Isuzu TF Series
ISUZU TF SERIES - WORKSHOP, SERVICE, REPAIR MANUAL
ISUZU TF SERIES - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual for vehicles Isuzu TF Series. INDEX: GENERAL INFORMATION - SECTION 0A - General Repair Instructions - Notes On The Format Of This Manual - Identification - Lifting Instructions - Conversion Table - SECTION 0B - Maintenance Schedule (For General Export) - Maintenance Schedule (For Europe) - Severe Conditions Maintenance Schedule (For General Export) - Severe Conditions Maintenance Schedule (For Europe) - Recommended Fluids And Lubricants (For General Export) - Recommended Fluids And Lubricants (For Europe) - Oil Viscosity Chart ACCESSORIES & RESTRAINTS - SECTION 9 - Parts Location - Circuit Diagram - Connector List - Radio - Front Speaker - Tweeter - Rear Speaker (Extend Cab) - Rear Speaker (Crew Cab) - Clock - Antenna - SECTION 9A - Service Precaution - General Description - Srs Component And Wiring Location View - Rhd - Srs Component And Wiring Location View - Lhd - Component Description - Definitions - Diagnosis - Srs Connector Body Face Views - Repairs And Inspections Required After An Accident - On–Vehicle Service - Air Bag Assembly Handling / Shipping / Scrapping - Air Bag Assembly Shipping Procedure For Live (Undeployed) Air Bag Assemblies - Tech 2 Scan Tool - Service Precautions For Srs Component Service - Srs Connectors - Srs Control Unit - Driver Air Bag Assembly - Steering Wheel - Srs Coil Assembly - Steering Column - Passenger Air Bag Assembly - Pretensioner Seat Belt (If So Quipped) - Main Data And Specifications - Special Tools - SECTION 9A1 - Service Precaution - System Schematic - Chart A Srs Control Unit Integrity Check - Chart B “Air Bag” Warning Lamp Comes “On” Steady - Chart C “Air Bag” Warning Lamp Does Not Come “On” Steady - Dtc B0016 (Flash Code 16) Passenger Airbag Squib Circuit Low Resistance - Dtc B0017 (Flash Code 17) Passenger Airbag Squib Circuit High Resistance - Dtc B0018 (Flash Code 18) Passenger Airbag Squib Circuit Voltage Range/Performance - Dtc B0022 (Flash Code 22) Driver Airbag Squib Circuit Low Resistance - Dtc B0024 (Flash Code 24) Driver Airbag Squib Circuit Voltage Range/Performance - Dtc B0026 (Flash Code 26) Driver Airbag Squib Circuit High Resistance - Dtc B0033 (Flash Code33) Ecu Connector Poor Connection - Dtc B0051 (Flash Code 51) Squib Circuit Activated (Crash Detected) - Dtc B0053 (Flash Code 53) Deployment Command Despite Present Trouble Code - Dtc B0057 (Flash Code 57) Passenger Pretensioner Squib Circuit Low Resistance - Dtc B0058 (Flash Code 58) Passenger Pretensioner Squib Circuit High Resistance - Dtc B0059 (Flash Code 59) Passenger Pretensioner Squib Circuit Voltage Range/Performance - Dtc B0064 (Flash Code 64) Driver Pretensioner Squib Circuit Low Resistance - Dtc B0065 (Flash Code 65) Driver Pretensioner Squib Circuit High Resistance - Dtc B0066 (Flash Code 66) Driver Pretensioner Squib Circuit Voltage Range/Performance - Dtc B0670 (Flash Code 63) Airbag Telltale Circuit Malfunction - Dtc B1000 (Flash Code 72) Sdm Internal Fault (Sdm=Srs Control Unit) AXLE - SECTION 4A - Service Precaution - Main Data And Specifications - Rear Propeller Shaft - Diagnosis Of Propeller Shaft And Universal Joint - Inspection And Repair - Propeller Shaft Run-Out - Universal Joint Reassembly - Rear Propeller Shaft Assembly - Front Propeller Shaft - Universal Joint Disassembly And Reassembly - SECTION 4B - Service Precaution - Main Data And Specifications - Torque Specifications - Recommended Liquid Gasket - Rear Axle Assembly - Servicing - Rear Axle - Differential Assembly - Differential Cage Assembly - Limited Slip Differential (Lsd) - SECTION 4C1 - Main Data And Specifications - Special Parts Fixing Nuts And Bolts - Recommended Liquid Gasket - Recommended Thread Locking Agents - Servicing - General Description - Front Drive Axle Assembly - Front Axle Drive Shaft - Troubleshooting - Special Service Tool - SECTION 4C2 - Shift On The Fly System - Shift On The Fly Electrical Equipment - Shift On The Fly System And Association Parts - Torque Specifications - Special Service Tool BRAKES - SECTION 5A - Service Precaution - General Description - Ehcu, Brake Pipe Diagram - Hydraulic Unit (H/U) - Circuit Diagram - Connector List - Part Location (Rhd) - Ehcu Pin-Outs - System Components - General Diagnosis - Diagnostic Trouble Codes - Diagnosis By “Abs” Warning Lamp Illumination Pattern - Basic Diagnostic Flow Chart - Basic Inspection Procedure - Wheel Speed Sensor Inspection Procedure - Symptom Diagnosis - Dtc C0221 (Flash Code 21) Front Right Wheel Speed Sensor Short Circuit Or Circuit Open - Dtc C0222 (Flash Code 22) Front Right Wheel Speed Sensor Incorrect Signal - Dtc C0223 (Flash Code 23) Front Right Wheel Speed Sensor Signal - Tooth Chipping - Dtc C0225 (Flash Code 25) Front Left Wheel Speed Sensor Short Circuit Or Circuit Open - Dtc C0226 (Flash Code 26) Front Left Wheel Speed Sensor Incorrect Signal - Dtc C0227 (Flash Code 27) Front Left Wheel Speed Sensor Signal - Tooth Chipping - Dtc C0231 (Flash Code 31) Rear Right Wheel Speed Sensor Short Circuit Or Circuit Open - Dtc C0232 (Flash Code 32) Rear Right Wheel Speed Sensor Incorrect Signal - Dtc C0233 (Flash Code 33) Rear Right Wheel Speed Sensor Signal - Tooth Chipping - Dtc C0235 (Flash Code 35) Rear Left Wheel Speed Sensor Short Circuit Or Circuit Open - Dtc C0236 (Flash Code 36) Rear Left Wheel Speed Sensor Incorrect Signal - Dtc C0237 (Flash Code 37) Rear Left Wheel Speed Sensor Signal - Tooth Chipping - Dtc C0238 (Flash Code 38) Tire Diameter Error - Dtc C0241 (Flash Code 41) Front Right Isolation Solenoid Circuit Open Or Shorted To Ground - Dtc C0242 (Flash Code 42) Front Right Dump Solenoid Circuit Open Or Shorted To Ground - Dtc C0243 (Flash Code 43) Front Right Isolation Solenoid Circuit Shorted To Battery - Dtc C0244 (Flash Code 44) Front Right Dump Solenoid Circuit Shorted To Battery - Dtc C0245 (Flash Code 45) Front Left Isolation Solenoid Circuit Open Or Shorted To Ground - Dtc C0246 (Flash Code 46) Front Left Dump Solenoid Circuit Open