Jeep Willys - Service Manual

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JEEP WILLYS - SERVICE MANUAL - PARTS MANUAL

- English & Portuguese Service Manual and Spare Parts Catalogue to Jeep Willys.

CONTENTS:

ENGLISH - JEEP WILLYS - DRIVERS MANUAL (AUSTRALIAN VERSION)

- 1/4 Ton 4x4 Willys MB and Ford GPW Jeep - Parts List 
- Front Axle Assembly and Steering Linkage 
- Transfer Case Assembly - Sectional View 
- Differential Assembly - Sectional View 
- Front Axle Housing, Shaft and Related Parts 
- Front Axle Steering Knuckle, Universal Joint and Related Parts - Sectional View 
- Front Axle Steering Knuckle and Related Parts - Exploded View 
- Front Axle Universal Joint 
- Rear Axle Assembly - Exploded View 
- Pintle Hook 
- Front Compartment and Instrument Panel 
- Body Assembly 
- Brake Assembly - Exploded View 
- Hand Brakes ( External Contracting Type ) - Exploded View 
- Hand Brakes ( Internal Expanding Type ) 
- Brake Master Cylinder Assembly - Exploded View 
- Brake Wheel Cylinder Assembly - Exploded View 
- Clutch Pressure Plate and Disk 
- Clutch Linkage and Controls 
- Water Pump Assembly 
- Generator Assembly ( Bearing Type ) 
- Generator Assembly ( Bushing Type ) 
- Generator Regulator Assembly 
- Cranking Motor Assembly 
- Distributor Assembly - Open Type 
- Distributor Assembly - Dust-proof Type 
- Lighting Switch - Rotary Type 
- Headlight Assembly 
- Blackout Driving Light Assembly 
- Marker Light Assembly 
- Tail and Stop Light Assembly 
- Engine Assembly - Left Side View 
- Engine Assembly - Right Side View 
- Engine Assembly - Transverse, Section View 
- Timing Chain Cover, Cylinder Block and Flywheel Housing 
- Crankshaft and Bearings 
- Piston and Connecting Rod 
- Camshaft, Timing Chain and Valve Mechanism - Exploded View 
- Valve Cover and Ventilator Parts 
- Oil Pump Assembly 
- Manifold Assembly 
- Oil Filter Assembly 
- Exhaust System 
- Fuel Tank Assembly and Related Parts 
- Carburetor Assembly 
- Air Cleaner Assembly 
- Fuel Pump Assembly 
- Fuel Strainer Assembly 
- Propeller Shafts and Universal Joints 
- Rear Propeller Shafts and Universal Joints 
- Front Spring Assembly ( with Torque Reaction Spring ) 
- Steering Gear Assembly - Exploded View 
- Transfer Case Assembly - Exploded View 
- Transmission Assembly - Sectional View 
- Transmission Assembly - Exploded View

ENGLISH - JEEP WILLYS - ORDNANCE MAINTENANCE (POWER TRAIN, BODY AND FRAME)

-Introduction
-Power train
-Power train description  
-Transmission
-Transfer case
-Propeller (drive) shafts and universal
-Joints  
-Front axle

-Rear axle  
-Fits and tolerances  
-Body and frame
-Springs and shock absorbers  
-Steering gear and drag link  
-Body
-Frame
-Fits and tolerances  
-Special tools

ENGLISH - JEEP WILLYS - PARTS MANUAL

- Introduction 
- Notes    
- Group 01 engine  
- Group 02 clutch  
- Group 03 fuel system    
- Group 04 exhaust system         
- Group 05 cooling system
- Group 06 electrical system  
- Group 07 transmission  
- Group 08 transfer
- Group 09 propeller shaft and universal joints  
- Group 10 front axle
- Group 11 rear axle
- Group 12 brakes
- Group 13 wheels, hubs, and drums 
- Group 14 controls
- Group 15 frame and brackets  
- Group 16 springs and shock absorbers  
- Group 17 fenders and hood 
- Group 18 body   
- Group 26 winch and power-take-off 
- Group 21 bumpers and guards  
- Group 22 miscellaneous 
- Accessories  
- Alphabetical index   
- Ordnance and manufacturer’s part number index 
- Ordnance stock number index 
- Federal stock number index

ENGLISH - JEEP WILLYS - SERVICE MANUAL 1944 (ORIGINAL)

Operating instructions

- Introduction 
- Description & tabulated data 
- Driving controls & operation 
- Operation under unusual conditions 
- 1st echelon preventive maintenance 
- Lubrication 
- Tools and equipment stowage

