KTM 400, 660, LC4 Engines
KTM 400, 660, LC4 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL
KTM 400, 660, LC4 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual, for KTM 400, 660, LC4 Engines. CONTENTS: Service-Informations - Adventure-Discoloring Fuel Tank - 660 Sms Outer Clutch Hub - Balancer Shaft - Low Octane Fuel Adaption General Information - Models Without Frame Oil - Changing The Engine Oil - Changing The Oil Filter - Changing The Microfilter - Oil Circuit - Oil Circuit 660 Smc - Models With Frame Oil - Changing The Engine Oil - Changing The Fine Screen Filter - Changing The Oil Filter - Oil Circuit - Secondary Air System - Epc-System - Special Tools - Bleeding Of The Hydraulic Clutch Removing And Refitting Engine - Removing The Engine - Refitting The Engine Disassembling The Engine - Drain Engine Oil - Removing The Electric Starter Motor - Removing The Clutch Release Lever And The Oil Hoses - Removing The Oil Filter - Removing The Epc Wiring Harness - Removing The Ignition (Kokusan 4k-2) - Removing The Ignition (Sem) - Removing The Ignition (Kokusan 4k-3) - Removing The Electric Starter Drive - Removing The Cylinder Head Top Section - Blocking The Crankshaft - Removing The Camshaft And The Automatic Tensioner - Removing Cylinder Head - Removing Cylinder And Piston - Removing Engine Sprocket - Removing Clutch And Primary Drive - Removing The Oil Pumps - Removing The Timing Chain And The Timing Gear - Removing The Clutch Release Shaft - Parting Of Engine Housing - Removing The Shift Mechanism - Removing The Transmission Shafts - Removing The Kickstarter Shaft Servicing Individual Components - Working On The Right Housing Half - Working On The Left Housing Half - Crankshaft - Measuring And Adjusting Of Crankshaft Axial Play - Checking The Piston - Mounting Instructions For Piston Rings - Piston Ring End Gap - Measuring Piston And Cylinder, Determiningthe Piston Fitting Clearance - Cylinder Nikasil Coating - Recoated Cylinder - Disassembling The Cylinder Head And Checkingthe Components For Wear - Disassembling The Cylinder Head Top Section Andchecking Components For Wear - Pre-Assembling The Cylinder Head Top Section - Checking The Components Of The Timing Mechanism For Wear - Disassembling The Camshaft And Checking Thecomponents For Wear - Pre-Assembling The Camshaft - Automatic Tensioner - Preassembly Of Automatic Tensioner - Disassembling The Oil Pumps And Checking Thecomponents For Wear - Oil Lines (Sx, Sxc) - Oil Lines (Sc) - Oil Lines (660 Smc) - Oil Lines (Models With Frame Oil) - Checking The Kickstarter Components For Wear - Preassembly Of Kickstarter Shaft - Clutch Cover - Replacing Absorbing Elements Of The Outer Clutch Hub - Checking The Clutch Components For Wear - Checking The Shift Mechanism Components For Wear - Preassembly Of Shift Shaft - Shift Mechanism Support - Balancer Shaft - Disassembling And Reassembling The Water Pump - Important Note Regards Working On Transmission - Assembling The Main Shaft - Assembling The Counter Shaft - Removing The Intermediate Gear - Checking The Freewheel - Replacing The Freewheel Hub - Electric Starter Motor - Ignition (Kokusan 4k-2) - Checking The Stator And The Pulse Generator (Kokusan 4k-2) - Replacing The Stator (Kokusan 4k-2) - Ignition (Sem) - Checking The Stator (Sem) - Replacing The Stator (Sem) - Checking The Stator (Kokusan 4k-3) - Replacing The Stator (Kokusan 4k-3) Assembling The Engine - Mounting The Kickstarter Unit - Mounting Transmission And Shift Mechanism - Adjustment Of Return Spring - Pretensioning Of The Starter Spring - Mounting Crankshaft - Assembly Of Engine Housing - Mounting Oil Filter - Mounting The Engine Sprocket - Mounting The Timing Gear And The Timing Chain - Mounting The Oil Pumps - Mounting The Balancer Shaft And The Primary Pinion - Mounting The Clutch - Mounting The Clutch Discs - Installing The Clutch Release Shaft - Adjusting The Clutch Release - Measure Dimension Y - Mounting Piston And Cylinder - Mounting The Cylinder Head - Mounting The Camshaft, Timing Marks - Mounting The Water Pump - Mounting The Cylinder Head Top Section - Mounting The Automatic Tensioner - Automatic Decompression Testing - Adjustment Of Valve Clearance - Mounting The Clutch Cover - Mounting The Electric Starter Drive - Mounting The Ignition (Kokusan 4k-2) - Adjusting The Pulse Generator (Kokusan 4k-2) - Mounting The Ignition (Sem) - Adjustment Of Ignition Point (Sem) - Mounting The Epc Wiring Harness - Mounting The Ignition (Kokusan 4k-3) - Adjustment Of Ignition Point (Kokusan 4k-3) - Mounting The Oil Hoses - Mounting The Clutch Release Lever - Mounting The Electric Starter Motor - Mounting The Water Hoses - Pouring In Engine Oil - Mounting The Kickstarter And The Shift Lever Electrical - Super Competition 1998 - Checking The Voltage Regulator-Rectifier - Checking The Voltage Regulator - Checking The Capacitor - Lc4 Competition 1998 - Charging System - Leakage Inspection - Removing The Battery - Charging The Battery - Charging Voltage / Checking The Voltage Regulator - Checking The Capacitor - Checking The Neutral Switch - Lc4 1998 - Charging System - Leakage Inspection - Removing The Battery - Charging The Battery - Charging Voltage / Checking The Voltage Regulator - Checking The Capacitor - Electric Starter System - Checking The Start Auxiliary Relay - Checking The Auxiliary Starting Relay For Faultless Operation - Checking The Diode - Checking The Starter Relay - Checking The Electric Starter Motor - Checking The Clutch Switch - Checking The Emergency Off Switch - Trouble Shooting In The Electric Starter Sytem - Ignition System - Cdi Unit - Checking The Ignition Coil - Trouble Shooting In The Ignition System - Epc System - Dismount / Renew Solenoid Valve For Epc - Check Of Solenoid Valve For Epc - Controller Of The Epc System - Check Of Epc System Microswitch - Replacing The Epc System Microswitch - Check Of Idle Switch / Contact Screws - Duke-E 1998 - Charging System - Leakage Inspection - Charging Voltage / Checking The Voltage Regulator - Removing The Battery - Charging The Battery - Checking The Capacitor - Electric Starter System - Checking The Start Auxiliary Relay - Checking The Auxiliary Starting Relay For Faultless Operation - Checking The Diodes - Checking The Clutch Switch - Checking The Emergency Off Switch - Checking The Starter Relay - Checking The Electric Starter Motor - Trouble Shooting In The Electric Starter Sytem - Idle Switch - Ignition System - Cdi Unit - Checking The Ignition Coil - Spark Plug Connector - Checking The Side Stand Relay - Checking The Side Stand Switch - Trouble Shooting In The Ignition System - Sxc 1999 - Checking The Voltage Regulator - Checking The Capacitor - Sc 1999 - Checking The Voltage Regulator - Checking The Capacitor - Checking The Ignition Coil - Duke 1999 - Charging System - Leakage Inspection - Charging Voltage / Checking The Voltage Regulator - Removing The Battery - Charging The Battery - Checking The Capacitor - Electric Starter System - Checking The Start Auxiliary Relay - Checking The Auxiliary Starting Relay For Faultless Operation - Checking The Diodes - Checking The Clutch Switch - Checking The Emergency Off Switch - Checking The Starter Relay - Checking The Electric Starter Motor - Trouble Shooting In The Electric Starter Sytem - Checking The Idle Switch - Ignition System - Cdi Unit - Checking The Ignition Coil - Spark Plug Connector - Checking The Side Stand Relay - Checking The Side Stand Switch - Trouble Shooting In The Ignition System - Measurements With Peak Voltage Adapter - Dynamic Generator Values 400/640 Lc4-E, 625 Sxc, Duke, Adventure - Static Ignition Values 400/640 Lc4-E, 625 Sxc, Duke, Adventure - Static Generator Values 400/640 Lc4-E, 625 Sxc, Duke, Adventure - Static Ignition Values 400/620/625 Sc, 660 Smc - Static Generator Values 400/620/625 Sc, 660 Smc - Checking Speedometer And Speedometer Sensor Fuel System - Mikuni Bst 40 - Part-Load System - Full-Load System - Disassembling The Carburetor - Assembling The Carburetor - Checking/Adjusting The Throttle Sensor - Adjust Idling Speed - Adjusting The Throttle Cable - Check Float Level - Dell orto - Disassembling The Carburetor (Dell orto Phm 40 Sd) - Assembling The Carburetor (Dell orto Phm 40 Sd) - Disassembling The Carburetor (Dell orto Phm 38 Nd) - Assembling The Carburetor (Dell orto