Or Shorted To Ground - Dtc C0247 (Flash Code 47) Front Left Isolation Solenoid Circuit Shorted To Battery - Dtc C0248 (Flash Code 48) Front Left Dump Solenoid Circuit Shorted To Battery - Dtc C0251 (Flash Code 51) Rear Isolation Solenoid Circuit Open Or Shorted To Ground - Dtc C0252 (Flash Code 52) Rear Dump Solenoid Circuit Open Or Shorted To Ground - Dtc C0253 (Flash Code 53) Rear Isolation Solenoid Circuit Shorted To Battery - Dtc C0254 (Flash Code 54) Rear Dump Solenoid Circuit Shorted To Battery - Dtc C0265 (Flash Code 65) Fail Safe Relay (Fsr) Shorted To Ground - Dtc C0266 (Flash Code 66) Fail Safe Relay (Fsr) Shorted To Battery - Dtc C0267 (Flash Code 67) Abs Motor Shorted To Ground - Dtc C0268 (Flash Code 68) Abs Motor Shorted To Battery - Dtc C0271 (Flash Code 71) Ecu Failure Or Valve +B Circuit Open - Dtc C0274 (Flash Code 74) Abs Operation Long Time - Dtc C0276 (Flash Code 76) G-Sensor Malfunction - Dtc C0277 (Flash Code 77) Power Supply Low Input - Dtc C0278 (Flash Code 78) Power Supply High Input - Dtc C0282 (Flash Code 82) 4 Wheel Drive State Input Signal Failure - Dtc C0285 (Flash Code 85) Assembly Error (G-Sensor) - Special Tools - SECTION 5B - Service Precaution - Torque Specifications - Electronic Hydraulic Control Unit - Front Wheel Speed Sensor - Rear Wheel Speed Sensor - Front Speed Sensor Rotor - Rear Speed Sensor Rotor - G-Sensor - Special Tools - SECTION 5C - General Description - Main Data And Specifications - Torque Specifications - Servicing - Front Brake Assembly - Rear Drum Brake Assembly - Brake Control - Master Cylinder - Vacuum Booster - SECTION 5D - Service Precaution - Parking Brake Lever - Front Parking Brake Cable - Parking Brake Lever - Parking Brake Rear Cable - Inspection And Repair - Main Data And Specifications CAB - SECTION 10 - Windshield - Rear Window Assembly - Front Door Assembly - Rear Door Assembly (Crew Cab) - Instrument Panel - Floor Console - Console Box (Without Floor Console) - Headlining - Interior Trim Panels - Fuel Filler Lid Opener Lever/Cable - Quarter Glass (Extend Cab) - Front Seat - Rear Seat (Crew Cab) - Jump Seat (Extend Cab) - Front Seat Belt - Rear Seat Belt (Crew Cab) - Rear Seat Belt (Extend Cab) - Front Wheel Extention - Rear Wheel Extention - Tail Gate Assembly CLUTCH - SECTION 7C - Main Data And Specifications - General Description - Hydraulic Control Type - Pull Type Clutch (6ve1) - Master Cylinder - Slave Cylinder - Hydraulic Damper Cylinder - Pressure Plate Assembly - Driven Plate Assembly - Torque Specification - Servicing - Inspection And Repair - Troubleshooting - Special Service Tool ELECTRICAL-BODY AND CHASSIS - SECTION 8A - General Information - Notes For Working On Electrical Items - Symbols And Abbreviations - Parts For Electrical Circuit - Reading The Circuit Diagram - Main Data And Specifications - Relay And Fuse - Grounding Point - Main Cable Harness Routing - System Repair - Connector List - SECTION 8B - Service Precaution - General Description - Brake Switch - Clutch Switch - Starter Switch - Cruise Control Main Switch - Cruise Control Switch (Combination Switch) - Cruise Control Unit - Cruise Actuator - Mode Switch - Diagnosis ENGINE 4JA1_4JH1-TC - SECTION 6 - Basic Inspection Procedure - SECTION 6A - Main Data And Specifications - Torque Specification - Recommended Liquid Gasket - Loctite Application Procedure - Servicing - General Description - Removal And Installation - Engine Repair Kit - Engine Overhaul - Disassembly - Inspection And Repair - Reassembly - Lubrication System - Inter Cooler - Special Tools - SECTION 6B - Main Data And Specifications - Diagnosis - Draining And Refilling Cooling System - Water Pump - Thermostat - Radiator - Fan Clutch With Cooling Fan - SECTION 6C - Main Data And Specifications - General Description - Fuel Tank - Fuel Gauge Unit - Fuel Tube / Quick – Connector Fittings - Filler Neck - Fuel Filler Cap - Injection Pump - Injection Nozzle (4ja1l) - Special Tools - SECTION 6D - Main Data And Specifications - General Description - Torque Specifications - Generator - Starter Motor - Pre-Heating System - SECTION 6E - Abbreviation Charts - 4ja1-Tc - 4jh1-Tc - Ecm Circuit Diagram (4ja1-Tc) - Ecm Circuit Diagram (4ja1-Tc) - Ecm Circuit Diagram (4jh1-Tc) - Ecm Circuit Diagram (4jh1-Tc) - Ground Point Chart General Export (Lhd) (1/4) - Ground Point Chart Europe (Lhd) (1/4) - Ground Point Chart General Export (Rhd) (1/4) - Ground Point Chart Europe (Rhd) (1/4) - Location - Parts Location - Connector List - Relay And Fuse - Ecm Wiring Schematics (1/7) - Ecm Wiring Schematics (2/7) - Ecm Wiring Schematics (3/7) - Ecm Wiring Schematics (4/7) - Ecm Wiring Schematics (5/7) - Ecm Wiring Schematics (6/7) - Ecm Wiring Schematics (7/7) - Ecm Connector Pin Assignment & Output Signal - General Description For Ecm And Sensors - Engine Control Module (Ecm) - Pump Control Unit (Psg) & Data Exchange Between Control Module - Mass Air Flow (Maf) Sensor & Intake Air Temperature (Iat) Sensor - Throttle Position Sensor (Tps) - Crankshaft Position (Ckp) Sensor - Engine Coolant Temperature (Ect) Sensor - Vehicle Speed Sensor (Vss) - General Description For Egr (Exhaust Gas Re-Circulation) - General Description For Injection Pump - Isuzu Strategy Based Diagnostics - Strategy Based Diagnostics Chart - Diagnostic Thought Process - 1. Verify The Complaint - 2. Perform Preliminary Checks - 3. Check Bulletins And Troubleshooting Hints - 4. Perform Workshop Manual Diagnostic Checks - 5a And 5b. Perform Workshop Manual Diagnostic Procedures - 5c. Technician Self Diagnoses - 5d. Intermittent Diagnosis - 5e. Vehicle Operates As Designed - 6. Re-Examine The Complaint - 7. Repair And Verify Fix - General Service Information - On-Board Diagnostic (Obd) - Tech 2 Operating Flow Cart (Start Up) - Miscellaneous Test - Plotting Snapshot Graph - Plotting Graph Flow Chart (Plotting Graph After Obtaining Vehicle Information) - Flow Chart For Snapshot Replay (Plotting Graph) - Snapshot Display With Tis2000 - Service Programming System (Sps) - How To Use Breaker Box - On-Board Diagnostic (Obd) System Check - No