Jaguar MK I and MK II
WORKSHOP MANUAL
JAGUAR MK I & MK II 1956-1969 INCLUDING 240-340 - English Workshop Manual to Jaguar MK I & MK II (1956-1969) CONTENTS: JAGUAR MKI & MKII 1956-1969 WORKSHOP MANUAL 01 GENERAL INFORMATION Index to Sections General Information Index Car Identification General Data Performance Data Operating Instructions Automatic Transmissions Summary of Maintenance Recommended Lubricants Multi-grade Engine Oils Recommended Hydraulic Fluids Service Departments Conversion Tables 02 ENGINE Engine Data Routine Maintenance Recommended Lubriacants Engine Removal & Refitting Engine to Dismantle Engine to Assemble Decarbonising & Grinding Valves Compression Pressures Connecting Rod & Bearings Camshafts Crankshaft Crankshaft Damper & Pulley Cylinder Block Cylinder Head Exhaust Manifolds Flywheel Ignition Timing Inlet Manifold Oil Filter Oil Pressure Relief Valve Oil Pump Oil Sump Pistons & Gudgeon Pins Spark Plugs Tappets, Guides & Pads Timing Gear Valves & Springs Valve Guides Valve Seat Inserts Valve Timing Engine Mountings Engine Stabilizer Air Cleaners 03 CARBURETTERS & FUEL SYSTEM Carburetters & Fuel System Index Carburetters - 2.4 litre Carburetters - 3.4 litre Fuel System 04 COOLING SYSTEM Cooling System Index Data Routine Maintenance Frost Precautions Radiator Fan Fan Belt Thermostat Water Pump Water Temperature Gauge 05 CLUTCH Clutch Index Data Routine Maintenance General Instructions Bleeding the System Flushing the System Flexible Hose Master Cylinder Slave Cylinder Clutch Unit Fault-Finding 06 GEARBOX & OVERDRIVE Gearbox & Overdrive Index Data Gearbox - to remove & refit Gearbox - to dismantle Gearbox - to re-assemble Overdrive Data Operating Instructions Dismantling & Re-assembling Components Fault Finding Service Tools 07 PROPELLER SHAFTS Propeller Shafts Index Data Standard Transmission Models Overdrive Models Automatic Transmission Models Centre Bearing Divided Shaft Alignment Universal Joints 08 REAR AXLE Rear Axle Index Data Removal & Refitting Axle Shafts Dismantling the Differential Final Assembly Thornton "POWR-LOK" Differential 09 STEERING Steering Index Data Steering Unit Wormshaft End Float Rocker Shaft End Float Steering Wheel Upper Steering Column Lower Steering Column Steering Idler Assembly Steering Arm Tie Rod Track Rod Front Wheel Alignment Lock Stop Adjustment 10 FRONT SUSPENSION Front Suspension Index Data Front Suspension Assembly Removal & Refitting Bump Stops Hydraulic Dampers Coil Springs Wheel Hubs Stub Axle Carriers Lower Wishbone Upper Wishbone Castor Angle Adjustment Camber Angle Adjustment Anti-Roll Bar Rear Suspension Index Data Rear Springs Centre Mounting Rubbers Front Mounting Rubbers Spring Eye Bush Hydraulic Dampers Panhard Rod 11 BRAKES Brakes Index Brakes - drum type Data Handbrake Brakes - disc type Data 5 1/2" Vacuum Servo Unit 6 7/8" Vacuum Servo Unit Supplement to Brakes Index 12 WHEELS & TYRES Wheels & Tyres Index Data Tyres 13 BODY & EXHAUST SYSTEM Body & Exhaust System Index Body Facia Panel Bonnet Boot Lid Windscreen Bumpers Doors Radiator Grille Door Glass Rear Seat Cushion & Slides Window Regulators Door Locks Rear Light Glass Petrol Filler Lid Accidental Damage Exhaust System 14 HEATING & WINDSCREEN WASHING EQUIPMENT Index Car Heating & Ventilating System Windscreen Washing Equipment 15 ELECTRICAL Electrical & Instruments Index Battery Distributor Flasher Units Fuse Unit Generator Horns Lamps Voltage Regulator Starter Motor Windscreen Wiper Electric Clock Overdrive Switches Flashing Indicator Control Wiring Diagram Instruments JAGUAR MKI & MKII 1956-1969 PARTS MANUAL 01 GENERAL INFORMATION General Information