Phm 38 Nd) - Disassembling The Carburetor (Dell orto Vhsb 38 Qs) - Assembling The Carburetor (Dell orto Vhsb 38 Qs) - Check Float Level (Dell orto 38 Nd / 40 Sd) - Checking Axial Clearance Of Float (Dell orto 38 Nd / 40 Sd) - Adjust Hot Start Device (Dell orto 40 Sd) - Adjusting The Throttle Cable - Adjusting The Choke Cable - Keihin Fcr 41 - Disassembling The Carburetor - Checking The Choke Slide - Checking The Accelerator Pump - Checking The Jet Needle - Checking The Float Needle Valve - Checking The Throttle Valve - Assembling The Carburetor - Adjusting The Position Of The Throttle Valve Sensor - Checking The Throttle Valve Sensor - Dismounting And Installing The Throttle Valve Sensor - Adjust Idling Speed - Checking/Adjusting The Float Height - Keihin Fcr-Mx 41 - Disassembling The Carburetor - Checking The Choke Slide - Checking The Accelerator Pump - Checking The Jet Needle - Checking The Float Needle Valve - Checking The Throttle Valve - Assembling The Carburetor - Adjusting The Position Of The Throttle Valve Sensor - Checking The Throttle Valve Sensor - Dismounting And Installing The Throttle Valve Sensor - Adjust Idling Speed - Checking/Adjusting The Float Height Trouble Shooting - Sx, Sxc, Sc, Smc) - Lc4 Competition - Lc4 Technical Specifications - Model 1998 - Engine 400/540 Sxc - Chassis 400/540 Sxc - Engine 400/620 Sx, Sc - Chassis 400/620 Sx, Sc - Engine 620 Lc4 Competition - Chassis 620 Lc4 Competition - Engine 400/540 Sxc - Chassis 400/640 Lc4 - Chassis 640 Adventure-R - Chassis 640 Duke-E - Model 1999 - Engine 400/540 Sxc, 620 Sx - Chassis 400/540 Sxc, 620 Sx - Engine 400/620 Sc - Chassis 400/620 Sc - Engine 620 Lc4 Competition - Chassis 620 Lc4 Competition - Engine 400/640 Lc4 - Chassis 400/640 Lc4 - Engine 640 Adventure-R - Chassis 640 Adventure-R - Engine 640 Duke - Chassis 640 Duke - Model 2000 - Engine Sc, Supermoto - Chassis Sc, Supermoto - Engine Lc4-E, Adventure, Duke - Chassis Lc4-E Supermoto - Chassis 640 Adventure-R - Chassis 640 Duke - Chassis 640 Duke Aus - Engine 400 Sxc - Chassis 400/540 Sxc - Model 2001 - Engine 620 Sc, Supermoto - Chassis 620 Sc, Supermoto - Engine Lc4-E, Adventure, Duke - Chassis Lc4-E, Supermoto - Chassis 640 Lc4 Adventure - Chassis 640 Duke - Chassis 640 Duke Usa, Aus - Modell 2002 - Engine 625 Sc, Supermoto - Chassis 625 Sc, Supermoto - Engine 640 Lc4, Adventure, Duke - Chassis 640 Lc4, Supermoto - Chassis 640 Adventure - Chassis 640 Duke - Modell 2003 - Engine 625 Sxc - Chassis 625 Sxc - Engine 640 Lc4, Adventure, Duke - Chassis 640 Lc4, Supermoto - Chassis 640 Lc4 Adventure - Chassis 640 Duke - Engine 660 Smc - Chassis 660 Smc - Tightening Torques - Engine - Chassis - Assembly Clearance, Wear Limit Periodic Maintenance Schedule - Model 1998 - Sx, Sxc, Sc - Lc4 Competition, Lc4 - Adventure-R - Duke - Model1999 - Sx, Sxc, Sc - Lc4 Competition, Lc4 - Adventure-R - Duke - Model 2001 - 620 Sc - Lc4-E, Adventure - Duke - Model 2002 - 625 Sc - Lc4, Adventure - Duke - Model 2003 - 625 Sxc, 660 Smc - 640 Lc4, 640 Lc4 Adventure - Duke Wiring Diagrams - Model1998 - 400 / 540 Sxc - 400 / 620 Sc (For Competition) - 400 / 620 Sc (For Australia) - 400 / 620 Sc (For Germany) - 640 Lc4 (For Usa) - 640 Adventure-R (Dell Orto) - 640 Duke-E - 620 Lc4 Competition - 400 Lc4 - 640 Lc4 - Model1999 - 400 / 540 Sxc - 400 / 540 Sxc (Australia) - 400 / 620 Sc - 400 / 620 Sc (Australia) - 640 Adventure-R (Dell Orto) - 640 Adventure-R (Mikuni) - 640 Duke - 620 Lc4 Competition - 400 Lc4 - 640 Lc4, Supermoto - 640 Lc4 (Usa) - Model2000 - 400 / 620 Sc / 620 Sc Supermoto - 640 Adventure-R - 640 Duke - 400 Lc4-E - 640 Lc4-E, Supermoto - 400 / 640 Lc4-E (Usa) - Model2001 - 620 Sc / 620 Sc Supermoto - 640 Lc4 Adventure - 640 Duke - 400 Lc4-E, 400 / 640 Lc4-E Usa - 640 Lc4-E, Supermoto - Model2002 - 625 Sc / 625 Sc Supermoto - 640 Lc4 Adventure - 640 Duke - 640 Lc4, 640 Lc4 Supermoto - 640 Lc4, 640 Lc4 Supermoto Usa - Model2003 - 625 Sxc - 640 Lc4, 640 Lc4 Supermoto - 640 Lc4 Adventure - 640 Duke - 660 Smc
KTM 400, 660, LC4 Engines - Repair, Service and Maintenance Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami n - truck
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