Check Engine Lamp (Mil) - Check Engine Lamp (Mil) “On” Steady - Ecm Diagnostic Trouble Codes - Diagnostic Trouble Code (Dtc) P0100 (Symptom Code 7) (Flash Code 65) Mass Air Flow (Maf) Sensor Voltage Supply Circuit High - Diagnostic Trouble Code (Dtc) P0100 (Symptom Code 9) (Flash Code 65) Mass Air Flow (Maf) Sensor Voltage Supply Circuit Low - Diagnostic Trouble Code (Dtc) P0100 (Symptom Code B) (Flash Code 65) Mass Air Flow (Maf) Sensor Output Circuit Low Input - Diagnostic Trouble Code (Dtc) P0100 (Symptom Code C) (Flash Code 65) Mass Air Flow (Maf) Sensor Output Circuit High Input - Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 1) (Flash Code 34) Vacuum Pressure Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 2) (Flash Code 34) Vacuum Pressure Sensor Circuit Low Input - Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 7) (Flash Code 34) Vacuum Pressure Sensor Voltage Supply Circuit High Input - Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 9) (Flash Code 34) Vacuum Pressure Sensor Voltage Supply Circuit Low Input - Diagnostic Trouble Code (Dtc) P0110 (Symptom Code 1) (Flash Code 23) Intake Air Temperature (Iat) Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P0110 (Symptom Code 2) (Flash Code 23) Intake Air Temperature (Iat) Sensor Circuit Low Input - Diagnostic Trouble Code (Dtc) P0115 (Symptom Code 1) (Flash Code 14) Engine Coolant Temperature Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P0115 (Symptom Code 2) (Flash Code 14) Engine Coolant Temperature Sensor Circuit Low Input - Diagnostic Trouble Code (Dtc) P0180 (Symptom Code B) (Flash Code 15) Fuel Temperature Sensor Circuit Range/ Performance - Diagnostic Trouble Code (Dtc) P0215 (Symptom Code A) (Flash Code 52) Fuel Cutoff Solenoid Valve Malfunction - Diagnostic Trouble Code (Dtc) P0215 (Symptom Code B) (Flash Code 52) Fuel Cutoff Solenoid Valve Circuit High Input - Diagnostic Trouble Code (Dtc) P0215 (Symptom Code C) (Flash Code 52) Fuel Cutoff Solenoid Valve Always Active - Diagnostic Trouble Code (Dtc) P0215 (Symptom Code D) (Flash Code 52) Fuel Cutoff Solenoid Valve Malfunction - Diagnostic Trouble Code (Dtc) P0216 (Symptom Code A) (Flash Code 54) Injection Timing Control Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0216 (Symptom Code B) (Flash Code 54) Injection Timing Control Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 3) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Range/ Performance - Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 4) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Low - Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 5) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Range/ Performance - Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 6) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Malfunction - Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 8) (Flash Code 64) Turbocharger Wastegate Solenoid "A" High - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code 6) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code 7) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code 9) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code A) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code B) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code D) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0251 (Symptom Code E) (Flash Code 53) Injection Pump Malfunction - Diagnostic Trouble Code (Dtc) P0335 (Symptom Code B) (Flash Code 43)Crankshaft Position Sensor Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0335 (Symptom Code D) (Flash Code 43) Crankshaft Position Sensor Malfunction - Diagnostic Trouble Code (Dtc) P0335 (Symptom Code E) (Flash Code 43) Engine Speed Input Circuit Range/Performance - Diagnostic Trouble Code (Dtc) P0380 (Symptom Code 4) (Flash Code 66) Glow Relay Circuit Voltage Low - Diagnostic Trouble Code (Dtc) P0380 (Symptom Code 8) (Flash Code 66) Glow Relay Circuit Voltage High - Diagnostic Trouble Code (Dtc) P0381 (Sub Code 4) (Flash Code 67) Glow Plug Indicator Circuit Voltage Low - Diagnostic Trouble Code (Dtc) P0381 (Sub Code 8) (Flash Code 67) Glow Plug Indicator Circuit Voltage High - Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 3) (Flash Code 32) Exhaust Gas Recirculation Flow Excessive Detected - Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 4) (Flash Code 32) Exhaust Gas Recirculation Circuit Short To Ground Or O - Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 5) (Flash Code 32) Exhaust Gas Recirculation Flow Insufficient Detected - Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 8) (Flash Code 32) Exhaust Gas Recirculation Circuit Short To Battery - Diagnostic Trouble Code (Dtc) P0500 (Symptom Code 1) (Flash Code 24) Vehicle Speed Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P0500 (Symptom Code A) (Flash Code 24) Vehicle Speed Sensor Input Signal Frequency Too High - Diagnostic Trouble Code (Dtc) P0500 (Symptom Code B) (Flash Code 24) Vehicle Speed Sensor Incorrect Signal - Diagnostic Trouble Code (Dtc) P0560 (Symptom Code 1) (Flash Code 35) System Voltage Too High - Diagnostic Trouble Code (Dtc) P0560 (Symptom Code 2) (Flash Code 35) System Voltage Too Low - Diagnostic Trouble Code (Dtc) P0560 (Symptom Code A) (Flash Code 35) System Voltage Malfunction - Diagnostic Trouble Code (Dtc) P0561 (Symptom Code A) (Flash Code 18) Ignition Switch Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0561 (Symptom Code B) (Flash Code 18) Ignition Switch Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0602 Control Module Programming Error - Diagnostic Trouble Code (Dtc) P0606 (Symptom Code A) (Flash Code 28) Ecu Malfunction - Diagnostic Trouble Code (Dtc) P0606 (Symptom Code B) (Flash Code 28) Ecu Malfunction - Diagnostic Trouble Code (Dtc) P0645 (Symptom Code 4) (Flash Code 46) A/C Compressor Relay Circuit Voltage Low - Diagnostic Trouble Code (Dtc) P0645 (Symptom Code 8) (Flash Code 46) A/C Compressor Relay Circuit Voltage High - Diagnostic Trouble Code (Dtc) P0703 (Symptom Code A) (Flash Code 25) Brake Switch Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0703 (Symptom Code B) (Flash Code 25) Brake Switch Circuit Malfunction - Diagnostic Trouble Code (Dtc) P0704 (Symptom Code 6) (Flash Code 57) Clutch Switch Input Circuit Malfunction - Diagnostic Trouble Code (Dtc) P1105 (Symptom Code 1) (Flash Code 86) Barometric Pressure Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P1105 (Symptom Code 2) (Flash Code 86) Barometric Pressure Sensor Circuit Low Input - Diagnostic Trouble Code (Dtc) P1120 (Symptom Code 1) (Flash Code 21) Pedal/Throttle Position Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P1120 (Symptom Code 7) (Flash Code 21) Pedal/Throttle Position Sensor Voltage Supply Circuit - Diagnostic Trouble Code (Dtc) P1120 (Symptom Code 9) (Flash Code 21) Pedal/Throttle Position Sensor Voltage Supply Circuit - Diagnostic Trouble Code (Dtc) P1120 (Symptom Code D) (Flash Code 21) Pedal/Throttle Position Sensor Brake Switch Error - Diagnostic Trouble Code (Dtc) P1120 (Symptom Code E) (Flash Code 21) Pedal/Throttle Position Sensor Idle Position Switch Er - Diagnostic Trouble Code (Dtc) P1173 (Symptom Code 3) (Flash Code 22) Fuel Reduction Caused By High Coolant Temperature - Diagnostic Trouble Code (Dtc) P1173 (Symptom Code 7) (Flash Code 22) Fuel Reduction Caused By High Fuel Temperature - Diagnostic Trouble Code (Dtc) P1173 (Symptom Code A) (Flash Code 22) Fuel Reduction Caused By Low Fuel Temperature - Diagnostic Trouble Code (Dtc) P1335 (Symptom Code A) (Flash Code 43) Engine Speed Output Circuit Malfunction - Diagnostic Trouble Code (Dtc) P1345 (Symptom Code A) (Flash Code 45) Camshaft Speed Malfunction - Diagnostic Trouble Code (Dtc) P1520 (Symptom Code A) (Flash Code 47) Neutral Switch On Error - Diagnostic Trouble Code (Dtc) P1520 (Symptom Code B) (Flash Code 47) Neutral Switch Off Error - Diagnostic Trouble Code (Dtc) P1605 (Symptom Code C) (Flash Code 55) Seed And Key File Destroyed - Diagnostic Trouble Code (Dtc) P1605 (Symptom Code D) (Flash Code 55) Eeprom Defect - Diagnostic Trouble Code (Dtc) P1605 (Symptom Code E) (Flash Code 55) Eeprom Defect - Diagnostic Trouble Code (Dtc) P1610 (Symptom Code A) (Flash Code 56) Security Key And Security Code Not Programmed - Diagnostic Trouble Code (Dtc) P1611 (Symptom Code A) (Flash Code 56) Wrong Security Code Entered - Diagnostic Trouble Code (Dtc) P1612 (Symptom Code A) (Flash Code 56) Immobilizer No Or Wrong Signal - Diagnostic Trouble Code (Dtc) P1613 (Symptom Code A) (Flash Code 56) Immobilizer No Or Wrong Signal - Diagnostic Trouble Code (Dtc) P1614 (Symptom Code A) (Flash Code 56) Wrong Transponder Key - Diagnostic Trouble Code (Dtc) P1625 (Symptom Code A) (Flash Code 76) Ecm Main Relay Switched Off Too Early - Diagnostic Trouble Code (Dtc) P1625 (Symptom Code B) (Flash Code 76) Ecm Main Relay Switched Off Too Late - Diagnostic Trouble Code (Dtc) P1630 (Symptom Code A) (Flash Code 51) Fuel Injection Quantity Circuit Malfunction - Diagnostic Trouble Code (Dtc) P1630 (Symptom Code B) (Flash Code 51) Fuel Injection Quantity Circuit Malfunction - Diagnostic Trouble Code (Dtc) P1650 (Symptom Code A) (Flash Code 44) Can Device Offline - Diagnostic Trouble Code (Dtc) P1650 (Symptom Code B) (Flash Code 44) Can Device Hang-Up - Diagnostic Trouble Code (Dtc) P1651 (Symptom Code A) (Flash Code 45) Can Malfunction - Diagnostic Trouble Code (Dtc) P1651 (Symptom Code B) (Flash Code 45) Can Receives Error - Diagnostic Trouble Code (Dtc) P1690 (Symptom Code 4) (Flash Code 77) Check Engine Lamp (Mil) Circuit Voltage Low - Diagnostic Trouble Code (Dtc) P1690 (Symptom Code 8) (Flash Code 77) Check Engine Lamp (Mil) Circuit Voltage High - Symptom Diagnosis - Engine Cranks But Will Not Run - Hard Start Symptom - Rough, Unstable, Or Incorrect Idle, Stalling Symptom - Surges And/Or Chugs Symptom - Hesitation, Sag, Stumble Symptom - Cuts Out, Misses Symptom - Lack Of Power, Sluggish Or Spongy Symptom - Poor Fuel Economy Symptom - Excessive White Smoke - Excessive Black Smoke - On-Vehicle Service Procedure - SECTION 6F - Main Data And Specifications - General Description - Removal And Installation - Inspection And Repair - General Description - Egr System Diagram 4ja1t (L) - Inspection - Egr Cooler (4ja1tc/4jh1tc Euro-Iii Model) - Turbocharger - General Description - Inspection And Repair - Special Tools - Ihi Service Network - SECTION 6H - Removal And Installation ENGINE 6VE1 - SECTION 6A - Service Precaution - General Description - Engine Diagnosis - Cylinder Head Cover Lh - Cylinder Head Cover Rh - Common Chamber - Exhaust Manifold Lh - Exhaust Manifold Rh - Crankshaft Pulley - Timing Belt - Camshaft - Cylinder Head - Valve Stem Oil Controller, Valve Spring And Valve Guide - Piston, Piston Ring And Connecting Rod - Crankshaft And Main Bearings - Rear Oil Seal - Engine Assembly - Cylinder Head - Valve Spring, Oil Controller, Valve, Valve Guide - Camshaft - Crankshaft - Piston And Connecting Rod - Cylinder Block - Main Data And Specification - Special Tool - SECTION 6B - Service Precaution - General Description - Diagnosis - Draining And Refilling Cooling System - Water Pump - Thermostat - Radiator - Drive Belt And Cooling Fan - Main Data And Specifications - Special Tools - SECTION 6C - Service Precaution - General Description - Fuel Metering - Fuel Filter - Fuel Pump - Fuel Tube / Quick - Connector Fittings - Fuel Pump Relay - Fuel Tank - Filler Neck - Fuel Gauge Unit - Fuel Filler Cap - Main Data And Specifications - Special Tools - SECTION 6D1 - Service Precaution - Battery - Main Data And Specifications - SECTION 6D2 - Service Precaution - General Description - Diagnosis - Ignition Coil - Spark Plug - Crankshaft Position Sensor - Main Data And Specifications - SECTION 6D3 - Service Precaution - Starting System - General Description - Diagnosis - Starter - Charging System - General Description - General On-Vehicle Inspection - Generator - Main Data And Specifications - SECTION 6E - Abbreviation Charts - Component Locator - Engine Component Locator Table - Ecm Circuit Diagram - Ground Point Chart General Export (Lhd) (1/4) - Ground Point Chart General Export (Lhd) (2/4) - Ground Point Chart General Export (Lhd) (3/4) - Ground Point Chart General Export (Lhd) (4/4) - Ground Point Chart General Export (Rhd) (1/4) - Ground Point Chart General Export (Rhd) (2/4) - Ground Point Chart General Export (Rhd) (3/4) - Ground Point Chart General Export (Rhd) (4/4) - Location - Cable Harness & Connector Location - Connector List - Relay And Fuse - Relay And Fuse Box Location (Lhd & Rhd) - Relay And Fuse Box Location (Lhd & Rhd) - Fuse & Relay Location (Lhd & Rhd) - Ecm Wiring Schematics (1/10) - Ecm Wiring Schematics (2/10) - Ecm Wiring Schematics (3/10) - Ecm Wiring Schematics (4/10) - Ecm Wiring Schematics (5/10) - Ecm Wiring Schematics (6/10) - Ecm Wiring Schematics (7/10) - Ecm Wiring Schematics (8/10) - Ecm Wiring Schematics (9/10) - Ecm Wiring Schematics (10/10) - Ecm Connector Pin Assignment & Output Signal - General Description For Ecm And Sensors - Mass Air Flow (Maf) Sensor & Intake Air Temperature (Iat) Sensor - Throttle Position Sensor (Tps) - Idle Air Control (Iac) Valve - Camshaft Position (Cmp) Sensor - Crankshaft Position (Ckp) Sensor - Engine Coolant Temperature (Ect) Sensor - Vehicle Speed Sensor (Vss) - Heated Oxygen (O2) Sensor - General Description For Fuel Metering - General Description For Electronic Ignition System Ignition Coils & Control - General Description For Evaporative Emission System - General Description For Exhaust Gas Recirculation (Egr) System - Isuzu Strategy Based Diagnostics - Diagnostic Thought Process - 1. Verify The Complaint - 2. Perform Preliminary Checks - 3. Check Bulletins And Troubleshooting Hints - 4. Perform Workshop Manual Diagnostic Checks - 5a And 5b. Perform Workshop Manual Diagnostic Procedures - 5c. Technician Self Diagnoses - 5d. Intermittent Diagnosis - Symptom Simulation Tests - 5e. Vehicle Operates As Designed - 6. Re-Examine The Complaint - 7. Repair And Verify Fix - General Service Information - Aftermarket Electrical And Vacuum Equipment - Electrostatic Discharge Damage - Visual/Physical Engine Compartment Inspection - Basic Knowledge Of Tools Required - Serial Data Communications - On-Board Diagnostic (Obd) - Comprehensive Component Monitor Diagnostic Operation - The Diagnostic Executive - Verifying Vehicle Repair - Reading Flash Diagnostic Trouble Codes - Reading Diagnostic Trouble Codes Using A Tech 2 - On-Board Diagnosis (Self-Diagnosis) - Diagnosis With Tech 2 - Typical Scan Data & Definitions (Engine Data) - Typical Scan Data & Definitions (O2 Sensor Data) - Miscellaneous Test - Plotting Snapshot Graph - Plotting Graph Flow Chart (Plotting Graph After Obtaining Vehicle Information) - Flow Chart For Snapshot Replay (Plotting Graph) - Snapshot Display With Tis2000 - Service Programming System (Sps) - How To Use Breaker Box - On-Board Diagnostic (Obd) System Check - No Check Engine Lamp (Mil) - Check Engine Lamp (Mil) “On" Steady - Fuel Injector Coil Test Procedure And Fuel Injector Balance Test Procedure - Fuel System Electrical Test - Fuel System Diagnosis - A/C System Circuit Diagnosis - Ecm Diagnostic Trouble Codes (Dtc) - Multiple Dtc Sets Troubleshooting Aids - Diagnostic Trouble Code (Dtc) P0101 (Flash Code 61) Mass Air Flow Sensor Circuit Range/Performance - Diagnostic Trouble Code (Dtc) P0102 (Flash Code 61) Mass Air Flow Sensor Circuit Low Input - Diagnostic Trouble Code (Dtc) P0103 (Flash Code 61) Mass Air Flow Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P0112 (Flash Code 23) Intake Air Temperature (Iat) Sensor Low Input - Diagnostic Trouble Code (Dtc) P0113 (Flash Code 23) Intake Air Temperature (Iat) Sensor High Input - Diagnostic Trouble Code (Dtc) P0117 (Flash Code 14) Engine Coolant Temperature (Ect) Sensor Low Input - Diagnostic Trouble Code (Dtc) P0118 (Flash Code 14) Engine Coolant Temperature (Ect) Sensor High Input - Diagnostic Trouble Code (Dtc) P0121 (Flash Code 21) Throttle Position Sensor (Tps) Circuit Range/Performance - Diagnostic Trouble Code (Dtc) P0122 (Flash Code 21) Throttle Position Sensor Circuit Low Input - Diagnostic Trouble Code (Dtc) P0123 (Flash Code 21) Throttle Position Sensor Circuit High Input - Diagnostic Trouble Code (Dtc) P0131 (Flash Code 15) O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1) - Diagnostic Trouble Code (Dtc) P0151 (Flash Code 15) O2 Sensor Circuit Low Voltage (Bank 2 Sensor 1) - Diagnostic Trouble Code (Dtc) P0132 (Flash Code 15) O2 Sensor Circuit High Voltage (Bank 1 Sensor 1) - Diagnostic Trouble Code (Dtc) P0152 (Flash Code 15) O2 Sensor Circuit High Voltage (Bank 2 Sensor 1) - Diagnostic Trouble Code (Dtc) P0134 (Flash Code 15) O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1) - Diagnostic Trouble Code (Dtc) P0154 (Flash Code 15) O2 Sensor Circuit No Activity Detected (Bank 2 Sensor 1) - Diagnostic Trouble Code (Dtc) P0171 (Flash Code 44) O2 Sensor System Too Lean (Bank 1) - Diagnostic Trouble Code (Dtc) P0174 (Flash Code 44) O2 Sensor System Too Lean (Bank 2) - Diagnostic Trouble Code (Dtc) P0172 (Flash Code 45) O2 Sensor System Too Rich (Bank 1) - Diagnostic Trouble Code (Dtc) P0175 (Flash Code 44) O2 Sensor System Too Rich (Bank 2) - Diagnostic Trouble Code (Dtc) P1171 (Flash Code 44) Fuel Supply System Lean During Power Enrichment (Bank 1) - Diagnostic Trouble Code (Dtc) P1172 (Flash Code 44) Fuel Supply System Lean During Power Enrichment (Bank 2) - Diagnostic Trouble Code (Dtc) P0201 (Flash Code 31) Injector 1 Control Circuit - Diagnostic Trouble Code (Dtc) P0202 (Flash Code 31) Injector 2 Control Circuit - Diagnostic Trouble Code (Dtc) P0203 (Flash Code 31) Injector 3 Control Circuit - Diagnostic Trouble Code (Dtc) P0204 (Flash Code 31) Injector 4 Control Circuit - Diagnostic Trouble Code (Dtc) P0205 (Flash Code 31) Injector 5 Control Circuit - Diagnostic Trouble Code (Dtc) P0206 (Flash Code 31) Injector 6 Control Circuit - Diagnostic Trouble Code (Dtc) P0336 (Flash Code 29) Crankshaft Position Sensor Circuit Range/Performance (58x) - Diagnostic Trouble Code (Dtc) P0337 (Flash Code 29) Crankshaft Position Sensor Circuit No Signal (58x) - Diagnostic Trouble Code (Dtc) P0341(Flash Code 