Vehicle maintenance instructions

- 2nd echelon preventive maintenance 
- New vehicle run-in test 
- Organization tools & equipment 
- Trouble shooting 
- Engine - description, data, maintenance... 
- Engine - removal and installation 
- Ignition system 
- Fuel & air intake & exhaust systems 
- Cooling system 
- Starting system 
- Generating system 
- Battery and lighting system 
- Clutch 
- Transmission 
- Transfer case 
- Propeller shafts and universal joints 
- Front axle 
- Rear axle 
- Brakes 
- Springs and shock absorbers 
- Steering gear 
- Body and frame 
- Radio interference suppression system 
- Shipment and temporary storage

ENGLISH - JEEP WILLYS - SERVICE MANUAL 1944

Operating instructions

Vehicle maintenance instructions

ENGLISH - JEEP WILLYS - SERVICE MANUAL 1956

Introduction
- General 
- Description and data

Operating Instructions
- Service upon receipt of materiel
- Controls and instruments
- Operation under usual conditions
- Operation of materiel used in conjunction wilt major item.
- Operation under unusual conditions

Organizational Maintenance Instructions
- Parts, special tools, and equipment for operation and organizational maintenance.
- Lubrication and painting
- Preventive maintenance service
- Troubleshooting
- Engine description and maintenance ·in vehicle.
- Engine removal and installation
- Cooling system
- Fuel and air intake B7Btem
- Exhaust system
- Ignition system 
- Starting system
- Generating system
- Batteries and lighting system
- Winch 
- Instrument cluster
- Radio interference suppression
- Clutch
- Transfer and power take off assemblies
- Transmission assembly
- Propeller shafts with universal joint assemblies
- Rear axle
- Front axle
- Steering 
- Brake system·
- Springs and shock absorbers
- Wheels 
- Body and frame
- Maintenance under unusual conditions

Shipment Of Materiel And Destruction To Prevent Enemy Use
- Shipment materiel 
- Destruction of materiel to prevent enemy use

References

PORTUGUESE - JEEP WILLYS - MANUAL DE INSTRUCOES (MILITAR)
PORTUGUESE - JEEP WILLYS - MANUAL DE INSTRUCOES
PORTUGUESE - JEEP WILLYS - MANUAL DE OPERACAO E MANUTENCAO

- Capa 
- Índice 
- Características 
- Identificação 
- Instrumentos 
- Interruptores e controles 
- Manejo do Utilitário Jeep Militar 
- Manutenção 
- Reparos de emergência 
- Regulagem do motor 
- Sistema de arrefecimento 
- Sistema elétrico 
- Sistema de alimentação 
- Transmissão 
- Eixos 
- Direção 
- Rolamentos das rodas dianteiras 
- Rolamentos das rodas traseiras 
- Manutenção dos rolamentos das rodas 
- Pneus (faltante) 
- Freios (falta uma parte) 
- Suspensão 
- Ferramentas 
- Operação do guincho 
- Tabela folgas motor 
- Tabela apertos do motor 
- Tabela de lubrificação

PORTUGUESE - JEEP WILLYS - MANUAL DO MECANICO

- Capa - Manual do Mecânico 
- Índice Geral 
- Apresentação 
- Características Gerais 
- Motor BF-161 
- Embreagem 
- Carburador 
- Sistema Elétrico 
- Diagrama Elétrico CJ-5 
- Diagrama Elétrico Rural 
- Diagrama Elétrico Pick-up 
- Diagrama Elétrico AeroWillys 
- Diagrama Elétrico Itamaraty 
- Caixa de Mudanças 
- Caixa de Transferência 
- Eixo Traseiro 
- Eixo Dianteiro 
- Direção 
- Freios 
- Rodas, Cubos e Tambores 
- Suspensão 
- Carroçaria 
- Complemento AeroWillys 
- Motor BF dupla carburação! 
- Tabela Lubrificação CJ-5 
- Tabela Lubrificação Rural 
- Tabela Lubrificação Pick-up 
- Tabela Lubrificação AeroWillys 
- Tabela Lubrificação Itamaraty

PORTUGUESE - JEEP WILLYS - MANUAL DO PROPIETARIO

- Dados Gerais 
- Identificação 
- Contrôles e instrumentos 
- ComandosInterruptores e luzes 
- Ventilação 
- Amaciamento 
- Manejo
- Economia de combustível 
- Manutenção 
- Regulagem do motor 
- LubrificaçãoReparos de emergência 
- Sistema de arrefecimento

- Sistema elétrico 
- Sistema de alimentação 
- TransmissãoEixos 
- Direção 
- Rolamentos das rodas
- Freios
- Pneus 
- Suspensão 
- Tabela de lubrificação

PORTUGUESE - JEEP WILLYS - MANUAL LUBRIFICACAO 1954

Jeep Willys - Service Manual - Parts Catalogue

inicio - index

coche - car

moto

4x4

quad - buggy

camión - truck

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