Iveco Turbodaily
IVECO TURBODAILY - WORKSHOP, SERVICE, REPAIR MANUAL
IVECO TURBODAILY - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual, to vehicles Iveco Turbodaily. CONTENTS: 1-GENERAL Composition of the models Filling up Vehicle identification data 2-ENGINE General characteristics Data on assembly clearances Tightening torque Tools 4x2 vehicles removing-refitting the engine Oxicat - oxidizing catalyst Dismantling the engine on the bench Repair operations - Cylinder block - Crankshaft - Engine fitting - Flywheel - Piston-connecting rod - Flywheel timing - Cylinder heads - Valve tappet - Valves - Valve seats - Precombustion chambers - Glow plugs - Valve springs - Fitting cylinder heads - Accessory equipments group - Oil pressure control valve - Oil pump - Heat exchanger - Lubrication - Oil vapours full recirculadon system (blow-by) - Cooling - Belt-driven timing system - Chain-drive timing system - Hydraulic chain tightener - Injection pump assembling and timing - Adjustment of water pump and alternatordriving belt tension - Supercharging - Feeding - Injection pump test values. - (ksb) - Feed pump - Injectors 3-CLUTCH Description Diagnostics Characteristics and data Tightening torques Removal and refitting ofclutch Removal-refitting of col•lar bearing Clutch release Adjustment of clutch pedal height 4-TRANSMISION General Specifications and data Diagnostics Tightening torques Tightening torques (4x4 vehicles) Tools Transmission removal and re-fitting Gearbox disassembly Speed control lever support Power take-offs Specificaton data 5-REDUCTION GEAR UNIT Description Characteristics and data Diagnostics Speed indicator control unit Reduction gear unit external drive Reduction gear unit tie-rod regulation Transfer case removauinstallation Tightening torques Tools Disassembly Inspections and checks Assembly 6-PROP SHAFTS Characteristics and data 4x2 vehicles 4x4 vehicles Diagnostics Tightening torques Tools Removal and refitting of propeller shaft Checking the propeller shafts onthe vehicle 7-REAR AXLES Diagnostics Removal-refitting of rearaxle Rear axles:450211 (r0407)-45021111 (r0407) -450311 (r0417) - Description - Characteristics and data - Tightening torques - Special tools - Complete overhaul of rear axle - Differential repair 9perations Rear axles:45021112 (r0407)-450311/1 (r0417)-450411/1 (r0427) - Description - Characteristics and data - Tightening torques - Special tools - Complete overhaul of rearaxle Rear axle:450212 (r0407) - Description - Characteristics and data - Special tools - Tightening torques - Complete overhaul of rearaxle Rear axle 450517 (r0437) Description Characteristics and data Tightening torques Special tools Complete overhaul of rearaxle 8-FRONT AXLES Axles driving axle Diagnostics Description Axle 5811 - Specification and data - Tightening torques - Axle 5811 overhauling Axle 5812 - Specifications and data - Tightening torques - Axle 5812 overhauling Axle 5811/2 - Specification and data - Tightening torques - Axle 5811112 overhauling Driving axle 5912 - Description - Specifications and data - Tightening torques - Tools - Driving axle removauinstallation - Driving axle overhauling Wheel geometry - Description - Specifications and data - Tightening torques - Tools - Check of typical angles 9-SUSPENSION Diagnostics Front suspensions - Description - Specifications and data - Tightening torques - Suspensions overhaul - Torsion bar pre-loading adjustment - Front shock absorbers Rear suspensions - Description - Specifications and data - Tightening torques - Rear leaf spring - Repair operations - Shock absorbers 10-WHEELS AND TYRES Description Fault diagnosis Static balancing of the wheels Tyre pressure How' tyre behaviour depends onpressure Specifications and data 11-STEERING Steering geargeneral Specifications and data Specifications and data hydraulic power steering Tightening torques Diagnostics Hydraulic power steering Trw-type hydraulic power steering Zf-type hydraulic power steering Removing and re-fitting the steering control assembly Removing and re-fitting the hydraulic power steering assembly Checks and operations on. Thevehicle Hydraulic power steering pump 12-HYDRAULIC SYSTEM (BRAKES) Graphic symbols Pipes and couplings Braking system - Wiring diagram - Wiring diagram for vehicles fitted with rear drum brakes and mechanical or pneumatic suspension - Wiring diagram for vehicles fitted w.ith rear drum brakes, mechanical suspension and abs - Wiring diagram for vehicles fitted with rear drum brakes, pneumatic suspension and abs - Wiring diagram for vehicles fitted with rear disc brakes and mechanical or pneumatic suspension - Wiring diagram for vehicles fitted with rear disk brakes, mechanical suspension and abs - Wiring diagram for vehicles fitted with rear disk brakes, pneumatic suspension and ass - Main componets - Abs system main components layout - Braking proportioning valve layout for vehicles fitted with rear pneumatic suspension - Description service brake - Diagnostics - Tightening torques - Equipment - Specifications and data - hydraulic system - Specifications and data - brakes - Checks - Braking system main components - Air bleed-off from hydraulic circuit - Mechanical operated loadproportioning valve - Pneumatic operated loadproportioning valve - Control valve - Abs wheel anti-lock device - Brake repair operations - Overhaul of brake calipers - Overhaul of brake discs - Rear disc brakes (2x44 brembo calipers) - Rear drum brakes 13-BODY AND CHASSIS Tightening torques Door adjustment - Cab doors - Side sliding door - Rear door Swing-sliding door opening device semiglazed door - Fault diagnosis - Swing-sliding door removal i installation - Adjusting door position - Gearmotor removal i installation - Adjusting gearmotor control devices Swing-sliding door opening deviceswing-door - Electrical checks - Fault diagnosis - Swing door removal i installation - Adjusting lower tie bar - Gearmotor removal i installation - Adjusting door position - Adjusting gearmotor control devicess 14-MAINTENANCE Maintenance service table Maintenance operationsservice mi Service m 12 - end of warranty coupon 15-1ST REVISION Engine 8140.63.37 - General characteristics - Gaseous emissions - Data on assembly clearances - Tools - Tightening torques - Repair operations - Assembling and tensioning the timing gear drive belt Injection pumps:ve4/1 of 1900r808ve4/1 of 1900r808-1 - Injection pump test values New daily k - Description - Electrical power take-off engagement control device - Power take-off - Characteristics and data - Oil gear pump - Characteristics and data - Hydraulic distributor - Characteristics and data - Audible warning device sensor - Telescopic oil-driven hydraulic cylinder - Rear suspensionrear leaf spring
Iveco Turbodaily - Repair, Service and Maintenance Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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