41) Camshaft Position Sensor Circuit Range/Performance - Diagnostic Trouble Code (Dtc) P0342 (Flash Code 41) Camshaft Position Sensor Circuit No Signal - Diagnostic Trouble Code (Dtc) P0351 (Flash Code 42) Ignition 1 Control Circuit - Diagnostic Trouble Code (Dtc) P0352 (Flash Code 42) Ignition 2 Control Circuit - Diagnostic Trouble Code (Dtc) P0353 (Flash Code 42) Ignition 3 Control Circuit - Diagnostic Trouble Code (Dtc) P0354 (Flash Code 42) Ignition 4 Control Circuit - Diagnostic Trouble Code (Dtc) P0355 (Flash Code 42) Ignition 5 Control Circuit - Diagnostic Trouble Code (Dtc) P0356 (Flash Code 42) Ignition 6 Control Circuit - Diagnostic Trouble Code (Dtc) P0404 (Flash Code 32) Egr Circuit Range/Perfomance (Open Valve) - Diagnostic Trouble Code (Dtc) P1404 (Flash Code 32) Egr Circuit Range/Perfomance (Closed Valve) - Diagnostic Trouble Code (Dtc) P0405 (Flash Code 32) Egr Circuit Low - Diagnostic Trouble Code (Dtc) P0406 (Flash Code 32) Egr Circuit High - Diagnostic Trouble Code (Dtc) P0444 Evap Purge Solenoid Valve Circuit Low Voltage - Diagnostic Trouble Code (Dtc) P0445 Evap Purge Solenoid Valve Circuit High Voltage - Diagnostic Trouble Code (Dtc) P0500 (Flash Code 24) Vehicle Speed Sensor (Vss) Circuit Range/Performance - Diagnostic Trouble Code (Dtc) P0562 (Flash Code 66) System Voltage Low - Diagnostic Trouble Code (Dtc) P0563 (Flash Code 66) System Voltage High - Diagnostic Trouble Code (Dtc) P0601 (Flash Code 51) Control Module Memory Checksum - Diagnostic Trouble Code (Dtc) P0602 Ecu Programming Error - Diagnostic Trouble Code (Dtc) P1508 (Flash Code 22) Idle Air Control System Low/Closed - Diagnostic Trouble Code (Dtc) P1509 (Flash Code 22) Idle Air Control System High/Open - Diagnostic Trouble Code (Dtc) P1601 (Flash Code 65) Can Bus Off - Diagnostic Trouble Code (Dtc) U2104 (Flash Code 67) Can Bus Reset Counter Over-Run - Diagnostic Trouble Code (Dtc) P1626 Immobilizer No Signal - Diagnostic Trouble Code (Dtc) P1631 Immobilizer Wrong Signal - Diagnostic Trouble Code (Dtc) P1648 Wrong Security Code Entered - Diagnostic Trouble Code (Dtc) P1649 Immobilizer Function Not Programmed - Symptom Diagnosis - Preliminary Checks - Visual/Physical Check - Intermittent - Engine Cranks But Will Not Run - Hard Start Symptom - Rough, Unstable, Or Incorrect Idle, Stalling Symptom - Surges And/Or Chugs Symptom - Hesitation, Sag, Stumble Symptom - Cuts Out, Misses Symptom - Lack Of Power, Sluggish Or Spongy Symptom - Detonation/Spark Knock Symptom - Poor Fuel Economy Symptom - Excessive Exhaust Emissions Or Odors Symptom - Dieseling, Run-On Symptom - Backfire Symptom - On-Vehicle Service Procedure - Engine Control Module (Ecm) - Crankshaft Position (Ckp)Sensor - Camshaft Position (Cmp) Sensor - Engine Coolant Temperature (Ect) Sensor - Mass Air Flow (Maf) Sensor & Intake Air Temperature (Iat) Sensor - Throttle Position Sensor (Tps) - Idle Air Control (Iac) Valve - Heated Oxygen Sensor (Ho2s) - Evap Canister Purge Valve Solenoid - Fuel Pressure Relief - Fuel Rail Assembly - Fuel Injectors - Fuel Pressure Regulator - Ignition Coil - Spark Plugs - Special Tools - SECTION 6F - Service Precaution - General Description - Three Way Catalytic Converter And Center Exhaust Pipe - Exhaust Silencer And Rear Exhaust Pipe - Main Data And Specifications - SECTION 6G - Service Precaution - General Description - Oil Pump - Oil Pan And Crankcase - Oil Pump - Oil Pump Oil Seal - Main Data And Specifications - SECTION 6H - Service Precaution - Accelerator Pedal Control Cable - SECTION 6J - Service Precaution - Air Cleaner ENGINE C24SE - SECTION 6 - Engine Diagnosis - SECTION 6A - Engine Mechanical - SECTION 6B - Engine Cooling - SECTION 6C - Engine Fuel - SECTION 6D1 - Engine Electrical - SECTION 6D2 - Ignition System - SECTION 6D3 - Starting And Charging System - SECTION 6E - Engine Driveability And Emissions - SECTION 6F - Engine Exhaust - SECTION 6G - Engine Lubrication - SECTION 6H - Engine Speed Control System (C24se) - SECTION 6J - Induction FRAME AND CAB - SECTION 2A - Front Bumper - Rear Step Bumper - Rear Bumper And Rear Guard Asm - Frame Dimensions - SECTION 2B - Engine Hood Assembly - Engine Hood Lock - Front Fender Panel - Radiator Grille - Rear Body - Body Mounting - Body Dimension HEATING AND AIRCONDITIONING - SECTION 1 - General Description - Parts Location - Main Data And Specifications - Special Parts Fixing Nuts And Bolts - On-Vehicle Service - Condenser - Condenser Fan Motor - Receiver / Drier - Compressor - Heater Unit - Vent Unit (Without Heater) - Evaporator (With A/C) - Duct (Without A/C) - Blower Unit Assembly - Defroster Nozzle And Vent Duct - Rear Heater Duct - Control Lever Assembly - Control Panel Illumination Bulb - Troubleshooting - Special Service Tool MANUAL TRANSMISSION (MSG MODELS) - SECTION 7B - Main Data And Specifications - General Description - Torque Specification - Repair Kit - Removal And Installation - Disassembly - Inspection And Repair - Reassembly - Special Service Tool MANUAL TRANSMISSION (MUA MODELS) - SECTION 7B1 - Mua (4x2) - Mua(4x4) SECURITY - SECTION 11A - General Description - Circuit Diagram - Parts Location - Immobilizer Control Unit (Icu); For Electronic Control Engine (6ve1, C24se, 4jh1-Tc, 4ja1-Tc) - Immobilizer Control Unit (Icu); Mechanical Control Engine (4ja1-T) - Immobilizer Coil (Antenna) - Transponder (Key) - Check Engine Lamp - Engine Control Module (Ecm) - Car Pass Card - Lmportant Information On Programming - Tech 2 Scan Tool - Diagnostic Procedure - Clearing Diagnostic Trouble Codes - Verifying Vehicle Repair - Diagnostic Aids - Diagnostic Trouble Code (Dtc) List With Ecm - Immobilizer System Check - No Immobilizer Warning Lamp - Check Immobilizer Warning Lamp On Steady - B0001 Replace Electronic Control Unit (Ecu) (Immobilizer Fault) - B0002 Immobilizer Not Programmed - B0003 Transponder Key Problem - B0004 Immobilizer Coil Circuit (Antenna Coil Fault) - B0005 Communication Line W Voltage Low - B0006 Communication Line W Voltage High - B0007 No Engine Request Received - B0008 Wrong Transponder Key - B0009 No Transponder Key