Index to Sections Index to Parts 02 ENGINE Cylinder Block Cylinder Blocks Crankshaft Main Bearings Crankshaft Damper & Pulley Connecting Rods Flywheel Piston Assemblies Oil Sump Oil Pipes & Hose Dipstick Dynamo Link Engine Mountings Engine Gasket Sets Plate 1 Oil Pump Oil Pump Oil Pipes Plate 2 Oil Cleaners Oil Cleaner - type 1 Plate 3 Oil Cleaner - type 2 Plate 4 Oil Cleaner - type 3 Plate 5 Oil Cleaner - type 4 Plate 6 Water Pump Water Pump Driving Belt Fan Pulley Hoses Return Pipes Feed Pipes Plate 7 Cylinder Head Cylinder Head Cylinder Head Gasket Set Valves & Springs Tappet Camshaft Camshaft Cover Oil Pipes Breather Exhaust Manifold Inlet Manifold Water Outlet Pipe Thermostat Spark Plug & H.T. Lead Plate 8 Timing Gear Timing Gear Camshaft Sprocket Idler Sprocket Eccentric Shaft Intermediate Sprocket & Shaft Timing Chains Timing Dampers & Chain Tensioner Timing Cover Dynamo Adjusting Link Plate 9 Carburetters & Petrol Filter Carburetters Carburetter Service Kit Carburetters Linkage Petrol Filter Plate 10 Air Cleaners Air Cleaner - 1st type Plate 11 Air Cleaner - 2nd type Plate 12 Air Cleaner - 3rd type Plate 13 Accelerator Controls Accelerator Controls - RHD - 1st type Plate 14 Accelerator Controls - RHD - 2nd type Plate 15 Accelerator Controls - RHD - 3rd type Plate 16 Accelerator Controls - LHD - 1st type Plate 17 Accelerator Controls - LHD - 2nd type Plate 18 Accelerator Controls - LHD - 3rd type Plate 19 Accelerator Controls - RHD - auto - 1st type Page 20 Accelerator Controls - RHD - auto - 2nd type Plate 21 Accelerator Controls - RHD - auto - 3rdtype Plate 22 Accelerator Controls - LHD - auto - 1st type Plate 23 Accelerator Controls - LHD - auto - 2nd type Plate 24 Accelerator Controls - LHD - auto - 3rd type Plate 25 03 CLUTCH Clutch Unit Clutch Unit - 1st type Plate 26 Clutch Unit - 2nd type Plate 27 Clutch Controls Clutch Housing Slave Cylinder Clutch Hose Clutch Master Cylinder Clutch Pedal Plate 28 Gearbox Assemblies Standard Gearbox Assembly - "G.B." series Plate 29 Plate 30 Standard Gearbox Assembly - "JC" series Plate 31 Plate 32 Overdrive Gearbox Assembly - "GBN" series Plate 33 Plate 34 Overdrive Gearbox Assembly - "JCN" series Plate 35 Plate 36 Overdrive Units Overdrive Unit - 28/1474 Plate 37 Plate 38 Overdrive Unit - 28/3028 Plate 39 Plate 40 Overdrive Unit - 28/61740 Plate 41 04 AUTOMATIC TRANSMISSION Automatic Transmission Units Automatic Transmission Unit - 1st type Plate 42 Plate 43 Plate 44 Plate 45 Automatic Transmission Unit - 2nd type Plate 46 Plate 47 Plate 48 Plate 49 Automatic Transmission Unit - 3rd type Plate 50 Plate 51 Mounting Details Plate 52 Hand Controls Hand Controls - 1st type Plate 81 Hand Controls - 2nd type Plate 82 Hand Controls - 3rd type Plate 83 05 PROPSHAFT & REAR AXLE Propeller Shafts Propeller Shaft - std. gearbox Plate 53 Propeller Shaft - auto transmission - 1st type Plate 54 Propeller Shaft - auto transmission - 2nd type Plate 55 Propeller Shaft - overdrive gearbox - 1st type Plate 56 Propeller Shaft - overdrive gearbox - 2nd type Plate 57 Rear Axles Rear Axle - 3.4 litre & 340 - std. or auto Plate 58 Rear Axle - 3.4 litre w/overdrive Plate 59 Rear Axle - "POWR-LOK" - 3.8 litre- std. or auto Plate 60 Rear Axle - "POWR-LOK" - 3.8 litre- overdrive Plate 61 06 SUSPENSION & ROAD WHEELS Front Suspension Front Suspension Front Crossmember Mountings & Bumpstop Upper Wishbone Assembly Ball Joints Lower Wishbone Lever Coil Spring Shock Absorber Stub Axle Front Hub Front Brake Calipers Tie Rod Levers Tie Rod Assemblies Anti-Roll Bar Steering Box Assembly Steering Idler Assembly Plate 62 Rear Suspension Road Spring Panhard