Front Brake Pad Replacement. - 16.10 Rear Brake Pad Replacement. - 16.11 Brake Disc Inspection. - 16.12 Front Master Cylinder. - 16.13 Disassembly. - 16.14 Inspection. - 16.15 Assembly. - 16.16 Brake Light Switch. - 16.17 Installation. - 16.18 Rear Master Cylinder. - 16.19 Removal. - 16.20 Disassembly. - 16.21 Inspection. - 16.22 Assembly. - 16.23 Snap Ring. - 16.24 Installation. - 16.25 Master Cylinder. - 16.26 EGCA Cable. - 16.27 Front Brake Calipers. - 16.28 Inspection. - 16.29 Assembly. - 16.30 Rear Brake Caliper. - 16.31 Inspection. - 16.32 Assembly. - 16.33 Installation. 17.BATTERY & CHARGING SYSTEM. - 17.1 Contents. - 17.2 System Diagram. - 17.3 Service Information. - 17.4 Tools. - 17.5 Troubleshooting. - 17.6 Battery. - 17.7 Charging System Inspection. - 17.8 Alternator Charging Coil. - 17.9 Regulator & Rectifier. 18.IGNITION SYSTEM. - 18.1 Contents. - 18.2 System Diagram. - 18.3 System Information. - 18.4 Troubleshooting. - 18.5 Ignition System Inspection. - 18.6 CKP Sensor. - 18.7 Ignition Timing. - 18.8 Timing Cover. 19.ELECTRIC STARTER. - 19.1 Contents. - 19.2 System Diagram. - 19.3 System Information. - 19.4 Troubleshooting. - 19.5 Inspection. - 19.6 Starter Motor. - 19.7 Disassembly. - 19.8 Inspection. - 19.9 Brushes. - 19.10 Bearings. - 19.11 Assembly. - 19.12 Components. - 19.13 Seal Rings. - 19.14 Starter Relay Switch. - 19.15 Operation Inspection. - 19.16 Diode. 20. LIGHTS, METERS & SWITCHES. - 20.1 Contents. - 20.2 System Location. - 20.3 Service Information. - 20.4 Tools. - 20.5 Troubleshooting. - 20.6 Headlight. - 20.7 Brake & Tail Light. - 20.8 Licence Light. - 20.9 Combination Meter. - 20.10 Removal & Installation. - 20.11 Speedomoter. - 20.12 Tachometer. - 20.13 ECT Sensor. - 20.14 EOP Switch. - 20.15 Fuel Reserve Sensor. - 20.16 Ignition Switch. - 20.17 Handlebar Switches. - 20.18 Brake Light Switch. - 20.19 Clutch Switch. - 20.20 Neutral Switch. - 20.21 Sidestand Switch. - 20.22 Horn & Turn Signal Relay. - 20.23 Headlight Relay. 21.WIRING DIAGRAMS. - 21.1 Contents. - 21.2 United Kingdom & Europe. - 21.3 United States. 22.TROUBLESHOOTING. - 22.1 Contents. - 22.2 Engine Does Not Start Or Is Hard To Start. - 22.3 Engine Lacks Power. - 22.4 Ignition Timing. - 22.5 Poor Performance At Low And Idle Speed. - 22.6 Poor Performance At High Speed. 23.INDEX - 23.1 Index - 23.2 Index BACK COVER PARTS MANUAL: ENGINE SECTION - Cylinder head cover - Cylinder head - Camshaft valve - Cam chain tensioner - Right crankcase cover - Clutch - Starting clutch - Left crankcase cover - Alternator - Water pump - Starting motor - Oil pan oil pump - Crankcase - Crankshaft piston - Transmission - Gearshift drum - Thermostat - Throttle body (assy) - Throttle body (injection) FRAME SECTION - Headlight - Speedometer - Switch cable - Fr brake master cylinder - Clutch master cylinder - Handlebar top bridge - Steering damper - Steering stem - Front fender - Front fork - Front brake caliper - Front wheel - Rear brake master cylinder - Rear brake caliper - Rear wheel - Top shelter - Fuel tank fuel pump - Seat - Seat cowl - Air cleaner - Air intake duct solenoid valve - Air injection control valve - Canister(ac) - Muffler - Pedal - Step - Stand - Swingarm - Rr shock absorber - Rear fender - Fr/rr turn signal - Taillight - Battery - Servo motor - Wire harness - Frame - Tools - Radiator - Upper cowl - Middle cowl - Lower cowl - Caution label - Stripe mark (1) - Stripe mark (2) OWNERS MANUAL: WELCOME A FEW WORDS ABOUT SAFETY CONTENTS MOTORCYCLE SAFETY - Safety Guidelines - Image Labels - Safety Precautions - Riding Precautions - Accessories & Modifications - Loading OPERATION GUIDE - Parts Location - Instruments - Indicators - Switches - Starting the Engine - Shifting Gears - Refuelling - Storage Compartment MAINTENANCE - Importance of Maintenance - Maintenance Schedule - Maintenance Fundamentals - Tool kit - Removing & Installing Body Components - Engine Oil - Coolant - Brakes - Side Stand - Drive Chain - Clutch - Throttle - Other Adjustments TROUBLESHOOTING - Engine Will Not Start (HISS indicator stays on) - Overheating (High coolant temperature indicator is on) - Warning Indicators On or Flashing - Tyre Puncture - Electrical Trouble INFORMATION - Keys - Instruments, Controls, & Other Features - Fuels Containing Alcohol - Catalytic Converter - Caring for Your Motorcycle - Storing Your Motorcycle - Transporting Your Motorcycle - You & the Environment - Serial Numbers SPECIFICATIONS INDEX
Honda CBR1000RR (2004-2011) - Workshop Manual - Parts Catalogue - Wiring Diagrams
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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