Programmed - B0010 Unknown Transponder Key - B0011 Transponder Key Problem (Only 4ja1-T Engine) - B0012 Wrong Transponder Key (Only 4ja1-T Engine) - B0013 Immobilizer Not Programmed (Only 4ja1-T Engine) - B0014 No Transponder Key Programmed (Only 4ja1-T Engine) - B0015 Frequency Signal Low (Only 4ja1-T Engine) - B0016 Frequency Signal High (Only 4ja1-L Engine) - B0023 Immobilizer Coil Circuit (Antenna Coil Fault) (Only 4ja1-T Engine) - B0024 Wrong Transponder Key (Only 4ja1-T Engine) - B0055 Eeprom Error - Special Tools - SECTION 11B - Service Precaution - Diagrams And Schematics - Lmportant Information On Programming - Tech-2 Scan Tool - Program Antitheft Warning - Diagnosis - Diagnostic Procedure STEERING SUSPENSION,WHEELS AND TYRES - SECTION 3A - Front End Alignment Inspection And Adjustment - Alignment For 4x2 (Except High Ride Suspension) - Alignment For 4x2 (High Ride Suspension) And 4x4 - SECTION 3B - General Description - Power Steering Unit - Hydraulic Pump - Steering Column - Power Steering System Test - Maintenance - Fluid Level - Bleeding The Power Steering System - Bleeding Procedure - Flushing The Power Steering System - Steering Wheel Free Play Inspection - Front End Alignment Inspection And Adjustment - Power Steering Unit - Main Data And Specifications - Power Steering Pump - Supplemental Restraint System Steering Wheel & Column - Service Precaution - Inflator Module - Inflator Module And Associated Parts - Steering Wheel - The Adjustment Method In Case A Mark Is Not Attached - Combination Switch - Lock Cylinder - Steering Column - Supplemental Restraint System Steering Wheel & Column And Associated Parts - SECTION 3C - Main Data And Specifications - Torque Specifications - Front Suspension - Front Suspension (4x2 Except High Ride Suspension) - SECTION 3D - Rear Suspension - SECTION 3E - Wheels And Tires - Main Data And Specifications - Torque Specifications - Wheels And Tires - Tire Pressure Label (Location : Drivers Door Or Frame Of Drivers Door) - Troubleshooting TRANSFER - SECTION 7D - Service Precaution - General Description - Transfer Rear Oil Seal - Transfer Case Assembly - Transfer Control Unit - Transfer Disassembly - Main Data And Specifications - Special Tools - SECTION 7D1 - Service Precaution - General Description - System Components - Function Of Switch And Indicator Lamp - Parts Location (Rhd) - Parts Location (Lhd) - Circuit Diagram - Connector List - Diagnosis - Memory Erasing Procedure - Diagnosis From Symptom TRANSMISSION AW30-40LE MODEL - 7A2 - Service Precaution - General Description - Diagnosis - Dtc P0560 (Flashing Code 25) System Voltage Error - Dtc P0602 (Flashing Code 63) Transmission Control Module (Tcm) Programming Error - Dtc P0705 (Flashing Code 17) Transmission Range Sensor Circuit Malfunction - Dtc P0712 (Flashing Code 15) Transmission Oil Temperature Sensor Circuit Low Input - Dtc P0713 (Flashing Code 16) Transmission Oil Temperature Sensor Circuit Hight Input - Dtc P0717 (Flashing Code 14) Input Speed Sensor Signal Error - Dtc P0722 (Flashing Code 11) Output Speed Sensor Signal Error - Dtc P0743 (Flashing Code 33) Torque Converter Clutch Electrical - Dtc P0748 (Flashing Code 35) Pressure Control Solenoid Electrical - Dtc P0753 (Flashing Code 31) Shift Solenoid S1 Electrical - Dtc P0758 (Flashing Code 32) Shift Solenoid S2 Electrical - Dtc P1767 (Flashing Code 67) Ecm Can Invalid - Dtc P1790 (Flashing Code 61) Transmission Control Module Rom Checksum Error - Dtc P1791 (Flashing Code 62) Transmission Control Module Ram Error - Dtc U2104 (Flashing Code 65) Can Buss Off - 7A3 - Service Precaution - Diagnosis - Shift Point Chart And Lock-Up Point Chart - Transmission Fluid Level And Condition - Atf Replacement - Neutral Start Switch (Mode Switch) - Brake Signal - Input And Output Revolution Sensor - Pattern Select Switch - Solenoid - Atf Temperature Sensor - Select Lever - Shift Cable - Transmission Control Module (Tcm) - Shift Solenoid And Lock-Up Solenoid - Valve Body Assembly And Pressure Control Solenoid - Rear Oil Seal (Adapter Housing, 4x4) - Rear Oil Seal (Extension Housing, 4x2) - Transmission Assembly - 7A4 - Major Components (1) - Components (1) - Major Components (2) - Major Components (3) - Oil Pump - Od Planetary Gear And Od Direct Clutch Assembly (C–0) - Od Support Assembly - Direct Clutch Assembly (C-2) - Forward Clutch Asseembly (C-1) - Front Planetary Gear - Planetary Sun Gear And No.1 One-Way Clutch - Second Brake Assembly (B–2) - Rear Planetary Gear Assembly And Output Shaft - First And Reverse Brake (B–3) - Transmission Valve Body Assembly - Lower Valve Body - Upper Valve Body - Transmission Case - Torque Converter - Adapter Housing (4 X 4) - Extension Housing (4 X 2) - Main Data And Specifications - Special Tools TRANSMISSION JR405E MODEL - SECTION 7A1 - Description - Structure And Function Of Component - Control Mechanism - Gear Train (Transmission Mechanism) Operation And Hydraulic Circuit - SECTION 7A2 - Basic Trouble Shooting - Check Trans Indicator & Self Diagnosis - Diagnosis With Tech 2 - Tech 2 Connection - Tech 2 Operating Flow Cart (Start Up) - Typical Scan Data - Miscellaneous Test - Intermittent Diagnosis - Snapshot Display With Tis2000 (For Snapshot Data Analysis) - Service Programming System (Sps) - Circuit Diagram - Parts Location (1) Rhd - Parts Location (2) Lhd - Parts Location (3) 4jh1-Tc - Parts Location (4) - Parts Location (5) - Connector List - Diagnosis Trouble Code Table - Fail-Safefunction - Dtc P0722 (Flash Code 11) Vehicle Speed Sensor No Signal - Dtc P0727 (Flash Code 13) Engine Revolution Sensor No Signal - Dtc P0717 (Flash Code 14) Turbine Speed Sensor No Signal - Dtc P0710 (Flash Code 15) Atf Temperature Sensor Failure - Dtc P0560 (Flash Code 16) System Voltage Failure - Dtc P0705 (Flash Code 17) Inhibitor Switch Failure - Dtc P1120 (Flash Code 22) Throttle Signal Failure - Dtc P1875 (Flash Code 25) Gnd Return Circuit Failure - Dtc P0753 (Flash Code 31) Low & Reverse Brake Duty Solenoid Failure - Dtc P0758 (Flash Code 32) 2-4 Brake Duty Solenoid Failure - Dtc P0763 (Flash Code 33) High