Rod Assembly Rear Torque Arm Assembly Shock Absorber Plate 63 Road Wheels 07 STEERING Steering Box Assembly - 1st type Plate 74 Steering Box Assembly - 2nd type Plate 75 Steering Box Ass'y - power assisted - 1st type Plate 76 Steering Box Ass'y - power assisted - 2nd type Plate 77 Oil Pump - power assisted steering Plate 78 Hydraulics - power assisted steering Plate 79 Steering Column Plate 80 08 BRAKES Front Brakes Front Brakes - 1st type Brake Calipers Brake Pads Brake Hose Brake Disc Plate 64 Front Brakes - 2nd type Brake Calipers Brake Pads Brake Disc Plate 65 Front Brakes - 3rd type Brake Calipers Brake Pads Brake Disc Plate 66 Rear Brakes Rear Brakes - 1st type Brake Calipers Brake Pads Handbrake Mechanism Brake Disc Brake Hose Rear Hub Plate 67 Rear Brakes - 2nd type Brake Calipers Brake Pads Handbrake Mechanism Brake Disc Brake Hose Rear Hub Plate 68 Brake Servo - 6 7/8" Brake Servo - 6 7/8" Plate 69 Reservac Tank Plate 70 Brake Controls Brake Controls Brake Fluid Container Hysdraulic Pipes & Hoses Brake Master Cylinder Brake Pedals Brake Servo Hydraulics & Hoses Plate 71 Brake Controls - automatic gearbox Brake Fluid Container Hydraulic Pipes & Hoses Brake Master Cylinder Brake Pedal Brake Servo Hydraulic Pipes & Hoses Plate 72 Handbrake Controls Handbrake Assembly Handbrake Cable Plate 73 09 COOLING & HEATING Cooling Radiator Assemblies Filler Caps Fan Shield Radiator Hoses Plate 84 Heater Heater Casing Water Radiator Heater Motor Feed Pipes & Hoses Water Valve Return Pipes & Hoses Heater Controls Cables Plate 98 10 EXHAUST Down Pipes Silencer Tail Pipes Heat Shields Plate 85 11 FUEL Petrol Tank Filler Cap Petrol Tank Element Petrol Pump Petrol Pipes Petrol Filter Plate 86 12 BODY Body Shells Body Underframe Plate 87 Body Panels Roof Panel "A" Post Panels "B" & "C" Post Panels "D" Post Panels Sill Panels Front Wings Bonnet Fittings Windscreen Header Panel Bonnet Assembly Front Door Assemblies Door Fittings Rear Door Assemblies Door Fittings Boot Lid Assembly Rear Wheel Covers Seat Runners Plate 88 Body Fittings Front Bumper Front Number Plate Carrier Headlamp Motif Horn Grille Radiator Grille Bonnet Seals Sun Visors Windscreen Glass Interior Mirror Gearbox Cover Demisters & Ventilators Tread Plates Scuttle Casings Front Seats Roof Lining Facia Panels Cubby Box Cappings Carpets & Felts Trim Details Backlight Glass Boot Fittings Rear Number Plate Fittings Emblems Sealing Rubbers Rear Bumper Chrome Finishers & Beads Doors & Fittings Plate 89 Plate 90 Plate 91 Plate 92 Plate 93 Plate 94 Plate 95 Body Fittings - automatic transmission Carpet Felts Carpets Trim Panels 13 TOOL KIT Tool Kit 14 OPTIONAL EXTRAS Radios & Speakers Wheel Discs & Rimbellishers Towing Bar Door Locks Steering Wheels Rear Door Locks Seat Assemblies Petrol Tank Spare Wheel Clamp Sliding Roof Seat Belts Key Fob Lock & Ignition Switch 15 ELECTRICAL EQUIPMENT Electrical Equipment Dynamo Starter Motor Ignition Coil Distributor Petrol Pump Control Box Fuse Box Instrument Panel Switches - dash Instruments Headlamps Headlamp Dipper Switch Lamp Assemblies Horns Switches - column Fog Lamps Windscreen Wipers Battery Harnesses Electrical Cables Rubber Grommets & Plugs Cable Clips Plate 99 Plate 100 Plate 101 Windscreen Washer Electrical Equipment - automatic transmission Starter Solenoids Speedometers Harnesses Rubber Grommets & Plugs Switch Covers Electrical Equipment - overdrive Overdrive Switches Solenoids Speedometer Harnesses Rubber Grommets & Plugs Switch Covers
Jaguar MK I and MK II (1956-1969) - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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