Clutch Duty Solenoid Failure - Dtc P0768 (Flash Code 34) Low Clutch Duty Solenoid Failure - Dtc P0748 (Flash Code 35) Line Pressure Solenoid Failure - Dtc P1860 (Flash Code 36) Lock-Up Duty Solenoid Failure - Dtc P1853 (Flash Code 26) Low & Reverse Brake Pressure Switch Failure - Dtc P1858 (Flash Code 27) 2-4 Brake Pressure Switch Failure - Dtc P1863 (Flash Code 28) High Clutch Pressure Switch Failure - Dtc P0731 (Flash Code 41) 1st Gear Ratio Error - Dtc P0732 (Flash Code 42) 2nd Gear Ratio Error - Dtc P0733 (Flash Code 43) 3rd Gear Ratio Error - Dtc P0734 (Flash Code 44) 4th Gear Ratio Error - Dtc P1750 (Flash Code 51) Low & Reverse Brake Fail-Safe Valve Failure - Dtc P1755 (Flash Code 52) 2-4 Brake Fail-Safe Valve Failure - Dtc P0602 Programming Error - Symptom Diagnosis - Symptom Diagnosis Table - No. A1: Vehicle Does Not Run In D, 3, 2, L And R Range - No. A2: Vehicle Does Not Run In R Range - No. A3: Vehicle Does Not Run In D, 3, 2 And L Range - No. B1: Vehicle Runs In N Range - No. B2: Poor Acceleration At Starting - No. B3: Engine Race Up During Starting (Slip) - No. B4: Large Shock When Shift Lever Is Changed To N To D Range Or N To R Range - No. B5: Engine Stalls When Selecting From N Range To R, D, 3, 2 Or L Range - No. B6: Engine Starter Does Not Run In P Or N Range - No. B7: Engine Starter Runs Except In P Or N Range - No. B8: Extended Time Lag When Shift Lever Is Changed To N To D - No. B9: Extended Time Lag When Shift Lever Is Changed To N To R - No. B10: Brake Is Applied In R Range - No. B11: Insufficient Starting Or Shaking In D Range - No. B12: Noise Or Vibration Is Generated At Starting - No. C1: Engine Race Up (Slip) When Gear Is Shifted Up To 1st To 2nd - No. C2: Engine Race Up (Slip) When Gear Is Shifted Up To 2nd To 3rd - No. C3: Engine Race Up (Slip) When Gear Is Shifted Up To 3rd To 4th - No. C4: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 4th To 3rd - No. C5: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 4th To 2nd - No. C6: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 3rd To 2nd - No. C7: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 4th Or 3rd To 1st - No. C8: Engine Race Up (Slip) Others - No. C9: Barking Feel When Gear Is Shifted Up To 1st To 2nd - No. C10: Barking Feel When Gear Is Shifted Up To 2nd To 3rd - No. C11: Barking Feel When Gear Is Shifted Up To 3rd To 4th - No. C12: Large Shock When Gear Is Shifted To 1st To 2nd Or 2nd To 1st - No. C13: Large Shock When Gear Is Shifted To 2nd To 3rd Or 3rd To 2nd - No. C14: Large Shock When Gear Is Shifted To 3rd To 4th Or 4th To 3rd - No. C15: Large Shock When Kick-Down - No. C16: Large Shock When No Acceleration - No. C17: Large Shock When Gear Is Shifted Down To 2nd To 1st In L Range - No. C18: Large Shock (Other) - No. C19: Large Shock When Vehicle Speed Is Downed By No Accelerator Pedal Or Vehicle Is Stopped - No. C20: Large Lock-Up Shock - No. C21: Shift Down Or Engine Over-Run When The Accelerator Pedal Is Stepped On In 4th Gear - No. D1: Faulty Gear Shifting (Different From Shift Pattern) - No. D2: Gear Is Shifted Frequently - No. D3: Gear Shift Point Is Low Or High At All Point - No. D4: Gear Shift Point Is Low Or High At Limited Point - No. D5: No Kick-Down - No. E1: No Gear Shift - No. E2: Only 4th Gear (O/D) Is Not Selectable - No. E3: Gear Is Shifted 2nd To 3rd In 2 Range - No. E4: Gear Is Shifted 1st To 2nd In L Range - No. E5: Gear Is Shifted 3rd To 4th In 3 Range - No. F1: Low Maximum Speed Or Poor Acceleration - No. F2: Engine Races Up During Acceleration (Slip) - No. F3: Noise Or Vibration During The Running In R, D, 3, 2 Or L Range - No. F4: Engine Brake Does Not Apply In L Range - No. F5: Engine Stalls Before Vehicle Stops From Running - No. G1: Vehicle Moves In P Range Or Parking Gear Is Not Disengaged Other Than P Range - No. G2: Creep Force Is Large - No. G3: Creep Force Is Small - No. G4: Large Noise During Idling With The Vehicle In Stop State - No. H1: Judder Occurs At The Lock-Up - No. H2: Large Lock-Up Shock - No. H3: Lock-Up Point Is High Or Low - No. I1: No Lock-Up - No. J1: Oil Leaks From Breather - No. J2: Oil Leaks Between Engine And Converter Housing - No. J3: Oil Leaks Between Main Case And Converter Housing - No. J4: Oil Leaks Between Main Case And Rear Housing - No. J5: Oil Leaks From Oil Pan - No. J6: Oil Leaks From Manual Shaft Oil Seal - No. J7: Oil Leaks From Oil Cooler Pipe Joint - No. Z1: Transmission Overheat - No. Z2: Mode Lamp (Power Drive Or 3rd Start) Does Not Light Up When The Power Mode Or 3rd Start Mode Is Turned On - No. Z3: Mode Lamp (Power Drive Or 3rd Start) Lights Up When The Power Mode Or 3rd Start Mode Is Turned Off - No. Z4: Oil Temperature Warning Lamp Lights Up - No. Z5: Select Lever Feeling Is Faulty. - No. Z6: Poor Fuel Consumption - No. Z7: Pattern Select Switch Is Faulty - No. Z8: Oil Is Splashed During The Running - No. Z9: Abnormal Smell - No. Z10: Atf Quantity Is Low Or High - No. Z11: Abnormal Oil Pressure - No. Z12: Reverse Buzzer Does Not Ring - Stall Test - Line Pressure Test - Time Lag Test - Test Drive - Shift Point Chart - Shift Point Diagram - Tcm Voltage Check - SECTION 7A3 - Description - Automatic Transmission Fluid (Atf) - Atf Level - Atf Change - Transmission Control Module (Tcm) - Throttle Position Sensor - Inhibitor Switch - Speed Sensor - Turbine Sensor - Power And 3rd Start Switch - Select Lever - Shift Cable - Solenoids, Oil Pressure Switch And Oil Temperature Sensor - Control Valve Assembly - Flushing The Transmission Fluid Cooler And Line - Transmission Assembly - SECTION 7A4 - Automatic Transmission Disassembly - Control Valve Assembly - Control Valve Upper Body - Control Valve Lower Body - Oil Pump Assembly - Clutch Pack (Reverse And High Clutch Assembly) - Carrier And Low Clutch Assembly - Transmission Case - Bearing And Bearing Race Installation Position - Automatic Transmission Reassembly - Service Standard - Special Service Tool
Isuzu TF Series - Workshop Manual / Repair Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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